Intelligent cheese shearing machine and shearing method thereof
The design of the intelligent cheese shear, including the motor-driven collection wheel system, visual inspection components and cleaning components, solves the problems of fast unloading, precise cutting and stable fixation of the cheese shear, and improves unloading efficiency, cutting uniformity and visual inspection accuracy.
Patent Information
- Application Number
- CN202510957771.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cheese shears are unable to cut cheese quickly, causing it to stick to the surface of the cutter head, reducing cutting efficiency; they are unable to perform precise cutting using visual algorithms, affecting cutting uniformity; the camera cannot be cleaned quickly, reducing visual inspection accuracy; and the cheese is unstable during cutting, affecting cutting stability.
The No. 1 electric motor is used to drive the collection wheel and the pull rope system to achieve rapid unloading of the cutter head. The visual inspection component is installed to perform precise cutting through the camera and processing module. The cleaning component is set up to quickly clean the camera, and the fixing component is used to stably fix the cheese.
The cheese shearing machine can quickly unload materials, improving unloading efficiency; precise cutting is achieved through visual algorithms, improving cutting uniformity; the camera can be quickly cleaned, improving visual inspection accuracy; and the cheese is stably fixed during shearing, improving shearing stability.
Smart Images

Figure CN120663378A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cheese shearing, in particular to an intelligent cheese shearing machine and a shearing method thereof. Background Art
[0002] As a fermented dairy product, cheese processing requires key steps such as curdling, cutting, dehydration, and molding. Manual operation makes it difficult to ensure that the cheese blocks are uniform in size and shape, which directly affects product standardization and consumer experience. The varying thickness of cheese slices will lead to different degrees of melting after baking, affecting the quality of the finished product. The automated operation of intelligent cheese shears reduces the demand for skilled workers, especially in areas with high labor costs, and can significantly reduce long-term operating costs. However, existing cheese shears cannot cut cheese quickly, which easily causes cheese to stick to the surface of the cutter head, reducing cheese cutting efficiency. Without the support of visual algorithms, the uniform size and shape of cheese blocks cannot be guaranteed.
[0003] The defectives of existing cheese shearing machines are:
[0004] 1. Patent document CN120170832A discloses an automatic cheese dicing machine, which "comprises a workbench, a support frame is provided on one side of the upper surface of the workbench, guide frames are provided on both sides of the support frame, and two sets of cleaning mechanisms are provided inside the support frame. Through the cleaning mechanism, the lower expansion rod and the first driving mechanism, when in use, the first motor drives the turntable to rotate, and the rotation of the turntable drives the sliding wheel rod to rotate with the turntable. When the sliding wheel rod rotates, it drives the lifting frame to move up and down linearly. When the lifting frame moves up and down linearly, it drives one of the lower expansion rods to move up and down. When the lower expansion rod rises, it drives the cutting knife at its bottom to move upward. At the same time, the lower expansion rod continuously rises from between the two outer shell rods, so that the distance between the two wiping members is adjusted. Then, the two wiping members contact the two sides of the rising cutting knife, and then clean the cheese adhering to the two sides of the cutting knife, thereby cleaning the cutting knife in time during the cutting process." However, existing cheese shearing machines cannot discharge cheese quickly, which easily causes cheese to stick to the surface of the cutter head, reducing cheese discharge efficiency.
[0005] 2. Patent document CN113997340A discloses a cheese cutting machine, "including a conveying device and at least two cutting devices arranged along the conveying direction above the conveying device. Each cutting device includes two telescopic cylinders respectively arranged on both sides of the conveying device. The two telescopic cylinders are vertically arranged. At the top of the two telescopic cylinders, a cutting frame is fixedly arranged. Inside the lower part of the cutting frame, a number of parallel cutting wires are horizontally arranged. Both ends of the cutting wires are fixedly connected to the cutting frame; inside the cutting frame, a pressing plate with a "U" - shaped longitudinal section is arranged. Through - grooves matching the cutting wires are arranged on the bottom plate and the side plate of the pressing plate. On both sides of the upper part of the pressing plate, fixing plates are arranged. The fixing plates are placed on the upper part of the cutting frame. The fixing plates are elastically connected to the cutting frame, and the pressing plate can slide up and down inside the cutting frame. The cutting wires of different cutting devices are arranged in different directions", but the existing cheese cutting machine cannot perform precise cutting on cheese through visual algorithms during cheese cutting, reducing the cutting uniformity;
[0006] 3. Patent document CN110076842A discloses an automatic cheese cutting machine, "including a machine frame. An electrical cabinet is arranged at the lower part of the machine frame, and a cutting chamber is arranged at the upper part. At the lower end of the front side of the cutting chamber, a feeding port is arranged. On the machine frame at the feeding port, a feeding roller is installed through a bracket. On the other side of the cutting chamber near the feeding port, a discharging port is arranged. Inside the cutting chamber, a horizontal cutting device and a vertical cutting device are arranged. The horizontal cutting device includes a horizontal electric cylinder arranged at a position far from the discharging port and a grid cutter arranged at the front side of the discharging port. A pushing block is arranged on the push rod of the horizontal electric cylinder. A grid opening corresponding to the grid cutter is arranged on the pushing block. The vertical cutting device includes a vertical electric cylinder and a vertical cutter fixedly connected to the bottom of the telescopic rod of the vertical electric cylinder. When the automatic cheese cutting machine of the present invention is working, a large piece of cheese is placed into the cutting chamber, and the controller automatically cuts according to the set program, and can perform horizontal and vertical cutting on the cheese simultaneously, having the advantages of small volume, high efficiency, safety and reliability, etc.", but the camera of the existing cheese cutting machine cannot quickly clean stains, reducing the accuracy of visual detection;
[0007] 4. Patent document CN103465293A discloses a cheese slitting machine, "including a slitting machine frame, a conveying mechanism, a cutting mechanism and an adjusting mechanism, and the conveying mechanism, the cutting mechanism and the adjusting mechanism are all arranged on the slitting machine frame; the conveying mechanism is mainly composed of an upper conveyor belt and a lower conveyor belt, the cutting mechanism mainly includes a cutter, a lower knife seat, a knife holder, a cutter connecting rod, a lower knife seat connecting rod and a lower knife seat fixing seat, and the synchronization mechanism mainly includes a connecting rod, an eccentric wheel, a slide rail and a connecting plate, and the eccentric wheel is hinged to the connecting plate through a connecting rod, and the eccentric wheel mainly includes an eccentric sleeve and an eccentric shaft arranged on the eccentric sleeve. The advantage of the present invention is that the cutter and the lower knife seat move with the conveyor belt, and cutting is performed while moving, and the conveyor belt does not need to stop. The original cutting times were 20-30 times a minute, and now they are cut 60 times a minute, and the cutting efficiency has been greatly improved, thereby improving work efficiency." However, the existing cheese shearing machine cannot stably fix the cheese when shearing, which reduces the cheese shearing stability. Summary of the Invention
[0008] The purpose of the present invention is to provide an intelligent cheese shearing machine and a cutting method thereof to solve the technical problem raised in the above background technology that the existing cheese shearing machine cannot cut cheese quickly and easily causes cheese to stick to the surface of the cutter head, reducing the cheese cutting efficiency.
