Cutting platform of electronic saw

Abstract

The invention discloses an electronic saw cutting platform which comprises a hardware module, an electrical module and a software module. The hardware module is sequentially provided with an unstacking gantry, a feeding steering gantry, an automatic labeling assembly, a plurality of electronic saws, a plurality of robots, a backflow cutter changing sawing machine and a conveying line in the plate machining process. The electrical module comprises an electronic saw control system and a whole line control system; and the software module comprises an informatization drive-by-wire system and trepanning drawing analysis software. Through cooperation of a robot and a conveying line, a manual rear feeding electronic saw is transformed into a high-speed cutting platform for longitudinal cutting and transverse cutting in sequence, and an outlet is in butt joint with a flexible edge banding machine. The platform realizes full-process automation, improves efficiency and precision, reduces labor and material waste, reduces cost, adapts to subsequent process rhythm, and meets productivity requirements.

Description

Technical Field

[0001] The invention belongs to the technical field of plate processing, and in particular relates to an electronic saw cutting platform. Background Art

[0002] In the field of panel processing, traditional electronic saws often use manual post-loading for cutting, requiring dedicated personnel to handle, position, and operate the panels. This not only consumes a large amount of manpower (a single electronic saw typically requires two people to operate, and labor costs increase significantly when multiple machines are operated in two shifts), but also makes the manual operation rhythm difficult to control stably and susceptible to human factors, leading to fluctuations in processing efficiency. Furthermore, traditional electronic saws have a fragmented processing flow, lacking efficient linkage between longitudinal and transverse cutting processes. The transfer of panels between processes relies on manual labor or simple conveying equipment, which suffers from time-consuming transfers and insufficient positioning accuracy, making it difficult to meet the high-speed processing requirements of downstream equipment such as flexible edge banding machines. Furthermore, waste generated during processing requires manual cleaning, and the recovery and management of residual materials lack a systematic approach, further impacting overall processing efficiency and material utilization.

[0003] In the existing technology, although some electronic saws have attempted to be automated, they are mostly limited to the local optimization of a single device and lack information-based collaborative control of the entire line. This leads to poor linkage between devices, inability to fully release production capacity, and difficulty in achieving accurate matching between nesting diagram analysis and processing processes, which cannot meet the requirements of modern plate processing for high efficiency, intelligence, and low consumption. Summary of the Invention

[0004] The object of the present invention is to provide an electronic saw cutting platform, including a hardware module, an electrical module and a software module. The hardware module includes a destacking gantry, a loading and turning gantry, an automatic labeling component, multiple electronic saws, multiple robots, a reflow knife sawing machine and a conveyor line arranged in sequence along the panel processing process. The destacking gantry is arranged on the side of the forklift loading position and is used to destacking the panels at the forklift loading position. The loading and turning gantry is connected to the discharge side of the destacking gantry to realize the steering and conveying of the panels. The electrical module includes an electronic saw control system and a whole line control system. The electronic saw control system is used to individually control each electronic saw The whole-line control system is used to coordinate the linkage operation of each device in the hardware module. The software module includes an information-based line control system and nesting diagram analysis software. The information-based line control system is communicated with the whole-line control system to realize the information management of the whole line. The nesting diagram analysis software is used to analyze the nesting diagram of panel processing and send the analysis results to the electronic saw control system. Through the cooperation of the robot and the conveyor line, the manual post-loading electronic saw is transformed and connected to form a high-speed cutting platform that first performs longitudinal cutting through the longitudinal cutting electronic saw and then performs cross-cutting through the cross-cutting electronic saw. The outlet of the high-speed cutting platform is connected to the flexible edge banding machine.

