Transfer trolley for movable formwork
By designing an externally attached full-angle rotating lifting movable assembled transfer trolley, the problem of complex transfer operation of the bracket next to the mobile formwork pier is solved, the construction efficiency is improved and the cost is reduced, and three-dimensional freedom of movement and high turnover utilization rate are achieved.
Patent Information
- Application Number
- CN202510900760.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-09-19
AI Technical Summary
The existing mobile formwork pier side bracket reversing operation is complicated, the construction efficiency is low, and there is a lack of linkage between equipment, which increases the process connection time and cost.
A fully rotating, lifting, and movable assembled inverted transport trolley with external attachment is designed, which includes a support frame, a lifting column, a guide wheel group, a traveling wheel box, an anti-hook wheel group, a rotating sling and a lifting mechanism to achieve integrated 360° rotation, vertical lifting and longitudinal movement.
It improves construction efficiency and reduces overall costs. The integrated structure solves the problem of low efficiency in traditional formwork transportation, and achieves three-dimensional freedom of movement and high turnover utilization.
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Figure CN120664284A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge engineering construction, in particular to a transport trolley for a mobile formwork. Background Art
[0002] Mobile formwork is widely used in the construction of cast-in-place box girders for bridge upper sections due to its high rigidity and strong load-bearing capacity. Currently, the mainstream mobile formwork system for transporting pier-side brackets employs a separate lifting and transporting process. After the superstructure is cast, lifting equipment is used to lift the brackets in sections, transport them as a whole, and install them in sections. These operations require separate equipment for each step. For example, after the formwork is moved forward through a hole, separate lifting equipment is required to lift the main beam and columns of the pier-side brackets. A transport vehicle is then used to transport them to the previous section via a trestle. The lifting equipment then lifts each component sequentially and installs them on the pier cap. The lack of interoperability between the various systems necessitates frequent equipment changes during construction, increasing process transition time and posing the risk of equipment interference. This functionally fragmented design not only restricts the construction pace but also increases construction costs due to the duplication of equipment, creating a technical bottleneck hindering the efficient construction of long-span cast-in-place box girders. Summary of the Invention
[0003] The main technical problem to be solved by the present invention is to provide an externally attached, full-angle rotating, lifting, movable and assembled mobile formwork inverting trolley, which solves the technical problems of complex hole-through operation and low construction efficiency of the existing mobile formwork pier bracket through the integrated lifting and rotation functions.
[0004] In order to solve the above technical problems, the present invention provides a transport trolley for a mobile formwork frame. The transport trolley can be attached to the outside of the main beam or guide beam of the mobile formwork frame or arranged on the outside of the transport track of the mobile formwork frame. The transport trolley includes a support frame, a lifting column, an upper guide wheel group, a lower guide wheel group, a running wheel box, an anti-hook wheel group, a rotating sling and a lifting mechanism.
[0005] The lifting column is arranged on the outside of the support frame, and the lifting column is slidably connected to the support frame; the anti-hook wheel group is arranged on the upper part of the lifting column, and the anti-hook wheel group is used to limit the lifting column along the horizontal direction of the support frame;
[0006] The lifting mechanism is arranged in the middle of the lifting column, the lifting mechanism is connected to the support frame, and the lifting mechanism is used to drive the lifting column to move along the vertical direction of the support frame;
[0007] The upper guide wheel group is connected to the upper part of the support frame, and the lower guide wheel group is connected to the middle part of the support frame; the running wheel box is connected to the support frame, and the running wheel box is located above the lower guide wheel group;
[0008] The rotating sling is rotatably connected to the lifting column, and the rotating sling is vertically arranged at the lower part of the lifting column; the rotating sling can rotate at a full angle of 360°.
[0009] In a preferred embodiment, the support frame includes a first upper crossbeam, a first middle crossbeam, a first lower crossbeam and a first side beam;
[0010] The two first side beams are arranged in parallel, and the first upper cross beam, the first middle cross beam, and the first lower cross beam are respectively orthogonally welded to the first side beams to form a "sun" shaped frame structure;
[0011] The first upper crossbeam is provided with an inward-facing first connecting lug plate, which is used to connect to the upper guide wheel assembly; a second connecting lug plate is provided below the middle of the first middle crossbeam, which is used to connect to the lifting mechanism;
[0012] The two ends of the first middle cross beam are respectively connected to the lower guide wheel groups, and the running wheel box is connected to the middle part of the first side beam.
[0013] In a preferred embodiment, the lifting davit includes an inner frame and a platform frame, and the inner frame and the platform frame are welded into one piece; the inner frame includes a second upper crossbeam, a second middle crossbeam, a second lower crossbeam and a second side beam; the platform frame includes a folding beam, a platform beam, a rotating beam and a horizontal rotating cylinder;
[0014] The two second side beams are arranged in parallel; the second upper crossbeam, the second middle crossbeam, and the second lower crossbeam are respectively welded orthogonally to the second side beams to form a "sun" shaped frame structure; the folding beam is welded to the second upper crossbeam; the platform beam is welded to the second lower crossbeam; the rotating beam is welded to the platform beam; the rotating beam is connected to the rotating spreader via a rotating main shaft, and the platform beam is welded to the horizontal rotating cylinder;
[0015] The second middle cross beam is connected to the first middle cross beam, the second side beam is connected to the first side beam, the two second side beams are both connected to the anti-hook wheel group, and the first side beam is slidably matched with the second side beam.