[0009] To achieve the above-mentioned object, the present invention provides the following technical solution: an intelligent cheese shearing machine, comprising a box body, a box door, a support platform, a push rod, a support box, and a cutting assembly, wherein the box body is provided with a box door mounted on the outer wall, the box body is provided with a support platform mounted on the inner wall, the box body is provided with a push rod mounted on the inner wall, the box body is provided with a support box mounted on the inner wall, the cutting assembly is installed through the inner wall of the support box, and the outer wall of the support box is provided with a visual detection assembly;
[0010] The cutting assembly includes a No. 1 spring, a No. 1 rod, a No. 1 opening, a special-shaped rod, and a blanking plate. The No. 1 spring is located on the inner wall of the support box, the No. 1 rod is located on the inner wall of the support box, and the No. 1 opening is opened on the outer wall of the support box. The outer wall of the No. 1 rod is installed with a No. 1 cylinder, the inner wall of the support box is installed with a No. 1 motor, the outer wall of the No. 1 motor is installed with a collecting wheel, the outer wall of the collecting wheel is installed with a pull rope, the inner wall of the No. 1 opening is penetrated by a special-shaped rod, and the outer wall of the special-shaped rod is connected to the outer wall of the No. 1 cylinder, one end of the pull rope is connected to the outer wall of the special-shaped rod, the outer wall of the special-shaped rod is installed with a cutter head, the bottom of the support box is installed with a blanking plate, the top of the support platform is provided with a No. 1 slot, and one end of the No. 1 spring is connected to the outer wall of the special-shaped rod.
[0011] Preferably, the blanking plate is located on one side of the cutter head, the cutter head moves into the No. 1 slot, and the No. 1 cylinder moves with the support of the No. 1 rod.
[0012] Preferably, the visual detection component includes a camera and a processing module. The camera is located at the bottom of the support box, the processing module is located on the outer wall of the box, the processing module is electrically connected to the push rod, and the camera is electrically connected to the processing module. The camera is used to detect real-time thickness photo data of cheese shearing. The processing module has built-in photo data of appropriate thickness of cheese shearing, and the appropriate thickness photo data is selected within 5cm~15cm. The processing module is electrically connected to the cutting component.
[0013] Preferably, the real-time thickness photo data of cheese shearing is transmitted to a processing module, and the real-time thickness photo data of cheese shearing is compared with the appropriate thickness photo data of cheese shearing by using a picture comparison technology. When the real-time thickness photo data of cheese shearing is greater than the appropriate thickness photo data of cheese shearing, the width is set to be too large. When the real-time thickness photo data of cheese shearing is less than the appropriate thickness photo data of cheese shearing, the width is set to be too small. When the real-time thickness photo data of cheese shearing is in the appropriate thickness photo data of cheese shearing, the width is set to be appropriate.
[0014] Preferably, a fixing assembly is installed on the outer wall of the push rod, a cleaning assembly is installed on the outer wall of the support box, and a collection box is installed on the inner wall of the box body.
[0015] Preferably, the cleaning component includes a No. 3 box, an electric moving rod, a No. 3 rod, a No. 3 cylinder, a No. 4 motor, a support plate, and cleaning cotton. The No. 3 box is located on the outer wall of the support box, the electric moving rod is located on the inner wall of the No. 3 box, the No. 3 rod is located on the inner wall of the No. 3 box, the outer wall of the No. 3 rod is installed with the No. 3 cylinder, the No. 4 motor is located on the outer wall of the No. 3 cylinder, and the output end of the electric moving rod is connected to the outer wall of the No. 4 motor, and the output end of the No. 4 motor extends to the bottom of the No. 3 box, the support plate is located at the output end of the No. 4 motor, the inner wall of the support plate is installed with a No. 6 spring, the inner wall of the support plate is installed with the No. 6 rod, the outer wall of the No. 6 rod is installed with the No. 6 cylinder, the inner wall of the No. 6 cylinder is installed with the No. 5 support rod, and one end of the No. 5 support rod extends to the top of the support plate, and one end of the No. 5 support rod is installed with cleaning cotton.
[0016] Preferably, the No. 5 support rod is moved by the support of the No. 6 tube, and the No. 3 tube is moved by the support of the No. 3 rod.
