Beverage canning, dividing and arranging device

Abstract

The invention provides a beverage can separating and arranging device which comprises a bottom plate, a storage table is installed on the top face of the bottom plate, a tray mechanism is stacked on the top face of the storage table, a grabbing assembly is installed on the top face of the bottom plate and located above the tray mechanism, and a jet machine is installed on the top face of the bottom plate and located on one side of the storage table. A dismounting assembly is installed on the top face of the bottom plate and located on one side of the jet. The tray mechanism is formed by mutually connecting four groups of tray assemblies, each tray assembly comprises a lower frame body, bottle falling holes are formed in the top surface of each lower frame body at equal intervals, a bottle supporting cavity is formed in each lower frame body, each bottle supporting cavity is communicated with the corresponding bottle falling hole, and a bottle supporting part is mounted in each bottle supporting cavity. The integrated storage table, the tray mechanism, the grabbing assembly, the jet, the dismounting assembly, the conveyor and the liquid injection machine on the bottom plate form a coherent automatic production line, and automation of the whole process from bottle stacking, cooling, liquid injection to conveying is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of beverage canning and canning arrangement, in particular to a beverage canning and canning arrangement device. Background Art

[0002] In the production of glass bottled beverages, sterilization is a critical pre-process to ensure product hygiene and safety. The current industry standard process utilizes multi-layer tray-based sterilization: glass bottles are first stacked in multi-layer metal trays, which are then transferred via conveyor equipment to a high-pressure steam sterilizer for sterilization. Once sterilization is complete, the trays are transferred to a loading station, where bottles are manually or robotically picked up and placed on a conveyor belt. The bottles then pass through cooling channels, filling machines, capping machines, and labeling machines, among other downstream equipment.

[0003] The existing process has the following technical defects in the bottle transfer and transportation stage:

[0004] 1. After sterilization, the bottles need to be grabbed one by one from the loading table to the conveyor belt, which causes a delay in the production line cycle and forms a production capacity bottleneck.

[0005] 2. High-temperature sterilized bottles must be cooled to room temperature through independent cooling channels before filling. The existing solution relies on extending the conveyor line to achieve heat exchange, which significantly squeezes factory space.

[0006] 3. Densely arranged bottles collide with each other when the conveyor belt is running, especially in the acceleration / deceleration section, where the bottle mouth and bottle body collide due to inertia, posing a safety hazard of glass bottle breakage. Summary of the Invention

[0007] In view of the deficiencies in the prior art, the present invention provides a beverage canning and sorting device, which solves the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A beverage canning and sorting device comprises a bottom plate, a storage table is installed on the top surface of the bottom plate, a tray mechanism is stacked on the top surface of the storage table, a material grabbing assembly is installed on the top surface of the bottom plate and above the tray mechanism, a jet is installed on the top surface of the bottom plate and on one side of the storage table, a disassembly assembly is installed on the top surface of the bottom plate and on one side of the jet, a conveyor is installed on the top surface of the bottom plate and on one side of the disassembly assembly, and a liquid injection machine is installed on the top surface of the bottom plate and on one side of the disassembly assembly; the tray mechanism is formed by four groups of tray assemblies connected to each other, and the tray assembly comprises a lower frame, the top surface of the lower frame is provided with bottle dropping holes at equal intervals, and the interior of the lower frame is provided with a bottle supporting cavity. The bottle holding cavity is communicated with the bottle dropping hole, and the bottle holding component is installed in the bottle holding cavity, and the two ends of the top surface of the lower frame are respectively fixedly connected to the column rods, and the top surface of the column rods is fixedly connected to the upper frame body, and a limiting slot is provided in the middle of the upper frame body, and a connecting component is installed at one end of the top surface of the upper frame body, and the top surface of the lower frame body and the two ends of the upper frame body are respectively fixedly connected to the T-shaped docking columns, and the bottom surface of the lower frame is provided with a docking hole, and one end of the T-shaped docking column is plugged into the docking hole, and the middle of the two ends of the lower frame body are respectively provided with clamping claw holes, and one side of the lower frame is fixedly connected to the T-shaped connecting rod, and the other side of the lower frame is provided with a T-shaped connecting groove, and the T-shaped connecting rod slides in the T-shaped connecting groove;

[0010] Loading stage: The grabbing assembly grabs the tray mechanism to quickly load multiple bottles;

[0011] Filling stage: Each tray assembly moves one by one to the bottom of the filling machine;

[0012] Transfer stage: the canned pallet components are unlocked and output individually;

[0013] Packing stage: Four sets of pallet components are assembled into a pallet mechanism to facilitate the recycling of pallet components and the rapid packing of bottles.

[0014] Furthermore, the bottle holding component includes an unlocking rack and a rotating shaft. The inner wall of the bottle holding cavity and both ends are slidably connected with the unlocking rack. A rebound damping rod is fixedly connected to one side of the unlocking rack and located between the inner walls of the bottle holding cavity. The inner wall of the bottle holding cavity and both sides of the bottle dropping hole are rotatably connected with the rotating shaft. The surface of the rotating shaft is fixedly connected with a supporting rod and a rotary gear, and the rotary gear is meshed with the unlocking rack.

[0015] Furthermore, the connecting component includes a first L-shaped rod and a second L-shaped rod, the first L-shaped rod is slidably connected to the upper frame, an unlocking damping rod is fixedly connected to one side of the first L-shaped rod and located between the top surface of the upper frame, an unlocking block is fixedly connected to one side of the first L-shaped rod, a locking connecting block is fixedly connected to the bottom surface of the first L-shaped rod, the top surface of the upper frame is fixedly connected to the second L-shaped rod, and a locking connecting hole is provided on the top surface of the second L-shaped rod.

