Electric characteristic detecting mechanism and automatic detecting and adjusting machine
By using an automated electrical characteristic testing mechanism, combined with voltage testing and torque measurement units, the problems of low efficiency and insufficient accuracy of manual testing in existing technologies are solved, enabling efficient and accurate testing of electronic components. It is suitable for testing the electrical characteristics of electronic components such as resistors, capacitors, and connectors.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-03-17
AI Technical Summary
The existing electrical characteristic testing of electronic components such as resistors, capacitors, and connectors relies on manual operation, which is inefficient, lacks accuracy, easily causes product scratches, and is difficult to meet the testing needs of micro-components.
It adopts an automated electrical characteristic testing mechanism, combining a voltage testing unit and a torque measurement unit, and utilizes clamping and positioning control components and probe detection control components to achieve precise product positioning and real-time pressure and torque monitoring. It is equipped with a vision inspection unit and a defect removal unit to improve testing efficiency and accuracy.
It enables efficient and accurate testing of the electrical characteristics of electronic components, avoiding the inefficiency and product damage caused by manual operation, and meeting the testing needs of micro-components.
Smart Images

Figure CN120669042B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an electrical characteristic testing mechanism and an automatic testing and adjustment machine, which is particularly suitable for the electrical characteristic testing (1. variable inductance range, 2. withstand voltage, 3. insulation resistance, 4. shielding performance and noise resistance, etc.) and sorting of electronic components such as resistors, capacitors and connectors, and belongs to the technical field of automatic testing equipment. Background Technology
[0002] The production of electronic components such as resistors, capacitors, and connectors all involve the testing or adjustment of electrical characteristics. Currently, existing electrical characteristic testing equipment mainly relies on manual loading and unloading and manual testing and adjustment, which has the following drawbacks:
[0003] 1. Manual operation is inefficient (≤200 pieces / hour), and products are easily scratched and have adjustment marks during operation. It is also easy to miss inspections due to fatigue.
[0004] 2. Traditional detection devices have insufficient positioning accuracy (±0.1mm) and cannot monitor some electrical values in real time. Their detection efficiency and accuracy are insufficient and cannot meet the detection requirements of micro-electronic components. Summary of the Invention
[0005] One objective of this invention is to provide an electrical characteristic testing mechanism with a high degree of automation that can effectively improve testing efficiency and accuracy. Another objective of this invention is to provide an automatic testing and adjustment machine that includes the electrical characteristic testing mechanism.
[0006] To solve the above problems, the technical solution adopted by the present invention is as follows:
[0007] An electrical characteristic testing mechanism includes a voltage testing unit and a torque measuring unit that cooperate with each other;
[0008] The voltage testing unit includes a product receiving platform mounted on a measuring platform, and clamping and positioning control components and probe detection control components configured on both sides of the product receiving platform.
[0009] The torque measurement unit is configured on one side of the voltage test unit and includes a lifting assembly and a pulley assembly configured on the support, as well as counterweights and screw-in assemblies connected to the left and right sides of the pulley assembly.
[0010] Furthermore, the measuring platform includes a connecting base plate, a measuring base plate, and a measuring top plate arranged sequentially from bottom to top; wherein, the lower part of the connecting base plate is fixed to the ball screw module, a pressure sensor is installed on the connecting base plate, the measuring base plate is installed above the connecting base plate via a guide shaft and a linear bearing, and the measuring top plate is installed above the measuring base plate via upright plates on both sides; a fixture base is provided on the measuring top plate, and the product receiving platform is placed inside the fixture base.
[0011] Furthermore, the clamping and positioning control assembly includes a push arm opening block driven and connected by a lifting cylinder, and a pair of elastic push arms that are opposite each other and elastically installed in the product receiving platform by compression springs. The two elastic push arms have upwardly protruding push heads, and the elastic space between the two push heads constitutes the product receiving platform's product accommodating space. The push arm opening block pushes against the bottom of the product receiving platform and is adapted to the bottom of the two elastic push arms.
