Laser welding device for stator and rotor machining
By designing a laser welding device with cleaning components and protective components, the problems of low manual cleaning efficiency and serious hazards of sparks and smoke during welding in stator and rotor welding are solved. Efficient dust cleaning, spark blocking and smoke purification are achieved, improving production safety and health protection.
Patent Information
- Application Number
- CN202511122882.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-09-23
AI Technical Summary
The existing stator and rotor welding process has low manual cleaning efficiency and serious hazards caused by sparks and smoke during welding, posing safety hazards and health threats.
A laser welding device including a cleaning component and a protective component is designed. The cleaning component uses an automatic cleaning brush and a collecting component to efficiently clean and collect dust. The protective component blocks sparks through a sealing component, and the purification component filters smoke and dust.
It realizes automatic dust cleaning, improves production efficiency, reduces labor intensity and the risk of false welding, reduces fire hazards, protects the health of operators and meets environmental protection requirements.
Smart Images

Figure CN120680128A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding devices, in particular to a laser welding device for processing stators and rotors. Background Art
[0002] During the manufacturing process of the stator and rotor, the silicon steel sheets first need to be processed and formed through a stamping process to obtain silicon steel sheet units that meet the size requirements; in order to improve the overall structural strength of the stator and rotor and ensure that they can withstand the corresponding electromagnetic and mechanical forces during the operation of the motor, the stamped silicon steel sheets need to be welded so that the multiple silicon steel sheets are firmly combined into a whole. However, in the existing technology, there are many problems with the welding process of the stator and rotor. On the one hand, before welding the stator and rotor, the parts to be welded need to be cleaned to remove dust and impurities on the surface, avoid cold welding and false welding during welding, and ensure the welding quality. At present, this cleaning process mostly relies on manual work, which increases the labor intensity of the operators and reduces production efficiency. On the other hand, a large amount of sparks and smoke will be generated during the welding process. Sparks fly everywhere and easily ignite flammable items around, posing a huge safety hazard. The smoke contains a variety of harmful components, such as metal oxides and harmful gases. If not controlled, they will spread in the working environment and be inhaled by the operators. In the long run, they will seriously endanger the health of the operators and also pollute the working environment. Summary of the Invention
[0003] The present invention has been proposed in view of the above-mentioned problems existing in the conventional laser welding apparatus for machining stators and rotors.
[0004] Therefore, the problem to be solved by the present invention is that the manual dust cleaning efficiency in the existing stator and rotor welding process is low and the sparks and smoke during welding are very harmful.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a laser welding device for stator and rotor processing, comprising: The main structure includes a workbench, the top of which is fixedly connected to a shell, the inner cavity of which is provided with a welding machine, which is fixedly connected to the top of the workbench; and The dust cleaning component comprises a frame body fixedly connected to the central part of the top of the workbench, the top of the frame body is provided with a placing table, the central part of the placing table bottom plate is fixedly connected to a vertical rod, the bottom of the vertical rod is fixedly connected to a slide, the bottom of the slide is provided with an electric slide rail, the bottom of the electric slide rail is fixedly connected to the inner cavity of the frame body, the surface of the vertical rod is sleeved with a sleeve, the top of the sleeve is provided with a connecting groove, the inner cavity of the connecting groove is slidably connected with a telescopic rod, the top of the telescopic rod is fixedly connected to the placing table, the top of the sleeve surface is fixedly connected with a cleaning brush, the bottom of the cleaning brush is provided with a ring, and is rotatably connected to the sleeve, guide members are provided on both sides of the ring, a collecting member is provided on one side of the cleaning brush, the bottom of the sleeve surface is sleeved with a rotating member, and the inner cavity of the sleeve is provided with a clamping member; The protection component includes a travel switch fixedly connected to the surface of the electric slide rail. Both sides of the shell cavity are provided with closing parts, which cooperate with the travel switch. One side of the top of the workbench is provided with a purification part.
[0006] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, the guide member includes a guide rod fixedly connected to both sides of the ring, the top and bottom of the guide rod are fixedly connected to guide wheels, the surface of the guide wheel is slidably connected to a guide rail, and the side of the guide rail away from the guide wheel is fixedly connected to the inner cavity of the frame.
[0007] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, wherein: the collecting part includes a collecting port connected to the inner cavity of the cleaning brush, a first hose is wrapped around the surface of the sleeve, and a rib is fixedly connected to the top of the ring. One end of the first hose is connected to the inner cavity of the cleaning brush, and the other end of the first hose is connected to the ring. One side of the ring is connected to a second hose, and one side of the second hose passes through one group of the guide rails, the frame and the workbench, and cooperates with the purification part, and the inner cavity of one group of the guide rails is provided with a clamping block, and one side of the clamping block is fixedly connected to the guide rod in one group of the guide rails.
