General assembly equipment for automatic integrated ball head bearing assembly
The design of built-in discharger and adjuster realizes automatic discharge and angle adjustment of ball head assembly, solves the problems of frequent manual intervention and offset, and improves the automation level and assembly accuracy of the equipment.
Patent Information
- Application Number
- CN202511055439.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing ball head assembly equipment has many manual intervention links, the ball head assembly is easily offset during transportation, resulting in installation errors or equipment damage, and the robot takes up additional space.
It uses a built-in discharger and adjuster. The built-in discharger drives the claw housing through the cylinder to realize automatic discharge. The adjuster adjusts the ball head assembly and its core shaft angle through the cylinder and arm system to ensure accurate installation.
The whole process of automatic material discharge is realized, manual operation is avoided, the space occupied by the equipment is reduced, the optimal angle installation of the ball head assembly and the core shaft is ensured, collision and friction are avoided, and the assembly accuracy and equipment safety are improved.
Smart Images

Figure CN120663101A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automated equipment, and in particular relates to an automated integrated ball bearing assembly assembly. Background Art
[0002] The final assembly equipment for the ball head assembly combines multi-station turntable assembly equipment and an automated riveting system. The turntable drives the workpiece circulation, reducing equipment idle time. A servo press is used in conjunction with an automatic feeding mechanism to ensure riveting accuracy and avoid the safety risks of manual operation. The indexing table is combined with a multi-axis handling robot arm (such as a three-axis linear module) to achieve automatic loading and assembly of small components such as elastic clips and pins.
[0003] There is room for improvement in the existing equipment in the following aspects: 1. Many manual intervention links: Some workstations still require manual loading and unloading (such as the placement of pull rods and ball seats), and the full process automation has not been achieved. In addition, the use of robots for loading and unloading will occupy additional site space, which is inconvenient for other manual operations. 2. Each placed ball head assembly may shift or rotate during transportation, causing the core shaft at the installation end to be at a suboptimal angle. Once the tilted core shaft collides and rubs with the riveting mechanism, it may cause assembly errors at best and damage the equipment at worst. Summary of the Invention
[0004] The purpose of the present invention is to provide an automated integrated ball head bearing assembly assembly device that can replace manual work to complete the automatic material discharge work, and only requires one device to complete the clamping and release of the ball head assembly. The built-in method does not take up too much space, and the replenishment operation is simple and fast. In addition, it can also ensure that the shaft body and the core shaft are at the optimal angle.
[0005] The technical solutions adopted by the present invention are as follows: An automated integrated ball bearing assembly assembly includes a riveting device, wherein a turntable base is assembled on the inside of the riveting device via a power mechanism, a rail frame is fixedly assembled on the top of the riveting device, and one end of the rail frame extends to the employee operation area, a slide frame is slidably assembled on the bottom of the rail frame, and a built-in feeder is assembled on the bottom of the slide frame via a connecting frame, and an adjuster is provided on one side of the interior of the riveting device; Use the built-in placer to place the ball head assemblies to be assembled one by one on the fixture on the surface of the turntable base; Use the adjuster to adjust each ball head assembly and its core shaft to be assembled.
[0006] The ball head assembly to be assembled is placed on the surface of the turntable base in an array of fixtures, and a riveting mechanism for completing the sealing plate press is provided inside the riveting equipment and on one side of the edge of the turntable base.
[0007] The built-in discharger consists of a discharge shell and a storage shell. The discharge shell is fixedly assembled at the bottom end of the connecting frame, and the storage shell is detachably assembled above the discharge shell. A side cavity is provided at the edge of the surface of the discharge shell, and an insert block is integrally provided at the edge of the bottom of the storage shell, and the insert block is inserted into the side cavity. A through-hole is provided at the bottom of the middle position of the storage shell, a hanging shell is fixedly provided on the side wall of the storage shell, and a baffle is placed inside the hanging shell. The baffle temporarily penetrates the through-hole to block the ball head assembly to be assembled inside the storage shell.
[0008] Cylinder 1 is fixedly installed at both ends of the discharge shell, and the telescopic output end of cylinder 1 is connected to a bracket, and the bottom ends of the two brackets are rotated together to assemble a connecting column, and notched tooth blocks are fixedly installed at both ends of the connecting column, and a straight groove notch is provided at one end of the notched tooth block and gear teeth are provided at the other end. Tooth plates are fixedly installed on the outer walls of both ends of the discharge shell, and the tooth plates are meshed with the gear teeth of the corresponding notched tooth blocks, and end pins are fixedly provided at the top and bottom ends of the outer wall of the tooth plate.
