Multi-layer composite floor hot press molding device

The multi-layer composite floor hot pressing device with multi-point synchronous hot pressing and automatic positioning and temperature control solves the problems of uneven force on the floor and low molding accuracy, achieves a more efficient and stable hot pressing molding effect, and adapts to the needs of various floor materials and sizes.

CN120663393AInactive Publication Date: 2025-09-19SHENZHEN XUNDA VESSEL MATERIALS CO LTD
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Patent Information

Application Number
CN202511122736.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2025-09-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing hot pressing device for multi-layer composite flooring adopts a single hot pressing surface design during use, which leads to uneven force on the floor, prone to deformation problems such as edge warping and middle depression. It also lacks a stable guiding and transmission structure, increasing the risk of product scrapping, and causing hidden damage such as internal fiber breakage and adhesive layer cracking. Hot pressing vibration affects the molding accuracy.

Method used

Four independent hydraulic cylinders work together with the upper hot pressing module, combined with multiple groups of evenly distributed hot pressing holes to achieve multi-point synchronous hot pressing. The composite support structure of positioning temperature control components and buffer springs and hydraulic rods ensures uniform distribution of hot pressure and precise positioning. Automated positioning and real-time temperature monitoring are achieved in conjunction with guide rods and electromagnetic slides.

Benefits of technology

It effectively avoids local deformation of the floor, improves production efficiency and molding accuracy, reduces product scrap rate, enhances overall structural strength and glue layer curing consistency, adapts to the hot pressing requirements of floors of different materials and sizes, and reduces equipment costs.

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Abstract

The multi-layer composite floor hot press forming device comprises a workbench, a mounting frame is fixedly mounted at the top of the workbench, a sliding groove is formed in the inner side of the mounting frame, a top plate is fixedly mounted at the top of the mounting frame, a containing hole is formed in the outer side of the top plate, and a positioning temperature control assembly is arranged on the inner side of the mounting frame; a multi-layer composite bottom plate body is arranged at the top of the workbench, and a hot press forming assembly is arranged at the bottom of the top plate. According to the multi-layer composite floor hot-press forming device, by arranging the hot-press forming assembly, multi-point synchronous hot pressing is achieved, the hot-press acting force can be more dispersed and more uniform, floor deformation caused by too large local pressure is avoided, the four modules work in parallel, the single hot-press area can be increased, and the production efficiency is greatly improved; and the positioning temperature control assembly is arranged, the temperature of the hot pressing area can be monitored in real time and dynamically adjusted, and it is ensured that the floor glue layer is cured within the optimal temperature interval.
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Description

Technical Field

[0001] The present invention relates to the technical field related to floor production equipment, and in particular to a multi-layer composite floor hot pressing forming device. Background Art

[0002] Multi-layer composite flooring is a material widely used in the field of modern architectural decoration. Its unique structural design gives it good stability and durability. It is made of multiple layers of veneer glued together by high-performance adhesives. The texture direction and tree species of each layer of veneer are scientifically matched to form a criss-cross stacked structure. In the production process of multi-layer composite flooring, hot pressing is one of the most important core processes. This process precisely controls the temperature, pressure and time parameters to fully cure the adhesive and ensure that each layer of veneer is tightly bonded. The quality of the hot pressing process not only directly determines the physical indicators of the floor such as density uniformity and surface flatness, but also has a profound impact on the key performance of the floor such as wear resistance and deformation resistance, and thus becomes a decisive factor in ensuring the quality and market competitiveness of the floor. Therefore, there is a special need for a hot pressing device for multi-layer composite flooring.

[0003] The Chinese patent CN213471546U published on June 18, 2021 discloses a multi-layer composite floor hot pressing device. By adjusting the threaded column, the sliding plate is adjusted. By adjusting the sliding plate, the clamping plate can be adjusted. By adjusting the clamping plate, the composite floor on the lower hot pressing plate can be positioned, avoiding the problem of deflection caused by the inability to position. By adjusting the upper hot pressing plate, the upper hot pressing plate can be brought into contact with the composite floor on the lower hot pressing plate, and hot pressing work can be carried out, avoiding the problem that hot pressing work on the composite floor is more difficult. However, the multi-layer composite floor hot pressing device adopts a single The hot pressing surface design concentrates the hot pressing force on a local area, which can easily lead to uneven force on the floor and deformation problems such as edge warping and middle depression. It mostly relies on simple hydraulic devices and lacks a stable guide and transmission structure, which further increases the risk of product scrapping and makes the curing degree of the floor glue layer inconsistent, affecting the overall structural strength. Rigid support structure is mostly used. During the hot pressing process, the instantaneous impact force directly acts on the multi-layer veneer, causing hidden damage such as internal fiber breakage and glue layer cracking. There is a lack of buffer design, and the vibration generated during hot pressing is transmitted to the entire equipment, which not only aggravates component wear, but also causes slight displacement between the hot pressing template and the floor, further reducing the molding accuracy. Summary of the Invention