[0017] Preferably, the fixing assembly includes a No. 8 box, a No. 7 motor, a threaded rod, a threaded sleeve, a fixed rod, a No. 9 box, and a scraper. The No. 8 box is located on the outer wall of the push rod, the No. 7 motor is located on the inner wall of the No. 8 box, the threaded rod is located at the output end of the No. 7 motor, the threaded rod is located on the outer wall of the threaded rod, the inner wall of the No. 8 box is installed with a slide, the inner wall of the slide is installed with a pulley, the bottom of the No. 8 box is provided with a No. 7 mouth, the inner wall of the No. 7 mouth is penetrated by a fixed rod, the outer wall of the fixed rod is connected to the outer wall of the threaded sleeve, the outer wall of the pulley is connected to the outer wall of the fixed rod, the No. 9 box is located at the bottom of the No. 8 box, the outer wall of the No. 9 box is penetrated by a No. 5 cylinder, the inner wall of the No. 5 cylinder is penetrated by a T-shaped rod, one end of the T-shaped rod is installed with a scraper, the outer wall of the T-shaped rod is installed with a No. 8 spring, and one end of the No. 8 spring is connected to the inner wall of the No. 9 box.
[0018] Preferably, the T-shaped rod is moved by the support of the No. 5 cylinder, and the scraping head contacts the outer wall of the fixed rod, and the scraping head is in a circular ring shape.
[0019] Preferably, the cheese shearing method comprises the following steps:
[0020] Step S1: The No. 1 motor rotates to drive the collecting wheel to rotate, the collecting wheel rotates to drive the pull rope to move, the pull rope moves to drive the special-shaped rod to move, the special-shaped rod moves to drive the No. 1 cylinder to move, the special-shaped rod drives the No. 1 spring to move, the No. 1 spring moves to drive the special-shaped rod to drive the cutter head to move, the cutter head moves to cut the cheese, and then the No. 1 motor reverses to lift and reset the cutter head via the No. 1 spring. When the cutter head is lifted and reset, the cheese stuck on the surface of the cutter head is scraped off by the blanking plate and collected in the collection box, thereby realizing the function of fast cheese cutting and preventing cheese from sticking to the cutter head surface and improving cheese cutting efficiency;
[0021] Step S2: When the processing module detects that the width is too large, the processing module controls the push rod to retract. When the push rod is retracted, the camera continues to detect the real-time thickness photo data of the cheese sheared until the processing module detects that the width is too small or the width is appropriate. When the processing module detects that the width is too small, the processing module controls the push rod to extend. When the push rod is extended, the camera continues to detect the real-time thickness photo data of the cheese sheared until the processing module detects that the width is too large or the width is appropriate. When the processing module detects that the width is appropriate, the processing module controls the push rod to stop. When the push rod stops, the processing module controls the cutting component to start cutting the cheese, thereby realizing the function of the intelligent cheese shearing machine to accurately cut the cheese and improve the cutting uniformity through the visual algorithm when cutting cheese;
[0022] Step S3: The electric moving rod moves to drive the No. 4 motor to move, the No. 4 motor moves to drive the No. 3 drum to move, the No. 3 drum moves to enable the No. 4 motor to drive the support plate to move to a suitable cleaning height, the suitable cleaning height being in contact with the surface of the camera, at this time, the No. 4 motor rotates to drive the support plate to rotate, the rotation of the support plate drives the cleaning cotton to rotate, the rotation of the cleaning cotton contacts the surface of the camera and drives the No. 5 support rod to move, the movement of the No. 5 support rod drives the No. 6 spring to move, the movement of the No. 6 spring brings the cleaning cotton into close contact with the surface of the camera for cleaning, thereby realizing the function of the cheese shearing machine camera to quickly clean stains and improve the accuracy of visual detection;
[0023] Step S4, the rotation of motor No. 7 drives the threaded rod to rotate, the rotation of the threaded rod drives the threaded sleeve to move, the movement of the threaded sleeve drives the fixed rod to move, the movement of the fixed rod drives the pulley to move, the movement of the pulley causes the fixed rod to move, the fixed rod moves so that it is inserted into the cheese to be fixed, after the cheese shearing is completed, motor No. 7 is reversed to cause the fixed rod to pull out the cheese, when pulling out, the fixed rod drives the scraping head to move, the movement of the scraping head drives the T-shaped rod to move, the movement of the T-shaped rod drives the No. 8 spring to move, the movement of the No. 8 spring causes the scraping head to scrape off the remaining cheese on the outer wall of the fixed rod, thereby realizing the function of the cheese shearing machine to stably fix the cheese during shearing and improve the cheese shearing stability.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention is equipped with a No. 1 motor that rotates to drive the collection wheel, which drives the pull rope to move, which drives the special-shaped rod to move, which drives the No. 1 cylinder to move, which drives the special-shaped rod to move the No. 1 spring, which drives the special-shaped rod to move the cutter head, which moves to cut the cheese. At this time, the No. 1 motor is reversed to lift and reset the cutter head via the No. 1 spring. When the cutter head is lifted and reset, the cheese stuck on the cutter head surface is scraped off by the blanking plate and collected in the collection box. This realizes the function of fast cheese cutting, prevents cheese from sticking to the cutter head surface, and improves cheese cutting efficiency.
[0026] 2. The present invention is equipped with a processing module that controls the push rod to retract when it detects that the width is too large. When the push rod is retracted, the camera continuously detects the real-time thickness photo data of the cheese being cut until the processing module detects that the width is too small or the width is appropriate. When the processing module detects that the width is too small, the processing module controls the push rod to extend. When the push rod is extended, the camera continuously detects the real-time thickness photo data of the cheese being cut until the processing module detects that the width is too large or the width is appropriate. When the processing module detects that the width is appropriate, the processing module controls the push rod to stop. When the push rod stops, the processing module controls the cutting assembly to start cutting the cheese, thereby realizing the function of the intelligent cheese shearing machine to accurately cut the cheese and improve the cutting uniformity through the visual algorithm when cutting cheese;
[0027] 3. The present invention is equipped with an electric moving rod that drives the No. 4 motor to move, which drives the No. 3 drum to move. The movement of the No. 3 drum causes the No. 4 motor to drive the support plate to move to a suitable cleaning height. The suitable cleaning height is contact with the surface of the camera. At this time, the No. 4 motor rotates to drive the support plate to rotate. The rotation of the support plate drives the cleaning cotton to rotate. The rotation of the cleaning cotton contacts the surface of the camera and drives the No. 5 support rod to move. The movement of the No. 5 support rod drives the No. 6 spring to move. The movement of the No. 6 spring brings the cleaning cotton into close contact with the surface of the camera for cleaning. This enables the cheese shearing machine camera to quickly clean stains and improve the accuracy of visual detection.