[0005] In the present invention, further, the automatic labeling component includes at least two labeling machines, which are arranged at intervals along the conveying direction of the conveyor line on the conveying path between the loading and turning gantry and the longitudinal cutting electronic saw, and are used to automatically label the passing panels. The conveyor line includes a feeding belt line, a lifting and lifting belt line, a discharging roller belt, a waste conveying line, a climbing belt line, a single-layer line body, a chain buffer, a yaw line and a double-layer line body. The input end of the feeding belt line is connected to the discharging end of the loading and turning gantry, and its output end is connected to the feeding belt line. The feed end of the longitudinal cutting electronic saw is connected, and the lifting belt line is arranged on the feed side of the longitudinal cutting electronic saw, which is used to lift the plate transported by the feed belt line to the feed height of the longitudinal cutting electronic saw. The input end of the scrap conveying line is connected to the scrap outlet of the longitudinal cutting electronic saw and the cross-cutting electronic saw, and its output end leads to the scrap box. The cutting machine is arranged in the middle of the scrap conveying line, which is used to cut the transported long scrap. The climbing belt line is connected between the scrap conveying line and the scrap box to transport the cut scrap to the scrap box.

[0006] In the present invention, further, the electronic saw includes a longitudinal cutting electronic saw and a cross-cutting electronic saw. The number of the longitudinal cutting electronic saws is multiple and they are arranged in sequence along the conveying direction of the plate. The feed end is connected to the output end of the feed belt line. The longitudinal cutting electronic saw is equipped with a feeding mechanism, a positioning mechanism and a discharging mechanism. The feeding mechanism includes a belt conveyor assembly and a support roller. The belt conveyor assembly transports the plate to a specified position and then descends so that the plate falls onto the support roller. The support roller is arranged along the conveying direction of the plate. The positioning mechanism includes a movable block and a side mechanism. The movable block is arranged at the end of the support roller. The electronic saw pusher is arranged on one side of the support roller for pushing the plate to the movable block. The side mechanism is arranged on the other side of the support roller. After the plate is pushed to the movable block, the side mechanism is used to realize automatic side positioning of the plate. The discharging mechanism includes a discharging pusher for pushing the longitudinally cut plate to the discharging roller belt.

[0007] In the present invention, further, the discharging mechanism of the longitudinal cutting electronic saw also includes a waste pushing component, which is arranged at the waste outlet of the longitudinal cutting electronic saw, and is used to automatically push the narrow strips and waste generated during the longitudinal cutting process to the waste conveying line. The discharging end of the longitudinal cutting electronic saw and the feeding end of the cross-cutting electronic saw are connected by a conveying line, and the panels discharged by the longitudinal cutting electronic saw are conveyed to the cross-cutting electronic saw via the conveying line.

[0008] In the present invention, further, the cross-cutting electronic saw is equipped with an automatic edge-pull mechanism for the cross-cutting saw discharge port, and the automatic edge-pull mechanism for the cross-cutting saw discharge port includes a power roller and an edge-pull mechanism, the power roller is arranged along the conveying direction of the plate, and its input end is connected with the discharge end of the longitudinal cutting electronic saw through a conveying line, the edge-pull mechanism is arranged on one side of the power roller, and the robot is arranged on the side of the power roller away from the edge-pull mechanism, and is used to transfer the longitudinally cut plate to the power roller line body, and the plate moves under the conveyance of the power roller to contact the edge-pull mechanism to realize automatic edge-pull, and then the robot clamps the plate and pushes it into the cross-cutting electronic saw for cross-cutting processing.

[0009] In the present invention, further, the electronic saw also includes a knife-changing electronic saw, which is arranged on the discharge side of the cross-cutting electronic saw and is used to change the knife of specific panels after cross-cutting. The robots in the hardware module include a transfer robot for panel transfer, a clamping robot for panel clamping and a pushing robot for panel pushing. The transfer robot is arranged next to the conveying line between the longitudinal cutting electronic saw and the cross-cutting electronic saw, and the clamping robot and the pushing robot are cooperatively arranged on the feed side of the cross-cutting electronic saw and the knife-changing electronic saw. A residual material buffer is also provided in the conveying line, and the residual material buffer is located on the conveying path between the cross-cutting electronic saw and the knife-changing electronic saw, and is used to temporarily store residual materials generated during the processing.

