Rapid watertight detection equipment and method for clutch housing
By designing rapid watertightness testing equipment for the clutch housing and utilizing multiple sealing structures to achieve automated sealing and inflation testing, the problem of low efficiency in traditional watertightness testing has been solved, thereby improving production efficiency and output.
Patent Information
- Application Number
- CN202510882249.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Traditional watertight testing methods are inefficient and labor-intensive, and cannot meet the needs of fast and efficient production.
A rapid watertightness detection device for a clutch housing is designed, which includes a base plate assembly, a fixture assembly and a water tank assembly. Multiple sealing structures are used to realize automatic sealing and inflation detection of the clutch housing.
It realizes the rapid watertightness detection of the clutch housing, improves production efficiency, reduces the labor intensity of operators, and ensures the output of housing parts.
Smart Images

Figure CN120668310A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of clutch seal detection, and relates to a fast watertight detection device and method for a clutch housing. Background Art
[0002] As the automotive industry and related machinery manufacturing sectors continue to evolve, gearboxes, as critical power transmission and speed change components, have a performance and quality that directly impacts the operational stability, efficiency, and service life of the entire mechanical system. In recent years, with the industry's increasingly stringent requirements for product quality, the sealing requirements for gearboxes have become increasingly stringent. This is because gearboxes contain numerous precision gears, bearings, and other components, which require specific lubrication conditions to minimize wear, reduce heat, and ensure smooth power transmission. Once a gearbox's sealing fails, impurities such as dust and moisture can easily infiltrate, causing lubricant deterioration and increased component wear, leading to failures, seriously impacting the normal operation of the machinery, and potentially even causing safety accidents. Gearbox sealing is not an isolated issue; it is closely and inextricably linked to the sealing of the housing components. Therefore, sealing testing of these housing components is essential.
[0003] However, current practices for testing the sealing properties of housing components rely heavily on traditional watertightness testing methods. In large-scale production environments, this inefficient testing method severely constrains production schedules and fails to meet the demands of rapid and efficient production. Operators must perform repetitive movements such as handling, inserting, and removing parts for extended periods, which not only leads to fatigue but also increases the risk of human error. Consequently, the inefficiency and labor-intensive nature of traditional watertightness testing methods present significant challenges for companies in improving testing throughput and efficiency.
[0004] In summary, the traditional watertight detection method has low detection efficiency and high labor intensity, which has brought certain troubles to the work of increasing the quantity and efficiency of the watertight detection process. It is urgent to design an automated and rapid watertight detection equipment for the clutch housing. Summary of the Invention
[0005] The purpose of the present invention is to provide a fast watertightness detection device and method for a clutch housing, so as to solve the technical problems of low detection efficiency and high labor intensity of the watertightness detection method in the prior art.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: In the first aspect, the present invention provides a fast watertightness detection device for a clutch housing, comprising a bottom plate assembly; the bottom plate assembly is used to place the clutch housing to be detected; a first side sealing structure and a second side sealing structure are respectively provided on both sides of the clutch housing; a small hole sealing structure is provided in front of the clutch housing, a top sealing structure is provided, and a bottom sealing structure is provided below; a water tank assembly for watertightness detection is provided below the bottom sealing structure; the top sealing structure includes a plurality of clamp columns vertically arranged on the bottom plate assembly; the top of the clamp column is connected to the clamp top plate; a clamping assembly is installed at the bottom of the clamp top plate; a driving assembly is installed at the top of the clamp top plate; the first side sealing structure includes a plurality of clamp columns vertically arranged on the bottom plate assembly; a plurality of clamp columns are connected to the clamp top plate; a clamping assembly is installed at the bottom of the clamp top plate; a plurality of clamp columns are connected to ... The end face sealing bracket on it; the second guide shaft is vertically installed on the end face sealing bracket; the end of the second guide shaft close to the clutch housing is connected in sequence with the third linear bearing, the connecting piece, the end face sealing flange and the end face sealing mounting plate; the other end of the second guide shaft is connected to the fourth cylinder; the second side sealing structure includes an axis hole sealing bracket vertically installed on the base plate assembly; the third guide shaft is vertically installed on the axis hole sealing bracket; the end of the third guide shaft close to the clutch housing is connected in sequence with the fourth linear bearing, the connecting piece and the axis hole sealing assembly; the other end of the third guide shaft is connected to the fifth cylinder; the bottom sealing structure includes a tray arranged on the base plate assembly; the top of the tray is connected in sequence with the sealing plate positioning bracket, the sealing plate bracket and the shift surface sealing plate.