[0016] Furthermore, the material grabbing assembly includes a support rod, the top surface of the base plate is fixedly connected to the support rod at equal intervals, one end of the support rod is fixedly connected to a translation track, one end of the translation track is fixedly connected to a translation motor, the output end of the translation motor is fixedly connected to a translation threaded rod, the surface of the translation threaded rod is threadedly connected to a translation block, the bottom surface of the translation block is symmetrically fixedly connected to a lifting pneumatic rod, the output end of the lifting pneumatic rod is connected to a storage clamping component, the two sides of the clamping component are fixedly connected to a flip motor, the output end of the flip motor is connected to a docking component, and an unlocking component is installed on one side of the docking component.

[0017] Furthermore, the storage and clamping component includes a storage sleeve, the output end of the lifting pneumatic rod is fixedly connected to the storage sleeve, the two ends of the inner cavity of the storage sleeve are respectively slidably connected to the storage rods, the bottom surface of the storage sleeve is fixedly connected to the two-way storage pneumatic rod, one end of the two-way storage pneumatic rod is fixedly connected to the two-section telescopic sleeve rod, and one side of the two-section telescopic sleeve rod is fixedly connected to the flip motor.

[0018] Furthermore, the docking component includes a flip shaft, the output end of the flip motor is connected to the flip shaft through a worm and a worm gear, one end of the flip shaft is fixedly connected to a flip plate, the bottom surface of the flip plate is fixedly connected to L-shaped hooks at equal intervals, the top surface of the flip plate is fixedly connected to T-shaped rods at equal intervals, a guide rod is slidably connected inside the T-shaped rod, a bottle sleeve plate is fixedly connected between the two groups of guide rods, the top surface of the bottle sleeve plate is provided with bottle mouth grooves at equal intervals, the top surface of the flip plate is fixedly connected to a correction plate, and a correction damping rod is fixedly connected to one side of the correction plate and located on one side of the bottle sleeve plate.

[0019] Furthermore, the unlocking component includes an unlocking pneumatic rod, the unlocking pneumatic rod is fixedly connected to the flip plate, the output end of the unlocking pneumatic rod is fixedly connected to the unlocking plate, and the bottom surface of the unlocking plate is fixedly connected to unlocking rods at equal intervals.

[0020] Furthermore, the disassembly assembly includes a disassembly platform, the top surface of the bottom plate is fixedly connected to the disassembly platform, both ends of the top surface of the disassembly platform are respectively installed with pusher components, one end of the top surface of the disassembly platform is installed with a disassembly pushing component, and one end of the bottom surface of the disassembly platform is installed with an oscillating component;

[0021] The pushing component includes a pushing baffle, and the top surface of the decomposition table is symmetrically fixedly connected with the pushing baffle, one side of the pushing baffle is rotatably connected to the driving sprocket and the driven sprocket, and the surface of the driving sprocket is rotatably connected to the driven sprocket through a conveying chain, one side of the conveying chain is fixedly connected to a conveying rod, and the other side of the pushing baffle is fixedly connected to a conveying motor, and the output end of the conveying motor is rotatably connected to the driving sprocket through a worm and a worm wheel.

[0022] Furthermore, the decomposition pushing component includes a side baffle, the top surface of the decomposition table is fixedly connected to the side baffle, one side of the side baffle is provided with a pushing groove, a pushing threaded rod is rotatably connected in the pushing groove, one end of the side baffle is fixedly connected to a separation motor, the output end of the separation motor is fixedly connected to a pushing threaded rod, the surface of the pushing threaded rod is threadedly connected to a separation plate, and the upper part of one side of the separation plate is fixedly connected to a separation rod.

[0023] Furthermore, the oscillation component includes a motor plate, the bottom surface of the decomposition table is fixedly connected to the motor plate, the bottom surface of the motor plate is fixedly connected to a reciprocating motor, the output end of the reciprocating motor is fixedly connected to an eccentric block, a vibrating rod is slidably connected inside the motor plate, the surface of the vibrating rod is slidably connected to the decomposition table, the bottom surface of the vibrating rod is fixedly connected to the reciprocating plate, and the top surface of the reciprocating plate is fixedly connected to a reciprocating damping rod located between the motor plates.

[0024] The present invention provides a canned beverage sorting and arranging device. Compared with the prior art, it has the following advantages:

[0025] 1. Through the integrated storage table, tray mechanism, material grabbing assembly, jet machine, disassembly assembly, conveyor and liquid filling machine on the bottom plate, a coherent automated production line is formed to realize the automation of the entire process from bottle stacking, cooling, liquid filling and conveying;

[0026] 2. Set up a tray assembly that can be assembled and separated. During the initial loading and cooling, a tray mechanism can be quickly grabbed to achieve rapid loading of multiple bottles; after canning, the tray assembly can be disassembled and unlocked to achieve separate output of multiple tray assemblies, which is convenient for subsequent labeling and capping; the subsequent tray assemblies can be reassembled to form a complete tray mechanism, which is convenient for recycling and material packaging.

[0027] 4. Through the cooperation of the T-shaped connecting rod and the T-shaped connecting groove in the tray assembly, the two sets of tray assemblies can be preliminarily connected. After the connection, the two sets of tray assemblies are locked by the connecting parts. After several sets of tray assemblies are connected, a complete tray mechanism will be formed.

