Boiler welding spot detection device with positioning function

Through modularization, the problems of low detection efficiency and poor adaptability of boiler weld spot detection devices in the prior art are solved, and efficient and accurate weld spot detection is achieved.

CN120668691APending Publication Date: 2025-09-19JIANGSU MAOHUA TESTING CO LTD
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Patent Information

Application Number
CN202510849157.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-24
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

Existing boiler weld spot detection devices have deficiencies in detection efficiency and adaptability to different boiler sizes and models, resulting in high manpower consumption and low work efficiency.

Method used

A boiler weld spot detection device with positioning function was designed. It uses a module and slide rail structure in conjunction with X-ray detection equipment. The curvature measuring device is used to accurately locate the weld spot position, and the base and rollers are used to realize the rotation detection of the boiler to ensure full coverage.

Benefits of technology

It achieves efficient and accurate detection of boiler welds of different sizes, reduces manpower consumption, improves detection efficiency and adaptability, and ensures full coverage detection of all boiler welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a boiler welding spot detection device with a positioning function, which comprises a first module, a second module, a third module, a fourth module and an X-ray detection device, and is characterized in that the first module is fixedly connected with the second module, the second module is fixedly connected with the third module, the third module is fixedly connected with the fourth module, and the X-ray detection device is fixedly connected with the first module. The fourth module is fixedly connected with the detection equipment, and the two first modules, the two second modules and the two third modules are arranged on the two sides of the fourth module respectively. Through movement of the second module, the third module and the fourth module, the position, needing to be detected, of the boiler can be rapidly positioned, meanwhile, the rotatable roller is arranged below the boiler, the boiler is made to rotate, and therefore X-ray detection equipment can conveniently detect all the positions of the boiler.
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Description

Technical Field

[0001] The invention relates to the technical field of boiler welding point detection devices, in particular to a boiler welding point detection device with a positioning function. Background Art

[0002] Before a boiler is put into operation, it is necessary to use appropriate inspection equipment and methods to inspect the welds to ensure the quality of the welding and prevent potential safety hazards caused by the welds during boiler operation. Currently, the most common method for inspecting welds is using X-ray inspection equipment.

[0003] When using X-ray inspection equipment, workers either manually inspect solder joints or install a fixture on the boiler and then attach the inspection device to the fixture to perform solder joint inspection. The former method is extremely inefficient and labor-intensive. The latter method, because the boilers being inspected vary in size, requires switching fixture sizes and constant installation and removal of the device when inspecting solder joints on different boilers, which reduces work efficiency. Summary of the Invention

[0004] The object of the present invention is to provide a boiler welding point detection device with a positioning function to solve the problems raised in the prior art.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A detection device for boiler welds with a positioning function, the detection device is used to detect boiler welds, the detection device includes a first module, a second module, a third module, a fourth module, an X-ray detection device, a base, a bottom plate and a curvature measuring device, the first module and the second module are tightly connected, the second module and the third module are tightly connected, the third module and the fourth module are tightly connected, the fourth module and the X-ray detection device are tightly connected, two groups of the first module, the second module and the third module are each placed on both sides of the fourth module, the X-ray detection device is used to detect welds on the boiler, the bottom plate and the base are tightly connected, the base is used to support the boiler, the bottom plate is provided with a curvature measuring device, and the curvature measuring device is used to detect the curvature of the boiler.

[0007] The base plate is placed on the ground, and two bases are installed in the front and back of the base plate respectively. The internal structure of the two bases is the same. The boiler used for inspection is placed above the front and back bases. There are two first modules on both sides of the base plate. The first module is parallel to the long side of the base plate. The second module is placed vertically above the first module, and the second module can slide back and forth. The third module is placed vertically above the second module, and the third module can move left and right. The first module, second module and third module on both sides of the base plate are exactly the same in structure and movement method. The third modules on both sides are connected through the fourth module. The end points of the fourth module are respectively connected to the third modules on both sides. The fourth module can move up and down. The X-ray detection equipment is installed on the fourth module and can move left and right on the fourth module. The X-ray detection equipment can be moved to the position where the boiler needs to be inspected through the second module, third module and fourth module, and can accurately reach the target position through movement back and forth, left and right, and up and down.

