Inverted finish broaching production line for alloy welding wires
Through the automated adjustment and heating and cooling systems of the inverted fine drawing production line for alloy welding wire, the efficiency and quality problems caused by manual adjustments in traditional welding wire production have been solved, achieving efficient and stable welding wire production.
Patent Information
- Application Number
- CN202410328145.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-09-23
AI Technical Summary
Traditional alloy welding wire requires manual adjustment of the wire path during stretching, which affects production efficiency and quality.
The alloy welding wire inverted fine drawing production line is adopted, and the electric telescopic rod and adjustment component are used to automatically adjust the diameter of the welding wire. Combined with the heating and cooling system, automated fine drawing production is realized.
It improves the production efficiency and quality of welding wire, reduces manual intervention, and ensures the stable production of different types of welding wire.
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Figure CN120679854A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy welding wire production, in particular to an inverted fine drawing production line for alloy welding wire. Background Art
[0002] Alloy welding wire is a welding material made of metal alloys and is used for arc welding, gas shielded welding and other welding processes. Alloy welding wire is formed by mixing different metal elements in a certain proportion to obtain specific welding properties and characteristics.
[0003] In the production process of alloy welding wire, a fine drawing process is required to draw the welding wire into shape. However, traditional welding wire is generally stretched using a die with multiple apertures. When producing different types of welding wire, workers are required to constantly adjust the direction of the welding wire, which consumes manpower and time, and will affect the production efficiency and quality of the welding wire.
[0004] Therefore, it is necessary to provide an alloy welding wire inverted fine drawing production line to solve the above technical problems. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention provides an inverted fine drawing production line for alloy welding wires, which is convenient for fine drawing welding wires of different models and calibers.
[0006] The alloy welding wire inverted fine drawing production line provided by the present invention includes: a connecting plate, a front side of the connecting plate is fixedly connected to a positioning frame, both sides of the bottom of the positioning frame are fixedly connected to a support frame, the rear side of the support frame is fixedly connected to the connecting plate, the tops of both sides of the positioning frame are provided with limiting grooves, and a raw material roller is movably connected between the inner cavities of the two limiting grooves, the front side of the connecting plate is fixedly connected to a processing shell, the left side of the front side of the processing shell is movably connected to a cover plate through a rotating shaft, the top of the inner cavity of the processing shell is fixedly connected to a supporting plate, the top of the supporting plate is fixedly connected to a heating shell, both sides of the top of the supporting plate are fixedly connected to a heater, a heating wire is provided on one side of the heater, the heating wire is provided in the inner cavity of the heating shell, the inner cavity of the processing shell is movably connected to an auxiliary wheel through a rotating shaft, the inner cavity of the processing shell is provided with a stretching shell, the surface of the stretching shell is fixedly connected with an adjustment component, the adjustment component includes an electric telescopic rod and a welding wire diameter adjustment block, a winding component is provided on the rear side of the right side of the positioning frame, and the bottom of the stretching shell is connected to a heat dissipation pipe.
[0007] Preferably, the opposite sides of the two electric telescopic rods are fixedly connected to the stretching shell, a movable plate is fixedly connected between the tops of the two electric telescopic rods, the bottom of the movable plate is fixedly connected to an adjusting disk, the surface of the adjusting disk is movably connected to an adjusting rod, the surface of the adjusting rod is movably connected to the movable shell through a rotating shaft, the side of the movable shell close to the inner wall of the stretching shell is fixedly connected to the inner wall of the stretching shell, and the bottom of the adjusting rod is movably connected to the welding wire diameter adjustment block through a rotating shaft.
[0008] Preferably, a slide plate is fixedly connected to one side of the welding wire diameter adjustment block, and one side of the slide plate passes through the outside of the stretching shell.
[0009] Preferably, a spring is fixedly connected to the bottom of the welding wire diameter adjustment block, and the side of the spring close to the inner wall of the stretching shell is fixedly connected to the inner wall of the stretching shell.
[0010] Preferably, a retaining frame is fixedly connected to the surface of the electric telescopic rod, and the retaining frame is fixedly connected to the stretching shell on a side close to the stretching shell.