[0004] The purpose of the present invention is to provide a multi-layer composite floor hot pressing forming device to solve the problem of the existing multi-layer composite floor hot pressing device proposed in the above background technology. When in use, a single hot pressing surface design is adopted, and the hot pressing force is concentrated in a local area, which can easily lead to uneven force on the floor, and deformation problems such as edge warping and middle depression occur. It mostly relies on simple hydraulic devices and lacks a stable guide and transmission structure, which further increases the risk of product scrapping, makes the degree of curing of the floor glue layer inconsistent, and affects the overall structural strength. It mostly adopts a rigid support structure. During the hot pressing process, the instantaneous impact force directly acts on the multi-layer veneer, resulting in hidden damage such as internal fiber breakage and glue layer cracking. There is a lack of buffer design, and the vibration generated during hot pressing is transmitted to the entire equipment, which not only aggravates the wear of components, but also causes slight displacement between the hot pressing template and the floor, further reducing the molding accuracy.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-layer composite floor hot pressing forming device, comprising a workbench, a mounting frame is fixedly installed on the top of the workbench, a slide groove is provided on the inner side of the mounting frame, a top plate is fixedly installed on the top of the mounting frame, a placement hole is provided on the outer side of the top plate, a positioning temperature control component is provided on the inner side of the mounting frame, a multi-layer composite bottom plate body is provided on the top of the workbench, a hot pressing forming component is provided on the bottom of the top plate, the hot pressing forming component includes a mounting bottom plate, the mounting bottom plate is installed on the outer side of the top plate, a motor is fixedly installed on the outer side of the mounting bottom plate, a transmission screw is fixedly installed on the output end of the motor, the outer side of the transmission screw is threadedly connected to a lifting hot press, and the lifting hot press The bottom of the heater body is fixedly installed, the outside of the heater body is provided with a heat dissipation hole, the outside of the heater body is provided with an exhaust port, the bottom of the top plate is fixedly installed with a guide rod, the bottom of the heater body is fixedly installed with a connecting seat, the bottom of the connecting seat is fixedly installed with a hydraulic cylinder, the movable end of the hydraulic cylinder is fixedly installed with a telescopic rod, the end of the telescopic rod away from the hydraulic cylinder is fixedly installed with an upper hot pressing module, the bottom of the upper hot pressing module is provided with a hot pressing hole, the top of the workbench is fixedly installed with a fixing plate, the top of the fixing plate is provided with a through hole, the top of the fixing plate is fixedly installed with a buffer spring, the top of the buffer spring is fixedly installed with a lower hot pressing module, and the bottom of the lower hot pressing module is fixedly installed with a hydraulic rod.

[0006] Preferably, the guide rods are provided in multiple identical groups, and the multiple groups of guide rods are slidably connected to the lifting hot press.

[0007] Preferably, the connecting seat, hydraulic cylinder, telescopic rod, upper hot pressing module and hot pressing hole are provided in four identical groups, and the four groups of connecting seat, hydraulic cylinder, telescopic rod, upper hot pressing module and hot pressing hole are located at the bottom of the heating machine body and are equidistantly distributed.

[0008] Preferably, the hot pressing holes are provided in multiple identical groups, and the multiple groups of hot pressing holes are evenly distributed on the bottom of the hot pressing module.

[0009] Preferably, the fixing plates, through holes, buffer springs and hydraulic rods are provided in multiple identical groups, and the multiple groups of fixing plates, through holes, buffer springs and hydraulic rods are located on the top of the workbench and are distributed at equal intervals.

[0010] Preferably, the buffer spring has a conical structure, the hydraulic rod is located inside the buffer spring, and the hydraulic rod is adapted to the through hole.

[0011] Preferably, the positioning and temperature control assembly includes a positioning seat, which is installed on the inner side of the mounting frame, an electromagnetic slide rail is fixedly installed on the top of the positioning seat, a mounting seat is fixedly installed on the outer side of the positioning seat, a cooling fan is provided on the outer side of the mounting seat, an annular plate is fixedly installed on the bottom of the lifting hot press, a temperature-control water pipe is provided inside the annular plate, and a temperature sensor is provided on the outer side of the annular plate.