[0008] Furthermore, the first module includes a first slide rail, a first slider, a first motor and a first lead screw. The first slide rail and the first slider are slidably connected, the first motor and the first slide rail are fixedly connected, the output end of the first motor and the first lead screw are fixedly connected, the first lead screw and the first slide rail are rotatably connected, the first lead screw and the first slider are threadedly connected, and the first slider is fixedly connected to the second module.

[0009] The first motor is fixed on the first slide rail. The first motor outputs torque to drive the first lead screw to rotate. The first lead screw and the first slider are connected by threads to convert the torque into linear displacement.

[0010] Furthermore, the second module includes a second slide rail, a second slider, a second motor and a second lead screw. The upper surface of the first slider and the middle position of the lower surface of the second slide rail are fastened together, the second slide rail and the second slider are slidably connected, the second motor and the second slide rail are fastened together, the output end of the second motor is fastened together with the second lead screw, the second lead screw and the second slide rail are rotatably connected, the second lead screw and the second slider are threadedly connected, and the second slider and the third module are fastened together.

[0011] The second motor is fixed on the second slide rail. The second motor outputs torque to drive the second lead screw to rotate. The second lead screw and the second slider are connected by threads to convert the torque into linear displacement.

[0012] Furthermore, the third module includes a third slide rail, a third slider, a third motor and a third lead screw. The upper surface of the second slider is fastened to one side of the third slide rail, the third slide rail and the third slider are slidably connected, the third motor and the third slide rail are fastened, the output end of the third motor and the third lead screw are fastened, the third lead screw and the third slide rail are rotatably connected, the third lead screw and the third slider are threadedly connected, and the third slider and the fourth module are fastened.

[0013] The third motor is fixed on the third slide rail. The third motor outputs torque to drive the third lead screw to rotate. The third lead screw and the third slider are connected through threads to convert the torque into linear displacement.

[0014] Furthermore, the fourth module includes an arcuate slide rail, a fourth slider, a fourth motor, a rack and a gear. The two third sliders are respectively fastened to the two ends of the arcuate slide rail on opposite sides. The arcuate slide rail and the fourth slider are slidably connected. The fourth motor and the fourth slider are fastened together. The output end of the fourth motor and the gear are fastened together. The rack and the arcuate slide rail are fastened together. The rack and the gear are rotationally connected. The X-ray detection equipment is fastened together with the upper surface of the fourth slider.

[0015] The fourth motor is fixed on the fourth slider. The fourth motor outputs torque to drive the gear to rotate. The gear and the rack are engaged to convert the torque into curvilinear motion, thereby driving the fourth slider to move.

[0016] The second module is connected to the first slider and moves as the first slider slides back and forth, and the movement distance and speed of the second modules on both sides are consistent. The third module is connected to the second slider and moves as the second slider slides left and right, and the movement distance and speed of the third modules on both sides are consistent. The fourth module is connected to the third slider on both sides and moves as the third slider slides up and down. The X-ray detection equipment is connected to the fourth slider and moves as the fourth slider slides left and right.

[0017] Furthermore, the curvature measuring device includes a protective shell, a detection light source, an insulating substrate, a photosensitive layer and an electrode. The protective shell and the base plate are fastened together, the detection light source and the protective shell are fastened together, the insulating substrate and the protective shell are fastened together, the photosensitive layer and the insulating substrate are fastened together, two electrodes are provided on the photosensitive layer, and there are several groups of insulating substrates, photosensitive layers and two electrodes.