[0009] The two ends of the connecting column are integrally provided with a rectangular sleeve, and the interior of the two rectangular sleeves are slidably assembled with a claw shell, the inner walls on both sides of the claw shell are provided with a transverse groove, and the two ends of the interior of the claw shell are symmetrically slidably assembled with rod claws through the transverse groove, the internal lifting sliding assembly in the middle position of the claw shell is equipped with an inner sliding shell, and the side walls of the inner sliding shell are connected to the side walls of the two rod claws by a connecting rod, the external sliding sleeve of the claw shell is provided with a plate sleeve, and the plate sleeve is fixedly connected to the corresponding inner sliding shell, a spring 1 is connected between the plate sleeve and its adjacent rectangular sleeve, and a spring 2 is connected between the inner wall of the inner sliding shell and the inner wall of the corresponding claw shell.
[0010] Both ends of the plate sleeve are integrally provided with clamping blocks, and both ends of the claw shell are integrally provided with lock shells. The interior of the lock shell is assembled with a clamping plate through spring three elastic sliding, and one side of the clamping plate is integrally provided with a wedge block. The clamping block and the corresponding clamping plate form a detachable clamping connection, and both side walls of the discharge shell at the position corresponding to the claw shell are fixedly provided with limit plates, and the bottom of the limit plate is integrally connected with a connecting frame, and the surface of the bottom of the connecting frame is integrally provided with a composite top block, which is used to be inserted into the corresponding lock shell and come into extrusion contact with the corresponding wedge block.
[0011] The outer walls of both sides of the discharge shell are fixedly installed with wall panels in an array, and wall rods are rotatably installed on both sides of the discharge shell. Touch plates are fixedly connected at both ends of the wall rods, and the touch plates are in extrusion contact with the corresponding abutments. The outer surfaces of the wall rods are integrally provided with wing plates in an array, and springs four are connected between the wing plates and the inner walls of the corresponding wall panels. Wing rods are integrally provided at both ends of the wall rods, and the two ends of the wing rods are respectively connected to an upper baffle and a lower baffle. The upper baffle and the lower baffle are symmetrically slidably assembled inside the discharge shell, and the upper baffle is located above the lower baffle.
[0012] The adjuster includes a base, a base plate fixedly mounted on the top of the base, and a cylinder 2 rotatably mounted inside the base. The base plate is rotatably connected to arm 1 through a transfer point at one end, and the end of arm 1 is connected and assembled with arm 2. The base plate is rotatably connected to arm 3 through a transfer point in the middle, and one end of arm 1 is connected and assembled with arm 4. The telescopic output end of cylinder 2 is connected to the other end of arm 3. An end slot is penetrated by the end of arm 2 close to arm 1, and the end of arm 4 slides through the end slot.
[0013] A spring telescopic tube is fixedly installed on the middle part of the second arm, and an arc sleeve is rotatably installed on the telescopic end of the spring telescopic tube. A pressure block is fixedly installed on the other end of the second arm. Compared with the pressure block, the arc sleeve contacts the ball head assembly to be assembled first and is used to prevent it from tilting. The pressure block is used to press the idle end of the ball head assembly to be assembled and adjust its angle.
[0014] The lower part of the middle part of the second arm lever is fixedly connected with an adjustment frame, and guide rods are fixedly provided on the upper and lower sides of the adjustment frame, and clamping plates are symmetrically slidably assembled on both sides of the adjustment frame through the guide rods. The opposite ends of the two clamping plates are integrally provided with adjustment half-tubes, and a spring five is sleeved on the surface of the clamping plate and located between the two clamping plates. The inner walls of both sides of the adjustment frame are rotatably installed with inner rotating arms, and the two ends of the inner rotating arms are connected with connecting arms, and the ends of the two connecting arms on the same side are respectively connected to the outer walls of the two clamping plates, and the side walls of one of the clamping plates are connected with a through rod, and the end of the through rod is connected to one end of the arm lever three.
[0015] The technical effects achieved by the present invention are: The built-in material feeder provided by the present invention can place the ball head assemblies to be assembled one by one on the fixture on the surface of the turntable base, and can replace manual work to complete the automatic material feeding work. Compared with using a robot to feed, the built-in material feeder is built into the interior of the riveting equipment, does not occupy additional site space, and is convenient for manual placement of pins and sealing plates.
[0016] The built-in discharger provided by the present invention only requires one electrical device, namely a cylinder, to complete the clamping and releasing of the ball head assembly. The replacement of the ball head assembly can also be completed by gravity and the automatic opening and closing of the upper baffle and the lower baffle. It does not require excessive electrical equipment, does not generate additional power consumption, and can also reduce the overall weight.