[0016] In a preferred embodiment, the upper guide wheel assembly includes an upper guide wheel seat, an upper guide wheel, a first lower guide wheel, an upper guide wheel shaft, a first lower guide wheel shaft, an upper cover plate, a lower cover plate, an upper spacer and a lower spacer;
[0017] The upper guide wheel seat is connected to the first connecting ear plate, and the upper spacer and the lower spacer are respectively connected to the upper guide wheel seat; the upper spacer is connected to the upper cover plate, and the lower spacer is connected to the lower cover plate;
[0018] The upper spacer includes an upper bearing, and the upper spacer is connected to the upper guide wheel shaft roller through the upper bearing; the upper guide wheel shaft includes an upper pressure plate, and the upper guide wheel is connected to the upper pressure plate;
[0019] The lower spacer includes a lower bearing, and the lower spacer is connected to the first lower guide wheel shaft roller through the lower bearing; the first lower guide wheel shaft includes a lower pressure plate, and the first lower guide wheel is connected to the lower pressure plate.
[0020] In a preferred embodiment, the lower guide wheel assembly includes a lower guide wheel seat, a second lower guide wheel, a second lower guide wheel shaft, a clamping plate and a first spacer;
[0021] The lower guide wheel seat is connected to the end of the first middle cross beam, and the lower guide wheel seat is connected to the second lower guide wheel shaft through the clamping plate;
[0022] The first spacer is connected to the second lower guide wheel, the first spacer includes a first bearing, and the second lower guide wheel is connected to the second lower guide wheel shaft roller through the first bearing.
[0023] In a preferred embodiment, the running wheel box includes a box body, a reduction motor, a wheel, a wheel axle, a second spacer and a connecting seat;
[0024] The connecting seat is welded to the box body, the connecting seat is connected to the middle part of the first side beam, the box body is connected to the reduction motor, the reduction motor is connected to the wheel through a gear, the wheel is connected to the wheel axle roller through a rolling bearing, and the wheel axle is connected to the second spacer.
[0025] In a preferred embodiment, the anti-hook wheel assembly includes an anti-hook wheel bracket, a roller shaft and a roller; the anti-hook wheel bracket is welded by steel plates;
[0026] The anti-hook wheel bracket is connected to the upper part of the lifting column, the anti-hook wheel bracket is connected to the roller shaft, and the roller shaft is connected to the roller.
[0027] In a preferred embodiment, the rotary sling comprises a rotary spindle, a sling and a hook plate; the rotary spindle is connected to a rotary seat via a handle pin;
[0028] The rotating main shaft is connected to the horizontal rotating oil cylinder through an oil cylinder pin shaft; the rotating main shaft and the sling are welded; and the sling is connected to the hook plate.
[0029] In a preferred embodiment, the oil cylinder includes a lower oil cylinder pin, an oil cylinder and an upper oil cylinder pin; the lower part of the oil cylinder is connected to the second middle cross beam through the lower oil cylinder pin, and the upper part of the oil cylinder is connected to the first middle cross beam through the upper oil cylinder pin.
[0030] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
[0031] The inverting trolley provided by the present invention successfully solves the problems of dismantling the pier-side bracket support structure, low inverting efficiency, and complicated operation in the construction of cast-in-place box girders with traditional mobile formwork by integrating 360° full-angle rotation, lateral movement, and vertical lifting into an integrated structure, thereby greatly improving construction efficiency and reducing overall costs. Specifically, the lifting mechanism and the lifting column are connected by an oil cylinder to realize the vertical movement of the pier-side bracket components, and the rotating sling clamps the main beam top plate. By rotating the main shaft, 360° full-angle rotation can be achieved, which can avoid the supporting trestle and the completed main pier, and the running wheel box can move longitudinally along the guide beam and the main beam track. The functional units work together to form a complete load-bearing system, which not only meets the three-dimensional freedom of movement requirements, but also significantly improves the turnover utilization rate of the inverting trolley through standardized component design, ultimately achieving the effect of shortening the construction period and saving construction costs. The inverting trolley adopts a fully assembled design, and each core component is modularly connected by bolts and pins, which is easy to assemble and disassemble and has high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 Schematic diagram of the front elevation and side elevation of a transport trolley for a movable mold frame according to an embodiment of the present invention;
[0033] Figure 2 is a plan view of the support frame according to an embodiment of the present invention;
[0034] Figure 3 Schematic diagrams of the front and side elevations of the lifting davit according to an embodiment of the present invention;
[0035] Figure 4 is a side elevational schematic diagram of the upper guide wheel assembly according to an embodiment of the present invention;
[0036] Figure 5 is a plan view of the lower guide wheel assembly according to an embodiment of the present invention;
[0037] Figure 6 Schematic elevation view of the running wheel box according to an embodiment of the present invention;
[0038] Figure 7 Schematic diagram of the plan view of the reverse hook wheel assembly in an embodiment of the present invention;
[0039] Figure 8 is a schematic elevation view of the rotary spreader according to an embodiment of the present invention;
[0040] Figure 9 It is a schematic elevation view of the lifting mechanism described in an embodiment of the present invention.