[0007] Furthermore, the base plate assembly includes a fixture base plate; the fixture base plate is connected to a fixture column, an end face blocking bracket, an axis hole blocking bracket, a tray and a second linear bearing; two second linear bearings are provided, and the second linear bearings are connected to a lifting guide shaft; the lifting guide shaft is respectively connected to the end face blocking bracket and the axis hole blocking bracket; a lifting cylinder flange is installed at the bottom of the fixture base plate; the bottom of the fixture base plate is connected to the base plate through a number of pads, and a water tank assembly is provided under the base plate.
[0008] Furthermore, guide rails, sliders, tray limit blocks and tray limit bases are provided between the fixture base and the tray; the top of the tray limit block is connected to the middle of the bottom surface of the tray, and the tray limit block is connected to the tray limit base; the tray limit base is mounted on the fixture base; the guide rails and sliders are provided in several groups on both sides of the bottom of the tray, the guide rails are mounted on the fixture base, and the top of the slider on the guide rail is connected to the bottom of the tray; a handle is also installed on the tray; a shift surface sealing ring and a workpiece positioning pin are installed on the shift surface sealing plate.
[0009] Furthermore, the water tank assembly includes a water tank frame; a first cylinder and a ball valve are installed on the water tank frame; the top surface of the water tank frame is connected to the cylinder transition plate through a cylinder sealing gasket; and the cylinder transition plate is connected to the bottom plate through a bottom plate sealing gasket.
[0010] Furthermore, the clamping assembly includes a clamping flange, a clamping floating block and a clamping plate connected in sequence at the bottom of the fixture top plate; a number of elastic connectors are arranged below the clamping plate, and a third small hole plug and a second small hole sealing ring are installed on an elastic connector in the middle; a workpiece pressure rod is installed at the bottom of the remaining elastic connectors, and the bottom of the workpiece pressure rod is connected to the clamping head; the driving assembly includes a second cylinder and a first guide shaft arranged at the top of the fixture top plate; the first guide shaft passes through the fixture top plate and is connected to the clamping plate.
[0011] Furthermore, the elastic connecting part includes a spring compression rod base connected to the bottom surface of the compression plate; the spring compression rod base is fixedly connected to the spring compression rod middle rod; a spring is arranged circumferentially around the spring compression rod middle rod; a spring compression rod limiting plate is also arranged on one side of the spring compression rod base; and a third washer is installed on the spring compression rod limiting plate.
[0012] Furthermore, the small hole sealing structure includes a first small hole bracket and a second small hole bracket installed on the base plate assembly; the first small hole bracket and the second small hole bracket are both connected to the third cylinder; the first small hole bracket is connected to the first small hole plug, and the first small hole plug is installed with a first small hole sealing ring; the second small hole bracket is connected to the second small hole plug; a power take-off hole sealing plate is also provided above the first small hole bracket, and a power take-off hole sealing ring is installed on the power take-off hole sealing plate.
[0013] Furthermore, the shaft hole sealing assembly includes a shaft hole sealing flange, a shaft hole surface sealing mounting plate, a shaft hole end surface positioning pad and a shaft hole end surface sealing plate which are sequentially connected to the connecting piece; the shaft hole end surface sealing plate is installed with a shaft hole sealing ring and an airway sealing ring.