[0017] The built-in discharger provided by the present invention can be directly separated from the discharge shell after the storage shell is empty and can be replenished manually. The replenishment operation is simple and fast and will not affect the normal assembly speed of the equipment.
[0018] The adjuster provided by the present invention can adjust each ball head assembly to be assembled and the core shaft at its mounting end, ensuring that the ball head assembly is at the correct processing angle, and at the same time ensuring that the core shaft at the mounting end of the ball head assembly is perpendicular to the surface of the turntable base, ensuring that the core shaft there cooperates with the riveting mechanism at the optimal angle, and avoiding collision and friction between the tilted core shaft and the riveting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a structural diagram of a riveting device provided by an embodiment of the present invention; Figure 2 This is a front structural diagram of a riveting device provided by an embodiment of the present invention; Figure 3 Schematic diagram of the combination of the slide and the built-in discharger provided in an embodiment of the present invention; Figure 4 This is a disassembled diagram of a built-in discharger provided in an embodiment of the present invention; Figure 5 This is a diagram showing changes in the discharge shell before and after discharge provided by an embodiment of the present invention; Figure 6 This is a disassembled diagram of the internal structure of the discharge shell provided by an embodiment of the present invention; Figure 7 1. It is the appearance structure and cross-sectional structure diagram of the two claw shells provided by the embodiment of the present invention; Figure 8 is a cross-sectional view of the center axis of the claw housing provided by an embodiment of the present invention; Figure 9 is a cross-sectional view of the joint between the upper baffle and the lower baffle provided by an embodiment of the present invention; Figure 10 is a schematic diagram of the installation of the regulator provided by an embodiment of the present invention; Figure 11 is a structural diagram of a regulator provided by an embodiment of the present invention; Figure 12 It is a cross-sectional structural diagram of the adjustment frame provided by an embodiment of the present invention.
[0020] In the accompanying drawings, the components represented by the reference numerals are as follows: 1. Riveting equipment; 2. Turntable base; 201. Fixture; 3. Riveting mechanism; 4. Rail; 401. Slide; 402. Connecting frame; 5. Built-in discharger; 501. Discharge shell; 502. Storage shell; 503. Side cavity; 504. Insert block; 505. Perforation; 506. Baffle; 507. Hanging shell; 508. Cylinder 1; 509. Bracket; 510. Connecting column; 511. Notched tooth block; 512. Tooth plate; 513. End pin; 514. Rectangular sleeve; 515. Claw shell; 516. Horizontal groove; 517. Rod claw; 518. Inner sliding shell; 519. Connecting rod; 520. Plate sleeve; 521. Spring 1; 522. Spring 2; 523. Block; 524. Lock shell; 525. Clamping plate; 526. 6. Wedge block; 527. Spring three; 528. Limit plate; 529. Connecting frame; 530. Top block; 531. Wall plate; 532. Wall rod; 533. Touch plate; 534. Wing plate; 535. Spring four; 536. Wing rod; 537. Upper baffle; 538. Lower baffle; 6. Adjuster; 601. Base plate; 602. Cylinder two; 603. Arm one; 604. Arm two; 605. Arm three; 606. Arm four; 607. End slot; 608. Spring telescopic tube; 609. Arc sleeve; 610. Pressing block; 611. Adjusting frame; 612. Through rod; 613. Guide rod; 614. Clamping plate; 615. Adjusting half pipe; 616. Spring five; 617. Inner rotating arm; 618. Connecting arm. DETAILED DESCRIPTION
[0021] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following examples. It should be understood that the following text is only used to describe one or more specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0022] like Figures 1-12 As shown, an automated integrated ball bearing assembly assembly device includes a riveting device 1. The inner side of the riveting device 1 is assembled with a turntable base 2 through a power mechanism. The surface of the turntable base 2 is arrayed with ball head assemblies to be assembled through a clamp 201. A riveting mechanism 3 for completing the sealing plate pressing is provided inside the riveting device 1 and on one side of the edge of the turntable base 2. A rail frame 4 is fixedly assembled on the top of the riveting device 1, and one end of the rail frame 4 extends to the employee operating area.
[0023] According to the above structure, a ball head assembly to be assembled is fixed on each fixture 201, and the turntable base 2 is driven to rotate by the power mechanism inside the equipment, and then each ball head assembly to be assembled is transported to the riveting mechanism 3 one by one. The facilities inside the riveting mechanism 3 are used to complete the pin and sealing plate pressing, torque parameter control and online detection. This process is all existing technology and will not be described in detail here.
[0024] Example 1: Refer to the attached Figure 1-Figure 3 The bottom of the rail frame 4 is slidably assembled with a slide 401, and the bottom of the slide 401 is assembled with a built-in discharger 5 through a connecting frame 402.