[0028] 4. The present invention is installed with a No. 7 motor that rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve to move, the threaded sleeve moves to drive the fixed rod to move, the fixed rod moves to drive the pulley to move, the pulley moves to move the fixed rod, the fixed rod moves to insert into the cheese to fix it, after the cheese shearing is completed, the No. 7 motor reverses to make the fixed rod pull out the cheese, during the withdrawal, the fixed rod drives the scraping head to move, the scraping head movement drives the T-shaped rod to move, the T-shaped rod movement drives the No. 8 spring to move, the No. 8 spring moves to make the scraping head scrape off the remaining cheese on the outer wall of the fixed rod, thereby realizing the function of the cheese shearing machine to stably fix the cheese during shearing and improve the cheese shearing stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front view structural schematic diagram of the present invention;
[0030] Figure 2 It is a front structural schematic diagram of the present invention;
[0031] Figure 3 Schematic diagram of the cutter head structure of the present invention;
[0032] Figure 4 For the present invention Figure 3 Schematic diagram of the A structure;
[0033] Figure 5 This is a schematic diagram of the cleaning cotton structure of the present invention;
[0034] Figure 6 For the present invention Figure 5 Schematic diagram of the B structure;
[0035] Figure 7 It is a schematic diagram of the detection process of the present invention;
[0036] Figure 8 It is a schematic diagram of the fixing rod structure of the present invention;
[0037] Figure 9 For the present invention Figure 8 Schematic diagram of the C structure.
[0038] In the figure: 1, box body; 2, box door; 4, support platform; 5, collection box; 6, push rod; 7, support box; 8, opening No. 1; 9, rod No. 1; 10, cylinder No. 1; 11, special-shaped rod; 12, cutter head; 13, blanking plate; 14, motor No. 1; 15, collection wheel; 16, pull rope; 17, spring No. 1; 18, slot No. 1; 19, box No. 3; 20, electric moving rod; 21, rod No. 3; 22, cylinder No. 3; 23, Motor No. 4; 24. Support plate; 25. Spring No. 6; 26. Rod No. 6; 27. Cylinder No. 6; 28. Support rod No. 5; 29. Cleaning cotton; 30. Camera; 31. Box No. 8; 32. Motor No. 7; 33. Threaded rod; 34. Threaded sleeve; 35. Slide; 36. Pulley; 37. Fixed rod; 38. Mouth No. 7; 39. Box No. 9; 40. Cylinder No. 5; 41. Scraper head; 42. T-shaped rod; 43. Spring No. 8. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0041] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will understand this in light of the specific circumstances.
[0042] Example 1: Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4, the present invention provides an embodiment: an intelligent cheese shearing machine, including a box body 1, a box door 2, a support platform 4, a push rod 6, a support box 7, and a cutting assembly. The outer wall of the box body 1 is installed with a box door 2, the inner wall of the box body 1 is installed with a support platform 4, the inner wall of the box body 1 is installed with a push rod 6, the inner wall of the box body 1 is installed with a support box 7, the inner wall of the support box 7 is penetrated by a cutting assembly, and the outer wall of the support box 7 is installed with a visual detection assembly. The box door 2 is opened and the cheese is placed on the surface of the support platform 4, and it is pushed by the push rod 6 and cut by the cutting assembly. The outer wall of the push rod 6 is installed with a fixed assembly The outer wall of the support box 7 is equipped with a cleaning component, the inner wall of the box body 1 is equipped with a collection box 5, the cutting component includes a No. 1 spring 17, a No. 1 rod 9, a No. 1 opening 8, a special-shaped rod 11, and a blanking plate 13. The No. 1 spring 17 is located on the inner wall of the support box 7, the No. 1 rod 9 is located on the inner wall of the support box 7, the No. 1 opening 8 is opened on the outer wall of the support box 7, the No. 1 rod 9 is equipped with a No. 1 cylinder 10 on the outer wall of the No. 1 rod 9, the inner wall of the support box 7 is equipped with a No. 1 motor 14, the outer wall of the No. 1 motor 14 is equipped with a collection wheel 15, the outer wall of the collection wheel 15 is equipped with a pull rope 16, and the inner wall of the No. 1 opening 8 is penetrated by a special-shaped rod. 11, and the outer wall of the special-shaped rod 11 is connected to the outer wall of the No. 1 cylinder 10, one end of the pull rope 16 is connected to the outer wall of the special-shaped rod 11, the outer wall of the special-shaped rod 11 is installed with a cutter head 12, the bottom of the support box 7 is installed with a blanking plate 13, the top of the support platform 4 is provided with a No. 1 slot 18, and one end of the No. 1 spring 17 is connected to the outer wall of the special-shaped rod 11, the blanking plate 13 is located on one side of the cutter head 12, the cutter head 12 moves into the No. 1 slot 18, the No. 1 cylinder 10 is moved by the support of the No. 1 rod 9, the No. 1 motor 14 rotates to drive the collection wheel 15 to rotate, the collection wheel 15 rotates to drive the pull rope 16 to move, and the pull rope The movement of 16 drives the special-shaped rod 11 to move, the movement of the special-shaped rod 11 drives the No. 1 cylinder 10 to move, the movement of the No. 1 cylinder 10 causes the special-shaped rod 11 to drive the No. 1 spring 17 to move, the movement of the No. 1 spring 17 causes the special-shaped rod 11 to drive the cutter head 12 to move, and the cutter head 12 moves to cut the cheese. At this time, the No. 1 motor 14 reverses and lifts and resets the cutter head 12 through the No. 1 spring 17. When the cutter head 12 is lifted and reset, the cheese stuck on the surface of the cutter head 12 is scraped off by the blanking plate 13 and collected in the collection box 5, thereby realizing the function of fast cheese shearing machine to prevent cheese from sticking to the surface of the cutter head 12 and improve cheese blanking efficiency.
