Feeding mechanism and coupler press-fitting device thereof
By designing a loading mechanism and a coupler pressing device, the problem of the inability to accurately load products at multiple workstations in the existing technology is solved, and stable transmission and efficient processing of products between multiple workstations are achieved.
Patent Information
- Application Number
- CN202511067947.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-09-19
AI Technical Summary
In the prior art, when products are processed at multiple stations, it is impossible to load materials accurately and one by one, resulting in low transportation efficiency and affecting processing efficiency.
A loading mechanism is designed, including a first linear drive component, a second linear drive component and a clamping component. Through the vertically moving first and second mobile platforms, precise feeding and continuous loading of products are achieved. Combined with a coupler pressing device, including pre-loading, pre-pressing, stripping and pressing mechanisms, it ensures that products are delivered sequentially to multiple workstations.
It realizes the precise feeding and continuous loading of products at multiple workstations, improves processing efficiency, and ensures the stable transmission of products between workstations.
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Figure CN120663102A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of machinery, and in particular to a feeding mechanism and a coupler pressing device thereof. Background Art
[0002] In the prior art, conveyor belts are usually used for loading products. However, conveyor belts cannot accurately load products one by one. When products need to be processed at multiple workstations, conveyor belts cannot be used for feeding.
[0003] In the existing technology, when a product needs to be processed sequentially at multiple workstations, it needs to be done in batches. After the product is processed in the previous process, the product is collected and then sent to the next process. This method has the defect of low transportation efficiency, which will affect the processing efficiency of the product.
[0004] Therefore, the technical problem that needs to be solved in this application is: how to transfer products to multiple workstations. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention proposes a feeding mechanism and a coupler pressing device thereof. The feeding mechanism in this solution can realize precise feeding of products and has the advantage of high distance control accuracy. After one work, the feeding mechanism in this solution can move multiple products to the same distance, and then add a product at the input end of the feeding mechanism, which can realize continuous feeding of products, facilitate the delivery of products in sequence at multiple workstations, have convenient transportation, and can improve the processing efficiency of products.
[0006] Specifically, the present invention proposes a loading mechanism, comprising a first linear drive assembly, a second linear drive assembly, and a clamping assembly, wherein the first linear drive assembly has a first movable platform, the second linear drive assembly is mounted on the first movable platform, and the second linear drive assembly has a second movable platform, and the second movable platform is used to mount the clamping assembly;
[0007] The movement direction of the first mobile platform is perpendicular to the movement direction of the second mobile platform;
[0008] The clamping assembly is provided with a plurality of first clamping members.
[0009] Preferably, the movement direction of the first mobile platform is set along the X-axis direction; the movement direction of the second mobile platform is set along the Y-axis direction.
[0010] Preferably, the plurality of first clamping members are arranged in a linear array along the X-axis direction.
[0011] In addition, the present application also proposes a coupler press-fitting device for pressing the end cap onto the coupler, comprising the above-mentioned feeding mechanism, wherein the first clamping member is used to clamp the coupler;
[0012] It also includes a supporting platform, which is used to install the feeding mechanism.
[0013] Furthermore, a pre-installation mechanism is included, and the pre-installation mechanism includes:
[0014] a fixing plate, the fixing plate being mounted on the supporting platform via a fixing rod;
[0015] a loading assembly, the loading assembly being mounted on the support platform and being used to place the end cap on the upper end of the coupler;
[0016] A pre-pressing assembly is mounted on the fixing plate and is used to mount the end cover on the coupler.
[0017] Furthermore, it also includes a stripping mechanism, which has a second clamping member, and the second clamping member is located above the coupler and is used to clamp the end cover on the coupler.
[0018] Furthermore, it also includes a press-fitting mechanism, which has a press-fitting part that moves in the vertical direction and is used to press the end cover onto the upper end of the coupler. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0020] Figure 1 is a schematic diagram of a three-dimensional structure of a coupler press-fitting device including a feeding mechanism in this embodiment from one perspective;
[0021] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0022] Figure 3 is a schematic three-dimensional structural diagram of a coupler press-fitting device including a feeding mechanism in this embodiment from another perspective;
[0023] Figure 4 Schematic diagram of the structure and installation position of the third clamping member in this embodiment;
[0024] Figure 5 Schematic diagram of the connection between the Z-axis module and the second clamping member in this embodiment.