[0010] In the present invention, further, the feed sides of the longitudinal cutting electronic saw and the cross-cutting electronic saw are provided with lifting brushes and lifting blocks. The lifting brushes are provided below the supporting rollers and can be lifted upward to clean the bottom of the panels. The lifting blocks are provided on the side of the feed path. They are lifted during the feeding process to limit the deviation of the panels, and are lowered after the panels reach the designated position to allow them to continue to be transported. The loading and turning gantry is connected with the destacking gantry and the feeding belt line through a conveying track. It can move along the track to receive the panels output by the destacking gantry, and convey the panels to the feeding belt line after turning the panels.

[0011] In the present invention, further, the waste conveying line is also equipped with a waste turning machine, which is arranged at the connection between the waste outlet of the longitudinal cutting electronic saw and the waste conveying line, and is used to turn over the waste generated by the longitudinal cutting, so that the waste enters the waste conveying line in a preset posture, and then is transported to the waste box by the waste conveying line. The chain buffer, cycloidal line and double-layer line body are connected to the discharge side of the cross-cutting electronic saw in sequence. The chain buffer is used for temporary storage of qualified panels after cross-cutting, and the cycloidal line is used to change the conveying direction of the panels so that the panels can accurately enter the double-layer line body. The output end of the double-layer line body is connected to the flexible edge banding machine.

[0012] In the present invention, further, the whole-line control system and the information-based wire control system establish a communication connection through wired or wireless means. The information-based wire control system can receive the operating status information of each device and send control instructions to the whole-line control system. The whole-line control system coordinates and controls the robot's transfer action, the start and stop and speed of the conveyor line, and the cutting parameters of the electronic saw according to the instructions. After the nesting diagram parsing software parses the nesting diagram, it obtains information such as the cutting size and cutting sequence of the panel, and converts this information into control signals that can be recognized by the electronic saw and sends them to the electronic saw control system to guide the electronic saw to perform cutting operations according to preset requirements.

[0013] In the present invention, further, the rhythm of the high-speed cutting platform is matched with the rhythm of the flexible edge banding machine to ensure that the panels can be continuously conveyed to the flexible edge banding machine for subsequent processing. The configuration of the electronic saw adopts a combination of 2 longitudinal cutting electronic saws, 3 transverse cutting electronic saws and 1 reflow blade sawing machine. Each longitudinal cutting electronic saw, transverse cutting electronic saw and reflow blade sawing machine is connected in a closed loop through a conveyor line and a robot to achieve the preset production capacity requirements. The feed end of the reflow blade sawing machine is connected to the discharge side conveyor line of the transverse cutting electronic saw, and its discharge end is connected to the chain buffer through a conveyor line.

[0014] The beneficial effects of the present invention are:

[0015] By integrating robots with conveyor lines, the traditional electronic saw with manual loading is transformed into an automated connection system. A single electronic saw can save two operators, and a total of 20 people can be saved in a two-shift system with five electronic saws, significantly reducing labor costs.

[0016] Through the linkage design of "longitudinal cutting first and then cross-cutting", combined with the whole-line control system and robot transfer, the rhythm of the high-speed cutting platform is accurately matched with the downstream flexible edge banding machine, realizing continuous and stable production; after the transformation of the 5 electronic saws, the total average production capacity rhythm can reach 750 pieces / hour, which greatly improves the overall processing efficiency.

[0017] The hardware integrates destacking gantry, automatic labeling, robots, special knife-changing sawing machines and other equipment to realize the automation of the entire process of panel loading, labeling, cutting, transportation and waste disposal; the software uses the information-based line control system and nesting diagram analysis software to realize the information management of the entire line and the precise control of processing parameters, reducing manual intervention and improving processing accuracy.

[0018] Through the design of waste conveying lines, waste turning machines, cutting machines and residual material buffers, the automatic pushing, transfer, cutting and recycling of waste materials, as well as the temporary storage and reuse of residual materials, are realized, which improves material utilization and reduces waste disposal costs.