[0014] Furthermore, a limiting bracket is provided on the end face sealing bracket and the shaft hole sealing bracket; a limiting block is installed on the corresponding second guide shaft and the third guide shaft; the end face sealing mounting plate is connected to the first end face sealing plate and the second end face sealing plate through a pin-type connecting piece; the first end face sealing ring is installed on the first end face sealing plate; the second end face sealing ring is installed on the second end face sealing plate; the connecting piece is a sealing guide shaft flange.
[0015] In a second aspect, the present invention provides a method for rapid watertightness detection of a clutch housing, based on the aforementioned rapid watertightness detection device for a clutch housing, comprising the following steps: Place the clutch housing to be inspected on the base plate assembly; The top sealing structure moves downwards and the bottom sealing structure moves upwards, thereby achieving compression and sealing of the bottom end of the top end of the clutch housing; The clutch housing side surfaces are sealed respectively by the first side sealing structure, the second side sealing structure and the small hole sealing structure; The water tank assembly drives the sealed clutch housing to sink into the water, and then the clutch housing is inflated and tested; After the inspection is completed, the water tank assembly drives the clutch housing to rise and discharge water, and the top sealing structure, bottom sealing structure, first side sealing structure, second side sealing structure and small hole sealing structure return to their original positions, and the watertight inspection is completed.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention discloses a rapid watertightness detection device and method for a clutch housing. The rapid watertightness detection device consists of three major parts: a water tank assembly, a bottom plate assembly, and a fixture assembly. The fixture assembly includes a top sealing structure, a bottom sealing structure, a first side sealing structure, a second side sealing structure, and a small hole sealing structure. During the watertightness detection, the product to be tested is placed on the bottom plate assembly, and then the top sealing structure is controlled to move downward to cooperate with the bottom sealing structure to press and seal the product. Then the first side sealing structure moves to the right, the second side sealing structure moves to the left, and the small hole sealing structure moves forward to complete the overall sealing of the product to be tested; then the water tank assembly carries the product to be tested to complete the sinking action into the water, and then the product to be tested is inflated for detection. After the detection is completed, the water tank assembly carries the product to be tested to complete the rising action out of the water, and then the top sealing structure, the bottom sealing structure, the first side sealing structure, the second side sealing structure, and the small hole sealing structure return to their original positions, and the entire detection process is completed. The present invention solves the problems of low efficiency and complicated clamping in traditional watertight testing, ensures the output of shell parts, and is of great significance in reducing the labor intensity of operators, reducing the operator ratio, and increasing production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 Schematic diagram of the overall structure of the device of the present invention; Figure 2 This is a schematic diagram of the top sealing structure of the device of the present invention; Figure 3 This is a schematic diagram of the first side blocking structure of the device of the present invention; Figure 4 This is a schematic diagram of the second side blocking structure of the device of the present invention; Figure 5 This is a schematic diagram of the small hole blocking structure of the device of the present invention; Figure 6 Schematic diagram of the bottom blocking structure of the device of the present invention; Figure 7 For the present invention Figure 1 AA section view in; Figure 8 For the present invention Figure 1 B-direction view in; Figure 9 For the present invention Figure 1 Enlarged view of point C in the figure.