[0018] The curvature measuring device is used to test the highest position of the boiler. When the boiler is placed on the base, the detection light source emits light and hits the bottom of the boiler. The light is reflected by the boiler and enters the photosensitive layer and electrode. Several sets of insulating substrates, photosensitive layers and electrodes are provided at the position where the reflected light can be received. The reflected light will have different reflection angles according to the size of the boiler, and thus be reflected on the photosensitive layer and electrodes at different distances. The distance of the reflected light is positively correlated with the curvature of the boiler. The greater the curvature and radius of the boiler, the greater the distance of the reflected light. The distance from the highest point of the boiler to the ground can be obtained through the radius of the boiler. When testing boilers of different sizes, the X-ray detection equipment can accurately move up and down to the highest point of the boiler.

[0019] Furthermore, a first transmission groove is provided on the first slide rail, a first thread groove is provided in the first slider, the first lead screw is placed in the first transmission groove, the first lead screw and the first transmission groove are rotatably connected, and the first lead screw and the first thread groove are threadedly connected.

[0020] The first transmission groove is placed in the first slider, the first lead screw is installed inside the first transmission groove, and the first lead screw is threadedly connected to the first thread groove, so that the first slider is driven to move when the first lead screw rotates.

[0021] Furthermore, a second transmission groove is provided on the second slide rail, a second thread groove is provided in the second slider, a second lead screw is placed in the second transmission groove, the second lead screw is rotatably connected to the second transmission groove, and the second lead screw is threadedly connected to the second thread groove, a third transmission groove is provided on the third slide rail, a third thread groove is provided in the third slider, the third lead screw is placed in the third transmission groove, the third lead screw and the third transmission groove are rotatably connected, and the third lead screw and the third thread groove are threadedly connected.

[0022] The second transmission groove is disposed within the second slide rail, and a second lead screw is mounted within the second transmission groove. The second lead screw is threadedly connected to the second thread groove, so that rotation of the second lead screw drives movement of the second slider. The third transmission groove is disposed within the third slide rail, and a third lead screw is mounted within the third transmission groove. The third lead screw is threadedly connected to the third thread groove, so that rotation of the third lead screw drives movement of the third slider.

[0023] Furthermore, a fourth transmission groove is provided on the arc-shaped slide rail, a rotating shaft is provided in the fourth slider, a rack is placed in the fourth transmission groove, the rack and the fourth transmission groove are tightly connected, the gear is placed outside the rotating shaft, and the gear and the rotating shaft are rotatably connected.

[0024] The fourth transmission groove is placed in the arc-shaped slide rail, the smooth side of the rack is tightly attached to the fourth transmission groove, the rotating shaft passes through the center of the gear, and when the rotating shaft rotates, it drives the gear to rotate, and the gear drives the movement of the fourth slider by meshing with the rack.

[0025] Furthermore, the base includes a support block, a roller, a drive motor, a motor bracket and a rolling shaft. The support block is fastened to the base plate, the base plate is fastened to the motor bracket, the drive motor is fastened to the motor bracket, the output end of the drive motor is fastened to the rolling shaft, the rolling shaft is fastened to the roller, the roller is rotatably connected to the support block, and the roller is rotatably connected to the boiler.

[0026] The base mainly supports the boiler. The boiler is placed on the rollers. When the driving motor rotates the rolling shaft, the rollers are driven to rotate, and the boiler also rotates accordingly, so that the X-ray detection equipment can detect any position of the boiler.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: when conducting weld spot inspection on a boiler, the curvature measuring device first tests the radius of the boiler to obtain the height from the highest point of the boiler to the ground, and then the X-ray detection equipment moves up and down to the test position according to the height obtained by the test, and two sets of first slide rails are fixed on the ground on both sides of the boiler, and the first slider drives the second slide rail to move forward and backward to determine the front and rear positions of the weld spots on the boiler. While determining the front and rear positions, the second slider drives the third slide rail to move left and right to determine the left and right positions of the weld spots on the boiler. At the same time, the fourth slider drives the X-ray detection equipment to move on the arc slide rail to determine the precise position of the weld spots on the boiler, and the rollers under the boiler drive the boiler to rotate, so that all positions of the boiler can be detected. After each weld spot test is completed, the X-ray detection equipment, the second module, the third module and the fourth module return to the positions before the test, and different weld spot positions of different boilers can be detected by this set of detection devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 This is a schematic diagram of power transmission of the X-ray detection equipment of the present invention;