[0025] The reference numerals in the accompanying drawings are as follows:
[0026] 11-first linear drive assembly; 12-second linear drive assembly; 13-clamping assembly; 14-first mobile platform; 15-second mobile platform; 16-first clamping member; 17-first slide rail assembly; 18-support platform; 19-first cylinder; 20-second cylinder; 21-coupler; 22-preloading mechanism; 23-fixing plate; 24-fixing rod; 25-end cover; 26-preloading assembly; 27-third mobile platform ;28-driving assembly;29-third clamping member;30-vertical plate;31-rotating cylinder;32-mounting plate;33-third cylinder;34-fourth cylinder;35-first clamping arm;36-second clamping arm;37-linear motion mechanism;38-vertical cylinder;39-pre-load column;40-second clamping member;41-pressing part;42-pressing cylinder;43-second slide rail assembly;44-moving plate;45-Z-axis module. DETAILED DESCRIPTION
[0027] The technical solution of the present application is further described below in conjunction with specific embodiments, but the present application is not limited to these embodiments.
[0028] like Figures 1 to 3 As shown, this embodiment provides a loading mechanism, including a first linear drive assembly 11, a second linear drive assembly 12 and a clamping assembly 13. The first linear drive assembly 11 has a first movable platform 14, the second linear drive assembly 12 is mounted on the first movable platform 14, and the second linear drive assembly 12 has a second movable platform 15, and the second movable platform 15 is used to install the clamping assembly 13;
[0029] The movement direction of the first mobile platform 14 is perpendicular to the movement direction of the second mobile platform 15;
[0030] The clamping assembly 13 is provided with a plurality of first clamping members 16 .
[0031] This solution can achieve accurate feeding of products, with each first clamping member 16 on the clamping assembly 13 clamping one product respectively;
[0032] The first linear drive assembly 11 operates, and the first mobile platform 14 moves a specified distance, moving each product in the feed direction. Each first clamping member 16 then releases, and the second mobile platform 15 moves a specified distance away from the product to separate the first clamping member 16 from the product. The first mobile platform 14 then returns to its initial position in the opposite direction of the feed, and the second mobile platform 15 moves toward the product, with each first clamping member 16 gripping a product. This process is repeated to deliver each product individually.
[0033] This solution has the advantages of stable feeding and high distance control accuracy. In multiple pushes, the same pushing distance can be achieved each time for the product.
[0034] The loading mechanism in this solution can move multiple products the same distance after one operation, and then add a product at the input end of the loading mechanism, which can realize continuous loading of products, facilitate the delivery of products in sequence to multiple workstations, facilitate transportation, and improve product processing efficiency.
[0035] Furthermore, the movement direction of the first movable platform 14 is set along the X-axis direction; the movement direction of the second movable platform 15 is set along the Y-axis direction.
[0036] Furthermore, the first linear drive assembly 11 includes a first cylinder 19, which is mounted on the support platform 18 via a support. The first movable platform 14 is mounted on the support platform 18 via a first slide rail assembly 17. The first cylinder 19 is connected to the first movable platform 14 by screw threading or welding, and the first cylinder 19 is used to push the first movable platform 14. The second linear drive assembly 12 includes a second cylinder 20, which is mounted on the first movable platform 14 via a support. The second movable platform 15 is mounted on the first movable platform 14 via a second slide rail assembly 43. The second cylinder 20 and the second movable platform 15 are connected by screw threading or welding, and the second cylinder 20 is used to push the second movable platform 15.
[0037] Among the three or more first clamping members 16 , the distance between two adjacent first clamping members 16 is equal, and the distance of each extension and contraction of the first cylinder 19 is equal to the distance between the two adjacent first clamping members 16 .
[0038] In this solution, the first cylinder 19 and the second cylinder 20 can set the telescopic distance themselves, so that the position of the first clamping member 16 can be accurately controlled, thereby improving the loading accuracy.
[0039] In addition, a photoelectric switch may be provided on the supporting platform 18 to detect the position of the first movable platform 14 to improve the feeding accuracy.