[0043] Example 2: Please refer to Figure 2 、 Figure 5 and Figure 7, an embodiment provided by the present invention: a visual detection component includes a camera 30 and a processing module, the camera 30 is located at the bottom of the support box 7, the processing module is located on the outer wall of the box body 1, the processing module is electrically connected to the push rod 6, the camera 30 is electrically connected to the processing module, the camera 30 is used to detect the real-time thickness photo data of cheese shearing, the processing module has built-in photo data of the appropriate thickness of cheese shearing, the appropriate thickness photo data is selected within 5cm~15cm, the processing module is electrically connected to the cutting component, the real-time thickness photo data of cheese shearing is transmitted to the processing module, the real-time thickness photo data of cheese shearing is compared with the appropriate thickness photo data of cheese shearing through the image comparison technology by the processing module, when the real-time thickness photo data of cheese shearing is greater than the appropriate thickness photo data of cheese shearing, it is set to the width too large state, and when the real-time thickness photo data of cheese shearing is less than the appropriate thickness photo data of cheese shearing, it is set to When the width is too small, the real-time thickness photo data of the cheese cut is in the appropriate thickness photo data of the cheese cut, which is set to the appropriate width state. When the processing module detects the width is too large, the processing module controls the push rod 6 to retract. When the push rod 6 retracts, the camera 30 continues to detect the real-time thickness photo data of the cheese cut until the processing module detects the width is too small or the width is appropriate. When the processing module detects the width is too small, the processing module controls the push rod 6 to extend. When the push rod 6 is extended, the camera 30 continues to detect the real-time thickness photo data of the cheese cut until the processing module detects the width is too large or the width is appropriate. When the processing module detects the width is appropriate, the processing module controls the push rod 6 to stop. When the push rod 6 stops, the processing module controls the cutting component to start the cheese cut, thereby realizing the function of the intelligent cheese shearing machine to accurately cut the cheese and improve the cutting uniformity through the visual algorithm when cutting cheese.
[0044] Example 3: Please refer to Figure 2 、 Figure 5 and Figure 6, the present invention provides an embodiment: the cleaning assembly includes a No. 3 box 19, an electric moving rod 20, a No. 3 rod 21, a No. 3 cylinder 22, a No. 4 motor 23, a support plate 24, and a cleaning cotton 29. The No. 3 box 19 is located on the outer wall of the support box 7, the electric moving rod 20 is located on the inner wall of the No. 3 box 19, the No. 3 rod 21 is located on the inner wall of the No. 3 box 19, the outer wall of the No. 3 rod 21 is installed with the No. 3 cylinder 22, the No. 4 motor 23 is located on the outer wall of the No. 3 cylinder 22, and the electric The output end of the moving rod 20 is connected to the outer wall of the No. 4 motor 23, and the output end of the No. 4 motor 23 extends to the bottom of the No. 3 box 19. The support plate 24 is located at the output end of the No. 4 motor 23. The inner wall of the support plate 24 is installed with a No. 6 spring 25. The inner wall of the support plate 24 is installed with a No. 6 rod 26. The outer wall of the No. 6 rod 26 is installed with a No. 6 cylinder 27. The inner wall of the No. 6 cylinder 27 is penetrated by a No. 5 support rod 28, and one end of the No. 5 support rod 28 extends to the inner wall of the support plate 24. At the top, one end of the No. 5 support rod 28 is installed with a cleaning cotton 29, the No. 5 support rod 28 is moved by the support of the No. 6 cylinder 27, and the No. 3 cylinder 22 is moved by the support of the No. 3 rod 21, and the electric moving rod 20 moves to drive the No. 4 motor 23 to move, and the No. 4 motor 23 moves to drive the No. 3 cylinder 22 to move, and the No. 3 cylinder 22 moves to cause the No. 4 motor 23 to drive the support plate 24 to move to a suitable cleaning height, and the suitable cleaning height is in contact with the surface of the camera 30. At this time, the No. 4 motor 23 rotates to drive the support plate 24 to rotate, and the support plate 24 rotates to drive the cleaning cotton 29 to rotate, and the cleaning cotton 29 rotates and contacts the surface of the camera 30 to drive the No. 5 support rod 28 to move, and the No. 5 support rod 28 moves to drive the No. 6 spring 25 to move, and the No. 6 spring 25 moves to bring the cleaning cotton 29 into close contact with the surface of the camera 30 for cleaning, thereby realizing the function of the cheese shearing machine's camera 30 to quickly clean stains and improve the accuracy of visual detection.
[0045] Example 4: Please refer to Figure 2 、 Figure 8 and Figure 9, an embodiment provided by the present invention: the fixing assembly includes an eighth box 31, a seventh motor 32, a threaded rod 33, a threaded sleeve 34, a fixing rod 37, a ninth box 39, and a scraper head 41. The eighth box 31 is located on the outer wall of the push rod 6, the seventh motor 32 is located on the inner wall of the eighth box 31, the threaded rod 33 is located at the output end of the seventh motor 32, the threaded rod 33 is located on the outer wall of the threaded rod 33, the inner wall of the eighth box 31 is installed with a slide 35, the inner wall of the slide 35 is installed with a pulley 36, and the eighth box The bottom of the No. 31 is provided with a No. 7 opening 38, the inner wall of the No. 7 opening 38 is penetrated by a fixing rod 37, the outer wall of the fixing rod 37 is connected to the outer wall of the threaded sleeve 34, the outer wall of the pulley 36 is connected to the outer wall of the fixing rod 37, the No. 9 box 39 is located at the bottom of the No. 8 box 31, the outer wall of the No. 9 box 39 is penetrated by a No. 5 barrel 40, the inner wall of the No. 5 barrel 40 is penetrated by a T-shaped rod 42, one end of the T-shaped rod 42 is installed with a scraper 41, the outer wall of the T-shaped rod 42 is installed with an No. 8 spring 43, and the No. 8 spring One end of the spring 43 is connected to the inner wall of the No. 9 box 39, and the T-shaped rod 42 is supported by the No. 5 cylinder 40 to move, and the scraping head 41 contacts the outer wall of the fixed rod 37. The scraping head 41 is annular. When the cheese is placed on the pushing rod 6, the No. 7 motor 32 rotates, and the No. 7 motor 32 rotates to drive the threaded rod 33 to rotate, and the threaded rod 33 rotates to drive the threaded sleeve 34 to move. The threaded sleeve 34 moves and drives the fixed rod 37 to move. The fixed rod 37 moves and drives the pulley 36 to move. The pulley 36 moves to move the fixed rod 37. The fixed rod 37 moves so that it is inserted into the cheese to be fixed. After the cheese shearing is completed, the No. 7 motor 32 reverses to make the fixed rod 37 pull out the cheese. When pulling out, the fixed rod 37 drives the scraping head 41 to move, and the scraping head 41 moves to drive the T-shaped rod 42 to move. The T-shaped rod 42 moves to drive the No. 8 spring 43 to move. The No. 8 spring 43 moves to make the scraping head 41 scrape off the remaining cheese on the outer wall of the fixed rod 37, realizing the function of the cheese shearing machine to stably fix the cheese during cheese shearing and improve the cheese shearing stability.