[0041] Description of reference numerals:
[0042] 1. Support frame; 101. First upper crossbeam; 1011. First connecting lug; 102. First middle crossbeam; 1021. Second connecting lug; 1022. First connecting bolt; 103. First lower crossbeam; 104. First side beam; 1041. Second connecting bolt;
[0043] 2. Lifting column; 201. Second upper beam; 202. Second middle beam; 2021. Third connecting lug; 203. Second lower beam; 204. Second side beam; 2041. Third connecting bolt; 2042. Fourth connecting bolt; 205. Folding beam; 206. Platform beam; 207. Rotating beam; 208. Rotating cylinder;
[0044] 3. Upper guide wheel assembly; 301. Upper guide wheel seat; 3011. Limit bolt; 302. Upper guide wheel; 303. First lower guide wheel; 304. Upper guide wheel shaft; 3041. Upper pressure plate; 3042. Fifth connecting bolt; 305. First lower guide wheel shaft; 3051. Lower pressure plate; 3052. Sixth connecting bolt; 306. Upper cover plate; 3061. Upper connecting bolt; 307. Lower cover plate; 3071. Lower connecting bolt; 308. Upper spacer; 3081. Upper bearing; 309. Lower spacer; 3091. Lower bearing;
[0045] 4. Lower guide wheel assembly; 401. Lower guide wheel seat; 4011. Seventh connecting bolt; 402. Second lower guide wheel; 403. Second lower guide wheel shaft; 404. Clamping plate; 4041. Eighth connecting bolt; 405. First spacer; 4051. First bearing; 4052. Ninth connecting bolt;
[0046] 5. Running wheel box; 501. Box body; 5011. Tenth connecting bolt; 502. Reducer motor; 5021. Gear; 5022. Eleventh connecting bolt; 503. Wheel; 5031. Rolling bearing; 504. Wheel axle; 505. Second spacer; 5051. Bearing cover; 5052. Twelfth connecting bolt; 506. Connecting seat;
[0047] 6. Anti-hook pulley assembly; 601. Anti-hook pulley bracket; 6011. Thirteenth connecting bolt; 602. Roller shaft; 6021. Limit plate; 6022. Fourteenth connecting bolt; 603. Roller; 6031. Second bearing; 6032. Third spacer; 6033. Fifteenth connecting bolt;
[0048] 7. Rotating spreader; 701. Rotating spindle; 7011. Rotating seat; 7012. Handle pin; 7013. Cylinder pin; 702. Spreader; 703. Hook plate; 7031. Sixteenth connecting bolt;
[0049] 8. Lifting mechanism; 801. Lower cylinder pin; 802. Cylinder; 803. Upper cylinder pin. DETAILED DESCRIPTION
[0050] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0051] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] like Figures 1 to 9 As shown, an embodiment of the present invention provides a mobile formwork inverting trolley. This trolley can be attached to the outside of the main beam or guide beam of the mobile formwork, or positioned outside the mobile formwork inverting track. It is suitable for use in the inverting system of an upward mobile formwork track inverting device or a downward non-self-propelled mobile formwork bracket mechanism. The inverting trolley includes a hook mechanism, a support frame 1, a lifting column 2, an upper guide wheel assembly 3, a lower guide wheel assembly 4, a running wheel box 5, a reverse hook wheel assembly 6, a rotating sling 7, and a lifting mechanism 8. This inverting trolley is an externally attached, fully rotatable and elevating movable assembled mobile formwork inverting trolley.
[0054] The inverting trolley is attached to the support frame 1 of the walking track through the upper guide wheel group 3, the lower guide wheel group 4 and the running wheel box 5, wherein the support frame 1 is connected to the upper guide wheel group 3 through a pin, connected to the lower guide wheel group 4 through bolts, and connected to the running wheel box 5 through bolts; the support frame 1 is attached to the outside of the walking track; the upper guide wheel group 3 is arranged at the top of the support frame 1, the lower guide wheel group 4 is arranged in the middle of the support frame 1, the running wheel box 5 is arranged in the middle of the support frame 1 and is located above the lower guide wheel group 4, the upper part of the lifting column 2 is slidably connected to the side beam of the support frame 1 through the anti-hook wheel group 6 and the polytetrafluoroethylene slide plate, the lower part of the lifting column 2 is slidably connected to the side beam of the support frame 1 through the polytetrafluoroethylene slide plate, and the middle part of the lifting column 2 is connected to the middle cross beam of the support frame 1 through the lifting mechanism 8 using a pin.