[0012] Preferably, two identical groups of the slide grooves, positioning seats and electromagnetic slide rails are provided, and the two groups of the slide grooves, positioning seats and electromagnetic slide rails are symmetrically distributed about the vertical center line of the workbench, and the slide grooves are adapted to the electromagnetic slide rails.

[0013] Preferably, the annular plate and the mounting seat do not contact each other, and two identical groups of temperature-control water pipes are provided, and the two groups of temperature-control water pipes are symmetrically distributed about the vertical center line of the annular plate.

[0014] Preferably, the positioning seat is in contact with the multi-layer composite base plate body, and the multi-layer composite base plate body is in contact with both the lower hot pressing module and the upper hot pressing module.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention's multi-layer composite floor hot-pressing device utilizes a hot-pressing forming assembly, employing four independent hydraulic cylinders working in conjunction with an upper hot-pressing module and multiple evenly distributed hot-pressing holes at the bottom to achieve multi-point simultaneous hot-pressing of the multi-layer composite floor. This disperses and evens out the hot-pressing force, preventing deformation of the floor caused by excessive local pressure. Furthermore, the four modules working in parallel can increase the area of ​​a single hot-pressing operation, significantly improving production efficiency and ensuring precise alignment of the upper and lower hot-pressing modules, effectively reducing product scrap rates due to misalignment.

[0017] 2. The multi-layer composite floor hot-pressing molding device of the present invention utilizes a positioning and temperature-control assembly. Two sets of symmetrical electromagnetic slides cooperate with the positioning base to achieve automated and precise positioning of the multi-layer composite flooring body, while simultaneously avoiding random errors caused by manual operation. The close contact between the positioning base and the multi-layer composite flooring further enhances stability during the hot-pressing process. Dual sets of temperature-control water pipes and temperature sensors within the annular plate form a closed-loop temperature control system that monitors the hot-pressing zone temperature in real time and dynamically adjusts it to ensure that the flooring adhesive layer is cured within the optimal temperature range.

[0018] 3. The multi-layer composite floor hot pressing forming device of the present invention adopts a composite support structure of a conical buffer spring and a hydraulic rod at the bottom of the lower hot pressing module to avoid internal stress concentration caused by rigid contact of the multi-layer single board. At the same time, the hydraulic rod can adjust the support strength in real time according to the characteristics of the floor of different materials, and is suitable for a variety of board combinations from pine to hardwood, with wider compatibility. At the same time, by replacing the upper hot pressing module and positioning seat of different specifications, it has stronger versatility, can quickly respond to changes in market demand for floors of different sizes, and reduce the company's equipment investment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the three-dimensional structure of the present invention Figure 1 ;

[0020] Figure 2 Schematic diagram of the three-dimensional structure of the present invention Figure 2 ;

[0021] Figure 3 This is a schematic diagram of the structure of the top plate and the placement hole cooperating with each other in the present invention;

[0022] Figure 4 This is a schematic diagram of the structure of the upper hot pressing module and the multi-layer composite bottom plate body cooperating with each other in the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the hot pressing forming component of the present invention;

[0024] Figure 6 This is a schematic diagram of the disassembled structure of the hot pressing forming component of the present invention;

[0025] Figure 7 This is a schematic diagram of the structure of the annular plate and the temperature-control water pipe cooperating with each other in the present invention.

[0026] In the figure: 1. workbench; 2. mounting frame; 3. slide; 4. top plate; 5. placement hole; 6. positioning temperature control component; 601. positioning seat; 602. electromagnetic slide rail; 603. mounting seat; 604. cooling fan; 605. ring plate; 606. temperature control water pipe; 607. temperature sensor; 7. multi-layer composite base plate body; 8. hot pressing forming component; 801. mounting base plate; 802. motor; 803. transmission screw; 804. lifting hot press; 805. heating machine body; 806. heat dissipation hole; 807. exhaust vent; 808. guide rod; 809. connecting seat; 810. hydraulic cylinder; 811. telescopic rod; 812. upper hot pressing module; 813. hot pressing hole; 814. fixing plate; 815. through hole; 816. buffer spring; 817. lower hot pressing module; 818. hydraulic rod. DETAILED DESCRIPTION

[0027] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0028] Unless the context clearly dictates otherwise, unmodified nouns and nouns modified by "the" include singular and plural referents.