[0028] 5. The bottle supporting component can support the bottom of the bottle to prevent it from falling out of the bottle drop hole, and on the other hand, it is convenient for the staff to remove the bottle from the tray mechanism at one time;

[0029] 6. The function of the material grabbing component is, on the one hand, to clamp and pick up the tray mechanism on the storage table, and to flip it over. On the other hand, after clamping, it can also unlock the bottle holding component to separate the bottle from the tray mechanism;

[0030] 7. By disassembling the components, the bottles without liquid can be moved to the bottom of the liquid filling machine for easy liquid filling. After liquid filling, the tray mechanism is disassembled into bottle holding parts, and the bottle holding parts without liquid are filled with liquid again until the entire tray mechanism is disassembled and filled with liquid. During liquid filling, the bottom of the bottle can also be vibrated to make the bottle body vibrate, which can make the canned liquid fill the bottle quickly and evenly, and remove the gas in the liquid to ensure the accuracy of the canned liquid and facilitate subsequent packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 Shows an overall schematic diagram of the present invention;

[0033] Figure 2 Shows another perspective schematic diagram of the present invention as a whole;

[0034] Figure 3 Shows a schematic diagram of the material grabbing assembly of the present invention;

[0035] Figure 4 A partial cross-sectional diagram of the material grabbing assembly of the present invention is shown;

[0036] Figure 5 Shows a schematic diagram of the docking components of the present invention;

[0037] Figure 6 Shows a schematic diagram of the storage table and tray mechanism of the present invention;

[0038] Figure 7 Shows a schematic diagram of the tray mechanism of the present invention;

[0039] Figure 8 A bottom view of the tray mechanism of the present invention is shown;

[0040] Figure 9A partial cross-sectional diagram of the tray mechanism of the present invention is shown;

[0041] Figure 10 Shows a schematic diagram of the bottle supporting component of the present invention;

[0042] Figure 11 Shows a schematic diagram of the connecting components of the present invention;

[0043] Figure 12 Shows a schematic diagram of the disassembly assembly of the present invention;

[0044] Figure 13 It shows a schematic diagram of the disassembly assembly of the present invention from another perspective;

[0045] Figure 14 A schematic diagram of a partially cutaway bottom view of a disassembled assembly of the present invention is shown;

[0046] As shown in the figure:

[0047] 100, bottom plate;

[0048] 200, storage table;

[0049] 300, tray mechanism; 301, lower frame; 302, bottle drop hole; 303, bottle support cavity; 304, column; 305, upper frame; 306, T-shaped docking column; 307, docking hole; 308, clamping claw hole; 309, T-shaped connecting rod; 310, T-shaped connecting slot; 311, unlocking rack; 312, rotating shaft; 313, rebound damping rod; 314, supporting rod; 315, swing gear; 316, first L-shaped rod; 317, second L-shaped rod; 318, unlocking damping rod; 319, unlocking block; 320, locking connecting block; 321, locking connecting hole; 322, limiting slot;

[0050] 400, material grabbing assembly; 401, support rod; 402, translation track; 403, translation motor; 404, translation threaded rod; 405, translation block; 406, lifting pneumatic rod; 407, flip motor; 408, storage sleeve; 409, storage rod; 410, two-way storage pneumatic rod; 411, two-stage telescopic sleeve; 412, flip axis; 413, flip plate; 414, L-shaped hook; 415, T-shaped rod; 416, guide rod; 417, bottle plate; 418, bottle mouth groove; 419, correction plate; 420, correction damping rod; 421, unlocking pneumatic rod; 422, unlocking plate; 423, unlocking rod;

[0051] 500, jet;

[0052] 600, disassembly assembly; 601, disassembly platform; 602, pusher baffle; 603, driving sprocket; 604, driven sprocket; 605, conveyor chain; 606, conveyor rod; 607, conveyor motor; 608, side baffle; 609, pusher chute; 610, pusher threaded rod; 611, separation motor; 612, separation plate; 613, separation rod; 614, motor plate; 615, reciprocating motor; 616, eccentric block; 617, vibrating rod; 618, reciprocating plate; 619, reciprocating damping rod;

[0053] 700, conveyor;

[0054] 800. Liquid injection machine. DETAILED DESCRIPTION

[0055] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0056] Example

[0057] In order to solve the technical problems in the background technology, a beverage canning and sorting device is provided as follows:

[0058] Combine Figures 1-14As shown, the present invention provides a beverage canning and canning arrangement device, comprising a bottom plate 100, a storage table 200 is installed on the top surface of the bottom plate 100, a tray mechanism 300 is stacked on the top surface of the storage table 200, a material grabbing assembly 400 is installed on the top surface of the bottom plate 100 and located above the tray mechanism 300, a jet machine 500 is installed on the top surface of the bottom plate 100 and located on one side of the storage table 200, a disassembly assembly 600 is installed on the top surface of the bottom plate 100 and located on one side of the jet machine 500, a conveyor 700 is installed on the top surface of the bottom plate 100 and located on one side of the disassembly assembly 600, and a liquid injection machine 800 is installed on the top surface of the bottom plate 100 and located on one side of the disassembly assembly 600; the tray mechanism 300 is formed by four groups of tray assemblies connected to each other, the tray assembly comprises a lower frame 301, the top surface of the lower frame 301 is provided with bottle dropping holes 302 at equal intervals, and the interior of the lower frame 301 is provided with a bottle dropping hole 302. There is a bottle holding cavity 303, which is connected to the bottle drop hole 302. A bottle holding component is installed in the bottle holding cavity 303. The top ends of the lower frame 301 are fixedly connected to the column rods 304. The top surface of the column rods 304 is fixedly connected to the upper frame 305. A limiting groove 322 is provided in the middle of the upper frame 305. One end of the top surface of the upper frame 305 is installed with a connecting component. The top surface of the lower frame 301 and the two ends of the upper frame 305 are fixedly connected. A T-shaped docking column 306 is fixedly connected, and a docking hole 307 is provided on the bottom surface of the lower frame 301. One end of the T-shaped docking column 306 is plugged into the docking hole 307. Clamping holes 308 are respectively provided in the middle of the two ends of the lower frame 301. A T-shaped connecting rod 309 is fixedly connected to one side of the lower frame 301, and a T-shaped connecting groove 310 is provided on the other side of the lower frame 301. The T-shaped connecting rod 309 slides in the T-shaped connecting groove 310.

