Manufacturing formula and method of robot body

Abstract

The invention provides a manufacturing formula and method of a robot body, and the robot body is prepared from the following components in parts by weight: 18 parts of silica powder, 16 parts of sepiolite fiber and 3 parts of perlite. The plastic material is prepared from the following components in parts by weight: 16 parts of phenolic resin, 22 parts of silica sol, 2 parts of methyl silicone oil, 2 parts of glycerol, 1 part of a silane coupling agent and 4 parts of plant fiber particles; the preparation method comprises the following steps: S1, mixing and kneading a fireproof material and a molding material; s2, catalyzing, toughening and foaming are carried out, glue materials are added in the kneading process, and extrusion is carried out after the materials are kneaded into a daub-shaped mixture; and S3, adding into a plate-shaped, baffle-shaped or limb part-shaped mold for molding, and then plasticizing and drying through microwaves. And S4, after drying, all the parts are cut and trimmed, and finally the machine body assembly is assembled. The mould has the advantages of being low in cost, capable of conveying on-line mould forming, suitable for batch production, light in weight, fireproof and heat-insulating.

Description

Technical Field

[0001] The present invention relates to the field of manufacturing body materials, and in particular to a manufacturing formula and method for a robot body. Background Art

[0002] It is known that existing robot bodies generally use metal materials, engineering plastics, carbon fiber composite materials and ceramic materials. The current processing and manufacturing have problems such as singleness, complex processing, difficult assembly and fastening, difficulty in automated production and high cost.

[0003] In particular, existing robots have poor fire resistance and can only work at around 250 degrees. They also have poor gasket performance and are unable to protect the safety of electronic control components, electromechanical components, oil pumps, and lubrication systems within the body.

[0004] Existing robots are unable to reach temperatures above 1000 degrees Celsius for one hour at a fire scene, making it difficult for them to adapt to the requirements of fire resistance, temperature resistance, and heat insulation for fire rescue, and making it difficult to balance the comprehensive performance of economy and manufacturing efficiency. Summary of the Invention

[0005] In response to the deficiencies in the prior art, the present invention provides a formula and method for manufacturing a robot body, which has the advantages of low cost, ability to form models on a conveyor line, suitability for mass production, and lightweight, fireproof, and heat-insulating functions.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a manufacturing formula for a robot body, including the following components: a molding material and a fireproof material;

[0007] The fireproof material comprises the following components in parts by weight: 10-18 parts of silica powder, 8-16 parts of sepiolite fiber and 2-4 parts of perlite;

[0008] The molding material, in parts by weight, comprises the following ingredients:

[0009] 10-20 parts of phenolic resin, 20-30 parts of silica sol, 1-3 parts of methyl silicone oil, 1-3 parts of glycerin, 1-2 parts of silane coupling agent and 3-5 parts of plant fiber particles.

[0010] Preferably, the molding material further comprises the following components: 13-18 parts of PEEK polyetheretherketone powder.

[0011] Preferably, the molding material further comprises the following components: 6-8 parts of polyvinyl alcohol.

[0012] Preferably, an additive component is also included, and the additive includes at least one of the following ingredients: hexamethylene, nitric acid, perlite foam particles, and metal powder.

[0013] Preferred: Fireproof material, calculated by weight, includes the following components: 15 parts of silicon powder, 14 parts of sepiolite fiber and 4 parts of perlite; 6-8 parts of polyvinyl alcohol;

[0014] The molding material, in parts by weight, comprises the following ingredients:

[0015] 12 parts of phenolic resin, 28 parts of silica sol, 3 parts of methyl silicone oil, 3 parts of glycerin, 2 parts of silane coupling agent and 3 parts of plant fiber particles.

[0016] Preferred: Fireproof material, calculated by weight, includes the following components: 15 parts of silicon powder, 14 parts of sepiolite fiber and 4 parts of perlite; 6-8 parts of polyvinyl alcohol;

[0017] The molding material, in parts by weight, comprises the following ingredients:

[0018] 12 parts of phenolic resin, 28 parts of silica sol, 3 parts of methyl silicone oil, 3 parts of glycerin, 2 parts of silane coupling agent and 3 parts of plant fiber particles.