[0029] As used in the specification and claims, the terms "comprises," "comprising," "having," "may," "containing," and variations thereof, as used herein, refer to open transitional phrases, terms, or words that require the presence of specified ingredients / steps and permit the presence of other ingredients / steps. However, such descriptions should be interpreted as also describing compositions or methods as "consisting of" and "consisting essentially of" the recited ingredients / steps, which permits the presence of only the specified ingredients / steps and any unavoidable impurities that may result therefrom, and excludes other ingredients / steps.

[0030] The numerical values ​​in the specification and claims of this application should be understood to include the same value when reduced to the same number of significant figures and values ​​that differ from the stated value by less than the experimental error of ordinary measurement techniques of the type described in this application for determining the stated value.

[0031] All ranges disclosed herein are inclusive of the stated endpoints and are independently combinable (eg, the range of "2 grams to 10 grams" includes the endpoints 2 grams and 10 grams, and all intermediate values).

[0032] The terms "about" and "approximately" can be used to include any value that can vary without changing the basic function of the value. When used in conjunction with a range, "about" and "approximately" also disclose the range defined by the absolute values ​​of the two endpoints, for example, "about 2 to about 4" also discloses a range of "2 to 4". In general, the terms "about" and "approximately" can refer to ±10% of the indicated number. However, for temperature, the term "approximately" refers to ±1°C.

[0033] Unless expressly stated otherwise, percentages of elements are to be considered as percentages by weight of the alloy in question.

[0034] The present disclosure may refer to temperatures for certain method steps. It should be noted that these specifications generally refer to the temperature set by the heat source (such as a furnace), and not necessarily the temperature that the heated material must reach.

[0035] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0036] Example

[0037] See also Figure 1-7The present invention provides a technical solution: a multi-layer composite floor hot pressing forming device, comprising a workbench 1, a mounting frame 2 is fixedly installed on the top of the workbench 1, a slide groove 3 is opened on the inner side of the mounting frame 2, a top plate 4 is fixedly installed on the top of the mounting frame 2, a placement hole 5 is opened on the outer side of the top plate 4, a positioning temperature control component 6 is set on the inner side of the mounting frame 2, a multi-layer composite bottom plate body 7 is set on the top of the workbench 1, and a hot pressing forming component 8 is set on the bottom of the top plate 4; the hot pressing forming component 8 includes a mounting bottom plate 801, and the mounting bottom plate 801 is mounted on the outer side of the top plate 4 , a motor 802 is fixedly installed on the outside of the mounting base 801, a transmission screw 803 is fixedly installed on the output end of the motor 802, a lifting hot press 804 is threadedly connected to the outside of the transmission screw 803, a heating machine body 805 is fixedly installed on the bottom of the lifting hot press 804, a heat dissipation hole 806 is provided on the outside of the heating machine body 805, an exhaust port 807 is provided on the outside of the heating machine body 805, a guide rod 808 is fixedly installed on the bottom of the top plate 4, a connecting seat 809 is fixedly installed on the bottom of the heating machine body 805, and the bottom of the connecting seat 809 is fixedly installed. A hydraulic cylinder 810 is fixedly installed, and a telescopic rod 811 is fixedly installed on the movable end of the hydraulic cylinder 810. An upper hot pressing module 812 is fixedly installed on the end of the telescopic rod 811 away from the hydraulic cylinder 810. A hot pressing hole 813 is provided at the bottom of the upper hot pressing module 812. A fixing plate 814 is fixedly installed on the top of the workbench 1. A through hole 815 is provided on the top of the fixing plate 814. A buffer spring 816 is fixedly installed on the top of the buffer spring 816. A lower hot pressing module 817 is fixedly installed on the bottom of the lower hot pressing module 817. There is a hydraulic rod 818. By setting up a hot pressing forming component 8, four groups of independent hydraulic cylinders 810 are used to work together with the upper hot pressing module 812, and cooperate with multiple groups of evenly distributed hot pressing holes 813 at the bottom to achieve multi-point synchronous hot pressing of the multi-layer composite floor, which can make the hot pressing force more dispersed and more uniform, avoiding deformation of the floor caused by excessive local pressure. At the same time, the four groups of modules working in parallel can increase the single hot pressing area, greatly improve production efficiency, ensure the precise alignment of the upper hot pressing module 812 and the lower hot pressing module 817, and effectively reduce the product scrap rate caused by misalignment.