[0059] Through the integrated storage table 200, tray mechanism 300, grabbing assembly 400, jet machine 500, disassembly assembly 600, conveyor 700 and liquid filling machine 800 on the base plate 100, a coherent automated production line is formed, realizing the automation of the entire process from bottle stacking, cleaning, liquid filling to transportation.

[0060] By cooperating with each other, the T-shaped connecting rod 309 and the T-shaped connecting groove 310 in the tray assembly, the two sets of tray assemblies can be preliminarily connected. After the connection, the two sets of tray assemblies are locked by the connecting component. After the connection of several sets of tray assemblies, a complete tray mechanism is formed.

[0061] The cooperation between the T-shaped docking column 306 and the docking hole 307 facilitates stacking of the tray mechanism 300.

[0062] The cooperation between the limiting groove 322 and the bottle drop hole 302 can achieve the limiting fixation of the bottle, thereby preventing the bottle from shaking, thereby preventing the bottle hole groove 418 on the bottle plate 417 from being unable to be inserted into the surface of the bottle mouth;

[0063] The bottle supporting component can, on the one hand, support the bottom of the bottle to prevent it from falling out of the bottle drop hole 302, and on the other hand, facilitate the staff to remove the bottle from the tray mechanism at a time.

[0064] The gripping assembly 400 can, on the one hand, grip and pick up the tray mechanism on the storage table 200, and can also flip it over. On the other hand, after gripping, it can also unlock the bottle holding component to allow the bottle to be separated from the tray mechanism.

[0065] The jet machine can realize synchronous jet cooling of a tray of bottles and achieve rapid cooling treatment; the jet machine includes multiple jet pipes, each of which is connected in parallel with a cold air delivery pump.

[0066] By disassembling the components, the bottles without liquid can be moved to the bottom of the liquid filling machine for easy liquid filling. After liquid filling, the tray mechanism is disassembled into the bottle holding parts, and the bottle holding parts without liquid are filled with liquid again until the entire tray mechanism 300 is filled and disassembled. During liquid filling, the bottom of the bottle can also be vibrated to make the bottle body vibrate, which can make the canned liquid fill the bottle quickly and evenly, and remove the gas in the liquid to ensure the accuracy of the canned liquid and facilitate subsequent packaging.

[0067] In this embodiment, the bottle holding component includes an unlocking rack 311 and a rotating shaft 312. The inner wall of the bottle holding cavity 303 and both ends are slidably connected with the unlocking rack 311. A rebound damping rod 313 is fixedly connected to one side of the unlocking rack 311 and located between the inner walls of the bottle holding cavity 303. The inner wall of the bottle holding cavity 303 and both sides of the bottle dropping hole 302 are rotatably connected with the rotating shaft 312. The surface of the rotating shaft 312 is fixedly connected with a supporting rod 314 and a rotary gear 315, and the rotary gear 315 is meshed with the unlocking rack 311.

[0068] Through the engagement of the unlocking rack 311 and the rotary gear 315 , when the unlocking rack 311 is pressed, the supporting rod 314 rotates away from the bottom of the bottle, causing the bottle to fall under the action of gravity, thereby achieving automatic release.

[0069] In this embodiment, the connecting parts include a first L-shaped rod 316 and a second L-shaped rod 317. The first L-shaped rod 316 is slidably connected in the upper frame 305. An unlocking damping rod 318 is fixedly connected to one side of the first L-shaped rod 316 and located between the top surface of the upper frame 305. An unlocking block 319 is fixedly connected to one side of the first L-shaped rod 316. A locking connecting block 320 is fixedly connected to the bottom surface of the first L-shaped rod 316. The top surface of the upper frame 305 is fixedly connected to the second L-shaped rod 317. The top surface of the second L-shaped rod 317 is provided with a locking connecting hole 321.

[0070] Through the cooperation of the first L-shaped rod 316 and the second L-shaped rod 317, the locking connection block 320 is mechanically locked with the locking connection hole 320 to achieve a firm connection between the two sets of tray assemblies; when the external force triggers the unlocking block, the locking connection block 320 is disengaged for quick separation later.

[0071] In this embodiment, the material grabbing assembly 400 includes a support rod 401, and the top surface of the base plate 100 is fixedly connected with the support rod 401 at equal intervals, one end of the support rod 401 is fixedly connected with a translation track 402, one end of the translation track 402 is fixedly connected with a translation motor 403, the output end of the translation motor 403 is fixedly connected with a translation threaded rod 404, the surface of the translation threaded rod 404 is threadedly connected with a translation block 405, the bottom surface of the translation block 405 is symmetrically fixed with a lifting pneumatic rod 406, the output end of the lifting pneumatic rod 406 is connected to a storage clamping component, the two sides of the clamping component are fixedly connected with a flip motor 407, the output end of the flip motor 407 is connected to a docking component, and an unlocking component is installed on one side of the docking component.

[0072] Precise position control is provided by translating the threaded rod 404 and the pneumatic rod, and the flip motor cooperates with the docking components to realize the grabbing, flipping and positioning of the pallet. The double fixation of the bottle plate and the L-shaped hook improves stability.