[0012] Furthermore, the probe detection control assembly includes a probe measuring plate carrying probes, an opening cylinder for driving the probe measuring plate, and a roller drive plate. Two probe measuring plates are arranged opposite each other and are slidably installed on both sides of the product receiving platform. The opening cylinder is connected to the roller drive plate through a cylinder push plate. The roller drive plate has two outward drive arms and a roller is installed at the end of each outward drive arm. A linear cam is provided on the side of the probe measuring plate that is adapted to the roller. When the roller drive plate moves, the roller at the end of its outward drive arm will push against the linear cam on the probe measuring plate and roll and rub against it, thereby driving the probe measuring plate to slide above the measuring top plate.
[0013] Furthermore, the lifting assembly includes a motor, a cylinder, and a push rod. The push rod moves up and down along the cylinder under the drive of the motor, lifting the screw-in assembly upward to drive it, and resetting downward.
[0014] Furthermore, the pulley assembly includes a pulley frame, a pulley block, and a steel cable disposed above the upright plate. One end of the steel cable is connected to a counterweight block located on one side of the upright plate, and the other end of the steel cable is connected to a screw-in assembly. The weight of the counterweight block is less than the weight of the screw-in assembly on the other side, so that in the initial state, the counterweight block is in a high-lifted state, and the screw-in assembly on the other side is in a low-lifted state. Slide rails are provided on both sides of the upright plate, and the counterweight block and the screw-in assembly are slidably connected to the two sides of the upright plate through sliders.
[0015] Furthermore, the screw-in assembly includes a push plate, a pull frame, a rotary motor, a connecting block, and a rotating head; wherein, the upper end of the pull frame is connected to the steel cable of the pulley assembly, the inner side of the pull frame is slidably connected to the upright plate through a slider guide rail, the outer side of the pull frame is equipped with a connecting block, the upper part of the connecting block is equipped with a rotary motor, and the lower part is connected to a rotating head driven by the rotary motor; the push plate is installed on one side of the pull frame and extends through the window of the upright plate to the other side of the upright plate to be adapted to the top rod of the lifting assembly, and a tension spring is provided between the pull frame and the support.
[0016] An automatic inspection and adjustment machine includes a feeding unit, a transfer unit, a vision inspection unit, a defective discharge unit, and a discharge unit, as well as the aforementioned electrical performance testing mechanism.
[0017] Furthermore, the feeding unit and the discharging unit have the same structure and are symmetrically arranged at the left and right ends of the equipment. The feeding unit includes a front feeding platform for conveying the material-loaded fixture, a conveying and cutting platform for transporting and transferring the material-loaded fixture, and a return platform for returning the empty fixture. The front feeding platform is equipped with fixture braking grippers and photoelectric sensors, and its conveyor belt end is connected to the conveying and cutting platform. The conveying and cutting platform includes a platform base plate, a first conveying component and a cutting component arranged above the platform base plate, and a second conveying component and a blocking component arranged below the platform base plate. The return platform is arranged on the other side of the platform base plate and is parallel to the front feeding platform.
[0018] The platform base plate has a long through groove located on the extension line of the forward conveyor belt. A fixture baffle is positioned on each side of the through groove to form a fixture channel for the platform base plate. A blocking assembly is installed below the platform base plate and includes a blocking cylinder and a blocking tongue controlled by it. The blocking tongue corresponds to the position of the through groove and, when extended upwards, blocks the fixture channel, preventing the current material-carrying fixture from continuing forward. The first transport assembly is used to transport the material-carrying fixture entering the platform base plate. It includes a lifting cylinder mounted on the transverse module and a transport gripper driven and controlled by the lifting cylinder. The second transport assembly is used to transport the fixture baffle to the transverse cutting station. It includes a lifting cylinder mounted on the transverse module and a ejector pin driven and controlled by the lifting cylinder. The ejector pin is adapted to a slot at the bottom of the fixture to achieve positioning and connection of the fixture. The transverse cutting assembly includes a transverse cutting cylinder and a transverse cutting push plate connected to its output.
[0019] Furthermore, the transfer unit includes a transfer plate driven and controlled by a drive module, wherein the transfer plate is respectively configured with a pneumatic gripper and three vacuum suction cups at predetermined intervals.
[0020] Furthermore, the visual inspection unit includes a flipping component, an industrial camera, and an image processing unit. The flipping component is used to perform multi-angle rotation and positioning of the product, and the industrial camera is used to perform visual inspection of the product. The flipping component includes a flipping cylinder and a flipping gripper driven and controlled by it. An observation platform controlled by the cylinder is arranged below the flipping gripper.