[0055] The inverted transport trolley provided in this embodiment has a support frame 1 as the basic structure of the entire inverted transport trolley. The lifting sling 2 is connected to the support frame 1 by sliding and can move in the vertical direction to realize the lifting operation of the hoisted object. The reverse hook wheel group 6 on its upper part restricts it in the horizontal direction to ensure the stability and accuracy of the lifting process. The lifting mechanism 8 is connected to the support frame 1 and the middle part of the lifting sling 2, and drives the lifting sling to move in the vertical direction of the support frame 1 to realize the lifting action of the lifting sling, thereby completing the lifting or lowering operation of the hoisted object. The upper guide wheel group 3 and the lower guide wheel group 4 are respectively connected to the upper and middle parts of the support frame, playing a guiding role, so that the inverted transport trolley can run smoothly on the outside of the mobile mold frame main beam, guide beam or the outside of the inverted transport track, ensuring the running direction and stability of the inverted transport trolley. The running wheel box 5 is connected to the support frame 1, located above the lower guide wheel group 4, and drives the inverted transport trolley to move along the track through its internal reduction motor and wheels and other components, realizing the running function of the inverted transport trolley. The rotating sling 7 is rotatably connected to the lower part of the lifting column 2 and can rotate 360°. It can flexibly adjust the direction of the hoisted object to meet the hoisting needs in different construction scenarios and improve the flexibility and adaptability of construction.
[0056] The specific structure is as follows:
[0057] like Figure 1 、 Figure 2As shown, the support frame 1 includes a first upper cross beam 101, a first middle cross beam 102, a first lower cross beam 103 and a first side beam 104. The two first side beams 104 are arranged in parallel; the three first upper cross beam 101, the first middle cross beam 102, and the first lower cross beam 103 are orthogonally welded to the first side beam 104 to form a "day" - shaped frame structure, which serves as the main structure of the support frame 1. An inward first connecting ear plate 1011 is provided on the first upper cross beam 101 for connecting the upper guide wheel set 3. A second connecting ear plate 1021 is provided below the middle of the first middle cross beam 102 for connecting the lifting mechanism 8, and first connecting bolts 1022 are provided at both ends of the first middle cross beam 102 for connecting the lower guide wheel set 4. A second connecting bolt 1041 is provided in the middle of the first side beam 104 for connecting the traveling wheel box 5. The support frame 1 adopts a "day" - shaped frame structure, which has the characteristics of simple structure, stable and reliable, and strong bearing capacity, providing a good foundation for the installation and connection of other components. At the same time, by setting structures such as connecting ear plates, it facilitates the connection and installation of components such as the upper guide wheel set 3, the lifting mechanism 8, and the lower guide wheel set 4, improving the overall performance and reliability of the transfer trolley.
[0058] As Figure 1 , Figure 3As shown in the figure, the lifting suspension column 2 is arranged outside the support frame 1. The support frame 1 and the lifting suspension column 2 are slidably connected through the polytetrafluoroethylene plates provided respectively, and the polytetrafluoroethylene plates are fixedly connected to the support frame 1 and the lifting suspension column 2 by bolts. The lifting suspension column 2 includes an inner frame and a platform frame. Among them, the inner frame includes a second upper cross beam 201, a second middle cross beam 202, a second lower cross beam 203, and second side beams 204; the platform frame includes a folding beam 205, a platform beam 206, a rotating beam 207, and a slewing cylinder 208. The two second side beams 204 are arranged in parallel; the three second upper cross beams 201, the second middle cross beam 202, and the second lower cross beam 203 are orthogonally welded to the second side beams 204 to form a "day" - shaped frame structure. The folding beam 205 is welded to the second upper cross beam 201; the platform beam 206 is welded to the second lower cross beam 203; the rotating beam 207 is welded to the platform beam 206; on the rotating beam 207, the rotating spreader 7 is connected through a rotating main shaft 701 to realize the full - angle rotation function of the rotating spreader 7; the platform beam 206 is welded to the slewing cylinder 208, and the slewing cylinder 208 provides power for the rotation of the rotating spreader 7. In summary, the inner frame and the platform frame are welded into one body to form the main structure of the lifting suspension column 2. Further, the second middle cross beam 202 includes a third connecting ear plate 2021. The upper part of the second side beam 204 is provided with a third connecting bolt 2041, and the lower part is provided with a fourth connecting bolt 2042. The second middle cross beam 202 is connected to the first middle cross beam 102 of the support frame 1 through the third connecting ear plate 2021 and the second connecting ear plate 1021. The upper part of the second side beam 204 is connected to the back - hook pulley group 6, the polytetrafluoroethylene sliding plate, and the first side beam 104 of the support frame 1 through the third connecting bolt 2041. The lower part of the second side beam 204 is connected to the polytetrafluoroethylene sliding plate and the first side beam 104 of the support frame 1 through the fourth connecting bolt 2042. The lifting suspension column 2 can slide up and down on the first side beam 104 of the support frame 1 through the polytetrafluoroethylene sliding plate.
[0059] The inner frame is in sliding fit with the first side beam 104 through the second side beam 204 to realize the vertical movement of the lifting suspension column 2 in the support frame 1. At the same time, the lifting suspension column 2 is restricted horizontally through the back - hook pulley group 6 to prevent the lifting suspension column 2 from shaking or deviating during the vertical movement, ensuring the stability and accuracy of the lifting process. The "day" - shaped frame structure of the inner frame provides stable support and sufficient bearing capacity for the lifting suspension column. Through the drive of the slewing cylinder 208, the rotation of the rotating spreader 7 is realized, so as to meet the lifting requirements in different construction scenarios and improve the flexibility and adaptability of construction.