[0073] In this embodiment, the storage and clamping component includes a storage sleeve 408, the output end of the lifting pneumatic rod 406 is fixedly connected to the storage sleeve 408, the two ends of the inner cavity of the storage sleeve 408 are respectively slidably connected to the storage rod 409, the bottom surface of the storage sleeve 408 is fixedly connected to the two-way storage pneumatic rod 410, one end of the two-way storage pneumatic rod 410 is fixedly connected to the two-section telescopic sleeve rod 411, and one side of the two-section telescopic sleeve rod 411 is fixedly connected to the flip motor 407.

[0074] The two-stage telescopic sleeve rod 411 is driven to move in opposite directions by the bidirectionally retractable pneumatic rod 410, thereby driving the two sets of clamping components to move in opposite directions, making it easier for the L-shaped hook 414 in the later docking component to be accurately inserted into the clamping claw hole, thereby improving the adaptability of the device.

[0075] In this embodiment, the docking component includes a flip shaft 412, and the output end of the flip motor 407 is connected to the flip shaft 412 through a worm and a worm gear. One end of the flip shaft 412 is fixedly connected to a flip plate 413, and the bottom surface of the flip plate 413 is fixedly connected to L-shaped hooks 414 at equal intervals. The top surface of the flip plate 413 is fixedly connected to T-shaped rods 415 at equal intervals, and guide rods 416 are slidably connected inside the T-shaped rods 415. A bottle-housing plate 417 is fixedly connected between the two groups of guide rods 416, and bottle mouth grooves 418 are arranged at equal intervals on the top surface of the bottle-housing plate 417. A correction plate 419 is fixedly connected to the top surface of the flip plate 413, and a correction damping rod 420 is fixedly connected to one side of the correction plate 419 and located on one side of the bottle-housing plate 417.

[0076] The bottle plate 417 covers the bottle mouth so that the bottle cannot fall when the bottle mouth is turned downward. The L-shaped hook 414 is inserted into the clamping claw hole 308 to clamp the tray mechanism 300, making it convenient to flip the entire tray mechanism 300 later for cleaning the bottles.

[0077] In this embodiment, the unlocking component includes an unlocking pneumatic rod 421, which is fixedly connected to the flip plate 413. The output end of the unlocking pneumatic rod 421 is fixedly connected to the unlocking plate 422, and the bottom surface of the unlocking plate 422 is fixedly connected to the unlocking rod 423 at equal intervals.

[0078] By unlocking the pneumatic rod 421 and pushing the unlocking plate 422, the unlocking rod 4233 presses the unlocking rack 311, triggering the support rod 314 to rotate and release the bottle, thereby realizing automatic control and facilitating the subsequent packaging of the bottles.

[0079] In this embodiment, the disassembly assembly 600 includes a disassembly platform 601. The top surface of the base plate 100 is fixedly connected to the disassembly platform 601. Pushing components are respectively installed at both ends of the top surface of the disassembly platform 601. A disassembly pushing component is installed at one end of the top surface of the disassembly platform 601, and an oscillating component is installed at one end of the bottom surface of the disassembly platform 601.

[0080] The pushing component includes a pushing baffle 602, and the top surface of the decomposition table 601 is symmetrically fixedly connected with the pushing baffle 602. One side of the pushing baffle 602 is rotatably connected with the driving sprocket 603 and the driven sprocket 604. The surface of the driving sprocket 603 is rotatably connected with the driven sprocket 604 through the conveying chain 605. One side of the conveying chain 605 is fixedly connected with the conveying rod 606. The other side of the pushing baffle 602 is fixedly connected with the conveying motor 607. The output end of the conveying motor 607 is rotatably connected with the driving sprocket 603 through a worm and a worm wheel.

[0081] The tray mechanism can be pushed to one side of the side baffle 608 by the pushing component, which is convenient for subsequent unlocking and liquid injection.

[0082] In this embodiment, the decomposition pushing component includes a side baffle 608, and the top surface of the decomposition platform 601 is fixedly connected to the side baffle 608. A pushing groove 609 is opened on one side of the side baffle 608, and a pushing thread rod 610 is rotatably connected in the pushing groove 609. One end of the side baffle 608 is fixedly connected to a separation motor 611, and the output end of the separation motor 611 is fixedly connected to the pushing thread rod 610. The surface of the pushing thread rod 610 is threadedly connected to a separation plate 612, and the upper part of one side of the separation plate 612 is fixedly connected to a separation rod 613.

[0083] By cooperating with the pushing thread rod and the separation rod 613, the two sets of bottle holding components locked together can be unlocked. After unlocking, the unlocked tray assembly is pushed toward the conveyor by cooperating with the pushing thread rod 610 and the separation plate 612 to realize the disassembly of the tray mechanism.

[0084] In this embodiment, the oscillation component includes a motor plate 614, the bottom surface of the decomposition table 601 is fixedly connected to the motor plate 614, the bottom surface of the motor plate 614 is fixedly connected to a reciprocating motor 615, the output end of the reciprocating motor 615 is fixedly connected to an eccentric block 616, a vibrating rod 617 is slidably connected inside the motor plate 614, the surface of the vibrating rod 617 is slidably connected to the decomposition table 601, the bottom surface of the vibrating rod 617 is fixedly connected to a reciprocating plate 618, and a reciprocating damping rod 619 is fixedly connected to the top surface of the reciprocating plate 618 and located between the motor plates 614.

[0085] The eccentric block is driven to rotate by a compound motor, and one end of the vibrating rod pokes the bottom surface of the bottle back and forth, causing the bottle to move up and down, thereby eliminating bubbles in the bottle and promoting the flow of beverage, thereby improving the filling quality.