[0021] Furthermore, the defective product discharge unit includes a defective product pneumatic gripper, a defective product discharge channel, and a slidably mounted defective product box, wherein multiple defective product boxes are provided according to the type of product defect.
[0022] This invention discloses an electrical characteristic testing mechanism that combines a voltage testing unit and a torque measurement unit. The voltage testing unit employs a clamping and positioning control component and a probe detection control component, ensuring accurate and reliable product positioning and improving testing precision. A pressure sensor is added to the voltage testing unit, working in conjunction with the downward screwing section of the torque measurement unit to ensure real-time monitoring and adjustment control of pressure and torque during testing, thereby improving the overall testing efficiency and accuracy of the mechanism. This invention's automatic testing and adjustment machine has a high degree of automation, avoiding the drawbacks of slow and inefficient manual testing and adjustment, as well as the risk of scratches and adjustment marks on the product. Attached Figure Description
[0023] Figure 1 Schematic diagram of the electrical characteristic testing mechanism in Example 1;
[0024] Figure 2 : Figure 1 A schematic diagram of the voltage testing unit structure in the diagram;
[0025] Figure 3 : Schematic diagram of the measuring platform structure;
[0026] Figure 4 : Schematic diagram of the clamping and positioning control component structure;
[0027] Figure 5 Schematic diagram of the probe detection control component;
[0028] Figure 6 : Figure 1 A schematic diagram of the torque measurement unit structure in the diagram;
[0029] Figure 7 Schematic diagram of the automatic detection and adjustment machine structure in Example 2;
[0030] Figure 8 : Figure 7 A schematic diagram of the feeding unit structure in the diagram;
[0031] Figure 9 : Figure 8 Schematic diagram of the blocking component and the second transport component in the process;
[0032] Figure 10 : Figure 7 A schematic diagram of the transfer unit structure in the middle;
[0033] Figure 11 : Figure 7 A schematic diagram of the visual detection unit structure in the diagram;
[0034] Figure 12 : Figure 7 Schematic diagram of the defective discharge unit structure;
[0035] In the diagram, 1. Feeding unit; 11. Forward feeding platform; 111. Fixture brake gripper; 112. Photoelectric sensor; 12. Conveying and cross-cutting platform; 121. First handling assembly; 122. Cross-cutting assembly; 123. Second handling assembly; 123a. Ejector pin; 124. Blocking assembly; 124a. Blocking tongue; 13. Return platform; 2. Transfer unit; 21. Transfer plate; 22. Pneumatic gripper; 23. Vacuum suction cup; 3. Vision inspection unit; 31. Tilting assembly; 313. Observation platform; 32. Industrial camera; 4. Voltage testing unit; 40. Ball screw module; 411. Connecting base plate; 412. Guide shaft; 413. Linear bearing; 414. Measuring base plate; 415. Vertical plate; 416. Measuring top plate; 42. Fixture base; 43. Product receiving... 441. Lifting cylinder; 442. Push arm opening block; 443. Elastic push arm; 443a. Push head; 444. Compression spring; 451. Opening cylinder; 452. Cylinder push plate; 453. Roller drive plate; 453a. Roller; 454. Linear cam; 455. Probe measuring plate; 456. Probe; 457. Tension spring; 5. Torque measuring unit; 50. Vertical plate; 51. Counterweight block; 511. Motor; 512. Cylinder body; 513. Push rod; 521. Pulley frame; 522. Pulley block; 523. Steel cable; 531. Push plate; 532. Pull frame; 533. Rotary motor; 534. Connecting block; 535. Rotating head; 6. Defective discharge unit; 61. Defective product pneumatic gripper; 62. Defective discharge channel; 63. Defective product box; 7. Discharge unit. Detailed Implementation
[0036] The invention will now be described in detail with reference to the accompanying drawings.
[0037] Example 1
[0038] An electrical characteristic testing mechanism, such as Figure 1 As shown, the device includes a voltage testing unit 4 and a torque measuring unit 5 that work together. The voltage testing unit 4 is used to position the product and ensure that the product pins and test terminals form a stable contact, so as to detect the electrical characteristics of the product. The torque measuring unit 5 is connected to the product on the voltage testing unit 4 by pressing down and screwing it in, so as to collect and adjust the product's rotation torque and angle curve.