[0060] As Figure 1 、 Figure 4As shown, the upper guide wheel assembly 3 is connected to the first connecting lug 1011 of the first upper crossbeam 101 of the support frame 1, and the upper guide wheel assembly 3 is slidably connected to the reverse track. The upper guide wheel assembly 3 includes an upper guide wheel seat 301, an upper guide wheel 302, a first lower guide wheel 303, an upper guide wheel shaft 304, a first lower guide wheel shaft 305, an upper cover plate 306, a lower cover plate 307, an upper spacer 308, and a lower spacer 309. The upper guide wheel seat 301 is welded from steel plates. The upper guide wheel seat 301 is connected to the first connecting lug 1011 of the first upper crossbeam 101 of the support frame 1 via a pin, and the upper guide wheel assembly 3 is slidably connected to the reverse track via the upper guide wheel 302. The upper spacer 308 includes an upper bearing 3081. The upper spacer 308 is connected to the upper guide wheel shaft 304 via the upper bearing 3081, enabling the upper guide wheel 304 to rotate. During operation, the upper guide wheel 304 contacts the track, providing guidance and ensuring the direction of travel for the reverse transport vehicle. The upper spacer 308 is connected to the upper guide wheel seat 301 via a limit bolt 3011. The upper spacer 308 is connected to the upper cover plate 306 via an upper connecting bolt 3061. The upper guide wheel shaft 304 includes an upper pressure plate 3041, to which the upper guide wheel 302 is connected via a fifth connecting bolt 3042. Similarly, the lower spacer 309 includes a lower bearing 3091; the lower spacer 309 is roller-connected to the first lower guide wheel shaft 305 via the lower bearing 3091, enabling the first lower guide wheel 305 to rotate. The first lower guide wheel 305 also contacts the track and cooperates with the upper guide wheel 304 to provide guidance, ensuring the smooth operation of the inverted trolley on the track. The lower spacer 309 is welded to the upper guide wheel seat 301 and is connected to the lower cover plate 307 via lower connecting bolts 3071. The first lower guide wheel shaft 305 includes a lower pressure plate 3051, and the first lower guide wheel 303 is connected to the lower pressure plate 3051 via a sixth connecting bolt 3052.
[0061] The upper spacer 308 and the lower spacer 309 are respectively connected to the upper guide wheel seat 301, and are connected to the upper guide wheel shaft 304 and the first lower guide wheel shaft 305 roller through the upper bearing 3081 and the lower bearing 3082, playing an isolation and support role to ensure the stable operation of the upper guide wheel shaft 304 and the first lower guide wheel shaft 305.
[0062] like Figure 1 、 Figure 5As shown, the lower guide wheel assembly 4 is connected to the first middle crossbeam 102 of the support frame 1 and is slidably connected to the reverse track. The lower guide wheel assembly 4 includes a lower guide wheel seat 401, a second lower guide wheel 402, a second lower guide wheel shaft 403, a clamping plate 404, and a first spacer 405. The lower guide wheel seat 401 is connected to the first middle crossbeam 102 of the support frame 1 via a first connecting bolt 1022 and a seventh connecting bolt 4011. The lower guide wheel assembly is slidably connected to the reverse track via the second lower guide wheel 402. The lower guide wheel seat 401 is connected to the second lower guide wheel shaft 403 via an eighth connecting bolt 4041 and the clamping plate 404. The first spacer 405 includes a first bearing 4051. The second lower guide wheel 402 is roller-connected to the second lower guide wheel shaft 403 via the first bearing 4051. The first spacer 405 is bolted to the second lower guide wheel 402 via a ninth connecting bolt 4052.
[0063] The lower guide wheel group 4 realizes stable connection and reliable operation of the lower guide wheel group 4 through the cooperation of the lower guide wheel seat 401, the second lower guide wheel shaft 403, the clamping plate 404 and the first spacer 405, etc., which can effectively guide the travel direction of the inverted trolley. Cooperating with the upper guide wheel group 3, it further improves the operation stability and reliability of the inverted trolley, ensures that the inverted trolley runs smoothly on the track, and prevents the inverted trolley from deflecting or shaking during operation.
[0064] like Figure 1 、 Figure 6 As shown, the running wheel box 5 is disposed above the reverse track and connected to the first side beam 104 of the support frame 1. The running wheel box 5 is located above the lower guide wheel assembly 4 and the first middle crossbeam 102. The running wheel box 5 comprises a housing 501, a reduction motor 502, a wheel 503, a wheel axle 504, a second spacer 505, and a connecting base 506. The running wheel box 5 is connected to the first side beam 104 of the support frame 1 via the connecting base 506 using a second connecting bolt 1041. The housing 501 is connected to the reduction motor 502 via a tenth connecting bolt 5011; the reduction motor 502 is connected to the wheel 503 via a gear 5021 and an eleventh connecting bolt 5022. The wheel 503 is roller-connected to the wheel axle 504 via a rolling bearing 5031. The wheel axle 504 and the second spacer 505 are connected via a bearing cap 5051 and a twelfth connecting bolt 5052. The connecting base 506 and the box body 501 are welded together.