[0086] The working principle and use process of the present invention:

[0087] In use:

[0088] The first step is to put the bottles into the tray mechanism 300. When putting the bottles in, first, place the bottles downward from the upper limit groove 322. When putting the bottles in, place the bottom of the bottles into the bottle drop hole 302. Then, the bottles are restrained by the bottle drop hole 302 and the limit groove 322. At the same time, the bottom of the bottles are blocked by the support rod 314, locking the bottles from falling through the hole of the bottle drop hole 302. Thus, the bottles are stacked.

[0089] The second step is to place the tray mechanism 300 loaded with bottles on the storage table 200. When placing the bottles, a forklift is used in conjunction with the side blocks of the storage table 200 to achieve the storage positioning of the tray mechanism 300.

[0090] The third step is to use the grab assembly 400 to grab the tray mechanism 300 and flip the entire tray mechanism 300 and the bottles to facilitate cooling the inside of the bottles later;

[0091] When grabbing, first, start the translation motor 403, the translation motor 403 drives the translation thread rod 404 to rotate, and when the translation thread rod 404 rotates, it will drive the translation block 405, the lifting pneumatic rod 406, the storage clamping component, the docking component and the unlocking component to move. When the device moves to the top of the storage table 200 as a whole, the lifting pneumatic rod 406 will drive the storage clamping component, the docking component and the unlocking component to move downward as a whole. When the docking component and the unlocking component are located on both sides of the tray mechanism 300, the docking part The bottle sleeve plate 417 in the component will cover the bottle mouth, allowing the bottle mouth to pass through the bottle mouth groove 418. At this time, the lifting pneumatic rod 406 will stop working. At the same time, the storage clamping component starts working. When the two-way storage pneumatic rod 410 in the storage clamping component works, it will drive the two sets of two-stage telescopic sleeve rods 411, the flip motor 407, the docking component and the unlocking component to move relative to each other. When the two sets of docking components cooperate with each other, the L-shaped hook 415 in the docking component is inserted into the clamping claw hole 308, thereby completing the clamping of the tray mechanism 300.

[0092] After the bottle is clamped, the lifting pneumatic rod 406 starts to work and lifts the tray mechanism 300. After lifting, the flip motor 407 is started, and the flip motor 407 drives the docking component and the unlocking component to flip. As the docking component flips, the bottle plate 417, the lower frame 301 and the upper frame 305 fix the bottle in the limiting groove 322, and prevent the bottle from falling out of the tray mechanism 300 during flipping.

[0093] After the bottle is turned over, the bottle mouth will face downwards, at which time the turning motor 407 stops working. At the same time, the two-stage telescopic sleeve 411, under the action of the telescopic rod and the telescopic pneumatic rod, will drive the docking component, the unlocking component and the tray mechanism 300 to move upwards.

[0094] Step 4: transport the tray mechanism 300 to the jet 500;

[0095] At this time, the translation motor 403 is started, and the translation motor 403 drives the threaded rod 404 to rotate. When the translation threaded rod 404 rotates, the docking component, the unlocking component and the tray mechanism are driven to move, so that the tray mechanism 300 drives the bottle with the bottle mouth facing downward to move to the air jet 500. At this time, the lifting pneumatic rod 406 and the two-stage telescopic rod 411 are started. Through the operation of the lifting pneumatic rod 406 and the two-stage telescopic rod 411, the tray mechanism 300 and the bottle are driven to move downward, so that the bottle mouth is inserted into the surface of the air jet tube, and then cold air is filled into the bottle.

[0096] Step 5: transport the cooled bottles to the decomposition table 610;

[0097] After the bottle is cooled, it is lifted by the lifting pneumatic rod 406, so that the bottle mouth is separated from the spray pipe. After separation, the flip motor 407 is started, and the flip motor 407 drives the bottle to flip so that the bottle facing downwards is turned with the bottle mouth facing upwards. After the bottle is turned over, the two-stage telescopic sleeve 411 starts to work and lifts the bottle for the second time. After lifting, the translation motor 407 is started, and the translation motor 407 drives the translation threaded rod 404 to rotate, thereby transporting the tray mechanism with the bottle to the top surface of the decomposition table 601. Then, under the action of the lifting pneumatic rod 406 and the two-stage telescopic sleeve 407, the tray mechanism 300 is placed on the decomposition table 601.

[0098] Step 6: Disassemble the tray mechanism and pour the beverage into the bottle;

[0099] During operation, the conveying motor 607 drives the driving sprocket 603 to rotate. When the driving sprocket 603 rotates, it will drive the conveying chain 605 to rotate under the action of the driven sprocket 604. When the conveying chain 605 rotates, it will drive the conveying rod 606 to move. As the conveying rod 606 moves, the conveying rod 606 will come to one side of the tray mechanism 300, and under the action of the conveying chain 605, it will push the tray mechanism 300 to move toward the side baffle 608. When one side of the tray mechanism 300 contacts one side of the side baffle 608, the conveying The motor 607 starts to stop. At the same time, the injection tube in the injection machine 800 will be inserted into the bottle under the action of the telescopic tube, and the beverage will be injected into the bottle. When the beverage is injected, the reciprocating motor 615 will be started. As the reciprocating motor 615 works, the reciprocating motor 615 drives the eccentric block 616 to rotate. When the eccentric block 616 rotates, it drives the reciprocating plate 618 to move. When the reciprocating plate 618 moves upward, it drives the vibrating rod 617 to move upward, so that one end of the vibrating rod 617 pokes the bottom of the bottle, vibrating the bottle and making the injected beverage better distributed.