[0039] The voltage testing unit 4 is as follows Figure 2 As shown, it includes a measuring platform configured on a ball screw module 40, a fixture base 42 mounted on the measuring platform, a product receiving platform 43 placed on the fixture base 42, and clamping and positioning control components and probe detection control components configured on the front, back, left and right sides of the product receiving platform 43.
[0040] The measuring platform is as follows Figure 2-3As shown, the assembly includes a connecting base plate 411, a measuring base plate 414, and a measuring top plate 416 arranged sequentially from bottom to top. The connecting base plate 411 is fixed to the ball screw module 40 at its lower part. A pressure sensor is mounted on the upper surface of the connecting base plate 411. The measuring base plate 414 is mounted above the connecting base plate 411 via a guide shaft 412 and a linear bearing 413. The measuring top plate 416 is mounted above the measuring base plate 414 via upright plates 415 on both sides. A fixture base 42 is provided at the center of the upper part of the measuring top plate 416, and a product receiving platform 43 is mounted on the fixture base 42.
[0041] like Figure 3-4 As shown, the clamping and positioning control assembly includes a lifting cylinder 441 mounted below the measuring top plate 416 via a cylinder fixing plate, a push arm opening block 442 driven and connected by the lifting cylinder 441, and a pair of elastic push arms 443 opposite to each other and elastically mounted in the product receiving platform 43 via a compression spring 444. The two elastic push arms 443 have upwardly protruding push heads 443a, and the elastic space between the two push heads 443a constitutes the product receiving space of the product receiving platform 43. The push arm opening block 442 pushes against the bottom of the product receiving platform 43 and is adapted to the bottom of the two elastic push arms 443. When the lifting cylinder 441 drives the push arm opening block 442 to lift upward, the push arm opening block 442 will penetrate the channel of the fixture base 42 and push upward simultaneously against the bottom of the two elastic push arms 443, so that the two elastic push arms 443 are relatively far apart. At this time, the receiving space between the push heads 443a of the two elastic push arms 443 increases, thereby facilitating product placement. After the lifting cylinder 441 is reset, the two elastic push arms 443 move in opposite directions under the action of the compression springs 444 on both sides, thereby fixing the product in place.
[0042] like Figure 5As shown, the probe detection control assembly includes a probe measuring plate 455 carrying probes 456, an opening cylinder 451 and a roller drive plate 453 for driving the probe measuring plate 455, and a tension spring 457 for ensuring probe insertion. Two probe measuring plates 455 are arranged opposite each other, slidably mounted on both sides of the product receiving platform 43 above the measuring top plate 416 via guide rails and sliders. Two probes 456 are respectively mounted facing each other on the two probe measuring plates 455 for detecting the product on the product receiving platform 43. The opening cylinder 451 is mounted on the measuring base plate 414 of the measuring platform. It is connected to the roller drive plate 453 via a cylinder push plate 452. The roller drive plate 453 has two outward drive arms, each with a roller 453a mounted at its end. A linear cam 454 is provided on the side of the probe measuring plate 455 that is adapted to the rollers 453a. When the roller drive plate 453 moves, the rollers 453a at the ends of its outward drive arms push against the linear cam 454 on the probe measuring plate 455 and roll and rub against it, thereby driving the probe measuring plate 455 to slide above the measuring top plate 416. One end of the tension spring 457 is fixed to the measuring top plate 416, and the other end is fixed to the probe measuring plate 455.
[0043] In the non-detection free state, the tension spring 457 keeps the probe measuring plate 455 in a predetermined clamping position, at which point the two probes 456 are close to each other.
[0044] When the product needs to be placed on the receiving platform for electrical testing, opening cylinder 451 first moves roller drive plate 453 away from the product receiving platform 43 via cylinder push plate 452. At this time, the rollers 453a on both sides of roller drive plate 453 push the linear cams 454 on probe measuring plates 455 on both sides, causing the probe measuring plates 455 to slide outwards and move away from each other, thus placing the product into the product receiving platform 43. Then, opening cylinder 451 resets roller drive plate 453 via cylinder push plate 452, and the probe measuring plates 455 return to their initial clamping position. At this time, probe 456 will be connected to the product pins.