[0019] Through the combination of longitudinal cutting electronic saws, cross-cutting electronic saws and reflow blade sawing machines, combined with the robot's transfer action and the flexible connection of the conveyor line, a closed-loop processing flow is formed, which can adapt to the processing needs of panels of different specifications and improve the flexibility and adaptability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 yes Figure 1 A magnified schematic diagram of part A in the middle;

[0022] Figure 3 yes Figure 1 A magnified schematic diagram of part B in the middle;

[0023] Figure 4 yes Figure 1 Enlarged schematic diagram of part C in the middle. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0025] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0026] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects connected before and after are in an "or" relationship.

[0027] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application. The directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0028] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0029] The present embodiment provides an electronic saw cutting platform, including a hardware module, an electrical module and a software module. The hardware module includes a destacking gantry 1, a loading and diverting gantry 2, an automatic labeling component, multiple electronic saws, multiple robots, a reflow knife sawing machine and a conveyor line which are arranged in sequence along the panel processing process. The destacking gantry 1 is arranged on one side of the forklift loading position 5, and is used to destacking the panels at the forklift loading position 5, which can realize automatic separation and grabbing of stacked panels without manual intervention, greatly improving the efficiency of the initial loading link; the loading and diverting gantry 2 is connected to the discharge side of the destacking gantry 1 to realize the diverting conveying of the panels, and can flexibly adjust the conveying direction of the panels to adapt to the layout requirements of different processing procedures; the electrical module includes an electronic saw control system and a whole line control system. The electronic saw control system is used to individually control the operation of each electronic saw, and can accurately regulate the cutting of a single electronic saw. Parameters, the whole-line control system is used to coordinate and control the linkage operation of each device in the hardware module to ensure the orderly connection of each link; the software module includes an information-based line control system and a nesting diagram analysis software, the information-based line control system is communicated with the whole-line control system to realize the information management of the whole line, and can monitor the equipment operation status in real time and perform data statistical analysis, the nesting diagram analysis software is used to analyze the nesting diagram of panel processing and send the analysis results to the electronic saw control system to provide precise guidance for the cutting operation; through the cooperation of the robot and the conveyor line, the manual post-loading electronic saw is transformed and connected to form a high-speed cutting platform that first performs longitudinal cutting by the longitudinal cutting electronic saw and then performs cross-cutting by the cross-cutting electronic saw, realizing the automated and coherent operation of the processing flow, and the outlet 17 of the high-speed cutting platform is connected to the flexible edge banding machine to ensure that the panel can directly enter the next process after processing, reducing the intermediate transportation time. The adoption of this structure not only realizes the full automation of the electronic saw cutting process, eliminating a lot of manual operations, but also significantly improves the processing efficiency through the collaborative work of various modules. At the same time, due to the precise and controllable linkage operation of various equipment, it is unexpectedly found that the accuracy of panel processing is also improved, reducing material waste caused by manual operation errors.

[0030] In the present invention, further, the automatic labeling component includes at least two labeling machines 3, which are arranged at intervals along the conveying direction of the conveyor line on the conveying path between the loading and turning gantry 2 and the longitudinal cutting electronic saw, and are used to automatically label the passing panels, and can mark the panels from different angles or positions to ensure that the label information is complete and accurate, which is convenient for subsequent processes to identify and track the panels; the conveyor line includes a feeding belt line 4, a lifting and lifting belt line 11, a discharging roller belt 6, a waste conveying line 12, a climbing belt line 14, a single-layer line body 21, a chain buffer 20, a yaw line 19 and a double-layer line body 18, the input end of the feeding belt line 4 is connected to the discharging end of the loading and turning gantry 2, and the output end thereof is connected to the feeding end of the longitudinal cutting electronic saw, providing a stable conveying channel for the panels from the turning link to the longitudinal cutting link. The lifting belt line 11 is arranged on the feed side of the longitudinal cutting electronic saw, and is used to lift the panels conveyed by the feed belt line 4 to the feed height of the longitudinal cutting electronic saw, so as to realize a smooth transition of the panels between conveyor lines of different heights. The input end of the waste conveying line 12 is connected to the waste outlet 17 of the longitudinal cutting electronic saw and the cross-cutting electronic saw, and its output end leads to the waste box 13, which is specially used to collect waste generated during the processing process to avoid waste accumulation affecting normal production. The cutting machine 15 is arranged in the middle of the waste conveying line 12, and is used to cut the conveyed long strips of waste to facilitate subsequent processing and transportation of the waste. The climbing belt line 14 is connected between the waste conveying line 12 and the waste box 13 to transport the cut waste to the waste box 13, which can adapt to the setting of waste boxes 13 at different heights to improve the flexibility of waste collection. This setting makes the division of labor in each link of plate transportation and waste handling clear and the connection smooth, which improves the orderliness of overall production. At the same time, it was unexpectedly discovered that the labor cost and transportation cost of waste handling were reduced due to the timely processing and reasonable cutting of waste.