[0046] The shearing method of the cheese shearing machine comprises the following steps:
[0047] Step S1, the No. 1 motor 14 rotates to drive the collecting wheel 15 to rotate, the collecting wheel 15 rotates to drive the pull rope 16 to move, the pull rope 16 moves to drive the special-shaped rod 11 to move, the special-shaped rod 11 moves to drive the No. 1 cylinder 10 to move, the No. 1 cylinder 10 moves to make the special-shaped rod 11 drive the No. 1 spring 17 to move, the No. 1 spring 17 moves to make the special-shaped rod 11 drive the cutter head 12 to move, the cutter head 12 moves to cut the cheese, at this time the No. 1 motor 14 reverses to lift and reset the cutter head 12 through the No. 1 spring 17, when the cutter head 12 is lifted and reset, the cheese stuck on the surface of the cutter head 12 is scraped off by the blanking plate 13 and collected in the collection box 5, thereby realizing the function of fast unloading of the cheese shearing machine, preventing the cheese from sticking to the surface of the cutter head 12, and improving the cheese unloading efficiency;
[0048] Step S2: When the processing module detects that the width is too large, the processing module controls the pushing rod 6 to retract. When the pushing rod 6 is retracted, the camera 30 continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects that the width is too small or the width is appropriate. When the processing module detects that the width is too small, the processing module controls the pushing rod 6 to extend. When the pushing rod 6 is extended, the camera 30 continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects that the width is too large or the width is appropriate. When the processing module detects that the width is appropriate, the processing module controls the pushing rod 6 to stop. When the pushing rod 6 stops, the processing module controls the cutting assembly to start cutting the cheese, thereby realizing the function of the intelligent cheese shearing machine to accurately cut the cheese and improve the cutting uniformity through the visual algorithm when cutting cheese;
[0049] Step S3: The electric moving rod 20 moves, driving the No. 4 motor 23 to move. The No. 4 motor 23 moves, driving the No. 3 drum 22 to move. The No. 3 drum 22 moves, causing the No. 4 motor 23 to drive the support plate 24 to move to a suitable cleaning height. The suitable cleaning height is in contact with the surface of the camera 30. At this time, the No. 4 motor 23 rotates, driving the support plate 24 to rotate. The rotation of the support plate 24 drives the cleaning cotton 29 to rotate. The cleaning cotton 29 rotates and contacts the surface of the camera 30, driving the No. 5 support rod 28 to move. The movement of the No. 5 support rod 28 drives the No. 6 spring 25 to move. The movement of the No. 6 spring 25 brings the cleaning cotton 29 into close contact with the surface of the camera 30 for cleaning, thereby realizing the function of the cheese shearing machine's camera 30 to quickly clean stains and improve the accuracy of visual detection.
[0050] Step S4, the No. 7 motor 32 rotates to drive the threaded rod 33 to rotate, the threaded rod 33 rotates to drive the threaded sleeve 34 to move, the threaded sleeve 34 moves to drive the fixed rod 37 to move, the fixed rod 37 moves to drive the pulley 36 to move, the pulley 36 moves to move the fixed rod 37, the fixed rod 37 moves to be inserted into the cheese to fix it, after the cheese shearing is completed, the No. 7 motor 32 reverses to make the fixed rod 37 pull out the cheese, when pulling out, the fixed rod 37 drives the scraping head 41 to move, the scraping head 41 moves to drive the T-shaped rod 42 to move, the T-shaped rod 42 moves to drive the No. 8 spring 43 to move, the No. 8 spring 43 moves to make the scraping head 41 scrape off the remaining cheese on the outer wall of the fixed rod 37, thereby realizing the function of the cheese shearing machine to stably fix the cheese during shearing and improve the cheese shearing stability.