[0100] After the beverage is filled, the liquid filling machine 800 is stopped so that the liquid filling tube in the liquid filling machine 800 is separated from the bottle, and at the same time, the operation of the reciprocating motor 615 is also stopped;

[0101] At this point, start separating the tray mechanism into tray components;

[0102] When separating, first, the conveying motor 611 is started. When the conveying motor 611 works, it will drive the pushing threaded rod 610 to rotate. When the pushing threaded rod 610 rotates, it will drive the separating plate 612 and the separating rod 613 to move. As the separating rod 613 moves, the separating rod 613 and the unlocking block 319 are connected with each other, and the unlocking block 319 is squeezed, so that the first L-shaped rod 316 moves upward. When the first L-shaped rod 316 moves upward, it will drive the locking connection block 320 to move upward, so that the locking connection block 320 is disengaged from the locking connection hole 321. After being disengaged, the two sets of tray assemblies will be reciprocally fixed. After being unlocked, the separating plate 612 will push the tray assembly to move, and the tray assembly will drive the bottles filled with beverages to move toward the conveyor 700, and finally, they will be transported to the next process by the conveyor 700.

[0103] When all the processes are completed, start assembling the separated pallet components;

[0104] The seventh step is to assemble the pallet mechanism. The purpose of the assembly is to recycle the pallet components so that empty beverage cans can be placed again later. At the same time, the pallet mechanism formed by the assembly of four sets of pallet components is a layer of 20 canned beverage cans. When the pallet mechanism is placed in the packaging box, each pallet component is unlocked synchronously, and the 20 beverage cans can fall at the same time, completing the rapid palletizing of one layer of beverage cans in the packaging box.

[0105] Mechanical assembly is done in the same way as human assembly;

[0106] First, the first set of tray assemblies is fixed in a certain position. Then, the T-shaped connecting rod 309 on the second set of tray assemblies is aligned with the T-shaped connecting slot 310 on the first set of tray assemblies and inserted. During the insertion, it is also necessary to ensure that the first L-shaped rod 316 and the second L-shaped rod 317 are on one side. During the insertion, the locking connection block 320 on the bottom surface of the first L-shaped rod 316 passes over the top surface of the second L-shaped rod 317, and the locking connection 320 is inserted into the locking connection hole 321, thereby achieving the connection between the two sets of tray assemblies and preventing the tray assemblies from sliding forward, backward, left, and right after the connection.

[0107] Step 8: When the bottles of beverages need to be packaged later;

[0108] When the bottle is put into the bottle holder 303, the bottle is put into the bottle holder 304, and the bottle is put into the bottle holder 305. When the bottle is put into the bottle holder 303, the bottle is put into the bottle holder 306. When the bottle is put into the bottle holder 303, the bottle is put into the bottle holder 304, and the bottle is put into the bottle holder 305.

[0109] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0110] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A beverage canning and sorting device, characterized by: The invention comprises a bottom plate (100), a storage platform (200) is installed on the top surface of the bottom plate (100), a tray mechanism (300) is stacked on the top surface of the storage platform (200), a material grabbing assembly (400) is installed on the top surface of the bottom plate (100) and located above the tray mechanism (300), a jet machine (500) is installed on the top surface of the bottom plate (100) and located on one side of the storage platform (200), a disassembly assembly (600) is installed on the top surface of the bottom plate (100) and located on one side of the jet machine (500), a conveyor (700) is installed on the top surface of the bottom plate (100) and located on one side of the disassembly assembly (600), and a liquid injection machine (800) is installed on the top surface of the bottom plate (100) and located on one side of the disassembly assembly (600); The tray mechanism (300) is formed by four groups of tray components connected to each other. The tray components include a lower frame (301). The top surface of the lower frame (301) is provided with bottle-dropping holes (302) at equal intervals. A bottle-holding cavity (303) is provided inside the lower frame (301). The bottle-holding cavity (303) is communicated with the bottle-dropping holes (302). A bottle-holding component is installed in the bottle-holding cavity (303). Both ends of the top surface of the lower frame (301) are fixedly connected to pillars (304). The top surface of the pillars (304) is fixedly connected to an upper frame (305). A limiting groove (322) is provided in the middle of the upper frame (305). ) is provided with a connecting component at one end of the top surface, the top surface of the lower frame (301) and the two ends of the upper frame (305) are fixedly connected with T-shaped docking columns (306), the bottom surface of the lower frame (301) is provided with a docking hole (307), one end of the T-shaped docking column (306) is plugged into the docking hole (307), the middle of the two ends of the lower frame (301) are provided with clamping claw holes (308), one side of the lower frame (301) is fixedly connected with a T-shaped connecting rod (309), the other side of the lower frame (301) is provided with a T-shaped connecting groove (310), and the T-shaped connecting rod (309) is located in the T-shaped connecting groove (310) and slides; Loading stage: the grabbing assembly (400) grabs the tray mechanism (300) to quickly load multiple bottles; Filling stage: each tray assembly is moved one by one to the bottom of the filling machine (800); Transfer stage: the canned pallet components are unlocked and output individually; Packing stage: four sets of tray components are assembled into a tray mechanism (300) to recycle the tray components and facilitate rapid packing of bottles.

2. A beverage canning and arranging device according to claim 1, characterized in that: The bottle holding component comprises an unlocking rack (311) and a rotating shaft (312); the inner wall of the bottle holding cavity (303) and both ends are slidably connected to the unlocking rack (311); a rebound damping rod (313) is fixedly connected to one side of the unlocking rack (311) and located between the inner walls of the bottle holding cavity (303); the inner wall of the bottle holding cavity (303) and both sides of the bottle dropping hole (302) are rotatably connected to the rotating shaft (312); a supporting rod (314) and a revolving gear (315) are fixedly connected to the surface of the revolving shaft (312); and the revolving gear (315) is meshedly connected to the unlocking rack (311).