[0025] Refer to the attached Figure 3-Figure 4 The built-in discharger 5 is composed of a discharge shell 501 and a storage shell 502. The discharge shell 501 is fixedly assembled at the bottom end of the connecting frame 402, and the storage shell 502 is detachably assembled above the discharge shell 501. A side cavity 503 is provided on the edge of the surface of the discharge shell 501, and an insert block 504 is integrally provided at the edge of the bottom of the storage shell 502, and the insert block 504 is inserted into the side cavity 503. A through-hole 505 is provided at the bottom of the middle position of the storage shell 502, and a hanging shell 507 is fixedly provided on the side wall of the storage shell 502, and a baffle 506 is placed inside the hanging shell 507. The baffle 506 temporarily penetrates the through-hole 505 to block the ball head assembly to be assembled inside the storage shell 502.
[0026] According to the above structure, when the storage shell 502 is in an empty warehouse state but there is still a ball head assembly left inside the discharge shell 501, the storage shell 502 is pulled upward and removed in time, and another full storage shell 502 is inserted above the discharge shell 501, and the baffle 506 at the bottom of the storage shell 502 is pulled out and placed in the hanging shell 507. At this time, the replenishment work of the ball head assembly to be assembled is completed.
[0027] Refer to the attached Figure 4-Figure 6 , cylinder 1 508 is fixedly installed at both ends of the discharge shell 501, and the telescopic output ends of cylinder 1 508 are connected to the bracket 509, and the bottom ends of the two brackets 509 are rotated together to assemble a connecting column 510, and notched tooth blocks 511 are fixedly installed at both ends of the connecting column 510. A straight groove notch is provided at one end of the notched tooth block 511 and gear teeth are provided at the other end. Tooth plates 512 are fixedly installed on the outer walls of both ends of the discharge shell 501, and the tooth plates 512 are meshed with the gear teeth of the corresponding notched tooth blocks 511, and end pins 513 are fixedly provided at the top and bottom ends of the outer wall of the tooth plate 512.
[0028] Refer to the attached Figure 6-Figure 8, both ends of the connecting column 510 are integrally provided with a rectangular sleeve 514, and the interior of the two rectangular sleeves 514 are slidably assembled with a claw shell 515, and the inner walls on both sides of the claw shell 515 are provided with a transverse groove 516, and the two ends of the interior of the claw shell 515 are symmetrically slidably assembled with rod claws 517 through the transverse groove 516, and the internal lifting sliding assembly in the middle position of the claw shell 515 is equipped with an inner sliding shell 518, and the side walls of the inner sliding shell 518 are connected to the side walls of the two rod claws 517 by a connecting rod 519, and the external sliding sleeve of the claw shell 515 is provided with a plate sleeve 520, and the plate sleeve 520 is fixedly connected to the corresponding inner sliding shell 518, a spring 1 521 is connected between the plate sleeve 520 and its adjacent rectangular sleeve 514, and a spring 2 522 is connected between the inner wall of the inner sliding shell 518 and the inner wall of the corresponding claw shell 515.
[0029] Refer to the attached Figure 6-Figure 9 , both ends of the plate sleeve 520 are integrally provided with a clamping block 523, and both ends of the claw shell 515 are integrally provided with a lock shell 524. The interior of the lock shell 524 is elastically slidably assembled with a clamping plate 525 through a spring three 527, and one side of the clamping plate 525 is integrally provided with a wedge block 526. The clamping block 523 and the corresponding clamping plate 525 form a detachable clamping connection, and the two side walls of the discharge shell 501 at the position corresponding to the claw shell 515 are fixedly provided with a limit plate 528, and the bottom of the limit plate 528 is integrally connected with a connecting frame 529, and the surface of the bottom of the connecting frame 529 is integrally provided with a re-top block 530, which is used to be inserted into the corresponding lock shell 524 and to be in extrusion contact with the corresponding wedge block 526.
[0030] Refer to the attached Figure 9 , the outer walls of both sides of the discharge shell 501 are fixedly installed with wall panels 531 in an array, and wall rods 532 are rotatably installed on both sides of the discharge shell 501, and both ends of the wall rods 532 are fixedly connected with touch plates 533, and the touch plates 533 are in extrusion contact with the corresponding brackets 509, and the outer surfaces of the wall rods 532 are integrally provided with wing plates 534 in an array, and springs 535 are connected between the wing plates 534 and the inner walls of the corresponding wall panels 531, and wing rods 536 are integrally provided at both ends of the wall rods 532, and the two ends of the wing rods 536 are respectively connected to an upper baffle 537 and a lower baffle 538, and the upper baffle 537 and the lower baffle 538 are symmetrically slidably assembled inside the discharge shell 501, and the upper baffle 537 is located above the lower baffle 538.