[0030] Figure 3 Schematic diagram of the support and rotation structure of the boiler of the present invention;

[0031] Figure 4 This is a schematic cross-sectional diagram of power transmission of the X-ray detection equipment of the present invention;

[0032] Figure 5 for Figure 4 A magnified view of a part A of the view;

[0033] Figure 6 for Figure 4 A magnified view of a detail B of the view;

[0034] Figure 7 for Figure 4 A magnified view of a part C of the view;

[0035] Figure 8 Schematic diagram of the cross-sectional structure of the curvature measuring device of the present invention;

[0036] Figure 9 for Figure 8 A partial D-enlarged view of the view;

[0037] In the figure: 1. First module; 11. First slide rail; 111. First transmission groove; 12. First slider; 121. First thread groove; 13. First motor; 14. First lead screw; 2. Second module; 21. Second slide rail; 211. Second transmission groove; 22. Second slider; 221. Second thread groove; 23. Second motor; 24. Second lead screw; 3. Third module; 31. Third slide rail; 311. Third transmission groove; 32. Third slider; 321. Third thread groove; 33. Third motor; 3 4. Third lead screw; 4. Fourth module; 41. Arc slide rail; 411. Fourth transmission groove; 42. Fourth slider; 421. Rotating shaft; 43. Fourth motor; 44. Rack; 45. Gear; 5. X-ray detection equipment; 6. Boiler; 7. Base; 71. Support block; 72. Roller; 73. Drive motor; 74. Motor bracket; 75. Rolling shaft; 8. Boiler; 9. Curvature measuring device; 91. Protective housing; 92. Detection light source; 93. Insulating substrate; 94. Photosensitive layer; 95. Electrode. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] Example: Figures 1-9 As shown, the present invention provides a technical solution for a boiler welding point detection device with a positioning function.

[0040] like Figure 1 As shown, a boiler weld point detection device with a positioning function is used to detect the welds of the boiler 6. The detection device includes a first module 1, a second module 2, a third module 3, a fourth module 4, an X-ray detection device 5, a base 7, a bottom plate 8 and a curvature measuring device 9. The first module 1 and the second module 2 are fastened together, the second module 2 and the third module 3 are fastened together, the third module 3 and the fourth module 4 are fastened together, and the fourth module 4 and the X-ray detection device 5 are fastened together. Two groups of the first module 1, the second module 2 and the third module 3 are each arranged on both sides of the fourth module 4. The X-ray detection device 5 is used to detect the welds on the boiler 6. The bottom plate 8 and the base 7 are fastened together. The base 7 is used to support the boiler 6. The bottom plate 8 is provided with a curvature measuring device 9, which is used to detect the curvature of the boiler 6.

[0041] The bottom plate 8 is placed on the ground, and two bases 7 are installed on the front and back of the bottom plate 8 respectively. The internal structure of the two bases 7 is the same. The boiler 6 for inspection is placed above the front and back bases 7. There are two first modules 1 on both sides of the bottom plate 8. The first module 1 is parallel to the long side of the bottom plate 8. The second module 2 is placed vertically above the first module 1, and the second module 2 can slide back and forth. The third module 3 is placed vertically above the second module 2, and the third module 3 can move left and right. The first module 1, second module 2 and third module 3 on both sides of the bottom plate 8 have exactly the same structure and the same movement method. The third modules 3 on both sides are connected by the fourth module 4. The two end points of the fourth module 4 are respectively connected to the third modules 3 on both sides. The fourth module 4 can move up and down. The X-ray detection equipment 5 is installed on the fourth module 4 and can move left and right on the fourth module 4. The X-ray detection equipment 5 can be moved to the position where the boiler 6 needs to be inspected through the second module 2, third module 3 and fourth module 4, and can accurately reach the target detection position through forward and backward, left and right and up and down movements.