[0011] Preferably, the top of the movable plate is fixedly connected to a sliding rod, and the top of the sliding rod passes through the top of the stretch shell.
[0012] Preferably, the winding assembly includes a motor, which is arranged at the bottom of the right side of the positioning frame, and the output end of the motor is fixedly connected to the first transmission wheel, the surface of the first transmission wheel is movably connected to the transmission belt, the front side of the inner cavity of the transmission belt is movably connected to the second transmission wheel, and the inner cavity of the second transmission wheel is fixedly connected to the winding roller.
[0013] Preferably, positioning holes are provided at the bottoms of both sides of the processing shell, and a cooling fan is fixedly connected to the inner cavity of the positioning hole.
[0014] Preferably, a limiting frame is fixedly connected to the surface of the stretching shell, and a side of the limiting frame close to the inner wall of the processing shell is fixedly connected to the inner wall of the processing shell.
[0015] Preferably, a connecting ring is sleeved on the bottom of the heater surface, and the bottom of the connecting ring is fixedly connected to the supporting plate.
[0016] Compared with related technologies, the alloy welding wire inverted fine drawing production line provided by the present invention has the following beneficial effects:
[0017] 1. The present invention first places the raw material roll in the limiting groove at the top of the inner cavity of the positioning frame, and then stretches one end of the welding wire raw material into the interior of the processing shell, which can achieve the effect of inverted fine drawing. The angles of the four adjustment rods can be adjusted by the electric telescopic rod, movable plate and adjustment disk, so that the adjustment rods can adjust the position of the welding wire diameter adjustment block, making it convenient for workers to stretch and manufacture welding wires of different diameters.
[0018] 2. The present invention can reel the welding wire raw material through the motor and the reeling roller. The heater transmits heat to the heating wire. The reeled welding wire will pass through the interior of the heating wire for heating, which can soften the welding wire and facilitate later stretching. The auxiliary wheel can play a role in transitioning the heated welding wire to prevent the heated welding wire from bending.
[0019] 3. The present invention can quickly cool and shape the welding wire which still has heat after the welding wire is stretched and formed by the cooperation of the heat dissipation pipe with heat dissipation holes and the heat dissipation fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A structural schematic diagram of a preferred embodiment of an inverted fine drawing production line for alloy welding wire provided by the present invention;
[0021] Figure 2 for Figure 1 Schematic diagram of the internal structure of the processing shell shown;
[0022] Figure 3 for Figure 1 Schematic diagram of the structure of the heating shell shown
[0023] Figure 4 for Figure 1 A schematic diagram of the internal structure of the regulating component shown;
[0024] Figure 5 for Figure 1 Schematic diagram of the structure of the winding component shown.
[0025] Numbers in the figure: 1. connecting plate; 2. positioning frame; 3. raw material roller; 4. processing shell; 5. cover plate; 6. support frame; 7. winding assembly; 701. motor; 702. first transmission wheel; 703. transmission belt; 704. second transmission wheel; 705. winding roller; 8. supporting plate; 9. heating shell; 10. heater; 11. heating wire; 12. connecting ring; 13. auxiliary wheel; 14. stretching shell; 15. adjustment assembly; 1501. electric telescopic rod; 1502. movable plate; 1503. adjustment disk; 1504. adjustment rod; 1505. movable shell; 1506. welding wire diameter adjustment block; 1507. slide plate; 1508. spring; 1509. retaining frame; 1510. slide rod; 16. heat pipe; 17. cooling fan; 18. limit frame. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 ,in Figure 1 A structural schematic diagram of a preferred embodiment of an inverted fine drawing production line for alloy welding wire provided by the present invention; Figure 2 for Figure 1 Schematic diagram of the internal structure of the processing shell shown; Figure 3 for Figure 1 A schematic structural diagram of the heating shell shown; Figure 4 for Figure 1 A schematic diagram of the internal structure of the regulating component shown; Figure 5 for Figure 1 The structural diagram of the winding assembly is shown. An inverted fine drawing production line for alloy welding wire comprises: a connecting plate 1, a positioning frame 2 is fixedly connected to the front side of the connecting plate 1, both sides of the bottom of the positioning frame 2 are fixedly connected to support frames 6, the rear side of the support frame 6 is fixedly connected to the connecting plate 1, the tops of both sides of the positioning frame 2 are provided with limiting grooves, a raw material roller 3 is movably connected between the inner cavities of the two limiting grooves, a processing shell 4 is fixedly connected to the front side of the connecting plate 1, a cover plate 5 is movably connected to the left side of the front side of the processing shell 4 via a rotating shaft, a support plate 8 is fixedly connected to the top of the inner cavity of the processing shell 4, and the top of the support plate 8 is fixedly connected to the inner cavity of the processing shell 4. There is a heating shell 9, and heaters 10 are fixedly connected on both sides of the top of the supporting plate 8. A heating wire 11 is provided on one side of the heater 10, and the heating wire 11 is provided in the inner cavity of the heating shell 9. The inner cavity of the processing shell 4 is movably connected to the auxiliary wheel 13 through a rotating shaft. The inner cavity of the processing shell 4 is provided with a stretching shell 14, and the surface of the stretching shell 14 is fixedly connected with an adjustment component 15. The adjustment component 15 includes an electric telescopic rod 1501 and a welding wire diameter adjustment block 1506. A winding component 7 is provided on the rear side of the right side of the positioning frame 2, and the bottom of the stretching shell 14 is connected to a heat dissipation pipe 16.
[0028] In the specific implementation process, Figure 3 and Figure 4As shown, opposite sides of the two electric telescopic rods 1501 are fixedly connected to the stretching shell 14, a movable plate 1502 is fixedly connected between the tops of the two electric telescopic rods 1501, and an adjusting disk 1503 is fixedly connected to the bottom of the movable plate 1502. The surface of the adjusting disk 1503 is movably connected to the adjusting rod 1504, and the surface of the adjusting rod 1504 is movably connected to the movable shell 1505 through a rotating shaft. The side of the movable shell 1505 close to the inner wall of the stretching shell 14 is fixedly connected to the inner wall of the stretching shell 14, and the bottom of the adjusting rod 1504 is movably connected to the welding wire diameter adjustment block 1506 through a rotating shaft. One side of the caliber adjustment block 1506 is fixedly connected to a slide plate 1507, and one side of the slide plate 1507 passes through the outside of the stretching shell 14. The bottom of the welding wire caliber adjustment block 1506 is fixedly connected to a spring 1508, and the side of the spring 1508 close to the inner wall of the stretching shell 14 is fixedly connected to the inner wall of the stretching shell 14. The surface of the electric telescopic rod 1501 is fixedly connected to a retaining frame 1509, and the side of the retaining frame 1509 close to the stretching shell 14 is fixedly connected to the stretching shell 14. The top of the movable plate 1502 is fixedly connected to a sliding rod 1510, and the top of the sliding rod 1510 passes through the top of the stretching shell 14.
[0029] It should be noted that: first, the electric telescopic rod 1501 is opened, and the telescopic end of the electric telescopic rod 1501 will drive the movable plate 1502 to move upward, and then the movable plate 1502 will drive the adjusting disk 1503 to move upward. At this time, the adjusting rod 1504 on the surface of the adjusting disk 1503 will be toggled. Since the adjusting rod 1504 is arranged in an arc shape, when the upper part of the adjusting rod 1504 is toggled, the lower part will move in the opposite direction. At this time, the four welding wire diameter adjustment blocks 1506 will move to the opposite side to adjust to the diameter of the welding wire required to be produced. By providing the slide plate 1507, the welding wire diameter adjustment block 1506 is limited. By providing the spring 1508, the welding wire diameter adjustment block 1506 is reset. By providing the retaining frame 1509, the electric telescopic rod 1501 is positioned. By providing the sliding rod 1510, the movable plate 1502 is limited.