[0008] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, the rotating part includes a driving ring sleeved on the bottom of the sleeve surface, the surface of the sleeve is provided with a threaded protrusion, and cooperates with the driving ring, the bottom of the driving ring is fixedly connected to a support rod, and the bottom of the support rod is fixedly connected to the slide.
[0009] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, the clamping member includes a slope plate slidably connected to the inner cavity of the sleeve, the top of the slope plate is fixedly connected to a bending plate, the top of the bending plate passes through the sleeve and is fixedly connected to a clamping block, the inner cavity of the sleeve is fixedly connected to a reducing ring, the side of the bending plate close to the vertical pole is fixedly connected to a first spring, and the side of the first spring away from the bending plate is fixedly connected to the vertical pole.
[0010] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, a through groove is provided on the top of the placement table and cooperates with the clamping block, a pulley is fixedly connected to the surface of the clamping block, and a slide groove is provided in the inner cavity of the through groove and cooperates with the pulley.
[0011] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, wherein: the bottom of the slope plate is fixedly connected to a limiting block, the top of the slide is provided with a limiting groove, and cooperates with the limiting block, and a second spring is fixedly connected to the side of the inner cavity of the limiting groove away from the limiting block, and the second spring is fixedly connected to the surface of the limiting block.
[0012] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, the closing part includes a first motor fixedly connected to one side of the shell, the output shaft of the first motor passes through the shell and is fixedly connected to a rotating shaft, both sides of the surface of the rotating shaft are rotatably connected to fixed plates, the surface of the fixed plate is provided with a straight groove, the bottom of the straight groove is provided with a curved groove, the fixed plate is fixedly connected to the inner cavity of the shell, a first movable rod is provided on the side of the fixed plate away from the shell, and is fixedly connected to the rotating shaft, one side of the first movable rod is hinged to a second movable rod, one side of the second movable rod is hinged to a movable shaft and cooperates with the curved groove, the surface of the movable shaft is fixedly connected to a connecting arm, the connecting arm is slidably connected to the inner cavity of the straight groove, and one side of the connecting arm is fixedly connected to the closing plate.
[0013] As a preferred solution of the laser welding device for stator and rotor processing described in the present invention, wherein: the purification component includes a smoke purifier arranged on one side of the workbench, the top of the smoke purifier is provided with a negative pressure exhaust end, one side of the top of the negative pressure exhaust end is connected to a negative pressure pipe, the top of the negative pressure pipe passes through the workbench and is connected to the inner cavity of the workbench, the other side of the top of the negative pressure exhaust end is connected to the second hose, and the top of the shell is connected to the air inlet pipe.
[0014] As a preferred solution of the laser welding device for processing stators and rotors of the present invention, a second motor is fixedly connected to the top of the placement table, and an output shaft of the second motor is fixedly connected to a rotating disk.
[0015] The beneficial effects of the present invention are as follows: automatic cleaning is achieved through the cleaning component, dust is efficiently cleaned using a cleaning brush, and is smoothly collected through the collecting component, thereby avoiding the high-intensity labor and unstable quality problems of manual cleaning and reducing situations such as cold welding; the protective component enables the sealing component to block welding sparks and reduce fire hazards; and the purification component filters smoke and dust, thereby protecting the health of operators and meeting environmental protection requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 This is a structural diagram of the laser welding device used for stator and rotor processing.
[0018] Figure 2 This is a cross-sectional structural diagram of the shell of the laser welding device used for stator and rotor processing.
[0019] Figure 3 This is a cross-sectional structural diagram of the frame of the laser welding device for stator and rotor processing.
[0020] Figure 4 Laser welding equipment for stator and rotor processing Figure 3 Enlarged view of area A in the middle.
[0021] Figure 5 This is a partial structural diagram of the cleaning component and protective component of the laser welding device for stator and rotor processing.
[0022] Figure 6 This is a cross-sectional structural diagram of the sleeve of the laser welding device used for stator and rotor processing.
[0023] Figure 7 This is a cross-sectional structural diagram of the placement table and rotating disk of the laser welding device for stator and rotor processing.
[0024] Figure 8 Laser welding equipment for stator and rotor processing Figure 7 Enlarged view of area B.
[0025] Figure 9 Laser welding equipment for stator and rotor processing Figure 7 Enlarged view of area C in the middle.
[0026] Figure 10 Laser welding equipment for stator and rotor processing Figure 7 Enlarged view of area D in the middle.