[0051] Working principle: the rotation of motor No. 14 drives the collection wheel 15 to rotate, the rotation of collection wheel 15 drives the pull rope 16 to move, the movement of pull rope 16 drives the special-shaped rod 11 to move, the movement of special-shaped rod 11 drives the No. 1 cylinder 10 to move, the movement of No. 1 cylinder 10 makes the special-shaped rod 11 drive the No. 1 spring 17 to move, the movement of No. 1 spring 17 makes the special-shaped rod 11 drive the cutter head 12 to move, the cutter head 12 moves to cut the cheese, at this time, motor No. 14 reverses and lifts the cutter head 12 to reset through the No. 1 spring 17, when the cutter head 12 is lifted and reset, the cheese stuck on the surface of the cutter head 12 is scraped off by the blanking plate 13 and collected in the collection box 5, realizing the function of fast unloading of cheese shearing machine, preventing the cheese from sticking to the surface of the cutter head 12 and improving the efficiency of cheese unloading, and the processing module detects When the width reaches the too-large state, the processing module controls the push rod 6 to retract. When the push rod 6 retracts, the camera 30 continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects the too-small state or the appropriate width state. When the processing module detects the too-small state, the processing module controls the push rod 6 to extend. When the push rod 6 extends, the camera 30 continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects the too-large state or the appropriate width state. When the processing module detects the appropriate width state, the processing module controls the push rod 6 to stop. When the push rod 6 stops, the processing module controls the cutting component to start the cheese shearing, thereby realizing that the intelligent cheese shearing machine can accurately cut the cheese through the visual algorithm when shearing cheese, and improve the cutting efficiency. In order to ensure the uniformity of cutting, the electric moving rod 20 moves to drive the No. 4 motor 23 to move, the No. 4 motor 23 moves to drive the No. 3 cylinder 22 to move, and the No. 3 cylinder 22 moves to make the No. 4 motor 23 drive the support plate 24 to move to a suitable cleaning height, and the suitable cleaning height is in contact with the surface of the camera 30. At this time, the No. 4 motor 23 rotates to drive the support plate 24 to rotate, and the support plate 24 rotates to drive the cleaning cotton 29 to rotate, and the cleaning cotton 29 rotates and contacts the surface of the camera 30 to drive the No. 5 support rod 28 to move, and the No. 5 support rod 28 moves to drive the No. 6 spring 25 to move, and the No. 6 spring 25 moves to bring the cleaning cotton 29 into close contact with the surface of the camera 30 for cleaning, thereby realizing the rapid cleaning of stains on the camera 30 of the cheese shearing machine and improving the accuracy of visual detection. Function: the rotation of motor No. 7 drives the threaded rod 33 to rotate, the rotation of threaded rod 33 drives the threaded sleeve 34 to move, the movement of threaded sleeve 34 drives the fixed rod 37 to move, the movement of fixed rod 37 drives the pulley 36 to move, the movement of pulley 36 causes the fixed rod 37 to move, the fixed rod 37 moves so that it is inserted into the cheese to be fixed, after the cheese shearing is completed, motor No. 7 reverses to cause the fixed rod 37 to pull out the cheese, when pulling out, the fixed rod 37 drives the scraping head 41 to move, the movement of scraping head 41 drives the T-shaped rod 42 to move, the movement of T-shaped rod 42 drives the No. 8 spring 43 to move, the No. 8 spring 43 moves to cause the scraping head 41 to scrape off the remaining cheese on the outer wall of the fixed rod 37, thereby realizing the function of the cheese shearing machine to stably fix the cheese during shearing and improve the stability of cheese shearing.
[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An intelligent cheese shearing machine, comprising a box body (1), a box door (2), a support platform (4), a push rod (6), a support box (7), and a cutting assembly, characterized in that: The outer wall of the box body (1) is installed with a box door (2), the inner wall of the box body (1) is installed with a support platform (4), the inner wall of the box body (1) is installed with a push rod (6), the inner wall of the box body (1) is installed with a support box (7), the inner wall of the support box (7) is penetrated by a cutting component, and the outer wall of the support box (7) is installed with a visual detection component; The cutting assembly includes a No. 1 spring (17), a No. 1 rod (9), a No. 1 opening (8), a special-shaped rod (11), and a blanking plate (13). The No. 1 spring (17) is located on the inner wall of the support box (7), the No. 1 rod (9) is located on the inner wall of the support box (7), the No. 1 opening (8) is opened on the outer wall of the support box (7), a No. 1 cylinder (10) is installed on the outer wall of the No. 1 rod (9), a No. 1 motor (14) is installed on the inner wall of the support box (7), and a collecting wheel (15) is installed on the outer wall of the No. 1 motor (14). A pull rope (16) is installed on the outer wall of the wheel (15), a special-shaped rod (11) is installed through the inner wall of the No. 1 opening (8), and the outer wall of the special-shaped rod (11) is connected to the outer wall of the No. 1 cylinder (10), one end of the pull rope (16) is connected to the outer wall of the special-shaped rod (11), a cutter head (12) is installed on the outer wall of the special-shaped rod (11), a blanking plate (13) is installed at the bottom of the support box (7), a No. 1 groove (18) is opened on the top of the support platform (4), and one end of the No. 1 spring (17) is connected to the outer wall of the special-shaped rod (11).
2. The intelligent cheese shearing machine according to claim 1, characterized in that: The blanking plate (13) is located on one side of the cutter head (12), the cutter head (12) moves into the No. 1 slot (18), and the No. 1 cylinder (10) moves with the support of the No. 1 rod (9).
3. The intelligent cheese shearing machine according to claim 1, characterized in that: The visual detection component includes a camera (30) and a processing module. The camera (30) is located at the bottom of the support box (7), the processing module is located on the outer wall of the box body (1), the processing module is electrically connected to the push rod (6), the camera (30) is electrically connected to the processing module, the camera (30) is used to detect real-time thickness photo data of cheese shearing, the processing module has built-in photo data of appropriate thickness of cheese shearing, the appropriate thickness photo data is selected within 5 cm to 15 cm, and the processing module is electrically connected to the cutting component.
4. The intelligent cheese shearing machine according to claim 3, characterized in that: The real-time thickness photo data of cheese shearing is transmitted to a processing module, and the real-time thickness photo data of cheese shearing is compared with the appropriate thickness photo data of cheese shearing by using a picture comparison technology. When the real-time thickness photo data of cheese shearing is greater than the appropriate thickness photo data of cheese shearing, the width is set to be too large. When the real-time thickness photo data of cheese shearing is less than the appropriate thickness photo data of cheese shearing, the width is set to be too small. When the real-time thickness photo data of cheese shearing is within the appropriate thickness photo data of cheese shearing, the width is set to be appropriate.
5. The intelligent cheese shearing machine according to claim 1, characterized in that: The outer wall of the push rod (6) is installed with a fixing component, the outer wall of the support box (7) is installed with a cleaning component, and the inner wall of the box body (1) is installed with a collecting box (5).