[0045] The torque measuring unit 5 is positioned on one side of the voltage testing unit 4 and is used in conjunction with the voltage testing unit 4 to achieve torque measurement and adjustment. Figure 6 As shown, its structure includes a support with a vertical plate 50, a lifting assembly disposed on the support, a pulley assembly mounted above the vertical plate 50, and counterweights 51 and screw-in assemblies connected to the left and right sides of the vertical plate 50 by the pulley assembly.
[0046] The lifting assembly includes a motor 511, a cylinder 512, and a push rod 513. The push rod 513 moves up and down along the cylinder 512 under the drive of the motor 511, lifting the screw-in assembly upward to drive it, and resetting downward.
[0047] The pulley assembly includes a pulley frame 521, a pulley block 522, and a steel cable 523 disposed above the upright plate 50. One end of the steel cable 523 is connected to a counterweight 51 located on one side of the upright plate 50, and the other end of the steel cable 523 is connected to a screw-in assembly. The weight of the counterweight 51 is less than the weight of the screw-in assembly on the other side, so that in the initial state, the counterweight 51 is in a high-lifted state, and the screw-in assembly on the other side is in a low-lifted state. Slide rails are provided on both sides of the upright plate 50, and the counterweight 51 and the screw-in assembly are slidably connected to the two sides of the upright plate 50 through sliders.
[0048] The screw-in assembly includes a push plate 531, a pull bracket 532, a rotary motor 533, a connecting block 534, and a rotating head 535. The upper end of the pull bracket 532 is connected to the steel cable 523 of the pulley assembly. The inner side of the pull bracket 532 is slidably connected to the upright plate 50 via a slider guide rail. The connecting block 534 is installed on the outer side of the pull bracket 532. The rotary motor 533 is installed above the connecting block 534, and the rotating head 535, driven by the rotary motor 533, is connected below it. The push plate 531 is installed on one side of the pull bracket 532 and extends through a window in the upright plate 50 to the other side of the upright plate 50 to be adapted to the top rod 513 of the lifting assembly. A tension spring is provided between the pull bracket 532 and the support.
[0049] During operation, the lifting assembly, via motor 511, raises the push rod 513, pushing the push plate 531 of the screw-in assembly. Under the action of the pulley assembly, the screw-in assembly is pulled upwards, while the counterweight 51 on the other side falls. Subsequently, the push rod 513 falls, at which point the counterweight 51 rises, and the screw-in assembly on the other side moves downwards, causing its rotating head 535 to engage with the product and complete torque measurement. During the falling process of the screw-in assembly, a tension spring provides cushioning to reduce the damaging impact on the product. Simultaneously, as the rotating head 535 presses against the product, its downward pressure ultimately causes the measuring base plate 414, under the action of the guide shaft 412 and linear bearing 413, to contact the pressure sensor on the connecting base plate 411, thereby obtaining the screw-in pressure value.
[0050] Example 2
[0051] An automatic detection and adjustment machine, such as Figure 7 As shown, it includes a feeding unit 1, a transfer unit 2, a visual inspection unit 3, an electrical performance testing mechanism, a defective discharge unit 6, and a discharge unit 7. The electrical performance testing mechanism includes a voltage testing unit 4 and a torque measuring unit 5 that work together.
[0052] The structure of each functional unit will be explained in detail below:
[0053] The feeding unit 1 and the discharging unit 7 have the same structure and are symmetrically arranged at the left and right ends of the equipment. This embodiment takes the feeding unit as an example to describe its structural composition in detail:
[0054] like Figure 8-9 As shown, the feeding unit 1 includes a front feeding platform 11 for conveying a material-loaded fixture, a conveying and cross-cutting platform 12 for transporting and transferring the material-loaded fixture, and a return platform 13 for returning an empty fixture. Guide baffles are provided on both sides of the conveyor belts of the front feeding platform 11 and the return platform 13 to ensure the axial positioning accuracy of the fixture. The front feeding platform 11 is equipped with a fixture braking gripper 111 and a photoelectric sensor 112, and its conveyor belt end is connected to the conveying and cross-cutting platform 12. The conveying and cross-cutting platform 12 includes a platform base plate, a first handling component 121 and a cross-cutting component 122 disposed above the platform base plate, and a second handling component 123 and a blocking component 124 disposed below the platform base plate. The return platform 13 is disposed on the other side of the platform base plate and is arranged parallel to the front feeding platform 11.