[0031] When the lever 520 is in the locked position, the spring 521 and the spring 522 are in the locked position, and the lever 510 is in the locked position, and the spring 521 and the spring 522 are in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, and the lever 510 is in the locked position, Figure 9 As shown, the lower baffle 538 at the bottom is opened and releases the bottom ball head assembly, and the upper baffle 537 is closed and blocks the previous ball head assembly; The connecting post 510 is carried by the cylinder 1 508 to move downward in the opposite direction, and the ball head assembly clamped by the rod claw 517 at the bottom is taken out of the discharge shell 501, and the end pin 513 at the top leaves the straight groove notch of the notched tooth block 511, and the gear teeth of the notched tooth block 511 are immediately engaged with the tooth plate 512. During the meshing process, the connecting post 510, together with the two claw shells 515 and a ball head assembly, turns 180 degrees. As the connecting post 510 continues to move downward, the end pin 513 at the bottom enters the straight groove notch of the notched tooth block 511, and the ball head assembly is placed on the corresponding clamp 201. The top block 530 at the bottom of the connecting frame 529 enters the interior of the lock shell 524 and is squeezed and contacted with the wedge block 526. After the card plate 525 moves, it separates from the card block 523 and squeezes the spring three 527, and the plate sleeve 520 and the inner sliding shell 518 are immediately in an active state; When the connecting column 510 starts to move upward from the lowest end through the cylinder 1 508, under the elastic force of the spring 1 521 and the spring 2 522, the torque sleeve 514 will move upward first, and then the inner sliding shell 518 and the plate sleeve 520 will start to move upward, and the rod claw 517 will release the ball head assembly, and finally the claw housing 515 will start to move upward. In the process of the connecting column 510 moving up to the limit position, the connecting column 510 together with the two claw housings 515 rotate 180 degrees and return to their original position. This reciprocating process can continuously place the ball head assembly on the corresponding clamp 201 to complete the automatic material discharge work; In the above process, the built-in feeder 5 can place the ball head assemblies to be assembled one by one on the clamp 201 on the surface of the turntable base 2, and can replace the manual work of automatic feeding. Compared with feeding by a robot, the built-in feeder 5 is built into the interior of the riveting equipment 1, does not occupy additional site space, and is convenient for manual placement of pins and sealing plates. In addition, the built-in feeder 5 only requires one electrical equipment, namely cylinder 508, to complete the clamping and release of the ball head assembly. The replacement of the ball head assembly can also be completed by gravity and the automatic opening and closing of the upper baffle 537 and the lower baffle 538. There is no need to invest too much electrical equipment, no additional power consumption, and the overall weight can be reduced. Finally, the storage shell 502 can be directly separated from the discharge shell 501 after it is empty and replenished manually. The replenishment operation is simple and fast, and will not affect the normal assembly speed of the equipment.
[0032] The working principle of the present invention is as follows: when the connecting column 510 is moved upward to the limit position by the cylinder 1 508, the rod claw 517 faces upward, the claw housing 515 contacts the limit plate 528 and stops moving upward first, while the connecting column 510 continues to move upward, the plate sleeve 520 and the inner sliding housing 518 move upward under the thrust of the torque sleeve 514, and when the inner sliding housing 518 moves upward, the two rod claws 517 are driven to approach each other through the connecting rod 519, thereby clamping a ball head assembly; at the same time, The lower baffle 538 at the bottom opens to release the bottom ball head assembly, and the upper baffle 537 at the top closes and blocks the previous ball head assembly; then the cylinder 1 508 carries the connecting column 510 to start moving downward in the opposite direction, and the bottom ball head assembly is taken away from the inside of the discharge shell 501, and the end pin 513 at the top will leave the straight groove gap of the notched tooth block 511, and the gear teeth of the notched tooth block 511 will immediately engage with the tooth plate 512. During the engagement process, the connecting column 510 Together with the two claw shells 515 and a ball head assembly, it is rotated 180 degrees. As the connecting column 510 continues to move downward, the end pin 513 at the bottom will enter the straight groove notch of the notched tooth block 511, and the ball head assembly will be placed on the corresponding fixture 201. The top block 530 will enter the interior of the lock shell 524 and come into contact with the wedge block 526. The card plate 525 is separated from the card block 523, and the plate sleeve 520 and the inner sliding shell 518 are then in an active state. When the connecting post 510 starts to move upward from the lowest end, the square sleeve 514 will move upward first, and then the inner sliding shell 518 and the plate sleeve 520 will start to move upward. The rod claw 517 will then release the ball head assembly, and finally the claw housing 515 will start to move upward. During the upward movement of the connecting post 510, the connecting post 510 and the two claw housings 515 will rotate 180 degrees and return to their original positions. This reciprocating process can continuously place the ball head assembly on the corresponding fixture 201, completing the automatic material discharge work. When the storage shell 502 is empty but there is still a ball head assembly left inside the discharge shell 501, pull it upward and remove the storage shell 502 in time, insert another full storage shell 502 above the discharge shell 501, and pull out the baffle 506 at the bottom of the storage shell 502 and place it in the hanging shell 507. At this time, the replenishment work of the ball head assembly to be assembled is completed.