6. The intelligent cheese shearing machine according to claim 5, characterized in that: The cleaning assembly comprises a No. 3 box (19), an electric moving rod (20), a No. 3 rod (21), a No. 3 cylinder (22), a No. 4 motor (23), a support plate (24), and a cleaning cotton (29). The No. 3 box (19) is located on the outer wall of the support box (7), the electric moving rod (20) is located on the inner wall of the No. 3 box (19), the No. 3 rod (21) is located on the inner wall of the No. 3 box (19), the No. 3 cylinder (22) is installed on the outer wall of the No. 3 rod (21), the No. 4 motor (23) is located on the outer wall of the No. 3 cylinder (22), and the output end of the electric moving rod (20) is connected to the No. 4 motor. The outer wall of the No. 4 motor (23) is connected, the output end of the No. 4 motor (23) extends to the bottom of the No. 3 box (19), the support plate (24) is located at the output end of the No. 4 motor (23), the inner wall of the support plate (24) is installed with a No. 6 spring (25), the inner wall of the support plate (24) is installed with a No. 6 rod (26), the outer wall of the No. 6 rod (26) is installed with a No. 6 cylinder (27), the inner wall of the No. 6 cylinder (27) is penetrated by a No. 5 support rod (28), and one end of the No. 5 support rod (28) extends to the top of the support plate (24), and one end of the No. 5 support rod (28) is installed with a cleaning cotton (29).
7. The intelligent cheese shearing machine according to claim 6, characterized in that: The fifth support rod (28) is moved by the support of the sixth cylinder (27), and the third cylinder (22) is moved by the support of the third rod (21).
8. The intelligent cheese shearing machine according to claim 5, characterized in that: The fixing assembly includes a No. 8 box (31), a No. 7 motor (32), a threaded rod (33), a threaded sleeve (34), a fixing rod (37), a No. 9 box (39), and a scraper (41). The No. 8 box (31) is located on the outer wall of the push rod (6), the No. 7 motor (32) is located on the inner wall of the No. 8 box (31), the threaded rod (33) is located at the output end of the No. 7 motor (32), the threaded rod (33) is located on the outer wall of the threaded rod (33), the inner wall of the No. 8 box (31) is installed with a slideway (35), the inner wall of the slideway (35) is installed with a pulley (36), and the bottom of the No. 8 box (31) is provided with a No. 7 opening (3 8), a fixing rod (37) is installed through the inner wall of the No. 7 port (38), the outer wall of the fixing rod (37) is connected to the outer wall of the threaded sleeve (34), the outer wall of the pulley (36) is connected to the outer wall of the fixing rod (37), the No. 9 box (39) is located at the bottom of the No. 8 box (31), the outer wall of the No. 9 box (39) is installed with a No. 5 cylinder (40), the inner wall of the No. 5 cylinder (40) is installed with a T-shaped rod (42), one end of the T-shaped rod (42) is installed with a scraper (41), the outer wall of the T-shaped rod (42) is installed with an No. 8 spring (43), and one end of the No. 8 spring (43) is connected to the inner wall of the No. 9 box (39).
9. The intelligent cheese shearing machine according to claim 8, characterized in that: The T-shaped rod (42) is moved by being supported by the fifth cylinder (40), and the scraping head (41) contacts the outer wall of the fixed rod (37), and the scraping head (41) is in the shape of a circular ring.
10. A cutting method for an intelligent cheese shearing machine, applicable to the intelligent cheese shearing machine according to any one of claims 1 to 9, characterized in that: The shearing method of the cheese shearing machine comprises the following steps: Step S1, the special-shaped rod (11) moves to drive the No. 1 cylinder (10) to move, the No. 1 cylinder (10) moves to make the special-shaped rod (11) drive the No. 1 spring (17) to move, the No. 1 spring (17) moves to make the special-shaped rod (11) drive the cutter head (12) to move, the cutter head (12) moves to cut the cheese, at this time the No. 1 motor (14) reverses to lift and reset the cutter head (12) through the No. 1 spring (17), when the cutter head (12) is lifted and reset, the cheese stuck on the surface of the cutter head (12) is scraped off by the blanking plate (13) and collected in the collection box (5); Step S2, when the processing module detects that the width is too large, the processing module controls the push rod (6) to retract, and when the push rod (6) is retracted, the camera (30) continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects that the width is too small or the width is appropriate, and when the processing module detects that the width is too small, the processing module controls the push rod (6) to extend, and when the push rod (6) is extended, the camera (30) continuously detects the real-time thickness photo data of the cheese shearing, until the processing module detects that the width is too large or the width is appropriate, and when the processing module detects that the width is appropriate, the processing module controls the push rod (6) to stop, and when the push rod (6) stops, the processing module controls the cutting assembly to start and shear the cheese; Step S3, the No. 3 cylinder (22) moves to make the No. 4 motor (23) drive the support plate (24) to move to a suitable cleaning height, and the suitable cleaning height is in contact with the surface of the camera (30). At this time, the No. 4 motor (23) rotates to drive the support plate (24) to rotate, and the support plate (24) rotates to drive the cleaning cotton (29) to rotate, and the cleaning cotton (29) rotates to contact the surface of the camera (30) to drive the No. 5 support rod (28) to move, and the No. 5 support rod (28) moves to drive the No. 6 spring (25) to move, and the No. 6 spring (25) moves to make the cleaning cotton (29) in close contact with the surface of the camera (30) for cleaning; Step S4, the fixed rod (37) moves to drive the pulley (36) to move, the pulley (36) moves to move the fixed rod (37), the fixed rod (37) moves to be inserted into the cheese to be fixed, after the cheese cutting is completed, the No. 7 motor (32) is reversed to make the fixed rod (37) withdraw the cheese, when withdrawing, the fixed rod (37) drives the scraping head (41) to move, the scraping head (41) moves to drive the T-shaped rod (42), the T-shaped rod (42) moves to drive the No. 8 spring (43), the No. 8 spring (43) moves to make the scraping head (41) scrape off the cheese remaining on the outer wall of the fixed rod (37).
Citation Information
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