[0055] The platform base plate has a long through groove located on the extension line of the conveyor belt of the forward delivery platform 11. A fixture baffle is disposed on each side of the long through groove to form a fixture channel for the platform base plate. The blocking assembly 124 is installed below the platform base plate and has a blocking cylinder and a blocking tongue 124a controlled by the cylinder. The blocking tongue 124a corresponds to the position of the long through groove, and when it extends upward, it can block the fixture channel, thereby preventing the current material-carrying fixture from continuing to move forward. The first conveying assembly 121 is used to convey the material-carrying fixture entering the platform base plate. It includes a lifting cylinder mounted on the transverse module and a conveying gripper driven and controlled by the lifting cylinder. The second transport assembly 123 is used to transport the fixture baffle to the cross-cutting station. It includes a lifting cylinder mounted on the transverse module and an ejector pin 123a driven and controlled by the lifting cylinder. The ejector pin 123a is adapted to fit into a slot at the bottom of the fixture to achieve positioning and connection of the fixture. The cross-cutting assembly 122 includes a cross-cutting cylinder and a cross-cutting push plate connected to its output.
[0056] The material-carrying fixture moves along the conveyor belt on the forward delivery platform 11. When the material-carrying fixture enters the conveying and cross-cutting platform 12 from the forward delivery platform 11, the first handling component 121 moves above it and clamps and positions the material-carrying fixture downwards through its handling jaws, and drags it forward to a predetermined position. At the predetermined position, the lifting cylinder of the second handling component 123 drives its ejector pin 123a to pass through the long through groove of the platform bottom plate and insert into and position itself in the slot at the bottom of the material-carrying fixture. Then, the material-carrying fixture is further transported to the picking station. At the station, the products in the material-carrying fixture will be picked up one by one until it is empty. At this time, the cross-cutting component 122 pushes the empty fixture to the return platform 13 for return through its cross-cutting push plate.
[0057] The above process involves two blocking controls. One is on the forward delivery platform 11. When the photoelectric sensor 112 detects that the material-carrying fixture is passing the fixture brake gripper 111, it controls the fixture brake gripper 111 to clamp the material-carrying fixture, preventing it from continuing to move forward and avoiding interference or collision with the preceding fixture. The fixture is released only after it enters the conveying cross-cutting platform 12. The other is the blocking assembly 124 below the conveying cross-cutting platform 12. Its function is to prevent subsequent material-carrying fixtures entering the platform base plate from continuing to move forward. The fixture is released only after it enters the cross-cutting station.
[0058] The transfer unit 2 is as follows Figure 10 As shown, the device includes a transfer plate 21 driven and controlled by a drive module. The transfer plate 21 is equipped with a pneumatic gripper 22 and three vacuum suction cups 23 at predetermined intervals. The pneumatic gripper 22 is used to grip the product from the product fixture and transfer it to the visual inspection station for visual inspection. The vacuum suction cups 23 are used to complete the subsequent suction operation of the product.
[0059] The visual detection unit 3, as shown in Figure 11 As shown, the device includes a flipping assembly 31, an industrial camera 32, and an image processing unit. The flipping assembly 31 is used to perform multi-angle rotation and positioning of the product, and the industrial camera 32 is used to perform visual inspection of the product. The flipping assembly 31 includes a flipping cylinder 311 and a flipping gripper 312 driven and controlled by it. An observation platform 313 controlled by the cylinder is disposed below the flipping gripper 312. The industrial camera is equipped with a ring-shaped auxiliary light source.
[0060] The electrical performance testing mechanism 5 adopts the structure described in Embodiment 1, and will not be repeated here.
[0061] The defective discharge unit 6, as shown in Figure 12As shown, the system includes a pneumatic gripper 61 for defective products, a defective product discharge channel 62, and a slidably mounted defective product box 63. Multiple defective product boxes 63 are provided according to the type of product defect. The pneumatic gripper 61 receives defective products from the moving unit 2 and inserts them into the defective product discharge channel 62 below, ultimately placing them into the corresponding defective product box 63.