[0019] Among them: 1-water tank frame; 2-first cylinder; 3-cylinder transition plate; 4-cylinder sealing gasket; 5-bottom plate sealing gasket; 6-lift cylinder flange; 7-ball valve; 8-bottom plate; 9-pad; 10-lift guide shaft; 11-first screw; 12-clamp bottom plate; 13-clamp top plate; 14-clamp column; 15-second cylinder; 16-first linear bearing; 17-second linear bearing; 18-first nut; 19-clamping flange; 20-first guide shaft; 21-clamping floating block; 22-second screw; 23-power take-off hole sealing plate; 24-power take-off hole sealing ring; 25-guide rail; 26-workpiece Pressure rod; 27-first adjustment screw; 28-adjustment screw bracket; 29-tray limit base; 30-pressing pressure head; 31-pressing plate; 32-first small hole plug; 33-first small hole bracket; 34-first small hole blocking ring; 35-second small hole plug; 36-second small hole bracket; 37-second small hole blocking ring; 38-third cylinder; 39-pin connector; 40-third small hole plug; 41-end face blocking mounting plate; 42-end face blocking bracket; 43-end face blocking flange; 44-blocking guide shaft flange; 45-third linear bearing; 46-limit bracket; 47-second adjustment screw; 48-first washer; 49-second guide shaft; 50-second nut; 51-limiting block; 52-fourth cylinder; 53-first end face sealing plate; 54-first end face sealing ring; 55-second end face sealing plate; 56-second end face sealing ring; 57-axial hole end face sealing plate; 58-fifth cylinder; 59-axial hole sealing bracket; 60-axial hole sealing flange; 61-axial hole surface sealing mounting plate; 62-axial hole end face positioning pad; 63-third adjusting screw; 64-fourth linear bearing; 65-third nut; 66-second washer; 67-third guide shaft; 68-first airway sealing ring; 69-axial Hole sealing ring; 70-second airway sealing ring; 71-tray; 72-sealing plate positioning bracket; 73-shift surface sealing plate; 74-handle; 75-sealing plate bracket; 76-shift surface sealing ring; 77-tray limit block; 78-workpiece positioning pin; 79-spring pressure rod base; 80-spring pressure rod limit plate; 81-spring pressure rod middle rod; 82-spring; 83-third washer; 84-third screw; 85-slider; 100-first side sealing structure; 200-second side sealing structure; 300-top sealing structure; 400-bottom sealing structure; 500-small hole sealing structure. DETAILED DESCRIPTION
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0023] In the description of the embodiments of the present invention, it should be noted that if the terms "upper," "lower," "horizontal," "inner," etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the inventive product is typically placed when in use. These terms are merely for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," etc. are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0025] In the description of the embodiments of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0026] The present invention is described in further detail below with reference to the accompanying drawings: See also Figure 1The embodiment of the present invention discloses a fast watertightness detection device for a clutch housing, which consists of three major parts: a water tank assembly, a bottom plate assembly, and a clamp assembly. The clamp assembly includes a top sealing structure 300, a bottom sealing structure 400, a first side sealing structure 100, a second side sealing structure 200, and a small hole sealing structure 500. The bottom plate assembly is used to place the clutch housing to be tested; the first side sealing structure 100 and the second side sealing structure 200 are respectively provided on both sides of the clutch housing; the small hole sealing structure 500 is provided in front of the clutch housing, with a top sealing structure 300 and a bottom sealing structure 400 provided below; a water tank assembly for watertightness detection is provided below the bottom sealing structure 400; See also Figure 2 The top blocking structure 300 includes a plurality of clamp columns 14 vertically arranged on the bottom plate assembly; the top of the clamp columns 14 is connected to the clamp top plate 13; the clamp columns 14 and the clamp top plate 13 are connected by a second screw 22 and a first nut 18; a clamping assembly is installed at the bottom of the clamp top plate 13; and a driving assembly is installed at the top of the clamp top plate 13; See also Figure 3 The first side sealing structure 100 includes an end face sealing bracket 42 vertically mounted on the base plate assembly; a second guide shaft 49 is vertically mounted on the end face sealing bracket 42; the end of the second guide shaft 49 close to the clutch housing is connected in sequence to the third linear bearing 45, the connecting piece, the end face sealing flange 43 and the end face sealing mounting plate 41; the other end of the second guide shaft 49 is connected to the fourth cylinder 52 and fixed by the first washer 48 and the second nut 50; the connecting piece is the sealing guide shaft flange 44.
[0027] See also Figure 4 The second side sealing structure 200 includes an axial hole sealing bracket 59 vertically mounted on the base plate assembly; a third guide shaft 67 is vertically mounted on the axial hole sealing bracket 59; one end of the third guide shaft 67 close to the clutch housing is connected in sequence to the fourth linear bearing 64, the connecting piece and the axial hole sealing assembly; the other end of the third guide shaft 67 is connected to the fifth cylinder 58 and is fixed by a third nut 65 and a second washer 66; the connecting piece is a sealing guide shaft flange 44.