[0027] Figure 11This is a partial structural diagram of the clamping parts of the laser welding device used for stator and rotor processing.
[0028] Figure 12 This is a structural diagram of the housing and closure of the laser welding device used for stator and rotor processing.
[0029] Figure 13 This is a structural diagram of the laser welding device for stator and rotor processing in the open state.
[0030] Figure 14 This is a diagram of the structural changes of the sealing parts of the laser welding device used for stator and rotor processing.
[0031] Figure 15 This is a structural diagram of the closed state of the closure of the laser welding device for stator and rotor processing.
[0032] In the figure: 1. Main structure; 11. Workbench; 12. Shell; 13. Welding machine; 2. Dust removal assembly; 21. Frame; 22. Placement table; 23. Vertical pole; 24. Slide; 25. Electric slide rail; 26. Sleeve; 27. Connecting groove; 28. Telescopic rod; 29. Cleaning brush; 30. Ring; 31. Guide member; 32. Collecting member; 33. Rotating member; 34. Clamping member; 3. Protective assembly; 35. Travel switch; 36. Closing member; 37. Purification member; 31-1. Guide rod; 31-2. Guide wheel; 31-3. Guide rail; 32-1. Collecting port; 32-2. First hose; 32-3. Second hose; 32-4. Clamping block; 32-5. Side rib; 33-1. Drive ring; 33-2. Threaded protrusion; 33-3. Support rod; 34-1, slope plate; 34-2, bending plate; 34-3, clamping block; 34-4, reducing ring; 34-5, first spring; 34-6, through slot; 34-7, pulley; 34-8, slide slot; 34-9, limit block; 34-10, limit slot; 34-11, second spring; 36-1, first motor; 36-2, rotating shaft; 36-3, fixed plate; 36-4, straight slot; 36-5, curved slot; 36-6, first movable rod; 36-7, second movable rod; 36-8, movable shaft; 36-9, connecting arm; 36-10, closing plate; 37-1, smoke purifier; 37-2, negative pressure exhaust end; 37-3, negative pressure pipe; 37-4, air intake pipe; 22-1, second motor; 22-2, rotating disk. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0035] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments. Example 1
[0036] Reference Figures 1-15 , which is the first embodiment of the present invention, provides a laser welding device for stator and rotor processing. The laser welding device for stator and rotor processing includes a cleaning component 2 and a protective component 3. The cleaning component 2 realizes automatic cleaning, thereby improving production efficiency. The protective component 3 can effectively block sparks generated by welding and collect and filter welding smoke.
[0037] The main structure 1 includes a workbench 11, the top of which is fixedly connected to a housing 12, and an inner cavity of the housing 12 is provided with a welding machine 13, which is also fixedly connected to the top of the workbench 11; The workbench 11 in the main structure 1 provides a stable support platform for the entire device. The shell 12 not only plays a protective role, but also can wrap the welding machine 13 inside, which can prevent external factors from interfering with the welding process and can also block the spread of sparks and smoke generated by welding to a certain extent.
[0038] The dust cleaning assembly 2 includes a frame 21 fixedly connected to the center of the top of the workbench 11. A placement platform 22 is provided on the top of the frame 21. A vertical rod 23 is fixedly connected to the center of the bottom plate of the placement platform 22. The bottom of the vertical rod 23 is fixedly connected to a slide 24. The bottom of the slide 24 is provided with an electric slide rail 25. The bottom of the electric slide rail 25 is fixedly connected to the inner cavity of the frame 21. The surface of the vertical rod 23 is provided with a sleeve 26. The top of the sleeve 26 is provided with a connecting groove 27. The inner cavity of the connecting groove 27 is slidably connected with a telescopic rod 28, the top of the telescopic rod 28 is fixedly connected to the placement table 22, the top of the surface of the sleeve 26 is fixedly connected with a cleaning brush 29, the bottom of the cleaning brush 29 is provided with a collar 30, and is rotatably connected to the sleeve 26, both sides of the collar 30 are provided with guide members 31, one side of the cleaning brush 29 is provided with a collecting member 32, the bottom of the surface of the sleeve 26 is provided with a rotating member 33, and the inner cavity of the sleeve 26 is provided with a clamping member 34; The frame 21 provides an installation foundation for components such as the placement table 22; the placement table 22 is used to carry the stator and rotor, and its bottom is connected to the slide 24 through the vertical rod 23, so that the placement table 22 can be flexibly moved under the drive of the electric slide rail 25, thereby facilitating the accurate delivery of the stator and rotor to the welding position and different process positions such as cleaning; the sleeve 26 is sleeved on the surface of the vertical rod 23, and through the cooperation of the connecting groove 27 and the telescopic rod 28, it not only ensures the connection between the sleeve 26 and the placement table 22, but also allows the sleeve 26 to rotate relative to each other within a certain range, thereby creating conditions for the subsequent rotation and cleaning of the cleaning brush 29 and the coordinated work at different positions; the cleaning brush 29 can directly contact the surface of the stator and rotor, effectively remove dust and impurities, greatly reduce the labor intensity of manual cleaning, and at the same time improve the cleaning efficiency and consistency, thereby providing a guarantee for the subsequent welding quality.