[0038] Furthermore, multiple groups of identical guide rods 808 are provided, and the multiple groups of guide rods 808 are slidably connected to the lifting hot press 804. By providing multiple groups of guide rods 808 and the lifting hot press 804, the shaking and deviation of the lifting hot press 804 can be effectively limited, making the lifting movement smoother and more precise, ensuring that the upper hot pressing module 812 can be accurately aligned with the lower hot pressing module 817, avoiding the problem of hot pressing misalignment caused by unstable lifting, and greatly improving the hot pressing accuracy.

[0039] Furthermore, the connecting seat 809, the hydraulic cylinder 810, the telescopic rod 811, the upper hot pressing module 812 and the hot pressing hole 813 are provided in four identical groups, and the four groups of connecting seats 809, the hydraulic cylinder 810, the telescopic rod 811, the upper hot pressing module 812 and the hot pressing hole 813 are located at the bottom of the heating machine body 805 and are equidistantly distributed. By providing four groups of connecting seats 809, the hydraulic cylinder 810, the telescopic rod 811, the upper hot pressing module 812 and the hot pressing hole 813, the hot pressing force can be evenly dispersed on the floor surface, avoiding the problem of excessive local pressure caused by a single hot pressing module. The four groups of modules can be controlled independently and can flexibly adjust the pressure according to the characteristics of different areas of the floor, adapt to the hot pressing requirements of various parts of the floor, improve the hot pressing quality, and the four groups of modules working in parallel can significantly increase the single hot pressing area, and the hot pressing efficiency is improved compared to a single module.

[0040] Furthermore, multiple groups of identical hot pressing holes 813 are provided, and the multiple groups of hot pressing holes 813 are evenly distributed on the bottom of the hot pressing module 812. By providing multiple groups of hot pressing holes 813, heat can be more evenly transferred from the heating machine body 805 to the surface of the multi-layer composite floor. The evenly distributed hot pressing holes 813 can make the various areas of the floor heated more evenly, avoiding local overheating or insufficient heating, ensuring that the floor glue layer is cured under the same temperature conditions, improving the firmness and consistency of the glue layer adhesion, and reducing problems such as floor deformation and cracking due to uneven heating.

[0041] Furthermore, multiple identical groups of fixed plates 814, through holes 815, buffer springs 816 and hydraulic rods 818 are provided, and multiple groups of fixed plates 814, through holes 815, buffer springs 816 and hydraulic rods 818 are located on the top of the workbench 1 and are equidistantly distributed. By providing multiple groups of fixed plates 814, through holes 815, buffer springs 816 and hydraulic rods 818, the lower hot pressing module 817 can be subjected to uniform force when bearing the pressure of the upper hot pressing module 812, thereby avoiding deformation of the lower hot pressing module 817 caused by local excessive force. Multiple groups of buffer springs 816 and hydraulic rods 818 can work together to flexibly adjust the supporting force according to the pressure changes during the hot pressing process, thereby better adapting to the hot pressing requirements of floors of different materials and different thicknesses, and improving the compatibility and adaptability of the device.

[0042] Furthermore, the buffer spring 816 has a conical structure, and the hydraulic rod 818 is located inside the buffer spring 816, and the hydraulic rod 818 is adapted to the through hole 815. By setting the hydraulic rod 818 and the through hole 815, the movement trajectory of the lower hot pressing module 817 is ensured to be accurate. The buffer spring 816 with a conical structure has better elastic buffering performance. During the hot pressing process, it can gradually absorb the pressure applied by the upper hot pressing module 812, avoid the rigid impact of the sudden increase in pressure on the multi-layer composite floor, reduce the internal stress concentration of the floor, and can work together with the buffer spring 816 to accurately control the position of the lower hot pressing module 817 while buffering, thereby ensuring the stability and accuracy of the hot pressing process.

[0043] Furthermore, the positioning temperature control component 6 includes a positioning seat 601, which is installed on the inner side of the mounting frame 2, an electromagnetic slide rail 602 is fixedly installed on the top of the positioning seat 601, a mounting seat 603 is fixedly installed on the outer side of the positioning seat 601, a cooling fan 604 is provided on the outer side of the mounting seat 603, and an annular plate 605 is fixedly installed on the bottom of the lifting hot press 804, a temperature control water pipe 606 is provided inside the annular plate 605, and a temperature sensor 607 is provided on the outer side of the annular plate 605. The temperature component 6 realizes automatic and precise positioning of the multi-layer composite base plate body 7 through two sets of symmetrical electromagnetic slide rails 602 and the positioning seat 601, while avoiding random errors caused by human operation. The close contact design between the positioning seat 601 and the multi-layer composite base plate further improves the stability during the hot pressing process. The double sets of temperature-controlled water pipes 606 and temperature sensors 607 inside the annular plate 605 form a closed-loop temperature control system, which can monitor the temperature of the hot pressing area in real time and dynamically adjust it to ensure that the floor glue layer is cured within the optimal temperature range.