[0028] See also Figure 6 The bottom blocking structure 400 includes a tray 71 arranged on the bottom plate assembly; the top of the tray 71 is sequentially connected to the blocking plate positioning bracket 72, the blocking plate bracket 75 and the shift surface blocking plate 73.
[0029] When conducting a watertight test, the product to be tested is placed on the bottom plate assembly, and then the top sealing structure 300 is controlled to move downward to cooperate with the bottom sealing structure 400 to press and seal the product. Then the first side sealing structure 100 moves to the right, the second side sealing structure 200 moves to the left, and the small hole sealing structure 500 moves forward to complete the overall sealing of the product to be tested; then the water tank assembly carries the product to be tested to complete the sinking action into the water, and then the product to be tested is inflated for testing. After the test is completed, the water tank assembly carries the product to be tested to complete the rising action out of the water, and then the top sealing structure 300, the bottom sealing structure 400, the first side sealing structure 100, the second side sealing structure 200, and the small hole sealing structure 500 are restored to their original positions, and the entire testing process is completed.
[0030] In a feasible embodiment of the present invention, the base plate assembly includes a fixture base plate 12; the fixture base plate 12 is connected to the fixture column 14, the end face blocking bracket 42, the shaft hole blocking bracket 59, the tray 71 and the second linear bearing 17; two second linear bearings 17 are provided, and the second linear bearing 17 is connected to the lifting guide shaft 10; the lifting guide shaft 10 is respectively connected to the end face blocking bracket 42 and the shaft hole blocking bracket 59; the second linear bearing 17 is fixed by a first screw 11; the lifting guide shaft 10 can be controlled to complete the water entry action; the bottom of the fixture base plate 12 is installed with a lifting cylinder flange 6; the bottom of the fixture base plate 12 is connected to the base plate 8 through several pads 9, and a water tank assembly for watertightness detection is provided under the base plate 8.
[0031] In a feasible embodiment of the present invention, a guide rail 25, a slider 85, a tray limit block 77 and a tray limit base 29 are provided between the fixture base 12 and the tray 71; the top of the tray limit block 77 is connected to the middle of the bottom surface of the tray 71, and the tray limit block 77 is connected to the tray limit base 29; the tray limit base 29 is mounted on the fixture base 12; the guide rail 25 and the slider 85 are provided in several groups on both sides of the bottom of the tray 71, and the guide rail 25 is mounted on the fixture base 12 by adjusting the screw bracket 28 and the first adjusting screw 27, and the top of the slider 85 on the guide rail 25 is connected to the bottom of the tray 71, as shown in FIG. Figure 7 As shown; the tray 71 is also equipped with a handle 74; the shift surface sealing plate 73 is equipped with a shift surface sealing ring 76 and a workpiece positioning pin 78.
[0032] In a feasible embodiment of the present invention, the water tank assembly includes a water tank frame 1; a first cylinder 2 and a ball valve 7 are installed on the water tank frame 1; the top surface of the water tank frame 1 is connected to the cylinder transition plate 3 through a cylinder sealing gasket 4; the cylinder transition plate 3 is connected to the bottom plate 8 through a bottom plate sealing gasket 5.