[0065] The running wheel box 5 realizes stable connection and reliable operation of the running wheel box 5 through the cooperation of components such as the box body 501, the reduction motor 502, the wheel 503, the wheel axle 504, the second spacer 505 and the connecting seat 506, provides walking power for the inverted trolley, drives the inverted trolley to move along the track, and is connected to the first side beam 104 of the support frame 1 through the connecting seat 506, ensuring the firm connection between the running wheel box 5 and the support frame 1, thereby improving the operation stability and reliability of the inverted trolley.
[0066] like Figure 1 、 Figure 7 As shown, the upper portion of the lifting column 2 is provided with the anti-hook pulley assembly 6, which is invertedly attached to the first side beam 104 of the support frame 1. The anti-hook pulley assembly 6 limits the horizontal position of the lifting column 2 along the support frame 1. The anti-hook pulley assembly 6 includes an anti-hook pulley bracket 601, a roller shaft 602, and a roller 603. The anti-hook pulley bracket 601 is welded from steel plates and connected to the upper portion of the lifting column 2 via a thirteenth connecting bolt 6011. The anti-hook pulley bracket 601 and the roller shaft 602 are connected via a limiting plate 6021 and a fourteenth connecting bolt 6022. The roller shaft 602 and the roller 603 are connected via a second bearing 6031. The roller 603 is connected to the third spacer 6032 via a fifteenth connecting bolt 6033.
[0067] The anti-hook wheel group 6 achieves stable connection and reliable operation through the cooperation of the anti-hook wheel bracket 601, the roller shaft 602 and the roller 603. The anti-hook wheel group 6 limits the lifting column 2 in the horizontal direction of the support frame 1 to prevent the lifting column 2 from shaking or offsetting during the vertical movement, thereby ensuring the stability and reliability of the lifting process and improving the operation stability and safety of the inverted trolley.
[0068] like Figure 1 、 Figure 8 As shown, the rotating sling 7 is rotatably connected to the lifting column 2. The rotating sling 7 is vertically positioned below the lifting column 2 and can rotate a full 360°. The rotating sling 7 includes a rotating spindle 701, a sling 702, and a hook plate 703. The rotating spindle 701 is connected to a rotating base 7011 via a handle pin 7012; the rotating spindle 701 is connected to the translation cylinder 208 via a cylinder pin 7013. The rotating spindle 701 and sling 702 are welded. The sling 702 and hook plate 703 are connected via a sixteenth connecting bolt 7031.
[0069] The rotating sling 7 realizes stable connection and reliable operation of the rotating sling 7 through the cooperation of the rotating main shaft 701, the sling 702 and the hook plate 703. The rotating sling 7 can rotate 360° around the rotating main shaft 701 to meet the lifting needs in different construction scenarios, improve the lifting capacity and flexibility of the inverted trolley, and at the same time, through the connection between the handle pin shaft 7012 and the horizontal oil cylinder 208, the rotating action of the rotating sling 7 is provided with power and stable connection, thereby ensuring the rotation performance and reliability of the rotating sling 7.
[0070] like Figure 1 、 Figure 9 As shown, the lifting mechanism 8 is provided in the middle of the lifting column 2. The lifting mechanism 8 is connected to the first center beam 102 of the support frame 1 via a pin. The lifting mechanism 8 is disposed between the second center beam 202 of the lifting column 2 and the first center beam 102 of the support frame. The lifting mechanism 8 is used to drive the lifting column 2 to move vertically along the support frame 1. The lifting mechanism 8 comprises a lower cylinder pin 801, a cylinder 802, and an upper cylinder pin 803. The lower portion of the cylinder 802 is connected to the second connecting lug 1021 of the second center beam 202 of the lifting column 2 via the lower cylinder pin 801. The upper portion of the cylinder 802 is connected to the first center beam 102 of the support frame 1 via the upper cylinder pin 803. The lifting mechanism 8 drives the lifting column 2 to move vertically along the support frame 1 via the cylinder 802.
[0071] The lifting mechanism 8 realizes stable connection and reliable operation of the lifting mechanism 8 through the cooperation of the lower cylinder pin 801, the cylinder 802 and the upper cylinder pin 803. The telescopic action of the cylinder 802 can drive the lifting column 2 to move along the vertical direction of the support frame 1, thereby realizing the lifting or lowering operation of the hoisted object, improving the lifting capacity and operational flexibility of the inverted trolley, and at the same time, through the connection of the cylinder pin, the firm connection between the lifting mechanism and the support frame 1 and the lifting column 2 is guaranteed, thereby improving the operational stability and reliability of the lifting mechanism 8.
[0072] The installation process of the inverting trolley is now briefly described, and the installation process includes:
[0073] Step 1: Install the upper guide wheel assembly 3. The upper guide wheel assembly 3 is manufactured at the factory and transported to the construction site's hoisting area. A truck crane is used on-site to hoist the upper guide wheel assembly 3 behind the upper rail of the rear guide beam. Auxiliary guide chains secure the guide wheels of the upper guide wheel assembly 3 to the rail.
[0074] Step 2: Install the running wheel box 5. The box body 501 of the running wheel box 5 is fabricated in the factory, and the connecting base 506 is welded. The wheels 503 are then installed and transported to the construction site's hoisting area. On-site installation involves using a truck crane to lift the main structure of the running wheel box 5 onto the lower track of the rear guide beam. The reduction motor 502 is then lifted using the truck crane and mounted to the box body 501 using the tenth connecting bolt 5011.