[0039] The ring 30 is rotatably connected to the sleeve 26, and the guide members 31 on both sides ensure the stability of the ring 30 and the cleaning brush 29 connected thereto during movement, thereby preventing shaking from affecting the cleaning effect; the collecting member 32 is responsible for collecting the dust cleaned by the cleaning brush 29 to prevent the dust from drifting into the working environment again, thereby maintaining the cleanliness of the working area; the rotating member 33 is used to drive the sleeve 26 to rotate, thereby driving the cleaning brush 29 to rotate, thereby improving the comprehensiveness and efficiency of cleaning; the clamping member 34 clamps and fixes the stator and rotor at the appropriate time, thereby ensuring that the stator and rotor are in a stable position during the cleaning and welding process.
[0040] The protection component 3 includes a travel switch 35 fixedly connected to the surface of the electric slide rail 25. Closing parts 36 are provided on both sides of the inner cavity of the shell 12 and cooperate with the travel switch 35. A purification part 37 is provided on one side of the top of the workbench 11.
[0041] By installing the limit switch 35 on the surface of the electric slide rail 25, it is possible to accurately sense whether the stator and rotor have reached the welding position, thereby providing a signal for the subsequent action of the closing member 36; the closing member 36 is arranged on both sides of the inner cavity of the shell 12. When the stator and rotor reach the welding point, it can move quickly to shield the welding area, thereby preventing the sparks generated by the welding from scattering and reducing the fire hazard; the purification member 37 is arranged on one side of the top of the workbench 11, which can effectively collect and purify the smoke generated during the welding process, avoiding harmful components from spreading in the working environment, thereby protecting the health of the operator and reducing pollution to the environment.
[0042] It should be noted that the cooperation between the slide 24 and the electric slide rail 25, the welding machine 13, the limit switch 35 and the smoke purifier 37-1 are all existing technologies, which can be clearly understood by those skilled in the art and will not be elaborated here. Example 2
[0043] Reference Figures 1-15, which is the second embodiment of the present invention, and this embodiment is based on the previous embodiment.
[0044] Specifically, the guide member 31 includes a guide rod 31-1 fixedly connected to both sides of the ring 30, the top and bottom of the guide rod 31-1 are fixedly connected to the guide wheel 31-2, the surface of the guide wheel 31-2 is slidably connected to the guide rail 31-3, and the side of the guide rail 31-3 away from the guide wheel 31-2 is fixedly connected to the inner cavity of the frame 21.
[0045] The cooperation of the guide rod 31-1, the guide wheel 31-2 and the guide rail 31-3 provides a stable guiding effect for the movement of the ring 30; at the same time, the guide wheel 31-2 slides in the guide rail 31-3, which can reduce the friction when the ring 30 moves, thereby making its movement smoother; this stable guiding structure helps to ensure the verticality and stability of the sleeve 26 during the descent or movement process, thereby ensuring that the cleaning brush 29 can accurately and stably clean the stator and rotor, thereby improving the consistency of the cleaning effect.
[0046] Specifically, the collecting member 32 includes a collecting port 32-1 connected to the inner cavity of the cleaning brush 29, a first hose 32-2 is wrapped around the surface of the sleeve 26, a retaining edge 32-5 is fixedly connected to the top of the ring 30, one end of the first hose 32-2 is connected to the inner cavity of the cleaning brush 29, the other end of the first hose 32-2 is connected to the ring 30, and one side of the ring 30 is connected to the second hose 32-3, one side of the second hose 32-3 passes through one group of guide rails 31-3, the frame 21 and the workbench 11, and cooperates with the purification member 37, the inner cavity of one group of guide rails 31-3 is provided with a clamping block 32-4, and one side of the clamping block 32-4 is fixedly connected to the guide rod 31-1 in one group of guide rails 31-3.