[0033] In one feasible embodiment of the present invention, the clamping assembly includes a clamping flange 19, a clamping float 21, and a clamping plate 31, which are sequentially connected at the bottom of the fixture top plate 13. Several elastic connectors are disposed below the clamping plate 31, with a third orifice plug 40 and a second orifice sealing ring 37 mounted on a central elastic connector. A workpiece pressure rod 26 is mounted at the bottom of the remaining elastic connectors, and the bottom of the workpiece pressure rod 26 is connected to the clamping ram 30. The drive assembly includes a second cylinder 15 and a first guide shaft 20, which are disposed at the top of the fixture top plate 13. The first guide shaft 20 passes through the fixture top plate 13 and is connected to the clamping plate 31. The first guide shaft 20 is secured by a first linear bearing 1. The second cylinder 15 controls the downward movement of the clamping assembly to seal the clutch housing. The elastic connecting member includes a spring pressing rod base 79 connected to the bottom surface of the pressing plate 31; the spring pressing rod base 79 is fixedly connected to the spring pressing rod intermediate rod 81; a spring 82 is provided on the circumference of the spring pressing rod intermediate rod 81; a spring pressing rod limiting plate 80 is also provided on one side of the spring pressing rod base 79, and the spring pressing rod limiting plate 80 is fixed by a third screw 84; a third washer 83 is installed on the spring pressing rod limiting plate 80, such as Figure 9 shown.
[0034] In one possible embodiment of the present invention, see Figure 5 The small hole sealing structure 500 includes a first small hole bracket 33 and a second small hole bracket 36 installed on the bottom plate assembly; the first small hole bracket 33 and the second small hole bracket 36 are both connected to the third cylinder 38; the first small hole bracket 33 is connected to the first small hole plug 32, and the first small hole plug 32 is installed with a first small hole sealing ring 34; the second small hole bracket 36 is connected to the second small hole plug 35; a power take-off hole sealing plate 23 is also provided above the first small hole bracket 33, and a power take-off hole sealing ring 24 is installed on the power take-off hole sealing plate 23. In a feasible embodiment of the present invention, the shaft hole sealing assembly includes a shaft hole sealing flange 60, a shaft hole surface sealing mounting plate 61, a shaft hole end face positioning pad 62 and a shaft hole end face sealing plate 57 which are connected to the connecting part in sequence; the shaft hole end face sealing plate 57 is installed with a shaft hole sealing ring 69 and an airway sealing ring (a first airway sealing ring 68 and a second airway sealing ring 70), as shown Figure 8 shown.
[0035] In a feasible embodiment of the present invention, a limiting bracket 46 is provided on the end face sealing bracket 42 and the shaft hole sealing bracket 59; a limiting block 51 is installed on the corresponding second guide shaft 49 and the third guide shaft 67; the limiting bracket 46 cooperates with the limiting block 51 to limit the second guide shaft 49 and the third guide shaft 67; the limiting bracket 46 on the end face sealing bracket 42 is fixed by a second adjusting screw 47; the limiting bracket 46 on the shaft hole sealing bracket 59 is fixed by a third adjusting screw 63; the end face sealing mounting plate 41 is connected to a first end face sealing plate 53 and a second end face sealing plate 55 through a pin-type connector 39; a first end face sealing ring 54 is installed on the first end face sealing plate 53; and a second end face sealing ring 56 is installed on the second end face sealing plate 55.
[0036] An embodiment of the present invention discloses a method for rapid watertightness detection of a clutch housing, based on the aforementioned rapid watertightness detection device for a clutch housing, comprising the following steps: S1, placing the clutch housing to be tested on the base plate assembly; S2, the top sealing structure 300 moves downward and the bottom sealing structure 400 moves upward, thereby achieving compression and sealing of the bottom end of the top end of the clutch housing; S3, sealing the side surfaces of the clutch housing by the first side sealing structure 100, the second side sealing structure 200 and the small hole sealing structure 500 respectively; S4, the water tank assembly drives the sealed clutch housing to sink into the water, and then the clutch housing is inflated and tested; S5. After the inspection is completed, the water tank assembly drives the clutch housing to rise and discharge water, and the top sealing structure 300, the bottom sealing structure 400, the first side sealing structure 100, the second side sealing structure 200 and the small hole sealing structure 500 return to their original positions, and the watertight inspection is completed.