[0075] Step 3: Install the support frame 1. The various components of the support frame 1, including the first upper crossbeam 101, the first middle crossbeam 102, the first lower crossbeam 103 and the first side beam 104, are processed in the factory, welded into a whole, and transported to the hoisting area of the construction site. The lower guide wheel group 4 is installed on site and connected to the lower guide wheel seat 401 using the seventh connecting bolt 4011. A car crane is used to lift the main structure of the support frame 1 on site, and a guide chain is used to assist in positioning during construction. The first connecting ear plate 1011 of the first upper crossbeam 101 is connected to the upper guide wheel group 3 through a pin shaft, and the middle part of the first side beam 104 is connected to the connecting seat 506 of the running wheel box 5 through the second connecting bolt 1041. The lower guide wheel group 4 is against the side of the lower track of the rear guide beam.
[0076] Step 4: Install the lifting column 2. The second upper crossbeam 201, second middle crossbeam 202, second lower crossbeam 203, second side beam 204, folding beam 205, platform beam 206, rotating beam 207, and pan cylinder 208 of the lifting column 2 are fabricated at the factory, welded together, and transported to the construction site's hoisting area. A truck crane is used to lift the main structure of the lifting column 2 onto the side of the support frame 1. After accurate positioning, another truck crane is used to install the reverse hook assembly 6. The reverse hook assembly 6 is inserted into the first side beam 104 of the support frame 1. The reverse hook assembly 6's reverse hook bracket 601 is connected to the second side beam 204 of the lifting column 2 using the thirteenth connecting bolt 6011 and the third connecting bolt 2041. The lifting column 2 is attached to the side of the support frame 1. Simultaneously, the second middle crossbeam 202 is connected to the first middle crossbeam 102, and the second side beam 204 is slidably engaged with the first side beam 104.
[0077] Step 5: Install the rotating sling 7. The rotating sling 7 is manufactured in the factory and transported to the construction site's hoisting area. A truck crane with an auxiliary guide chain is used to hoist the rotating sling 7. The rotating spindle 701 is passed through the rotating beam 207 of the lifting column 2. The rotating seat 7011 and handle pin 7012 are installed on site. They are connected to the horizontal rotation cylinder 208 via the cylinder pin 7013. Finally, the sling 702 is connected to the hook plate 703.
[0078] Step 6: Install the lifting mechanism 8. Hoist the oil cylinder 802 to the installation position on site and temporarily fix it with a guide chain. The upper part is connected to the first middle crossbeam 102 using the upper oil cylinder pin 803, and the lower part is connected to the second middle crossbeam 202 using the lower oil cylinder pin 801.
[0079] In summary, the inverting trolley provided in the embodiment of the present invention successfully solves the problem of complex operation of moving the traditional mobile formwork forward through the hole of the pier-side bracket by integrating 3600 full-angle rotation, vertical movement and longitudinal movement into an integrated structure, thereby greatly improving construction efficiency and reducing overall costs. Specifically, the lifting mechanism and the lifting column are connected by an oil cylinder to realize the vertical movement of the pier-side bracket components, and the rotating sling clamps the main beam top plate. By rotating the main shaft, 3600 full-angle rotation can be achieved, which can avoid the supporting trestle and the completed main pier, and the running wheel box can move longitudinally along the guide beam and the main beam track. The functional units work together to form a complete load-bearing system, which not only meets the three-dimensional freedom of movement requirements, but also significantly improves the turnover utilization rate of the inverting trolley through standardized component design, and ultimately achieves the effect of shortening the construction period and saving construction costs. The inverting trolley adopts a fully assembled design, and each core component is modularly connected by bolts and pins, which is easy to assemble and disassemble and has high reliability.
[0080] The above is only a preferred specific embodiment of the present invention, but the design concept of the present invention is not limited to this. Any technician familiar with this technical field who uses this concept to make non-substantial changes to the present invention within the technical scope disclosed by the present invention shall be deemed to infringe the scope of protection of the present invention.
Claims
1. A transport trolley for a mobile formwork, which can be attached to the outside of the main beam or guide beam of the mobile formwork or arranged on the outside of the transport track of the mobile formwork, characterized in that: The inverted transfer trolley includes a support frame, a lifting suspension column, an upper guide wheel set, a lower guide wheel set, a traveling wheel box, a reverse hook wheel set, a rotating sling, and a lifting mechanism; The lifting suspension column is arranged outside the support frame, and the lifting suspension column is slidably connected to the support frame; the reverse hook wheel set is arranged on the upper part of the lifting suspension column, and the reverse hook wheel set is used to limit the lifting suspension column in the horizontal direction of the support frame; The lifting mechanism is arranged in the middle of the lifting suspension column, the lifting mechanism is connected to the support frame, and the lifting mechanism is used to drive the lifting suspension column to move in the vertical direction of the support frame; The upper guide wheel set is connected to the upper part of the support frame, and the lower guide wheel set is connected to the middle part of the support frame; the traveling wheel box is connected to the support frame, and the traveling wheel box is located above the lower guide wheel set; The rotating sling is rotatably connected to the lifting suspension column, and the rotating sling is arranged vertically at the lower part of the lifting suspension column; the rotating sling can rotate 360° in all angles.