[0044] Furthermore, two identical groups of slide grooves 3, positioning seats 601 and electromagnetic slide rails 602 are provided, and the two groups of slide grooves 3, positioning seats 601 and electromagnetic slide rails 602 are symmetrically distributed about the vertical center line of the workbench 1, and the slide grooves 3 are adapted to the electromagnetic slide rails 602. By providing two groups of slide grooves 3, positioning seats 601 and electromagnetic slide rails 602, the multi-layer composite bottom plate body 7 can be positioned from both sides, thereby improving the stability and accuracy of positioning, facilitating adjustment of the position of the positioning seat 601 according to the size of the multi-layer composite bottom plate body 7, and realizing precise positioning of floors of different sizes, thereby avoiding random errors in manual positioning, ensuring the accurate position of the floor during the hot pressing process, and improving the quality of hot pressing.

[0045] Furthermore, the annular plate 605 and the mounting base 603 do not contact each other, and two identical groups of temperature-control water pipes 606 are provided, and the two groups of temperature-control water pipes 606 are symmetrically distributed about the vertical center line of the annular plate 605. By setting the annular plate 605 and the mounting base 603, heat transfer interference between the two can be avoided, ensuring that the temperature-control water pipes 606 and the cooling fan 604 can work independently and efficiently. The temperature-control water pipes 606 can make the temperature distribution around the annular plate 605 more uniform. By cooperating with the temperature sensor 607, the temperature of the hot pressing area can be adjusted in real time, so that the temperature fluctuation is controlled within a normal range, ensuring that the floor glue layer is cured in the optimal temperature range, and at the same time, it can quickly cool down after the hot pressing is completed, thereby improving production efficiency.

[0046] Furthermore, the positioning seat 601 is in contact with the multi-layer composite base plate body 7, and the multi-layer composite base plate body 7 is in contact with both the lower hot pressing module 817 and the upper hot pressing module 812. By setting the multi-layer composite base plate body 7 with the lower hot pressing module 817 and the upper hot pressing module 812, the floor can be well positioned and fixed to prevent the floor from shifting during the hot pressing process. The multi-layer composite base plate body 7 is in contact with the lower hot pressing module 817 and the upper hot pressing module 812, which can ensure that the hot pressing force and heat are evenly transferred to the upper and lower surfaces of the floor, so that the layers of the floor can be fully bonded, thereby improving the overall structural strength and stability of the multi-layer composite floor and ensuring the hot pressing molding effect.