[0030] refer to Figure 1 、 Figure 2 and Figure 5 As shown, the winding assembly 7 includes a motor 701, which is arranged at the bottom of the right side of the positioning frame 2. The output end of the motor 701 is fixedly connected to the first transmission wheel 702, the surface of the first transmission wheel 702 is movably connected to the transmission belt 703, the front side of the inner cavity of the transmission belt 703 is movably connected to the second transmission wheel 704, and the inner cavity of the second transmission wheel 704 is fixedly connected to the winding roller 705.
[0031] It should be noted that: first, the motor 701 is turned on, and the output end of the motor 701 will rotate the winding roller 705 inside the second transmission wheel 704 through the first transmission wheel 702 and the transmission belt 703, and then the winding roller 705 can reel in the welding wire raw material.
[0032] refer to Figure 2 and Figure 3 As shown, positioning holes are provided at the bottom of both sides of the processing shell 4, and the inner cavity of the positioning holes is fixedly connected to a cooling fan 17. The surface of the stretching shell 14 is fixedly connected to a limiting frame 18, and the side of the limiting frame 18 close to the inner wall of the processing shell 4 is fixedly connected to the inner wall of the processing shell 4. The surface of the stretching shell 14 is fixedly connected to the limiting frame 18, and the side of the limiting frame 18 close to the inner wall of the processing shell 4 is fixedly connected to the inner wall of the processing shell 4.
[0033] It should be noted that: by setting up the cooling fan 17, the welding wire inside the heat pipe 16 is cooled, by setting up the limit frame 18, the stretching shell 14 is positioned, and by setting up the connecting ring 12, the heater 10 is fixed.
[0034] The working principle of the inverted fine drawing production line of alloy welding wire provided by the present invention is as follows:
[0035] When the staff needs to fine-draw the welding wire raw material, first place the raw material roller 3 in the limiting groove of the positioning frame 2, then stretch one end of the welding wire raw material to the inside of the processing shell 4, then extend it from the inside of the heating shell 9 to the surface of the auxiliary wheel 13, and wrap it around the inside of the auxiliary wheel 13, then continue to stretch it downward to the inside of the stretching shell 14, and finally extend one end of the welding wire raw material from the heat dissipation tube 16 and wrap it around the winding roller 705. The electric telescopic rod 1501 is opened, and the telescopic end of the electric telescopic rod 1501 will drive the movable plate 1502 to move upward, and then the movable plate 1502 will drive the adjusting disk 1503 to move upward. At this time, the adjusting rod 1504 on the surface of the adjusting disk 1503 will be toggled. Since the adjusting rod 1504 is set in an arc shape, when the upper part of the adjusting rod 1504 is toggled, the lower part will be in the opposite direction. The four welding wire diameter adjustment blocks 1506 will move to the opposite side to adjust the diameter of the welding wire to be produced. At this time, the motor 701 is turned on, and the output end of the motor 701 will rotate the winding roller 705 inside the second transmission wheel 704 through the first transmission wheel 702 and the transmission belt 703. Then the winding roller 705 will reel the welding wire raw material. At this time, the heater 10 is turned on, and the heater 10 will transfer heat to the heating wire 11. The wound welding wire will pass through the inside of the heating wire 11 for heating, and then transition through the auxiliary wheel 13. Finally, it will be stretched through the diameter between the four welding wire diameter adjustment blocks 1506. The welding wire after stretching will pass through the heat pipe 16. At this time, the two cooling fans 17 will blow air to the inside of the heat pipe 16, which can effectively cool the stretched welding wire.