[0019] A method for manufacturing a robot body, characterized by the following steps:

[0020] S1. Mixing and kneading the fireproof material and the molding material;

[0021] S2, catalysis, toughening, foaming, and adhesive materials are added separately during kneading, and kneaded into a clay-like mixture before extrusion;

[0022] S3. Add the mold into the shape of a plate, a baffle or a limb part to shape it, and then plasticize and dry it through microwave.

[0023] S4. After drying, each component is cut and trimmed, and then turned, planed, sawed, and carved for modification, and finally assembled into the body assembly.

[0024] Preferably, wear-resistant reinforcing sheets, films or mesh can be adhered to the joints of the machine body.

[0025] Preferably, in step S3, microwaves are used for high-temperature plasticization and drying, and then a medium-temperature baking temperature is controlled at 30-80 degrees for drying and curing.

[0026] Preferably, the foaming is adjusted by adjusting the amount of perlite foam particles added, and then vibrating and rubbing with a microwave electromagnetic field. The strength of the material after foaming and drying becomes higher, the nail holding force is stronger, and there are more foam pores in the material.

[0027] Preferably, the machine body includes a machine body, and the machine body can be installed with bearings, universal joints, a head model, legs and feet, and joints, and assembled by screws and other accessories.

[0028] Beneficial effects:

[0029] The formula of the present invention is to ensure that the surface of the robot body does not catch fire, is heat-insulated, and is resistant to high temperatures. The shell is suitable for use with various types of robots, such as robots used for fire fighting in fire scenes. The formula also has wear-resistant and corrosion-resistant effects. It can be mass-produced through molds and can be automated and mass-produced, thereby realizing the versatility and economy of the material, high manufacturing and processing efficiency, and reduced costs. DETAILED DESCRIPTION

[0030] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example 1

[0032] A formula for manufacturing a robot body, comprising the following components, a molding material and a fireproof material;

[0033] The fireproof material comprises the following components, calculated by weight: 11 parts of silica powder, 14 parts of sepiolite fiber, and 4 parts of perlite; 6 parts of polyvinyl alcohol;

[0034] The molding material, in parts by weight, comprises the following ingredients:

[0035] 12 parts of phenolic resin, 28 parts of silica sol, 3 parts of methyl silicone oil, 3 parts of glycerin, 2 parts of silane coupling agent and 3 parts of plant fiber particles.

[0036] Preferred: Fireproof material, calculated by weight, includes the following components: 15 parts of silicon powder, 14 parts of sepiolite fiber and 4 parts of perlite; 6-8 parts of polyvinyl alcohol;

[0037] The molding material, in parts by weight, comprises the following ingredients:

[0038] 12 parts of phenolic resin, 28 parts of silica sol, 3 parts of methyl silicone oil, 3 parts of glycerin, 2 parts of silane coupling agent and 3 parts of plant fiber particles.

[0039] Example 2

[0040] A formula for manufacturing a robot body, comprising the following components, a molding material and a fireproof material;

[0041] Fireproof material, calculated by weight, includes the following ingredients: 18 parts of silica powder, 16 parts of sepiolite fiber and 3 parts of perlite; 13% of PEEK polyetheretherketone powder

[0042] The molding material, in parts by weight, comprises the following ingredients:

[0043] 16 parts of phenolic resin, 22 parts of silica sol, 2 parts of methyl silicone oil, 2 parts of glycerin, 1 part of silane coupling agent and 4 parts of plant fiber particles;

[0044] The additives include the following components in parts by weight: 3 parts of hexamethylene.

[0045] Example 3

[0046] A formula for manufacturing a robot body, comprising the following components, a molding material and a fireproof material;

[0047] Fireproof material, calculated by weight, includes the following ingredients: 16 parts of silica powder, 8 parts of sepiolite fiber and 4 parts of perlite; 18% of PEEK polyetheretherketone powder

[0048] The molding material, in parts by weight, comprises the following ingredients:

[0049] 14 parts of phenolic resin, 30 parts of silica sol, 3 parts of methyl silicone oil, 1 part of glycerin, 1 part of silane coupling agent and 3 parts of plant fiber particles;

[0050] The additives, calculated by weight, include the following components: 2 parts of nitric acid, 2 parts of perlite foam particles;

[0051] Example 4

[0052] A method for manufacturing a robot body, characterized by the following steps:

[0053] S1. Mixing and kneading the fireproof material and the molding material;

[0054] S2, catalysis, toughening, foaming, and adhesive materials are added separately during kneading, and kneaded into a clay-like mixture before extrusion;

[0055] S3. Add the mold into the shape of plate, baffle or limb parts for high-temperature plasticization and drying, and then input medium-temperature baking temperature to control the temperature at 30-80 degrees for drying and curing.