[0047] Working principle: First, before starting the device, the operator needs to conduct a comprehensive inspection of the entire equipment, place the multi-layer composite base plate body 7 on the top of the workbench 1, above the lower hot pressing module 817, and start the electromagnetic slide 602 in the positioning temperature control component 6. Since the slide 3, the positioning seat 601 and the electromagnetic slide 602 are provided with two identical groups and are symmetrically distributed about the vertical center line of the workbench 1, the electromagnetic slide 602 will drive the positioning seat 601 to move along the slide 3, adjust the position of the positioning seat 601, so that the positioning seat 601 contacts the multi-layer composite base plate body 7, and position and fix the multi-layer composite base plate body 7 from both sides to prevent it from displacement during the hot pressing process. Through the precise control of the electromagnetic slide 602, the multi-layer composite base plate body is ensured to be in a stable state. The body 7 is in the correct hot pressing position, corresponding to the positions of the lower hot pressing module 817 and the upper hot pressing module 812. According to the material, thickness and other characteristics of the multi-layer composite bottom plate body 7, the hot pressing parameters are set through the control system. First, the heating temperature of the heating machine body 805 is set. The temperature sensor 607 will monitor the temperature of the hot pressing area in real time to ensure that the temperature can be stably maintained within the set range. Secondly, the pressure parameters of the hydraulic cylinder 810 are set. According to the requirements of floors of different materials, the pressure of the upper hot pressing module 812 on the multi-layer composite bottom plate body 7 is adjusted. At the same time, the hot pressing time is set. Usually, the hot pressing time is determined by the thickness of the floor. The hot pressing time of thicker floors is relatively longer. Start the motor 802, and the motor 802 drives the transmission screw 803 to rotate. Due to the transmission The screw rod 803 is threadedly connected to the lifting hot press 804, and multiple sets of guide rods 808 are slidingly connected to the lifting hot press 804. Under the guidance of the guide rod 808, the lifting hot press 804 will move downward along the transmission screw rod 803, driving the heating machine body 805, the upper hot pressing module 812 and other components to descend together. When the upper hot pressing module 812 descends to close to the multi-layer composite bottom plate body 7, the hydraulic cylinder 810 is started. The hydraulic cylinder 810 pushes the upper hot pressing module 812 to continue to descend through the telescopic rod 811 until the upper hot pressing module 812 contacts the multi-layer composite bottom plate body 7. At this time, the multiple sets of hot pressing holes 813 at the bottom of the upper hot pressing module 812 will evenly transfer the heat generated by the heating machine body 805 to the surface of the multi-layer composite bottom plate body 7. On the surface, since the connecting seat 809, the hydraulic cylinder 810, the telescopic rod 811, the upper hot pressing module 812 and the hot pressing hole 813 are provided with the same four groups and are equidistantly distributed, the four groups of upper hot pressing modules 812 will perform multi-point synchronous hot pressing on the multi-layer composite bottom plate body 7, so that the hot pressing force is evenly dispersed. At the same time, the conical buffer spring 816 and the hydraulic rod 818 at the bottom of the lower hot pressing module 817 will work together. The hydraulic rod 818 slides in the through hole 815 to provide guidance for the lower hot pressing module 817, and the buffer spring 816 absorbs the pressure applied by the upper hot pressing module 812 to avoid internal stress concentration of the multi-layer composite bottom plate body 7 due to rigid contact. During the hot pressing process, the temperature sensor 607 monitors the temperature of the hot pressing area in real time. If the temperature deviates from the set value,The temperature-controlled water pipe 606 will be dynamically adjusted. Through two sets of symmetrically distributed temperature-controlled water pipes 606, the temperature around the annular plate 605 is evenly distributed, ensuring that the floor glue layer is cured within the optimal temperature range. The heat dissipation holes 806 and the exhaust vents 807 on the outside of the heating machine body 805 will dissipate heat in time to prevent the equipment from overheating. After the set hot pressing time is reached, the hydraulic cylinder 810 drives the telescopic rod 811 to contract, so that the upper hot pressing module 812 moves upward and separates from the multi-layer composite bottom plate body 7. Then the motor 802 reverses, driving the transmission screw 803 to rotate in the opposite direction. The lifting hot press 804 moves upward under the guidance of the guide rod 808 and returns to the initial position. The cooling fan 604 is started, and at the same time, the cooling water in the temperature-controlled water pipe 606 is kept circulating to cool the multi-layer composite bottom plate body 7 after hot pressing. Since the annular plate 605 and the mounting base 603 do not contact each other, heat transfer interference is avoided. The cooling fan 604 and the temperature-controlled water pipe 606 can work independently and efficiently, accelerating the cooling speed of the multi-layer composite base plate body 7. After the multi-layer composite base plate body 7 cools to room temperature, the cooling fan 604 and the temperature-controlled water pipe 606 are turned off, and the electromagnetic slide rail 602 is controlled to drive the positioning base 601 to move to the sides, releasing the positioning of the multi-layer composite base plate body 7. The hot-pressed multi-layer composite floor is removed from the workbench 1 for subsequent processing steps such as cutting and polishing. After completing a batch of hot-pressing work, the equipment power is turned off, and the equipment is cleaned and maintained. Residual impurities on the surfaces of the upper hot-pressing module 812 and the lower hot-pressing module 817 are cleaned, and each component is checked for wear or damage to ensure that the equipment can be used normally next time.