[0036] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An inverted fine drawing production line for alloy welding wire, characterized in that: include: A connecting plate (1), the front side of the connecting plate (1) is fixedly connected to a positioning frame (2), both sides of the bottom of the positioning frame (2) are fixedly connected to support frames (6), the rear side of the support frame (6) is fixedly connected to the connecting plate (1), the tops of both sides of the positioning frame (2) are provided with limiting grooves, the inner cavities of the two limiting grooves are movably connected to a raw material roller (3), the front side of the connecting plate (1) is fixedly connected to a processing shell (4), the left side of the front side of the processing shell (4) is movably connected to a cover plate (5) through a rotating shaft, the top of the inner cavity of the processing shell (4) is fixedly connected to a supporting plate (8), the top of the supporting plate (8) is fixedly connected to a heating shell (9), the supporting plate ( 8) Both sides of the top are fixedly connected with heaters (10), one side of the heater (10) is provided with a heating wire (11), and the heating wire (11) is arranged in the inner cavity of the heating shell (9), the inner cavity of the processing shell (4) is movably connected with an auxiliary wheel (13) through a rotating shaft, the inner cavity of the processing shell (4) is provided with a stretching shell (14), the surface of the stretching shell (14) is fixedly connected with an adjustment component (15), and the adjustment component (15) includes an electric telescopic rod (1501) and a welding wire diameter adjustment block (1506), a winding component (7) is provided on the rear side of the right side of the positioning frame (2), and the bottom of the stretching shell (14) is connected to a heat dissipation pipe (16).
2. The alloy welding wire inverted fine drawing production line according to claim 1 is characterized in that: The opposite sides of the two electric telescopic rods (1501) are fixedly connected to the stretching shell (14), and a movable plate (1502) is fixedly connected between the tops of the two electric telescopic rods (1501). The bottom of the movable plate (1502) is fixedly connected to an adjustment disk (1503), and the surface of the adjustment disk (1503) is movably connected to an adjustment rod (1504). The surface of the adjustment rod (1504) is movably connected to a movable shell (1505) through a rotating shaft. The side of the movable shell (1505 close to the inner wall of the stretching shell (14) is fixedly connected to the inner wall of the stretching shell (14), and the bottom of the adjustment rod (1504) is movably connected to a welding wire diameter adjustment block (1506) through a rotating shaft.
3. The alloy welding wire inverted fine drawing production line according to claim 2, characterized in that: One side of the welding wire diameter adjustment block (1506) is fixedly connected to a slide plate (1507), and one side of the slide plate (1507) penetrates to the outside of the stretching shell (14).
4. The alloy welding wire inverted fine drawing production line according to claim 2, characterized in that: The bottom of the welding wire diameter adjustment block (1506) is fixedly connected to a spring (1508), and the side of the spring (1508) close to the inner wall of the stretching shell (14) is fixedly connected to the inner wall of the stretching shell (14).
5. The alloy welding wire inverted fine drawing production line according to claim 2, characterized in that: A retaining frame (1509) is fixedly connected to the surface of the electric telescopic rod (1501), and the retaining frame (1509) is fixedly connected to the stretching shell (14) on a side close to the stretching shell (14).
6. The alloy welding wire inverted fine drawing production line according to claim 2, characterized in that: The top of the movable plate (1502) is fixedly connected to a sliding rod (1510), and the top of the sliding rod (1510) passes through the top of the stretching shell (14).
7. The alloy welding wire inverted fine drawing production line according to claim 1, characterized in that: The winding assembly (7) comprises a motor (701), the motor (701) being arranged at the bottom of the right side of the positioning frame (2), the output end of the motor (701) being fixedly connected to a first transmission wheel (702), the surface of the first transmission wheel (702) being movably connected to a transmission belt (703), the front side of the inner cavity of the transmission belt (703) being movably connected to a second transmission wheel (704), and the inner cavity of the second transmission wheel (704) being fixedly connected to a winding roller (705).
8. The alloy welding wire inverted fine drawing production line according to claim 1, characterized in that: Positioning holes are provided at the bottoms of both sides of the processing shell (4), and a cooling fan (17) is fixedly connected to the inner cavity of the positioning hole.
9. The alloy welding wire inverted fine drawing production line according to claim 1, characterized in that: The surface of the stretching shell (14) is fixedly connected to a limiting frame (18), and the limiting frame (18) is fixedly connected to the inner wall of the processing shell (4) on a side close to the inner wall of the processing shell (4).
10. The alloy welding wire inverted fine drawing production line according to claim 1, characterized in that: A connecting ring (12) is sleeved on the bottom of the surface of the heater (10), and the bottom of the connecting ring (12) is fixedly connected to the supporting plate (8).