[0047] The collecting port 32-1 is connected to the inner cavity of the cleaning brush 29, and can timely absorb the dust cleaned by the cleaning brush 29; the first hose 32-2 and the second hose 32-3 are responsible for transporting the dust to the purification component 37 for treatment; the retaining edge 32-5 can prevent the first hose 32-2 from being scattered at will and causing entanglement; the second hose 32-3 is squeezed in the initial state by the clamping block 32-4 to achieve sealing. During the processing of the stator and rotor, the clamping block 32-4 will be separated from the second hose 32-3, unsealing it, so that it can work under the negative pressure of the smoke purifier 37-1, thereby achieving effective collection of the cleaning dust, avoiding the spread of dust in the workshop, and thus improving the working environment.
[0048] Specifically, the rotating part 33 includes a driving ring 33-1 which is sleeved on the bottom of the sleeve 26. The surface of the sleeve 26 is provided with a threaded protrusion 33-2 which cooperates with the driving ring 33-1. The bottom of the driving ring 33-1 is fixedly connected to a support rod 33-3, and the bottom of the support rod 33-3 is fixedly connected to the slide 24.
[0049] The inner cavity of the drive ring 33-1 is provided with a threaded groove for use with the threaded protrusion 33-2 on the surface of the sleeve 26. When the sleeve 26 moves up and down, the sleeve 26 rotates due to the action of the thread; and the drive ring 33-1 is connected to the slide 24 through the support rod 33-3 to ensure the stability of the drive ring 33-1.
[0050] Compared with simple linear cleaning, rotary cleaning can cover the stator and rotor surfaces more comprehensively, thereby improving cleaning efficiency and quality, thereby effectively cleaning dust at different positions on the stator and rotor surfaces.
[0051] Specifically, the clamping member 34 includes a slope plate 34-1 slidably connected to the inner cavity of the sleeve 26, the top of the slope plate 34-1 is fixedly connected to the bending plate 34-2, the top of the bending plate 34-2 passes through the sleeve 26 and is fixedly connected to the clamping block 34-3, the inner cavity of the sleeve 26 is fixedly connected to the reducing ring 34-4, the side of the bending plate 34-2 close to the vertical pole 23 is fixedly connected to the first spring 34-5, and the side of the first spring 34-5 away from the bending plate 34-2 is fixedly connected to the vertical pole 23.
[0052] The slope plate 34-1 can slide in the inner cavity of the sleeve 26. When the reducing ring 34-4 contacts the slope surface of the slope plate 34-1, it will push the slope plate 34-1 to move; causing the bending plate 34-2 and the clamping block 34-3 to move with the slope plate 34-1, thereby clamping the stator and rotor; the first spring 34-5 mainly functions to assist in resetting. When the external force disappears, it can drive the bending plate 34-2 and the clamping block 34-3 to return to their initial positions. At the same time, it can also play a certain buffering role, ensuring the stability of clamping and avoiding damage to the stator and rotor.
[0053] Specifically, a through slot 34-6 is provided on the top of the placement table 22 and cooperates with the clamping block 34-3. A pulley 34-7 is fixedly connected to the surface of the clamping block 34-3. A sliding slot 34-8 is provided in the inner cavity of the through slot 34-6 and cooperates with the pulley 34-7.
[0054] The through slot 34-6 on the top of the placement table 22 cooperates with the clamping block 34-3 to provide space for the movement of the clamping block 34-3; the pulley 34-7 slides in the slide slot 34-8, which can reduce the resistance of the clamping block 34-3 when it moves, thereby making the clamping process smoother; at the same time, this design can further ensure the stability and accuracy of the clamping block 34-3 when it moves, thereby better clamping and positioning the stator and rotor, thereby improving the reliability of welding.
[0055] Specifically, the bottom of the slope plate 34-1 is fixedly connected to the limiting block 34-9, and the top of the slide 24 is provided with a limiting groove 34-10, which cooperates with the limiting block 34-9. The side of the inner cavity of the limiting groove 34-10 away from the limiting block 34-9 is fixedly connected to the second spring 34-11, and the second spring 34-11 is fixedly connected to the surface of the limiting block 34-9.
[0056] By cooperating with the limit block 34-9 and the limit groove 34-10 on the top of the slide 24, the movement range of the slope plate 34-1 can be limited, thereby preventing it from excessive movement; and the second spring 34-11 mainly functions as an auxiliary reset. It is connected to the limit block 34-9 in the limit groove 34-10. When the external force disappears, it can drive the slope plate 34-1 back to its initial position, and also plays a buffering role; when the clamping block 34-3 clamps or releases the stator and rotor, the coordinated action of the limit block 34-9, the limit groove 34-10 and the second spring 34-11 can ensure the stability and repeatability of the clamping process, thereby improving the service life and working reliability of the equipment.