[0056] Wear-resistant reinforcing sheets, films or meshes can be adhered to the joints of the body.

[0057] In this embodiment, the medium-temperature baking temperature can be controlled at 60 degrees for drying and curing.

[0058] In this embodiment, the foaming is adjusted by adjusting the amount of perlite foam particles added, and then vibrating and rubbing with a microwave electromagnetic field, so that the strength of the material after foaming and drying becomes higher.

[0059] In this embodiment, the machine body includes a machine body, and the machine body can be installed with bearings, universal joints, a head model, legs and feet, and joints, and assembled through accessories.

[0060] Test Example 1

[0061] The performance of the body materials prepared in each embodiment was tested.

[0062] Fire performance test: The samples were tested with reference to GB / T 9978.1-2008 "Fire resistance test methods for building components". The incinerator test showed that the high temperature resistance was over 1000 degrees, and the back temperature was only 100 degrees, which could last for 1 hour. Compared with the traditional robot shell, the thermal insulation effect is greatly improved. At the same time, the surface of the product was not burned through during the continuous burning for 1 hour, maintaining the integrity of the product and taking into account the fire performance.

[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A formula for making a robot body, characterized in that: It includes the following components, molding materials and fireproof materials; The fireproof material comprises the following components in parts by weight: 10-18 parts of silica powder, 8-16 parts of sepiolite fiber and 2-4 parts of perlite; The molding material, in parts by weight, comprises the following ingredients: 10-20 parts of phenolic resin, 20-30 parts of silica sol, 1-3 parts of methyl silicone oil, 1-3 parts of glycerin, 1-2 parts of silane coupling agent and 3-5 parts of plant fiber particles.

2. The manufacturing formula of a robot body according to claim 1, characterized in that: The molding material also includes the following components: 13-18 parts of PEEK polyetheretherketone powder.

3. The manufacturing formula of a robot body according to claim 1, characterized in that: The molding material also includes the following components: 6-8 parts of polyvinyl alcohol.

4. The manufacturing formula of a robot body according to claim 1, characterized in that: The invention also includes an additive component, wherein the additive includes at least one of the following ingredients: hexamethylene, nitric acid, perlite foam particles, and metal powder.

5. The manufacturing formula of a robot body according to claim 3, characterized in that: The fireproof material comprises the following components by weight: 15 parts of silica powder, 14 parts of sepiolite fiber and 4 parts of perlite; 6-8 parts of polyvinyl alcohol; The molding material, in parts by weight, comprises the following ingredients: 12 parts of phenolic resin, 28 parts of silica sol, 3 parts of methyl silicone oil, 3 parts of glycerin, 2 parts of silane coupling agent and 3 parts of plant fiber particles.

6. A method for manufacturing a robot body, characterized by the following steps: S1. Mixing and kneading the fireproof material and the molding material; S2, catalysis, toughening, foaming, and adhesive materials are added separately during kneading, and kneaded into a clay-like mixture before extrusion; S3. Add the mold into the shape of a plate, a baffle or a limb part to shape it, and then plasticize and dry it through microwave. S4. After drying, each component is cut and trimmed, and then turned, planed, sawed, and carved for modification, and finally assembled into the body assembly.

7. The method for manufacturing a robot body according to claim 6, characterized in that: Wear-resistant reinforcement sheets, films or meshes can be adhered to the joints of the body.

8. The method for manufacturing a robot body according to claim 6, characterized in that: In step S3, microwaves are used for high-temperature plasticization and drying, and then a medium-temperature baking temperature is controlled at 30-80 degrees for drying and curing.

9. The method for manufacturing a robot body according to claim 6, characterized in that: The foaming is adjusted by adjusting the amount of perlite foam particles added, and then vibrating and rubbing with a microwave electromagnetic field, so that the strength of the material after foaming and drying becomes higher.

10. The method for manufacturing a robot body according to claim 6, characterized in that: The machine body comprises a machine body, and the machine body can be installed with bearings, universal joints, a head model, legs and feet, and joints, and can be assembled through accessories.