[0062] This invention is not limited to the embodiments discussed above. The above description of specific embodiments is intended to describe and illustrate the technical solutions involved in this invention. Obvious modifications, substitutions, or combinations based on the teachings of this invention should also be considered to fall within the protection scope of this invention. The above specific embodiments are used to disclose the best implementation methods of this invention, so that those skilled in the art can apply various embodiments and alternatives of this invention to achieve the objectives of this invention.
Claims
1. An electrical characteristic detecting mechanism characterized by comprising: The voltage testing unit (4) and the torque measuring unit (5) are included. The voltage testing unit (4) includes a product receiving platform (42) installed on a measuring pedestal, and a clamping positioning control assembly and a probe detection control assembly arranged on both sides of the product receiving platform (42). The torque measuring unit (5) is arranged on one side of the voltage testing unit (4) and includes a jacking assembly, a pulley assembly arranged on a support, and a counterweight (51) and a screw-in assembly connected on both sides of the pulley assembly. The probe detection control assembly includes a probe measuring plate (455) loaded with probes (456) and an opening cylinder (451) and a roller driving plate (453) for driving the probe measuring plate (455), the probe measuring plate (455) is oppositely arranged with two, and is slidingly installed on both sides of the product receiving platform (42); the opening cylinder (451) is connected with the roller driving plate (453) through a cylinder push plate (452), the roller driving plate (453) has two spreading driving arms, and one roller (453a) is installed at the end of each spreading driving arm, and a linear cam (454) is arranged on the side of the roller (453a) matched with the probe measuring plate (455) below; when the roller driving plate (453) acts, the roller (453a) at the end of the spreading driving arm pushes against the linear cam (454) on the probe measuring plate (455) and rolls and rubs with it, thereby driving the probe measuring plate (455) to slide above the measuring top plate (416).
2. The electrical characteristic detection mechanism of claim 1, wherein The measuring pedestal includes a connecting bottom plate (411), a measuring bottom plate (414), and a measuring top plate (416) arranged in sequence from bottom to top; the lower part of the connecting bottom plate (411) is fixed on the ball screw module (40), a pressure sensor is installed on the connecting bottom plate (411), the measuring bottom plate (414) is installed above the connecting bottom plate (411) through a guide shaft (412) and a linear bearing (413), and the measuring top plate (416) is installed above the measuring bottom plate (414) through two side standing plates (415); a jig base (42) is arranged on the measuring top plate (416), and the product receiving platform (42) is arranged in the jig base (42).
3. The electrical characteristic detection mechanism of claim 2, wherein The clamping positioning control assembly includes a push arm opening block (442) driven by a jacking cylinder (441), and a pair of elastic push arms (443) oppositely arranged and elastically installed in the product receiving platform (42) through compression springs (444), the two elastic push arms (443) have upwardly protruding push heads (443a), and the elastic space between the two push heads (443a) constitutes a product accommodating space of the product receiving platform (42), and the push arm opening block (442) is pushed against the bottom of the product receiving platform (42) and is matched with the bottoms of the two elastic push arms (443).
4. The electrical characteristic detection mechanism of claim 3, wherein The jacking assembly comprises a motor (511), a cylinder (512) and a jacking rod (513), the jacking rod (513) is driven by the motor (511) to move up and down along the cylinder (512), and drives the screw-in assembly by jacking up and resets by jacking down.
5. The electrical characteristic detection mechanism of claim 4, wherein, The pulley assembly comprises a pulley frame (521) arranged above the vertical plate (415), a pulley set (522) and a steel cable (523), one end of the steel cable (523) is connected with a counterweight (51) arranged on one side of the vertical plate (415), the other end of the steel cable (523) is connected with the screw-in assembly, and the weight of the counterweight (51) is less than the weight of the screw-in assembly on the other side, so that the counterweight (51) is kept in a high position in the initial state, and the screw-in assembly on the other side is kept in a low position; the vertical plate (415) is provided with sliding rails on both sides, and the counterweight (51) and the screw-in assembly are connected with the vertical plate (415) on both sides through sliding blocks.