[0033] Example 2: Refer to the attached Figure 2 、 Figure 10 、 Figure 11 A regulator 6 is provided on one side of the riveting equipment 1. The regulator 6 includes a base, a base plate 601 fixedly mounted on the top of the base, and a cylinder 2 602 rotatably mounted inside the base. The base plate 601 is rotatably connected to an arm 1 603 through a transfer point at one end, and the end of the arm 1 603 is connected and assembled with an arm 2 604. The base plate 601 is rotatably connected to an arm 3 605 through a transfer point in the middle, and one end of the arm 1 603 is connected and assembled with an arm 4 606. The telescopic output end of the cylinder 2 602 is connected to the other end of the arm 3 605. An end of the arm 2 604 close to the arm 1 603 is penetrated by an end slot 607, and the end of the arm 4 606 slides through the end slot 607.
[0034] Refer to the attached Figure 11 A spring telescopic tube 608 is fixedly installed in the middle of the second arm 604, and an arc sleeve 609 is rotatably installed at the telescopic end of the spring telescopic tube 608. A pressure block 610 is fixedly installed at the other end of the second arm 604. Compared with the pressure block 610, the arc sleeve 609 contacts the ball head assembly to be assembled first and is used to prevent it from tilting. The pressure block 610 is used to press the idle end of the ball head assembly to be assembled and adjust its angle.
[0035] Refer to the attached Figure 12 , an adjustment frame 611 is fixedly connected to the lower part of the middle of the arm rod 604, and guide rods 613 are fixedly provided on the upper and lower sides of the adjustment frame 611. Clamping plates 614 are symmetrically slidably assembled on both sides of the interior of the adjustment frame 611 through the guide rods 613. An adjustment half-tube 615 is integrally provided on the opposite ends of the two clamping plates 614, and a spring five 616 is sleeved on the surface of the clamping plate 614 and located between the two clamping plates 614. Inner rotating arms 617 are rotatably installed on the inner walls of both sides of the adjustment frame 611, and both ends of the inner rotating arms 617 are connected to connecting arms 618. The ends of the two connecting arms 618 on the same side are respectively connected to the outer walls of the two clamping plates 614, and the side wall of one of the clamping plates 614 is connected to a through rod 612, and the end of the through rod 612 is connected to one end of the arm rod three 605.
[0036] According to the above structure, each ball head assembly that has been placed will be transported to the position of the adjuster 6 one by one. When a ball head assembly arrives, the cylinder 2 602 extends and operates, and the arm 2 604 is moved closer to the top of the ball head assembly through each arm. The arc sleeve 609 will first press the shaft of the ball head assembly before the pressure block 610, and the spring telescopic tube 608 will shrink accordingly. Then the idle end of the ball head assembly of the pressure block 610 will adjust the angle of the shaft under the action of the downward pressure to ensure that the shaft is at the correct processing angle. At the same time, the core shaft of the installation end equipped with a pin and a sealing plate just falls into the middle of the two adjusting half-tubes 615. As the cylinder 2 602 continues to extend and retract, the end of the arm 4 606 slides in the end groove 607, and the penetrating rod 61 At this time, the adjusting device 6 penetrates into the interior of the adjusting frame 611. The clamping plate 614 at one end of the adjusting frame 611 is pushed and driven by the inner rotating arm 617 and the connecting arm 618. The two clamping plates 614 are simultaneously aligned and merged. The core shaft located between the two adjusting half-tubes 615 is adjusted and aligned under the driving force of this combined force. Finally, the core shaft is in a state perpendicular to the surface of the turntable base 2. In the above process, the adjuster 6 can adjust each ball head assembly to be assembled and the core shaft at the mounting end thereof, ensuring that the ball head assembly is at the correct processing angle and at the same time ensuring that the core shaft at the mounting end of the ball head assembly is perpendicular to the surface of the turntable base 2. It ensures that the core shaft at this location cooperates with the riveting mechanism 3 at the optimal angle, avoiding collision and friction between the tilted core shaft and the riveting mechanism 3.