[0031] In the present invention, further, the electronic saw includes a longitudinal cutting electronic saw and a transverse cutting electronic saw. The number of the longitudinal cutting electronic saws is multiple and they are arranged in sequence along the conveying direction of the plate. The feed end is connected to the output end of the feed belt line 4, which can realize continuous longitudinal cutting of the plate and improve the longitudinal cutting efficiency. The longitudinal cutting electronic saw is equipped with a feeding mechanism, a positioning mechanism and a discharging mechanism. The feeding mechanism includes a belt conveyor assembly and a support roller 9. The belt conveyor assembly conveys the plate to a specified position and then descends, so that the plate falls on the support roller 9, thereby realizing a smooth conversion of the plate conveying mode. The support roller 9 is arranged along the conveying direction of the plate. To provide stable support for the panel and assist its movement, the positioning mechanism includes a movable block and a side mechanism. The movable block is set at the end of the support roller 9 to limit the forward position of the panel. The electronic saw pusher is set on one side of the support roller 9 to push the panel to the movable block. The side mechanism is set on the other side of the support roller 9. After the panel is pushed to the movable block, the side mechanism is used to automatically position the panel against the side, ensuring that the panel is accurately positioned during longitudinal cutting. The discharging mechanism includes a discharging pusher to push the longitudinally cut panel to the discharging roller belt 6 to complete the conveying of the panel after the longitudinal cutting process. Through such a structural design, the feeding, positioning and discharging processes of the longitudinal cutting electronic saw are all automated, which improves the efficiency and accuracy of the longitudinal cutting process. Surprisingly, due to the accurate positioning of the panel, repeated processing caused by positioning deviation is also reduced, further saving time and materials.

[0032] In the present invention, further, the discharge mechanism of the longitudinal cutting electronic saw also includes a waste pushing component, which is arranged at the waste outlet 17 of the longitudinal cutting electronic saw and is used to automatically push the narrow strips and waste generated during the longitudinal cutting process to the waste conveying line 12, so as to achieve timely cleaning of the waste and prevent the waste from accumulating in the equipment and affecting normal operation. The discharge end of the longitudinal cutting electronic saw and the feed end of the cross-cutting electronic saw are connected by a conveying line, and the panels discharged by the longitudinal cutting electronic saw are conveyed to the cross-cutting electronic saw via the conveying line, ensuring that the longitudinally cut panels can smoothly enter the cross-cutting process, forming a coherent processing flow. This design enables the longitudinally cut panels and waste to be transported separately and in an orderly manner, improving the coherence of the process. At the same time, it was unexpectedly discovered that timely cleaning of waste also reduces the wear and tear of the waste on the equipment and extends the service life of the equipment.