[0042] like Figure 1-Figure 2 As shown, the first module 1 includes a first slide rail 11, a first slider 12, a first motor 13 and a first lead screw 14. The first slide rail 11 and the first slider 12 are slidingly connected, the first motor 13 and the first slide rail 11 are fastened together, the output end of the first motor 13 and the first lead screw 14 are fastened together, the first lead screw 14 and the first slide rail 11 are rotationally connected, the first lead screw 14 and the first slider 12 are threadedly connected, and the first slider 12 and the second module 2 are fastened together.

[0043] The first motor 13 is fixed on the first slide rail 11 . The first motor 13 outputs torque to drive the first lead screw 14 to rotate. The first lead screw 14 and the first slider 12 are connected by threads to convert the torque into linear displacement.

[0044] like Figure 1-Figure 2 As shown, the second module 2 includes a second slide rail 21, a second slider 22, a second motor 23 and a second lead screw 24. The upper surface of the first slider 12 and the middle position of the lower surface of the second slide rail 21 are fastened together, the second slide rail 21 and the second slider 22 are slidingly connected, the second motor 23 and the second slide rail 21 are fastened together, the output end of the second motor 23 is fastened together with the second lead screw 24, the second lead screw 24 and the second slide rail 21 are rotatably connected, the second lead screw 24 and the second slider 22 are threadedly connected, and the second slider 22 and the third module 3 are fastened together.

[0045] The second motor 23 is fixed on the second slide rail 21 . The second motor 23 outputs torque to drive the second lead screw 24 to rotate. The second lead screw 24 and the second slider 22 are connected by threads to convert the torque into linear displacement.

[0046] like Figure 1-Figure 2As shown, the third module 3 includes a third slide rail 31, a third slider 32, a third motor 33 and a third lead screw 34. The upper surface of the second slider 22 is fastened to one side of the third slide rail 31, the third slide rail 31 and the third slider 32 are slidingly connected, the third motor 33 is fastened to the third slide rail 31, the output end of the third motor 33 is fastened to the third lead screw 34, the third lead screw 34 is rotatably connected to the third slide rail 31, the third lead screw 34 is threadedly connected to the third slider 32, and the third slider 32 is fastened to the fourth module 4.

[0047] The third motor 33 is fixed on the third slide rail 31 . The third motor 33 outputs torque to drive the third lead screw 34 to rotate. The third lead screw 34 and the third slider 32 are connected by threads to convert the torque into linear displacement.

[0048] like Figure 1-Figure 2 As shown, the fourth module 4 includes an arcuate slide rail 41, a fourth slider 42, a fourth motor 43, a rack 44 and a gear 45. The two third sliders 32 are respectively fastened to the two ends of the arcuate slide rail 41 on opposite sides, the arcuate slide rail 41 and the fourth slider 42 are slidingly connected, the fourth motor 43 and the fourth slider 42 are fastened, the output end of the fourth motor 43 and the gear 45 are fastened, the rack 44 and the arcuate slide rail 41 are fastened, the rack 44 and the gear 45 are rotatably connected, and the X-ray detection equipment 5 and the upper surface of the fourth slider 42 are fastened.

[0049] The fourth motor 43 is fixed on the fourth slider 42 . The fourth motor 43 outputs torque to drive the gear 45 to rotate. The gear 45 and the rack 44 are engaged to convert the torque into curvilinear motion, thereby driving the fourth slider 42 to move.

[0050] The second module 2 is connected to the first slider 12 and moves as the first slider 12 slides back and forth, and the movement distance and speed of the second modules 2 on both sides are consistent. The third module 3 is connected to the second slider 22 and moves as the second slider 22 slides left and right, and the movement distance and speed of the third modules 3 on both sides are consistent. The fourth module 4 is connected to the third slider 32 on both sides and moves as the third slider 32 slides up and down. The X-ray detection equipment 5 is connected to the fourth slider 42 and moves as the fourth slider 42 slides.