[0037] The working principle of the present invention is as follows: each ball head assembly that has been placed will be transported to the position of the adjuster 6 one by one. When a ball head assembly arrives, the cylinder 2 602 extends and operates, and the arm 2 604 is moved closer to the top of the ball head assembly through each arm. The arc sleeve 609 will first press the shaft of the ball head assembly before the pressure block 610, and the spring telescopic tube 608 will shrink accordingly. Then the idle end of the ball head assembly of the pressure block 610 will adjust the angle of the shaft under the action of the downward pressure to ensure that the shaft is at the correct processing angle. At the same time, the installation end equipped with the pin and the sealing plate, The core shaft at this end just falls into the middle of the two adjusting half-tubes 615. As the cylinder 2 602 continues to extend and retract, the end of the arm 4 606 slides in the end groove 607, and the penetrating rod 612 penetrates into the interior of the adjusting frame 611 at this time. The clamping plate 614 at one end of the adjusting frame 611 is pushed, and through the transmission of the inner rotating arm 617 and the connecting arm 618, the two clamping plates 614 are simultaneously aligned and merged. The core shaft located in the middle of the two adjusting half-tubes 615 is adjusted and aligned under the drive of this combined force, and finally the core shaft will be in a state perpendicular to the surface of the turntable base 2.
[0038] The foregoing is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained herein shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. An automated integrated ball bearing assembly assembly device, comprising a riveting device (1), characterized in that: The inner side of the riveting and pressing equipment (1) is assembled with a turntable base (2) through a power mechanism, the top of the riveting and pressing equipment (1) is fixedly assembled with a rail frame (4), and one end of the rail frame (4) extends to the employee operation area, the bottom of the rail frame (4) is slidably assembled with a slide frame (401), and the bottom of the slide frame (401) is assembled with a built-in discharger (5) through a connecting frame (402), and a regulator (6) is provided on one side of the interior of the riveting and pressing equipment (1); The adjuster (6) includes a base, a base plate (601) fixedly mounted on the top of the base, and a second cylinder (602) rotatably mounted inside the base, wherein the base plate (601) is rotatably connected to an arm rod (603) via a transition point at one end, and the end of the arm rod (603) is connected and assembled with an arm rod (604), and a pressure block (610) is fixedly mounted on an end of the arm rod (604) away from the arm rod (603), and the pressure block (610) is used to press the idle end of the ball head assembly to be assembled and adjust its angle; An adjustment frame (611) is fixedly connected to the lower portion of the middle portion of the second arm (604), and guide rods (613) are fixedly provided on both upper and lower sides of the adjustment frame (611). Clamping plates (614) are symmetrically slidably assembled on both sides of the adjustment frame (611) through the guide rods (613), and an adjustment half-tube (615) is integrally provided at the opposite ends of the two clamping plates (614); Using a built-in feeder (5), the ball head assemblies to be assembled are placed one by one on the fixture (201) on the surface of the turntable base (2); Use the adjuster (6) to adjust each ball head assembly to be assembled and its core shaft.
2. The automated integrated ball bearing assembly assembly equipment according to claim 1, characterized in that: The surface of the turntable base (2) is provided with ball head assemblies to be assembled in an array by means of a fixture (201), and a riveting mechanism (3) for completing the sealing plate press-fitting is provided inside the riveting device (1) and on one side of the edge of the turntable base (2).
3. The automated integrated ball bearing assembly assembly equipment according to claim 1, characterized in that: The built-in discharger (5) is composed of a discharge shell (501) and a storage shell (502), wherein the discharge shell (501) is fixedly assembled at the bottom end of the connecting frame (402), and the storage shell (502) is detachably assembled above the discharge shell (501), a side cavity (503) is provided on the edge of the surface of the discharge shell (501), an insert block (504) is integrally provided on the edge of the bottom of the storage shell (502), and the insert block (504) is plugged into the side cavity (503), a through hole (505) is provided through the bottom of the middle position of the storage shell (502), a hanging shell (507) is fixedly provided on the side wall of the storage shell (502), and a baffle (506) is placed inside the hanging shell (507), and the baffle (506) temporarily penetrates the through hole (505) to block the ball head assembly to be assembled inside the storage shell (502).
4. The automated integrated ball bearing assembly assembly equipment according to claim 3, characterized in that: Cylinder 1 (508) is fixedly installed at both ends of the discharge shell (501), and the telescopic output end of cylinder 1 (508) is connected to a support frame (509). The bottom ends of the two support frames (509) are rotated together to assemble a connecting column (510). Notched tooth blocks (511) are fixedly installed at both ends of the connecting column (510), and a straight groove notch is provided at one end of the notched tooth block (511) and gear teeth are provided at the other end. Tooth plates (512) are fixedly installed on the outer walls of both ends of the discharge shell (501), and the tooth plates (512) are meshed with the gear teeth of the corresponding notched tooth blocks (511). End pins (513) are fixedly provided at the top and bottom ends of the outer wall of the tooth plate (512).