[0037] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A fast watertightness detection device for a clutch housing, characterized in that: The invention comprises a bottom plate assembly; the bottom plate assembly is used to place a clutch housing to be tested; a first side sealing structure (100) and a second side sealing structure (200) are respectively provided on both sides of the clutch housing; a small hole sealing structure (500) is provided in front of the clutch housing, a top sealing structure (300) is provided, and a bottom sealing structure (400) is provided below; a water tank assembly for watertightness testing is provided below the bottom sealing structure (400); the top sealing structure (300) comprises a plurality of fixture columns (14) vertically arranged on the bottom plate assembly; the top of the fixture column (14) is connected to the fixture top plate (13); a pressing assembly is installed at the bottom of the fixture top plate (13); a driving assembly is installed at the top of the fixture top plate (13); the first side sealing structure (100) comprises an end face sealing bracket (42) vertically installed on the bottom plate assembly; a second guide assembly is vertically installed on the end face sealing bracket (42); The second guide shaft (49) is connected to the third linear bearing (45), the connecting piece, the end face sealing flange (43) and the end face sealing mounting plate (41) in sequence at one end of the second guide shaft (49) close to the clutch housing; the other end of the second guide shaft (49) is connected to the fourth cylinder (52); the second side sealing structure (200) includes an axial hole sealing bracket (59) vertically mounted on the bottom plate assembly; the third guide shaft (67) is vertically mounted on the axial hole sealing bracket (59); the third guide shaft (67) is connected to the fourth linear bearing (64), the connecting piece and the axial hole sealing assembly in sequence at one end of the third guide shaft (67) close to the clutch housing; the other end of the third guide shaft (67) is connected to the fifth cylinder (58); the bottom sealing structure (400) includes a tray (71) arranged on the bottom plate assembly; the top end of the tray (71) is connected to the sealing plate positioning bracket (72), the sealing plate bracket (75) and the shift surface sealing plate (73) in sequence.
2. A fast watertightness detection device for a clutch housing according to claim 1, characterized in that: The base plate assembly includes a fixture base plate (12); the fixture base plate (12) is connected to a fixture column (14), an end face blocking bracket (42), an axis hole blocking bracket (59), a tray (71) and a second linear bearing (17); two second linear bearings (17) are provided, and the second linear bearings (17) are connected to a lifting guide shaft (10); the lifting guide shaft (10) is respectively connected to the end face blocking bracket (42) and the axis hole blocking bracket (59); the bottom of the fixture base plate (12) is installed with a lifting cylinder flange (6); the bottom of the fixture base plate (12) is connected to the base plate (8) through a plurality of pads (9), and a water tank assembly is provided below the base plate (8).
3. The rapid watertightness detection device for a clutch housing according to claim 2, characterized in that: A guide rail (25), a slider (85), a tray limit block (77) and a tray limit base (29) are provided between the fixture base (12) and the tray (71); the top of the tray limit block (77) is connected to the middle of the bottom surface of the tray (71), and the tray limit block (77) is connected to the tray limit base (29); the tray limit base (29) is mounted on the fixture base (12); the guide rail (25) and the slider (85) are provided in a plurality of groups on both sides of the bottom of the tray (71), the guide rail (25) is mounted on the fixture base (12), and the top of the slider (85) on the guide rail (25) is connected to the bottom of the tray (71); a handle (74) is also installed on the tray (71); a shift surface sealing ring (76) and a workpiece positioning pin (78) are installed on the shift surface blocking plate (73).
4. The rapid watertightness detection device for a clutch housing according to claim 1, characterized in that: The water tank assembly comprises a water tank frame (1); a first cylinder (2) and a ball valve (7) are mounted on the water tank frame (1); the top surface of the water tank frame (1) is connected to a cylinder transition plate (3) via a cylinder sealing gasket (4); and the cylinder transition plate (3) is connected to a bottom plate (8) via a bottom plate sealing gasket (5).
5. The rapid watertightness detection device for a clutch housing according to claim 1, characterized in that: The clamping assembly includes a clamping flange (19), a clamping floating block (21) and a clamping plate (31) connected in sequence at the bottom of the clamp top plate (13); a plurality of elastic connectors are arranged below the clamping plate (31), and a third small hole plug (40) and a second small hole sealing ring (37) are installed on a middle elastic connector; a workpiece pressure rod (26) is installed at the bottom of the remaining elastic connectors, and the bottom of the workpiece pressure rod (26) is connected to the clamping pressure head (30); the driving assembly includes a second cylinder (15) and a first guide shaft (20) arranged at the top of the clamp top plate (13); the first guide shaft (20) passes through the clamp top plate (13) and is connected to the clamping plate (31).