[0051] like Figure 8-Figure 9 As shown, the curvature measuring device 9 includes a protective shell 91, a detection light source 92, an insulating substrate 93, a photosensitive layer 94 and an electrode 95. The protective shell 91 is tightly connected to the base plate 8, the detection light source 92 is tightly connected to the protective shell 91, the insulating substrate 93 is tightly connected to the protective shell 91, the photosensitive layer 94 is tightly connected to the insulating substrate 93, two electrodes 95 are provided on the photosensitive layer 94, and there are several groups of insulating substrates 93, photosensitive layers 94 and two electrodes 95.

[0052] The curvature measuring device 9 is mainly used to test the highest position of the boiler 6. When the boiler 6 is placed on the base 7, the detection light source 92 emits light and hits the bottom of the boiler 6. The light is reflected by the boiler 6 and enters the photosensitive layer 94 and the electrode 95. Several groups of insulating substrates 93, photosensitive layers 94 and electrodes 95 are provided at the position where the reflected light can be received. The reflected light will have different reflection angles according to the different sizes of the boiler 6, and thus be reflected on the photosensitive layer 94 and the electrode 95 at different distances. The distance of the reflected light is positively correlated with the curvature of the boiler 6. The greater the curvature and the radius of the boiler 6, the greater the distance of the reflected light. The distance from the highest point of the boiler 6 to the ground can be obtained by the radius of the boiler 6. When testing boilers 6 of different sizes, the X-ray detection equipment 5 can accurately move up and down to the highest point of the boiler 6.

[0053] like Figure 4-Figure 6 As shown, a first transmission groove 111 is provided on the first slide rail 11, a first thread groove 121 is provided in the first slider 12, the first lead screw 14 is placed in the first transmission groove 111, the first lead screw 14 and the first transmission groove 111 are rotatably connected, and the first lead screw 14 and the first thread groove 121 are threadedly connected.

[0054] The first transmission groove 111 is disposed in the first slider 11 . The first lead screw 14 is installed inside the first transmission groove 111 . The first lead screw 14 is threadedly connected to the first thread groove 121 , so that the first lead screw 14 drives the first slider 12 to move when it rotates.

[0055] like Figure 4-Figure 6 As shown, the second slide rail 21 is provided with a second transmission groove 211, the second slider 22 is provided with a second thread groove 221, the second lead screw 24 is placed in the second transmission groove 211, the second lead screw 24 and the second transmission groove 211 are rotatably connected, the second lead screw 24 and the second thread groove 221 are threadedly connected, the third slide rail 31 is provided with a third transmission groove 311, the third slider 32 is provided with a third thread groove 321, the third lead screw 34 is placed in the third transmission groove 311, the third lead screw 34 and the third transmission groove 311 are rotatably connected, and the third lead screw 34 and the third thread groove 321 are threadedly connected.

[0056] The second transmission groove 211 is disposed within the second slide rail 21. A second lead screw 24 is mounted within the second transmission groove 211 and is threadedly connected to the second threaded groove 221. Rotation of the second lead screw 24 drives movement of the second slider 22. The third transmission groove 311 is disposed within the third slide rail 31. A third lead screw 34 is mounted within the third transmission groove 311 and is threadedly connected to the third threaded groove 321. Rotation of the third lead screw 34 drives movement of the third slider 32.

[0057] like Figure 7As shown, a fourth transmission groove 411 is provided on the arc-shaped slide rail 41, a rotating shaft 421 is provided in the fourth slider 42, a rack 44 is placed in the fourth transmission groove 411, the rack 44 and the fourth transmission groove 411 are fastened together, a gear 45 is placed outside the rotating shaft 421, and the gear 45 and the rotating shaft 421 are rotatably connected.

[0058] The fourth transmission groove 411 is placed in the arc-shaped slide rail 41, and the smooth side of the rack 44 is tightly attached to the fourth transmission groove 411. The rotating shaft 421 passes through the center of the gear 45. When the rotating shaft 421 rotates, it drives the gear 45 to rotate. The gear 45 drives the movement of the fourth slider 42 by engaging with the rack 44.