[0033] In the present invention, further, the cross-cutting electronic saw is equipped with an automatic side-pull mechanism for the cross-cutting saw outlet, and the automatic side-pull mechanism for the cross-cutting saw outlet includes a power roller 10 and a side-pull mechanism. The power roller 10 is arranged along the conveying direction of the plate, and its input end is connected with the discharge end of the longitudinal cutting electronic saw through a conveyor line to provide power transmission for the plate to enter the cross-cutting process. The side-pull mechanism is arranged on one side of the power roller 10, and the robot is arranged on the side of the power roller 10 away from the side-pull mechanism, which is used to transfer the longitudinally cut plate to the line body of the power roller 10, so as to realize the automatic transfer of the plate from the longitudinal cutting process to the cross-cutting process. The plate moves under the conveyance of the power roller 10 to contact the side-pull mechanism to realize automatic side-pull. Then the robot clamps the plate and pushes it into the cross-cutting electronic saw for cross-cutting processing, ensuring that the plate is accurately positioned during cross-cutting. Through the cooperation of the robot and the automatic edge-pull mechanism, the automation and precision of the cross-cutting process are realized, and the efficiency and quality of the cross-cutting processing are improved. Surprisingly, the precise operation of the robot also reduces the collision damage of the panels during the transportation process and improves the qualified rate of the panels.

[0034] In the present invention, further, the electronic saw also includes a knife-changing electronic saw, which is arranged on the discharge side of the cross-cutting electronic saw, and is used to change the knife of specific panels after cross-cutting, meet the special processing requirements of panels, and improve the processing flexibility. The robots in the hardware module include a transfer robot for panel transfer, a clamping robot for panel clamping, and a pushing robot for panel pushing. The transfer robot is arranged next to the conveyor line between the longitudinal cutting electronic saw and the cross-cutting electronic saw, and is specifically responsible for the transfer of panels between the longitudinal cutting and cross-cutting processes. The clamping robot and the pushing robot are cooperatively arranged on the feed side of the cross-cutting electronic saw and the knife-changing electronic saw, and are respectively responsible for clamping and pushing the panels, to ensure that the panels are in a stable position during the processing. A residual material buffer 16 is also provided in the conveyor line, and the residual material buffer 16 is located on the conveying path between the cross-cutting electronic saw and the knife-changing electronic saw, and is used to temporarily store the residual material generated during the processing, so as to facilitate the subsequent recycling of the residual material. The robots with different functions work together to make the connection between each process smoother and more efficient. The setting of the residual material buffer 16 improves the utilization rate of materials. The centralized storage of unexpected residual materials also facilitates the unified management and statistics of residual materials, providing a reference for the formulation of production plans.

[0035] In the present invention, further, the feed sides of the longitudinal cutting electronic saw and the cross-cutting electronic saw are both provided with lifting brushes and lifting blocks 8. The lifting brushes are provided below the supporting rollers 9 and can be lifted upward to clean the bottom of the panel, remove dust and impurities on the bottom of the panel, and avoid affecting the processing accuracy and equipment operation. The lifting block 8 is provided on the side of the feed path, and is lifted during the panel feeding process to limit the deviation of the panel, ensuring that the panel is transported along the correct path, and is lowered after the panel reaches the designated position to allow the panel to continue to be transported. The loading and turning gantry 2 is connected with the destacking gantry 1 and the feeding belt line 4 through the conveying track. It can move along the track to receive the panels output by the destacking gantry 1, and convey the panels to the feeding belt line 4 after turning the panels, thereby increasing the working range and flexibility of the loading and turning gantry 2. The setting of the lifting brush improves the cleanliness of the panels, the lifting block 8 ensures the accuracy of panel transportation, and the flexible movement of the loading and turning gantry 2 adapts to different production layouts. Unexpectedly, the improvement in the cleanliness of the panels also reduces the probability of equipment failure due to the entry of impurities, thereby reducing the maintenance cost of the equipment.

[0036] In the present invention, further, the waste conveying line 12 is also equipped with a waste turning machine 7, which is arranged at the connection between the waste outlet 17 of the longitudinal cutting electronic saw and the waste conveying line 12, and is used to turn over the waste generated by longitudinal cutting, so that the waste enters the waste conveying line 12 in a preset posture, which is convenient for the stable transportation of the waste on the conveying line, and then is transported to the waste box 13 by the waste conveying line 12. The chain buffer 20, the cycloid line 19 and the double-layer line body 18 are connected to the discharge side of the cross-cutting electronic saw in sequence. The chain buffer 20 is used for temporary storage of qualified panels after cross-cutting, which can cope with emergencies in subsequent processes and ensure the continuity of production. The cycloid line 19 is used to change the conveying direction of the panel so that the panel can accurately enter the double-layer line body 18. The output end of the double-layer line body 18 is connected to the flexible edge banding machine, which improves the flexibility and efficiency of panel transportation. The setting of the waste turning machine 7 makes the waste transportation smoother, and the chain buffer 20 and other structures ensure the stability of the plate output. It was unexpectedly discovered that the setting of the double-layer line 18 also saves the floor space of the workshop and improves space utilization.