[0057] Specifically, the closing member 36 includes a first motor 36-1 fixedly connected to one side of the housing 12. The output shaft of the first motor 36-1 passes through the housing 12 and is fixedly connected to a rotating shaft 36-2. Both sides of the surface of the rotating shaft 36-2 are rotatably connected to fixed plates 36-3. A straight groove 36-4 is provided on the surface of the fixed plate 36-3, and a curved groove 36-5 is provided at the bottom of the straight groove 36-4. The fixed plate 36-3 is fixedly connected to the inner cavity of the housing 12, and the fixed plate 36-3 is away from the housing. A first movable rod 36-6 is provided on one side of the body 12 and is fixedly connected to the rotating shaft 36-2. A second movable rod 36-7 is hinged on one side of the first movable rod 36-6. A movable shaft 36-8 is hinged on one side of the second movable rod 36-7 and cooperates with the curved groove 36-5. A connecting arm 36-9 is fixedly connected to the surface of the movable shaft 36-8. The connecting arm 36-9 is slidably connected to the inner cavity of the straight groove 36-4. A closing plate 36-10 is fixedly connected to one side of the connecting arm 36-9.
[0058] After the first motor 36-1 is started, its output shaft drives the rotating shaft 36-2 to rotate, thereby driving the first movable rod 36-6 and the second movable rod 36-7 to swing accordingly; then the movable shaft 36-8 moves in the curved groove 36-5 and the straight groove 36-4, driving the connecting arm 36-9 and the closing plate 36-10 to move; when the stator and rotor reach the welding point, the closing plate 36-10 can quickly shield the welding area, thereby blocking the sparks generated by welding and preventing sparks from flying and causing fire and other safety accidents; as the first motor 36-1 runs, the closing plate 36-10 can further close the shell 12, thereby preventing smoke and dust from leaking, thereby ensuring a safe working environment.
[0059] Specifically, the purification component 37 includes a smoke purifier 37-1 arranged on one side of the workbench 11, and a negative pressure exhaust end 37-2 is provided on the top of the smoke purifier 37-1. One side of the top of the negative pressure exhaust end 37-2 is connected to a negative pressure pipe 37-3. The top of the negative pressure pipe 37-3 passes through the workbench 11 and is connected to the inner cavity of the workbench 11. The other side of the top of the negative pressure exhaust end 37-2 is connected to the second hose 32-3, and the top of the shell 12 is connected to the air inlet pipe 37-4.
[0060] The smoke purifier 37-1 of the purification component 37 is the core equipment. The negative pressure exhaust end 37-2 generates negative pressure, and collects the smoke generated by welding and the dust generated by cleaning through the negative pressure pipe 37-3 and the second hose 32-3 respectively; the air intake pipe 37-4 is used to replenish air to ensure the air circulation of the purification system; the purification component 37 can effectively remove harmful substances generated during welding and cleaning, thereby reducing the smoke concentration in the workshop, protecting the health of operators, and reducing pollution to the working environment, thereby meeting environmental protection requirements.
[0061] Working principle: First, place the stator and rotor on top of the rotating disk 22-2; then turn on the electric slide 25 and the smoke purifier 37-1. After the electric slide 25 is started, it drives the slide 24 to move. Since the bottom of the vertical rod 23 is fixedly connected to the slide 24, the placement table 22 also moves with it through the vertical rod 23; during the movement, the sleeve 26 remains connected to the placement table 22 through the connecting groove 27 and the telescopic rod 28, and does not affect the relative rotation of the sleeve 26. As the placement table 22 moves, the collar 30 drives the sleeve 26 to move downward under the guidance of the guide rod 31-1 and the guide rail 31-3; at this time, the clamping block 32-4 disengages from the second hose 32-3, and the smoke purifier 37-1 generates suction at the collecting port 32-1 through the second hose 32-3, the collar 30, and the first hose 32-2; at the same time, during the downward movement of the sleeve 26, the reducing ring 34-4 contacts the slope surface on the slope plate 34-1, pushing the slope plate 34-1 to slide, driving the bending plate 34-2 and the clamping block 34-3 to move, and compressing the first spring 34-5, and then the stator and rotor can be clamped and fixed by the clamping block 34-3. In addition, the driving ring 33-1 and the threaded protrusion 33-2 cooperate to make the sleeve 26 rotate while moving downward, driving the cleaning brush 29 to rotate and clean the dust on the surface of the stator and rotor; the cleaned dust enters the smoke purifier 37-1 through the collection port 32-1, the cleaning brush 29, the first hose 32-2, the collar 30, the second hose 32-3 and the negative pressure exhaust end 37-2 for collection and filtration; when the stator and rotor reach the welding point, the slide 24 triggers the travel switch 35, and the travel switch 35 sends a signal to start the first motor 36-1. Subsequently, the first motor 36-1 drives the rotating shaft 36-2 to rotate, causing the first movable rod 36-6 and the second movable rod 36-7 to swing, and then drives the movable shaft 36-8 to move in the curved groove 36-5, and causes the connecting arm 36-9 and the closing plate 36-10 to swing, so that the closing plate 36-10 is in a vertical state, shielding the sparks generated by welding; as the first movable rod 36-6 and the second movable rod 36-7 continue to swing, the movable shaft 36-8 enters the straight groove 36-4 from the curved groove 36-5, driving the connecting arm 36-9 and the closing plate 36-10 to move toward the shell 12, so that the closing plate 36-10 can be used to seal the shell 12 to prevent leakage of welding smoke; subsequently, the welding machine 13 starts to weld the stator and rotor, and the smoke generated by welding is collected and purified by the smoke purifier 37-1 through the negative pressure pipe 37-3.