[0059] like Figure 3 As shown, the base 7 includes a support block 71, a roller 72, a drive motor 73, a motor bracket 74 and a rolling shaft 75. The support block 71 is fastened to the bottom plate 8, the bottom plate 8 is fastened to the motor bracket 74, the drive motor 73 is fastened to the motor bracket 74, the output end of the drive motor 73 is fastened to the rolling shaft 75, the rolling shaft 75 is fastened to the roller 72, the roller 72 is rotatably connected to the support block 71, and the roller 72 is rotatably connected to the boiler 6.

[0060] The base 7 mainly supports the boiler 6. The boiler 6 is placed on the roller 72. When the driving motor 73 rotates the rolling shaft 75, the roller 72 is driven to rotate, and the boiler 6 also rotates accordingly, so that the X-ray detection device 5 can detect any position of the boiler 6.

[0061] The working principle of the present invention is as follows: when inspecting the weld points on the boiler 6, the curvature measuring device 9 first measures the radius of the boiler 6 to obtain the height from the highest point of the boiler 6 to the ground. Then, the X-ray detection equipment 5 moves up and down to the test position according to the height obtained by the test. Two sets of first slide rails 11 are fixed to the ground on both sides of the boiler 6. The first slider 12 drives the second slide rail 21 to move forward and backward to determine the front and rear orientation of the weld points on the boiler 6. While determining the front and rear orientation, the second slider 22 drives the third slide rail 31 to move left and right to determine the left and right orientation of the weld points on the boiler 6. At the same time, the fourth slider 42 drives the X-ray detection equipment 5 to move on the arc-shaped slide rail 41 to determine the precise orientation of the weld points on the boiler 6, and the roller 72 under the boiler 6 drives the boiler 6 to rotate, so that all positions of the boiler 6 can be detected. After each weld point test is completed, the X-ray detection equipment 5, the second module 2, the third module 3 and the fourth module 4 return to the position before the test. Different weld point positions of different boilers 6 can be detected by this detection device.

[0062] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A boiler welding point detection device with a positioning function, the detection device is used to detect the boiler (6) weld, characterized in that: The detection device comprises a first module (1), a second module (2), a third module (3), a fourth module (4), an X-ray detection device (5), a base (7), a bottom plate (8) and a curvature measuring device (9); the first module (1) and the second module (2) are fastened together; the second module (2) and the third module (3) are fastened together; the third module (3) and the fourth module (4) are fastened together; the fourth module (4) and the X-ray detection device (5) are fastened together; two groups of the first module (1), the second module (2) and the third module (3) are respectively arranged on both sides of the fourth module (4); the X-ray detection device (5) is used to detect welds on the boiler (6); the bottom plate (8) and the base (7) are fastened together; the base (7) is used to support the boiler (6); a curvature measuring device (9) is provided on the bottom plate (8); and the curvature measuring device (9) is used to detect the curvature of the boiler (6).

2. The boiler welding point detection device with positioning function according to claim 1, characterized in that: The first module (1) comprises a first slide rail (11), a first slider (12), a first motor (13) and a first lead screw (14); the first slide rail (11) and the first slider (12) are slidably connected; the first motor (13) and the first slide rail (11) are fixedly connected; the output end of the first motor (13) and the first lead screw (14) are fixedly connected; the first lead screw (14) and the first slide rail (11) are rotatably connected; the first lead screw (14) and the first slider (12) are threadedly connected; and the first slider (12) and the second module (2) are fixedly connected.

3. The boiler welding point detection device with positioning function according to claim 2, characterized in that: The second module (2) comprises a second slide rail (21), a second slider (22), a second motor (23) and a second lead screw (24); the upper surface of the first slider (12) is fastened to the middle position of the lower surface of the second slide rail (21); the second slide rail (21) and the second slider (22) are slidably connected; the second motor (23) and the second slide rail (21) are fastened; the output end of the second motor (23) and the second lead screw (24) are fastened; the second lead screw (24) and the second slide rail (21) are rotatably connected; the second lead screw (24) and the second slider (22) are threadedly connected; and the second slider (22) and the third module (3) are fastened.