[0048] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. A multi-layer composite floor hot pressing forming device, comprising a workbench (1), characterized in that: A mounting frame (2) is fixedly mounted on the top of the workbench (1), a slide groove (3) is provided on the inner side of the mounting frame (2), a top plate (4) is fixedly mounted on the top of the mounting frame (2), a placement hole (5) is provided on the outer side of the top plate (4), a positioning temperature control component (6) is provided on the inner side of the mounting frame (2), a multi-layer composite bottom plate body (7) is provided on the top of the workbench (1), and a hot pressing molding component (8) is provided on the bottom of the top plate (4); The hot pressing forming assembly (8) includes a mounting base (801), the mounting base (801) is mounted on the outside of the top plate (4), a motor (802) is fixedly mounted on the outside of the mounting base (801), a transmission screw (803) is fixedly mounted on the output end of the motor (802), the outside of the transmission screw (803) is threadedly connected to a lifting hot press (804), a heating machine body (805) is fixedly mounted on the bottom of the lifting hot press (804), a heat dissipation hole (806) is provided on the outside of the heating machine body (805), an exhaust port (807) is provided on the outside of the heating machine body (805), a guide rod (808) is fixedly mounted on the bottom of the top plate (4), and a connecting seat (805) is fixedly mounted on the bottom of the heating machine body (805). 809), a hydraulic cylinder (810) is fixedly installed at the bottom of the connecting seat (809), a telescopic rod (811) is fixedly installed at the movable end of the hydraulic cylinder (810), an upper hot pressing module (812) is fixedly installed at one end of the telescopic rod (811) away from the hydraulic cylinder (810), a hot pressing hole (813) is provided at the bottom of the upper hot pressing module (812), a fixing plate (814) is fixedly installed at the top of the workbench (1), a through hole (815) is provided at the top of the fixing plate (814), a buffer spring (816) is fixedly installed at the top of the buffer spring (816), a lower hot pressing module (817) is fixedly installed at the top of the lower hot pressing module (817), and a hydraulic rod (818) is fixedly installed at the bottom of the lower hot pressing module (817).

2. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The guide rods (808) are provided in multiple identical groups, and the multiple groups of guide rods (808) are slidably connected to the lifting hot press (804).

3. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The connecting seat (809), the hydraulic cylinder (810), the telescopic rod (811), the upper hot pressing module (812) and the hot pressing hole (813) are provided in four identical groups, and the four groups of the connecting seat (809), the hydraulic cylinder (810), the telescopic rod (811), the upper hot pressing module (812) and the hot pressing hole (813) are located at the bottom of the heating machine body (805) and are distributed equidistantly.

4. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The hot pressing holes (813) are provided in multiple identical groups, and the multiple groups of hot pressing holes (813) are evenly distributed on the bottom of the hot pressing module (812).

5. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The fixed plate (814), through hole (815), buffer spring (816) and hydraulic rod (818) are provided in multiple identical groups, and the multiple groups of the fixed plate (814), through hole (815), buffer spring (816) and hydraulic rod (818) are located on the top of the workbench (1) and are distributed at equal intervals.

6. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The buffer spring (816) has a conical structure, the hydraulic rod (818) is located inside the buffer spring (816), and the hydraulic rod (818) is adapted to the through hole (815).

7. The multi-layer composite floor hot pressing forming device according to claim 1, characterized in that: The positioning temperature control component (6) includes a positioning seat (601), the positioning seat (601) is installed on the inner side of the mounting frame (2), an electromagnetic slide rail (602) is fixedly installed on the top of the positioning seat (601), a mounting seat (603) is fixedly installed on the outer side of the positioning seat (601), a cooling fan (604) is provided on the outer side of the mounting seat (603), an annular plate (605) is fixedly installed on the bottom of the lifting hot press (804), a temperature control water pipe (606) is provided inside the annular plate (605), and a temperature sensor (607) is provided on the outer side of the annular plate (605).

8. The multi-layer composite floor hot pressing forming device according to claim 7, characterized in that: The slide groove (3), the positioning seat (601) and the electromagnetic slide rail (602) are provided in two identical groups, and the two groups of the slide groove (3), the positioning seat (601) and the electromagnetic slide rail (602) are symmetrically distributed about the vertical center line of the workbench (1), and the slide groove (3) is adapted to the electromagnetic slide rail (602).

9. The multi-layer composite floor hot pressing forming device according to claim 7, characterized in that: The annular plate (605) and the mounting seat (603) do not contact each other, and two identical groups of temperature-control water pipes (606) are provided, and the two groups of temperature-control water pipes (606) are symmetrically distributed about the vertical center line of the annular plate (605).

10. The multi-layer composite floor hot pressing forming device according to claim 7, characterized in that: The positioning seat (601) is in contact with the multi-layer composite base plate body (7), and the multi-layer composite base plate body (7) is in contact with both the lower hot pressing module (817) and the upper hot pressing module (812).

Citation Information

Patent Citations

  • Multi-layer composite floor hot-pressing device

    CN213471546U