5. The automated integrated ball bearing assembly assembly equipment according to claim 4, characterized in that: The two ends of the connecting column (510) are integrally provided with rectangular sleeves (514), and the interiors of the two rectangular sleeves (514) are both slidably assembled with claw shells (515), and the inner walls of both sides of the claw shell (515) are provided with transverse grooves (516), and the two ends of the claw shell (515) are symmetrically slidably assembled with rod claws (517) through the transverse grooves (516), and the middle position of the claw shell (515) is internally lifted and slidably assembled with an inner sliding shell (518), and the inner sliding shell (518) is 18) The side wall is connected to the side walls of the two rod claws (517) through a connecting rod (519), the outer sliding sleeve of the claw shell (515) is provided with a plate sleeve (520), and the plate sleeve (520) and the corresponding inner sliding shell (518) are in a fixed connection relationship, a spring 1 (521) is connected between the plate sleeve (520) and its adjacent rectangular sleeve (514), and a spring 2 (522) is connected between the inner wall of the inner sliding shell (518) and the inner wall of the corresponding claw shell (515).
6. The automated integrated ball bearing assembly assembly equipment according to claim 5, characterized in that: Both ends of the plate sleeve (520) are integrally provided with clamping blocks (523), and both ends of the claw housing (515) are integrally provided with lock housings (524). A clamping plate (525) is elastically slidably assembled inside the lock housing (524) through a spring three (527), and a wedge block (526) is integrally provided on one side of the clamping plate (525). The clamping block (523) and the corresponding clamping plate (525) form a detachable clamping connection. Both side walls of the discharge housing (501) at the position corresponding to the claw housing (515) are fixedly provided with limiting plates (528), and the bottom of the limiting plate (528) is integrally connected with a connecting frame (529). The surface of the bottom of the connecting frame (529) is integrally provided with a re-top block (530), and the re-top block (530) is used to be inserted into the corresponding lock housing (524) and to be in extrusion contact with the corresponding wedge block (526).
7. The automated integrated ball bearing assembly assembly equipment according to claim 6, characterized in that: The outer walls of both sides of the discharge shell (501) are fixedly mounted with wall panels (531) in an array, and both sides of the discharge shell (501) are rotatably mounted with wall rods (532), and both ends of the wall rods (532) are fixedly connected with touch panels (533), and the touch panels (533) are in extrusion contact with the corresponding abutment (509), and the outer surfaces of the wall rods (532) are integrally mounted with wing panels (534) in an array, and the wing panels (534) are in contact with the corresponding wall rods (509). A spring (535) is connected between the inner walls of the plate (531), and wing rods (536) are integrally provided at both ends of the wall rod (532), and the two ends of the wing rod (536) are respectively connected to an upper baffle (537) and a lower baffle (538), and the upper baffle (537) and the lower baffle (538) are symmetrically slidably assembled inside the discharge shell (501), and the upper baffle (537) is located above the lower baffle (538).
8. The automated integrated ball bearing assembly assembly equipment according to claim 1, characterized in that: The base plate (601) is rotatably connected to arm rod three (605) through a transfer point in the middle, one end of arm rod one (603) is connected and assembled with arm rod four (606), the telescopic output end of cylinder two (602) is connected to the other end of arm rod three (605), and an end groove (607) is provided through one end of arm rod two (604) close to arm rod one (603), and the end of arm rod four (606) slides through the end groove (607).
9. The automated integrated ball bearing assembly assembly equipment according to claim 8, characterized in that: A spring telescopic tube (608) is fixedly installed in the middle of the second arm (604), and an arc sleeve (609) is rotatably installed at the telescopic end of the spring telescopic tube (608). The arc sleeve (609) contacts the ball head assembly to be assembled preferentially compared to the pressure block (610) and is used to prevent it from tilting.
10. The automated integrated ball bearing assembly assembly equipment according to claim 9, characterized in that: A spring five (616) is sleeved on the surface of the clamping plate (614) and located between the two clamping plates (614). Inner rotating arms (617) are rotatably installed on the inner walls of both sides of the adjustment frame (611), and both ends of the inner rotating arms (617) are connected to connecting arms (618). The ends of the two connecting arms (618) on the same side are respectively connected to the outer walls of the two clamping plates (614). A through rod (612) is connected to the side wall of one of the clamping plates (614), and the end of the through rod (612) is connected to one end of the arm three (605).