4. The boiler welding point detection device with positioning function according to claim 3, characterized in that: The third module (3) includes a third slide rail (31), a third slider (32), a third motor (33) and a third lead screw (34); the upper surface of the second slider (22) is fastened to one side of the third slide rail (31); the third slide rail (31) and the third slider (32) are slidably connected; the third motor (33) and the third slide rail (31) are fastened; the output end of the third motor (33) and the third lead screw (34) are fastened; the third lead screw (34) and the third slide rail (31) are rotatably connected; the third lead screw (34) and the third slider (32) are threadedly connected; and the third slider (32) and the fourth module (4) are fastened.

5. The boiler welding point detection device with positioning function according to claim 4, characterized in that: The fourth module (4) includes an arc-shaped slide rail (41), a fourth slider (42), a fourth motor (43), a rack (44) and a gear (45); the two third sliders (32) are respectively fastened to the two ends of the arc-shaped slide rail (41) on opposite sides; the arc-shaped slide rail (41) and the fourth slider (42) are slidably connected; the fourth motor (43) and the fourth slider (42) are fastened; the output end of the fourth motor (43) and the gear (45) are fastened; the rack (44) and the arc-shaped slide rail (41) are fastened; the rack (44) and the gear (45) are rotatably connected; and the X-ray detection device (5) and the upper surface of the fourth slider (42) are fastened.

6. The boiler welding point detection device with positioning function according to claim 5, characterized in that: The curvature measuring device (9) comprises a protective shell (91), a detection light source (92), an insulating substrate (93), a photosensitive layer (94) and an electrode (95); the protective shell (91) and the base plate (8) are fastened together; the detection light source (92) and the protective shell (91) are fastened together; the insulating substrate (93) and the protective shell (91) are fastened together; the photosensitive layer (94) and the insulating substrate (93) are fastened together; two electrodes (95) are provided on the photosensitive layer (94); and there are several groups of the insulating substrate (93), the photosensitive layer (94) and the two electrodes (95).

7. The boiler welding point detection device with positioning function according to claim 6, characterized in that: A first transmission groove (111) is provided on the first slide rail (11), a first thread groove (121) is provided in the first slider (12), the first lead screw (14) is placed in the first transmission groove (111), the first lead screw (14) and the first transmission groove (111) are rotatably connected, and the first lead screw (14) and the first thread groove (121) are threadedly connected.

8. The boiler welding point detection device with positioning function according to claim 7, characterized in that: The second slide rail (21) is provided with a second transmission groove (211), the second slider (22) is provided with a second thread groove (221), the second lead screw (24) is placed in the second transmission groove (211), the second lead screw (24) and the second transmission groove (211) are rotatably connected, and the second lead screw (24) and the second thread groove (221) are threadedly connected, the third slide rail (31) is provided with a third transmission groove (311), the third slider (32) is provided with a third thread groove (321), the third lead screw (34) is placed in the third transmission groove (311), the third lead screw (34) and the third transmission groove (311) are rotatably connected, and the third lead screw (34) and the third thread groove (321) are threadedly connected.

9. The boiler welding point detection device with positioning function according to claim 8, characterized in that: A fourth transmission groove (411) is provided on the arc-shaped slide rail (41), a rotating shaft (421) is provided in the fourth slider (42), the rack (44) is placed in the fourth transmission groove (411), a smooth side of the rack (44) is tightly connected to the fourth transmission groove (411), the gear (45) is placed outside the rotating shaft (421), and the gear (45) and the rotating shaft (421) are rotatably connected.

10. The boiler welding point detection device with positioning function according to claim 9, characterized in that: The base (7) comprises a support block (71), a roller (72), a drive motor (73), a motor bracket (74) and a rolling shaft (75); the support block (71) is fastened to the bottom plate (8); the bottom plate (8) is fastened to the motor bracket (74); the drive motor (73) is fastened to the motor bracket (74); the output end of the drive motor (73) is fastened to the rolling shaft (75); the rolling shaft (75) is fastened to the roller (72); the roller (72) is rotatably connected to the support block (71); and the roller (72) is rotatably connected to the boiler (6).