6. The electrical characteristic detection mechanism of claim 5, wherein, The screw-in assembly comprises a push plate (531), a pull frame (532), a rotating motor (533), a connecting block (534) and a rotating head (535), the upper end of the pull frame (532) is connected with the steel cable (523) of the pulley assembly, the inner side of the pull frame (532) is connected with the vertical plate (415) through a sliding block guide rail, the outer side of the pull frame (532) is provided with the connecting block (534), the upper side of the connecting block (534) is provided with the rotating motor (533), and the lower side is connected with the rotating head (535) driven by the rotating motor (533); the push plate (531) is arranged on one side of the pull frame (532) and penetrates through the window of the vertical plate (415) to the other side of the vertical plate (415) to be matched with the jacking rod (513) of the jacking assembly, and a tension spring is arranged between the pull frame (532) and the support.
7. An automatic detection adjustment machine characterized by, The automatic detection and adjustment machine comprises a feeding unit (1), a conveying unit (2), a visual detection unit (3), a defective product discharging unit (6), a discharging unit (7) and the electrical characteristic detection mechanism according to any one of claims 1-6.
8. The automatic detection and adjustment machine of claim 7, wherein, The feeding unit (1) and the discharging unit (7) are symmetrically arranged at the left and right ends of the device, the feeding unit (1) comprises a front feeding platform (11) for conveying the carrier fixture, a conveying cross-cut platform (12) for carrying and transferring the carrier fixture, and a return platform (13) for returning the empty fixture; the front feeding platform (11) is provided with fixture brake clamps (111) and photoelectric sensors (112), and the end of the conveying belt is connected with the conveying cross-cut platform (12); the conveying cross-cut platform (12) comprises a platform bottom plate, a first pushing assembly (121) and a cross-cut assembly (122) arranged above the platform bottom plate, and a second carrying assembly (123) and a blocking assembly (124) arranged below the platform bottom plate; the return platform (13) is arranged on the other side of the platform bottom plate and is arranged in parallel with the front feeding platform (11); The platform bottom plate is provided with a long through groove, and the long through groove is located on the extension line of the conveying belt of the front feeding platform (11), and the long through groove is provided with a fixture baffle on both sides to form a fixture channel of the platform bottom plate; the blocking assembly (124) is installed below the platform bottom plate and has a blocking cylinder and a blocking tongue (124a) controlled by the blocking cylinder, the blocking tongue (124a) corresponds to the position of the long through groove, and when the blocking tongue (124a) extends upward, the fixture channel is blocked, so that the current carrier fixture cannot continue to move forward; The first pushing assembly (121) is used for carrying the carrier fixture on the platform bottom plate, and comprises a lifting cylinder installed on a transverse moving module and a carrying clamp driven and controlled by the lifting cylinder; the second carrying assembly (123) is used for carrying the fixture baffle to the cross-cut station, and comprises a lifting cylinder installed on a transverse moving module and a ejector pin (123a) driven and controlled by the lifting cylinder, the ejector pin (123a) is used for adapting to the slot hole of the bottom of the fixture to realize the positioning connection of the fixture; the cross-cut assembly (122) comprises a cross-cut cylinder and a cross-cut push plate connected by the output of the cross-cut cylinder.
9. The automatic detection and adjustment machine of claim 8, wherein The transfer unit (2) comprises a transfer plate (21) driven and controlled by a driving module, and the transfer plate (21) is provided with a pneumatic clamp (22) and three vacuum suction cups (23) at a predetermined interval; The visual detection unit (3) comprises a turnover assembly (31), an industrial camera (32) and an image processing unit, the turnover assembly (31) is used for rotating and positioning the product at multiple angles, and the industrial camera (32) is used for visually detecting the product; the turnover assembly (31) comprises a turnover cylinder (311) and a turnover clamp (312) driven and controlled by the turnover cylinder (311), and the turnover clamp (312) is provided with an observation platform (313) controlled by a cylinder below the turnover clamp (312); The defective discharge unit (6) comprises a defective product pneumatic clamp (61), a defective discharge channel (62) and a slidingly installed defective product box (63), and the defective product box (63) is provided with a plurality of defective product types.
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