[0062] When different parts need to be welded, the second motor 22-1 is turned on, and the second motor 22-1 drives the rotating disk 22-2 to rotate, thereby adjusting the direction of the stator and rotor to facilitate welding operations on different parts; after welding is completed, the components are reset according to the reverse process and wait for the next operation. Example 3
[0063] Reference Figure 7-Figure 9 , which is the third embodiment of the present invention, and is based on the first two embodiments.
[0064] Specifically, the top of the placement table 22 is fixedly connected to the second motor 22 - 1 , and the output shaft of the second motor 22 - 1 is fixedly connected to the rotating disk 22 - 2 .
[0065] After the second motor 22-1 on the top of the placement table 22 is started, its output shaft drives the rotating disk 22-2 to rotate; when different parts of the stator and rotor need to be welded, the orientation of the stator and rotor can be easily adjusted by rotating the rotating disk 22-2 through the second motor 22-1, thereby eliminating the need for manual adjustment of the stator and rotor position, thereby improving the convenience and efficiency of welding, and making the welding operation more flexible, thereby being able to adapt to the requirements of different welding processes for the stator and rotor position.
[0066] It should be noted that the surface of the clamping block 34 - 3 is provided with balls, and the balls on the surface of the clamping block 34 - 3 reduce the friction when the stator and rotor rotate, thereby adjusting the orientation of the stator and rotor.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A laser welding device for stator and rotor processing, characterized by: include, The main structure (1) comprises a workbench (11), the top of the workbench (11) is fixedly connected to a shell (12), and the inner cavity of the shell (12) is provided with a welding machine (13); and The dust cleaning component (2) comprises a frame (21) fixedly connected to the center of the top of the workbench (11), a placing table (22) is provided on the top of the frame (21), a vertical rod (23) is fixedly connected to the center of the bottom plate of the placing table (22), a slide (24) is fixedly connected to the bottom of the vertical rod (23), an electric slide rail (25) is provided at the bottom of the slide (24), a sleeve (26) is provided on the surface of the vertical rod (23), a connecting groove (27) is provided on the top of the sleeve (26), and the inner cavity of the connecting groove (27) is slidable. A telescopic rod (28) is connected, the top of the telescopic rod (28) is fixedly connected to the placement table (22), the top of the surface of the sleeve (26) is fixedly connected to a cleaning brush (29), the bottom of the cleaning brush (29) is provided with a collar (30) and is rotatably connected to the sleeve (26), both sides of the collar (30) are provided with guide members (31), one side of the cleaning brush (29) is provided with a collecting member (32), the bottom of the surface of the sleeve (26) is provided with a rotating member (33), and the inner cavity of the sleeve (26) is provided with a clamping member (34); The protection assembly (3) includes a travel switch (35) fixedly connected to the surface of the electric slide rail (25), a closure member (36) is provided on both sides of the inner cavity of the housing (12), and a purification member (37) is provided on one side of the top of the workbench (11).
2. The laser welding device for machining a stator and rotor according to claim 1, wherein: The guide member (31) comprises a guide rod (31-1) fixedly connected to both sides of the collar (30); the top and bottom of the guide rod (31-1) are fixedly connected to guide wheels (31-2); the surface of the guide wheel (31-2) is slidably connected to a guide rail (31-3); and the side of the guide rail (31-3) away from the guide wheel (31-2) is fixedly connected to the inner cavity of the frame (21).