3. The beverage canning and sorting device according to claim 2, characterized in that: The connecting component comprises a first L-shaped rod (316) and a second L-shaped rod (317); the first L-shaped rod (316) is slidably connected in the upper frame (305); an unlocking damping rod (318) is fixedly connected between one side of the first L-shaped rod (316) and the top surface of the upper frame (305); an unlocking block (319) is fixedly connected to one side of the first L-shaped rod (316); a locking connection block (320) is fixedly connected to the bottom surface of the first L-shaped rod (316); the top surface of the upper frame (305) is fixedly connected to the second L-shaped rod (317); and a locking connection hole (321) is provided on the top surface of the second L-shaped rod (317).

4. The beverage canning and sorting device according to claim 3, characterized in that: The material grabbing assembly (400) comprises a support rod (401), the top surface of the base plate (100) is fixedly connected to the support rods (401) at equal intervals, one end of the support rod (401) is fixedly connected to a translation track (402), one end of the translation track (402) is fixedly connected to a translation motor (403), the output end of the translation motor (403) is fixedly connected to a translation threaded rod (404), the surface of the translation threaded rod (404) is threadedly connected to a translation block (405), the bottom surface of the translation block (405) is symmetrically fixedly connected to a lifting pneumatic rod (406), the output end of the lifting pneumatic rod (406) is connected to a storage clamping component, both sides of the clamping component are fixedly connected to a flip motor (407), the output end of the flip motor (407) is connected to a docking component, and an unlocking component is installed on one side of the docking component.

5. The beverage canning and sorting device according to claim 4, characterized in that: The storage and clamping component includes a storage sleeve (408), the output end of the lifting pneumatic rod (406) is fixedly connected to the storage sleeve (408), the two ends of the inner cavity of the storage sleeve (408) are respectively slidably connected to storage rods (409), the bottom surface of the storage sleeve (408) is fixedly connected to a two-way storage pneumatic rod (410), one end of the two-way storage pneumatic rod (410) is fixedly connected to a two-section telescopic sleeve rod (411), and one side of the two-section telescopic sleeve rod (411) is fixedly connected to a flip motor (407).

6. The beverage canning and sorting device according to claim 5, characterized in that: The docking component comprises a flip shaft (412), the output end of the flip motor (407) is rotatably connected to the flip shaft (412) via a worm gear and a worm wheel, one end of the flip shaft (412) is fixedly connected to a flip plate (413), the bottom surface of the flip plate (413) is fixedly connected to L-shaped hooks (414) at equal intervals, the top surface of the flip plate (413) is fixedly connected to T-shaped rods (415) at equal intervals, the inside of the T-shaped rods (415) is slidably connected to guide rods (416), a bottle-sleeving plate (417) is fixedly connected between two groups of the guide rods (416), the top surface of the bottle-sleeving plate (417) is provided with bottle mouth grooves (418) at equal intervals, the top surface of the flip plate (413) is fixedly connected to a correction plate (419), and a correction damping rod (420) is fixedly connected to one side of the correction plate (419) and located on one side of the bottle-sleeving plate (417).

7. The beverage canning and sorting device according to claim 6, characterized in that: The unlocking component comprises an unlocking pneumatic rod (421), the unlocking pneumatic rod (421) is fixedly connected inside the flip plate (413), the output end of the unlocking pneumatic rod (421) is fixedly connected to the unlocking plate (422), and the bottom surface of the unlocking plate (422) is fixedly connected to the unlocking rods (423) at equal intervals.

8. The beverage canning and sorting device according to claim 7, characterized in that: The disassembly assembly (600) includes a disassembly platform (601), the top surface of the bottom plate (100) is fixedly connected to the disassembly platform (601), both ends of the top surface of the disassembly platform (601) are respectively installed with pusher components, one end of the top surface of the disassembly platform (601) is installed with a disassembly pushing component, and one end of the bottom surface of the disassembly platform (601) is installed with an oscillating component; The pushing component includes a pushing baffle (602), the top surface of the decomposition table (601) is symmetrically fixedly connected to the pushing baffle (602), one side of the pushing baffle (602) is rotatably connected to a driving sprocket (603) and a driven sprocket (604), the surface of the driving sprocket (603) is rotatably connected to the driven sprocket (604) through a conveying chain (605), one side of the conveying chain (605) is fixedly connected to a conveying rod (606), the other side of the pushing baffle (602) is fixedly connected to a conveying motor (607), and the output end of the conveying motor (607) is rotatably connected to the driving sprocket (603) through a worm gear and a worm wheel.

9. The beverage canning and sorting device according to claim 8, characterized in that: The decomposition pushing component includes a side baffle (608), the top surface of the decomposition platform (601) is fixedly connected to the side baffle (608), a material pushing groove (609) is opened on one side of the side baffle (608), a material pushing threaded rod (610) is rotatably connected in the material pushing groove (609), one end of the side baffle (608) is fixedly connected to a separation motor (611), the output end of the separation motor (611) is fixedly connected to the material pushing threaded rod (610), the surface of the material pushing threaded rod (610) is threadedly connected to a separation plate (612), and the upper part of one side of the separation plate (612) is fixedly connected to a separation rod (613).

10. The beverage canning and sorting device according to claim 9, characterized in that: The oscillating component comprises a motor plate (614), the bottom surface of the decomposition platform (601) is fixedly connected to the motor plate (614), the bottom surface of the motor plate (614) is fixedly connected to a reciprocating motor (615), the output end of the reciprocating motor (615) is fixedly connected to an eccentric block (616), a vibrating rod (617) is slidably connected inside the motor plate (614), the surface of the vibrating rod (617) is slidably connected to the decomposition platform (601), the bottom surface of the vibrating rod (617) is fixedly connected to a reciprocating plate (618), and a reciprocating damping rod (619) is fixedly connected to the top surface of the reciprocating plate (618) and located between the motor plates (614).

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