[0040] As an implementation of this embodiment, a plurality of first clamping members 16 are arranged in a linear array along the X-axis direction.
[0041] In addition, if Figures 1 to 5 As shown, the present application also proposes a coupler press-fitting device for pressing the end cover 25 onto the coupler 21, comprising the above-mentioned feeding mechanism, and a first clamping member 16 for clamping the coupler 21;
[0042] It also includes a support platform 18, which is used to install the feeding mechanism.
[0043] Furthermore, a pre-installation mechanism 22 is included, and the pre-installation mechanism 22 includes:
[0044] A fixing plate 23, a pad is fixed to the lower end of the fixing plate 23, and the pad is fixed to the support platform 18 through a fixing rod 24;
[0045] A loading assembly is mounted on the support platform 18 and is used to place the end cap 25 on the upper end of the coupler 21;
[0046] The pre-pressing assembly 26 is mounted on the fixing plate 23 and is used to mount the end cover 25 on the coupler 21 .
[0047] The loading assembly includes a third mobile platform 27 and a drive assembly 28. The drive assembly 28 is mounted on the support platform 18 and is used to drive the third mobile platform 27. The end cap 25 is first placed on the third mobile platform 27. The drive assembly 28 is in the form of a rodless cylinder, a linear motor, or a motor-driven screw-slider mechanism. Each of these drive assemblies 28 has a moving portion for securing the third mobile platform 27.
[0048] The loading assembly also has a third clamping member 29. A vertical plate 30 is fixed to the support platform 18, and a rotary cylinder 31 is fixed to the vertical plate 30. The third clamping member 29 is fixed to the output end of the rotary cylinder 31. The third clamping member 29 is used to clamp the end cap 25 on the third movable platform 27. The rotary cylinder 31 then drives the third clamping member 29 to rotate 180 degrees to place the end cap 25 on the upper end of the coupler 21. The third clamping member 29 is then released and the rotary cylinder 31 drives the third clamping member 29 to return to its initial position.
[0049] The third clamping member 29 is eccentrically mounted on the output end of the rotary cylinder 31 to increase the delivery distance of the third clamping member 29 to the end cover 25 before and after turning 180°.
[0050] Furthermore, the third clamping member 29 includes a mounting plate 32, a third cylinder 33, a fourth cylinder 34, a first clamping arm 35, and a second clamping arm 36. The mounting plate 32 is fixed to the output end of the rotating cylinder 31, and the cylinder bodies of the third cylinder 33 and the fourth cylinder 34 are respectively fixed to the mounting plate 32.
[0051] The piston rods of the third and fourth cylinders 33, 34 extend and retract in parallel directions, and when extended, the piston rods of the third and fourth cylinders 33, 34 are both directed toward the side facing away from the first linear drive assembly 11. A first clamping arm 35 is fixed to the piston rod of the third cylinder 33, and a second clamping arm 36 is fixed to the piston rod of the fourth cylinder 34.
[0052] The installation form of the third cylinder 33, the fourth cylinder 34, the first clamping arm 35 and the second clamping arm 36 in this solution can increase the rotation radius of the first clamping arm 35 and the second clamping arm 36 and adapt to the delivery distance of the third clamping member 29 to the end cover 25.
[0053] Furthermore, the prestressing assembly 26 includes a linear motion mechanism 37, a vertical cylinder 38 and a prestressing column 39. The linear motion mechanism 37 is installed on the fixed plate 23, and the linear motion mechanism 37 has an output end that moves in a linear direction. A movable plate 44 is fixed on the output end of the linear motion mechanism 37. The movable plate 44 is used to fix the vertical cylinder 38. The vertical cylinder 38 has a telescopic rod that moves downward. The prestressing column 39 is fixed to the lower end of the telescopic rod of the vertical cylinder 38.
[0054] The linear motion mechanism 37 is in the form of a rodless cylinder, a linear motor or a motor-driven screw slider mechanism.
[0055] The linear motion mechanism 37 drives the position of the preload column 39, which is used to adjust the position. The vertical cylinder 38 drives the preload column 39 downward, and the preload column 39 presses the end cover 25 against the inner hole of the coupler 21. The lower end of the preload column 39 has a guide column, and the upper end of the guide column has a tapered surface, which uses the tapered surface to press the end cover 25 against the coupler 21.