3. The laser welding device for machining a stator and rotor according to claim 2, wherein: The collecting member (32) includes a collecting port (32-1) connected to the inner cavity of the cleaning brush (29); a first hose (32-2) is wound around the surface of the sleeve (26); a retaining edge (32-5) is fixedly connected to the top of the collar (30); one end of the first hose (32-2) is connected to the inner cavity of the cleaning brush (29); the other end of the first hose (32-2) is connected to the collar (30); one side of the collar (30) is connected to a second hose (32-3); one side of the second hose (32-3) passes through one group of the guide rails (31-3), the frame (21) and the workbench (11), and cooperates with the purification member (37); a clamping block (32-4) is provided in the inner cavity of one group of the guide rails (31-3); one side of the clamping block (32-4) is fixedly connected to the guide rod (31-1) in one group of the guide rails (31-3).
4. The laser welding device for machining a stator and rotor according to claim 3, wherein: The rotating member (33) comprises a driving ring (33-1) sleeved on the bottom of the sleeve (26); a threaded protrusion (33-2) is provided on the surface of the sleeve (26) and cooperates with the driving ring (33-1); a support rod (33-3) is fixedly connected to the bottom of the driving ring (33-1); and the bottom of the support rod (33-3) is fixedly connected to the slide (24).
5. The laser welding device for machining a stator and rotor according to claim 4, wherein: The clamping member (34) comprises a gradient plate (34-1) slidably connected to the inner cavity of the sleeve (26); the top of the gradient plate (34-1) is fixedly connected to a bending plate (34-2); the top of the bending plate (34-2) passes through the sleeve (26) and is fixedly connected to a clamping block (34-3); the inner cavity of the sleeve (26) is fixedly connected to a reducing ring (34-4); the side of the bending plate (34-2) close to the vertical pole (23) is fixedly connected to a first spring (34-5); and the side of the first spring (34-5) away from the bending plate (34-2) is fixedly connected to the vertical pole (23).
6. The laser welding device for machining a stator and a rotor according to claim 1, wherein: A through slot (34-6) is provided on the top of the placement table (22) and cooperates with the clamping block (34-3); a pulley (34-7) is fixedly connected to the surface of the clamping block (34-3); a sliding slot (34-8) is provided in the inner cavity of the through slot (34-6) and cooperates with the pulley (34-7).
7. The laser welding device for machining a stator and a rotor according to claim 5, wherein: The bottom of the slope plate (34-1) is fixedly connected to a limiting block (34-9); the top of the slide (24) is provided with a limiting groove (34-10) which cooperates with the limiting block (34-9); a second spring (34-11) is fixedly connected to the side of the inner cavity of the limiting groove (34-10) away from the limiting block (34-9); and the second spring (34-11) is fixedly connected to the surface of the limiting block (34-9).
8. The laser welding device for machining a stator and a rotor according to claim 1, wherein: The closure member (36) includes a first motor (36-1) fixedly connected to one side of the housing (12); the output shaft of the first motor (36-1) passes through the housing (12) and is fixedly connected to a rotating shaft (36-2); both sides of the surface of the rotating shaft (36-2) are rotatably connected to fixed plates (36-3); a straight groove (36-4) is provided on the surface of the fixed plate (36-3); a curved groove (36-5) is provided at the bottom of the straight groove (36-4); the fixed plate (36-3) is fixedly connected to the inner cavity of the housing (12); the fixed plate (36-3) is away from the inner cavity of the housing (12); A first movable rod (36-6) is provided on one side of the shell (12) and is fixedly connected to the rotating shaft (36-2); a second movable rod (36-7) is hingedly connected to one side of the first movable rod (36-6); a movable shaft (36-8) is hingedly connected to one side of the second movable rod (36-7) and is matched with the curved groove (36-5); a connecting arm (36-9) is fixedly connected to the surface of the movable shaft (36-8); the connecting arm (36-9) is slidably connected to the inner cavity of the straight groove (36-4); and a closing plate (36-10) is fixedly connected to one side of the connecting arm (36-9).
9. The laser welding device for machining a stator and a rotor according to claim 8, wherein: The purification component (37) includes a smoke purifier (37-1) arranged on one side of the workbench (11), a negative pressure exhaust end (37-2) is provided on the top of the smoke purifier (37-1), one side of the top of the negative pressure exhaust end (37-2) is connected to a negative pressure pipe (37-3), the top of the negative pressure pipe (37-3) passes through the workbench (11) and is connected to the inner cavity of the workbench (11), the other side of the top of the negative pressure exhaust end (37-2) is connected to the second hose (32-3), and the top of the shell (12) is connected to the air inlet pipe (37-4).
10. The laser welding device for machining stators and rotors according to claim 1, wherein: A second motor (22-1) is fixedly connected to the top of the placement table (22), and an output shaft of the second motor (22-1) is fixedly connected to a rotating disk (22-2).
Citation Information
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Laser welding equipment with pre-welding and post-welding synchronous cleaning function
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