6. The rapid watertightness detection device for a clutch housing according to claim 5, characterized in that: The elastic connecting member includes a spring compression rod base (79) connected to the bottom surface of the compression plate (31); the spring compression rod base (79) is fixedly connected to the spring compression rod intermediate rod (81); a spring (82) is provided circumferentially of the spring compression rod intermediate rod (81); a spring compression rod limiting plate (80) is further provided on one side of the spring compression rod base (79); and a third washer (83) is installed on the spring compression rod limiting plate (80).
7. The rapid watertightness detection device for a clutch housing according to claim 1, characterized in that: The small hole blocking structure (500) comprises a first small hole bracket (33) and a second small hole bracket (36) mounted on a bottom plate assembly; the first small hole bracket (33) and the second small hole bracket (36) are both connected to a third cylinder (38); the first small hole bracket (33) is connected to a first small hole plug (32), and a first small hole blocking ring (34) is mounted on the first small hole plug (32); the second small hole bracket (36) is connected to a second small hole plug (35); a power take-off hole blocking plate (23) is further provided above the first small hole bracket (33), and a power take-off hole sealing ring (24) is mounted on the power take-off hole blocking plate (23).
8. The rapid watertightness detection device for a clutch housing according to claim 1, characterized in that: The shaft hole sealing assembly comprises a shaft hole sealing flange (60), a shaft hole surface sealing mounting plate (61), a shaft hole end surface positioning pad (62), and a shaft hole end surface sealing plate (57) which are sequentially connected to the connecting piece; a shaft hole sealing ring (69) and an airway sealing ring are mounted on the shaft hole end surface sealing plate (57).
9. The rapid watertightness detection device for a clutch housing according to claim 1, characterized in that: The end face blocking bracket (42) and the shaft hole blocking bracket (59) are both provided with a limit bracket (46); the corresponding second guide shaft (49) and the third guide shaft (67) are both installed with a limit block (51); the end face blocking mounting plate (41) is connected to a first end face blocking plate (53) and a second end face blocking plate (55) via a pin-type connecting member (39); the first end face blocking plate (53) is installed with a first end face sealing ring (54); the second end face blocking plate (55) is installed with a second end face sealing ring (56); the connecting member is a blocking guide shaft flange (44).
10. A method for rapid watertightness detection of a clutch housing, characterized in that: A rapid watertightness detection device for a clutch housing according to any one of claims 1 to 9 comprises the following steps: Place the clutch housing to be inspected on the base plate assembly; The top sealing structure (300) moves downwards and the bottom sealing structure (400) moves upwards, thereby achieving compression and sealing of the bottom end of the top end of the clutch housing; The clutch housing side surfaces are sealed respectively by the first side sealing structure (100), the second side sealing structure (200), and the small hole sealing structure (500); The water tank assembly drives the sealed clutch housing to sink into the water, and then the clutch housing is inflated and tested; After the test is completed, the water tank assembly drives the clutch housing to rise and drain the water, and the top sealing structure (300), the bottom sealing structure (400), the first side sealing structure (100), the second side sealing structure (200) and the small hole sealing structure (500) are restored to their original positions, and the watertight test is completed.
Citation Information
Patent Citations
Mechanical seal transient state start / stop sealing property tester
CN101464203A
Sealing structure of automatic transmission clutch shell sealing tester
CN101876578A
Clutch master cylinder oil pipe pressing and connecting as well as sealing and pull-off test integrated equipment
CN110315315A
Sealing device, sealing method and application in water channel sealing of clutch shell
CN111855085A
Heavy truck gearbox shell leakage rapid detection device and method
CN118111628A