[0056] Furthermore, a stripping mechanism is included, which has a second clamping member 40, and the second clamping member 40 is located above the coupler 21, for clamping the end cover 25 on the coupler 21. So that the pre-load column 39 can be detached from the end cover 25.
[0057] The stripping mechanism includes a Z-axis module 45, which is a slide cylinder in the prior art. The second clamping member 40 is fixed to the output end of the Z-axis module 45, and the Z-axis module 45 is mounted on the fixed plate 23. When the second clamping member 40 is detached from the end cover 25, the Z-axis module 45 is used to drive the second clamping member 40 to move upward to prevent the second clamping member 40 from blocking the end cover 25.
[0058] Furthermore, a press-fitting mechanism is included. The press-fitting mechanism has a press-fitting portion 41 that moves in a vertical direction and is used to press the end cover 25 onto the upper end of the coupler 21 .
[0059] The press-fitting mechanism's press-fitting station and the pre-pressing mechanism's pre-pressing station are located on a conveyor line for couplers 21. A loading mechanism is used to feed couplers 21 from the pre-pressing station onto the press-fitting mechanism one by one. The press-fitting mechanism includes a press-fitting cylinder 42, which has a downwardly movable piston column with a press-fitting unit 41 fixed to it. The press-fitting unit 41 presses the end cap 25 downward, tightly pressing the end cap 25 onto the coupler 21.
[0060] In addition, the first clamping member 16 and the second clamping member 40 in this solution are prior art. They can directly adopt the prior art clamping cylinder, or they can be installed on the basis of the clamping cylinder. The slide rail is provided with two sliders, each of which is equipped with two clamping arms. Each clamping finger of the clamping cylinder controls the movement of a slider. In addition, this paragraph is a description of the prior art. In addition, the first clamping member 16 and the second clamping member 40 can also adopt other prior art structures.
[0061] For those skilled in the art, several variations and improvements can be made without departing from the inventive concept of the present invention, and all of these fall within the scope of protection of the present invention.
Claims
1. A feeding mechanism, characterized in that: The invention comprises a first linear drive component (11), a second linear drive component (12) and a clamping component (13), wherein the first linear drive component (11) has a first movable platform (14), the second linear drive component (12) is mounted on the first movable platform (14), and the second linear drive component (12) has a second movable platform (15), and the second movable platform (15) is used to install the clamping component (13); The movement direction of the first mobile platform (14) is perpendicular to the movement direction of the second mobile platform (15); The clamping assembly (13) is provided with a plurality of first clamping members (16).
2. The feeding mechanism according to claim 1, characterized in that: The movement direction of the first movable platform (14) is set along the X-axis direction; the movement direction of the second movable platform (15) is set along the Y-axis direction.
3. The feeding mechanism according to claim 2, characterized in that: A plurality of the first clamping members (16) are arranged in a linear array along the X-axis direction.
4. A coupler press-fitting device for pressing an end cap (25) onto a coupler (21), characterized in that: The feeding mechanism comprises the feeding mechanism according to any one of claims 1 to 3, wherein the first clamping member (16) is used for clamping the coupler (21); It also includes a support platform (18), and the support platform (18) is used to install the feeding mechanism.
5. The coupler press-fitting device according to claim 4, characterized in that: The pre-installation mechanism (22) includes: A fixing plate (23), the fixing plate (23) being mounted on the supporting platform (18) via a fixing rod (24); a loading assembly, the loading assembly being mounted on the supporting platform (18) and being used to place the end cover (25) on the upper end of the coupler (21); A pre-pressing assembly (26) is mounted on the fixing plate (23), and the pre-pressing assembly (26) is used to mount the end cover (25) on the coupler (21).
6. The coupler press-fitting device according to claim 5, characterized in that: The device further comprises a stripping mechanism, wherein the stripping mechanism has a second clamping member (40), and the second clamping member (40) is located above the coupler (21) and is used to clamp the end cover (25) on the coupler (21).
7. The coupler press-fitting device according to claim 6, characterized in that: It also includes a press-fitting mechanism having a press-fitting portion (41) that moves in a vertical direction and is used to press the end cover (25) onto the upper end of the coupler (21).