2. The mobile mold frame inverting trolley according to claim 1, characterized in that: The support frame includes a first upper cross beam, a first middle cross beam, a first lower cross beam, and a first side beam; The two first side beams are arranged in parallel, and the first upper cross beam, the first middle cross beam, and the first lower cross beam are respectively orthogonally welded to the first side beam to form a "day"-shaped frame structure; An inward first connecting ear plate is arranged on the first upper cross beam, and the first connecting ear plate is used to connect the upper guide wheel set; a second connecting ear plate is arranged below the middle of the first middle cross beam for connecting the lifting mechanism; The lower guide wheel sets are respectively connected to both ends of the first middle cross beam, and the traveling wheel box is connected to the middle of the first side beam.
3. The mobile mold frame inverting trolley according to claim 2, characterized in that: The lifting suspension column includes an inner frame and a platform frame, and the inner frame and the platform frame are welded into one body; the inner frame includes a second upper cross beam, a second middle cross beam, a second lower cross beam, and a second side beam; the platform frame includes a folding beam, a platform beam, a rotating beam, and a horizontal rotation oil cylinder; The two second side beams are arranged in parallel; the second upper cross beam, the second middle cross beam, and the second lower cross beam are respectively orthogonally welded to the second side beam to form a "day"-shaped frame structure; the folding beam is welded to the second upper cross beam; the platform beam is welded to the second lower cross beam; the rotating beam is welded to the platform beam; the rotating sling is connected to the rotating beam through a rotating main shaft, and the platform beam is welded to the horizontal rotation oil cylinder; The second middle cross beam is connected to the first middle cross beam, the second side beam is connected to the first side beam, the two second side beams are both connected with the reverse hook wheel set, and the first side beam and the second side beam are in sliding fit.
4. The mobile mold frame inverting trolley according to claim 2, characterized in that: The upper guide wheel set includes an upper guide wheel seat, an upper guide wheel, a first lower guide wheel, an upper guide wheel shaft, a first lower guide wheel shaft, an upper cover plate, a lower cover plate, an upper spacer sleeve, and a lower spacer sleeve; The upper guide wheel seat is connected to the first connecting ear plate, and the upper spacer sleeve and the lower spacer sleeve are respectively connected to the upper guide wheel seat; the upper spacer sleeve is connected to the upper cover plate, and the lower spacer sleeve is connected to the lower cover plate; The upper spacer includes an upper bearing, and the upper spacer is connected to the upper guide wheel shaft roller through the upper bearing; the upper guide wheel shaft includes an upper pressure plate, and the upper guide wheel is connected to the upper pressure plate; The lower spacer includes a lower bearing, and the lower spacer is connected to the first lower guide wheel shaft roller through the lower bearing; the first lower guide wheel shaft includes a lower pressure plate, and the first lower guide wheel is connected to the lower pressure plate.
5. The mobile mold frame inverting trolley according to claim 2, characterized in that: The lower guide wheel assembly includes a lower guide wheel seat, a second lower guide wheel, a second lower guide wheel shaft, a clamping plate and a first spacer; The lower guide wheel seat is connected to the end of the first middle cross beam, and the lower guide wheel seat is connected to the second lower guide wheel shaft through the clamping plate; The first spacer is connected to the second lower guide wheel, the first spacer includes a first bearing, and the second lower guide wheel is connected to the second lower guide wheel shaft roller through the first bearing.
6. The mobile mold frame inverting trolley according to claim 2, characterized in that: The running wheel box includes a box body, a reduction motor, a wheel, a wheel axle, a second spacer and a connecting seat; The connecting seat is welded to the box body, the connecting seat is connected to the middle part of the first side beam, the box body is connected to the reduction motor, the reduction motor is connected to the wheel through a gear, the wheel is connected to the wheel axle roller through a rolling bearing, and the wheel axle is connected to the second spacer.
7. The mobile mold frame inverting trolley according to claim 1, characterized in that: The anti-hook wheel assembly includes an anti-hook wheel bracket, a roller shaft and a roller; the anti-hook wheel bracket is welded by steel plates; The anti-hook wheel bracket is connected to the upper part of the lifting column, the anti-hook wheel bracket is connected to the roller shaft, and the roller shaft is connected to the roller.
8. The mobile mold frame inverting trolley according to claim 3, characterized in that: The rotary sling comprises a rotary main shaft, a sling and a hook plate; the rotary main shaft is connected to a rotary seat via a handle pin; The rotating main shaft is connected to the horizontal rotating oil cylinder through an oil cylinder pin shaft; the rotating main shaft and the sling are welded; and the sling is connected to the hook plate.
9. The inverting trolley for a movable mold frame according to claim 3, characterized in that: The oil cylinder comprises a lower oil cylinder pin shaft, an oil cylinder and an upper oil cylinder pin shaft; the lower part of the oil cylinder is connected to the second middle cross beam through the lower oil cylinder pin shaft, and the upper part of the oil cylinder is connected to the first middle cross beam through the upper oil cylinder pin shaft.