[0037] In the present invention, further, the whole-line control system and the information-based wire control system establish a communication connection through wired or wireless means. The information-based wire control system can receive the operating status information of each device and send control instructions to the whole-line control system to realize remote monitoring and control of the whole-line equipment. The whole-line control system coordinates and controls the robot's transfer action, the start and stop and speed of the conveyor line, and the cutting parameters of the electronic saw according to the instructions to ensure that the operating parameters of each device match. After the nesting diagram parsing software parses the nesting diagram, it obtains information such as the cutting size and cutting sequence of the plate, and converts this information into control signals that can be recognized by the electronic saw and sends them to the electronic saw control system to guide the electronic saw to perform cutting operations according to preset requirements. Through the collaboration of software and electrical systems, intelligent control of the whole-line production is realized, and the accuracy and controllability of production are improved. Surprisingly, information management also facilitates the analysis and optimization of production data, provides data support for the improvement of production processes, and further improves production efficiency.

[0038] In the present invention, the rhythm of the high-speed cutting platform is further matched with the rhythm of the flexible edge banding machine to ensure that the panels can be continuously transported to the flexible edge banding machine for subsequent processing, avoiding waiting or accumulation between processes. The configuration of the electronic saw adopts a combination of two longitudinal cutting electronic saws, three cross-cutting electronic saws, and a reflow blade changing sawing machine. Each longitudinal cutting electronic saw, cross-cutting electronic saw, and reflow blade changing sawing machine is connected by a conveyor line and a robot to form a closed loop, so that the panels can circulate between the various devices, improving the utilization rate of the equipment to achieve the preset production capacity requirements. The feed end of the reflow blade changing sawing machine is connected to the discharge side conveyor line of the cross-cutting electronic saw, and its discharge end is connected to the chain buffer 20 through a conveyor line to ensure that the panels after blade changing can smoothly enter the subsequent storage link. The matching of the rhythm ensures the continuity of production. The reasonable configuration of the equipment and the closed-loop connection improve the production capacity and equipment utilization. It was unexpectedly found that this combination method also has good scalability. The number of equipment can be easily increased or decreased according to production needs to adapt to production of different scales.

[0039] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. An electronic saw cutting platform, characterized in that: It includes hardware modules, electrical modules and software modules. The hardware modules include a destacking gantry, a loading and turning gantry, an automatic labeling component, multiple electronic saws, multiple robots, a reflow knife sawing machine and a conveyor line that are arranged in sequence along the panel processing process. The destacking gantry is arranged on the side of the forklift loading position and is used to destacking the panels at the forklift loading position. The loading and turning gantry is connected to the discharge side of the destacking gantry to realize the steering and conveying of the panels. The electrical module includes an electronic saw control system and a whole line control system. The electronic saw control system is used to control the operation of each electronic saw individually. The whole line control The system is used to coordinate and control the linkage operation of each device in the hardware module. The software module includes an information-based wire control system and nesting diagram analysis software. The information-based wire control system is communicated with the entire line control system to realize the information management of the entire line. The nesting diagram analysis software is used to analyze the nesting diagram of panel processing and send the analysis results to the electronic saw control system. Through the cooperation of the robot and the conveyor line, the manual post-loading electronic saw is transformed and connected to form a high-speed cutting platform that first performs longitudinal cutting through the longitudinal cutting electronic saw and then performs cross-cutting through the cross-cutting electronic saw. The outlet of the high-speed cutting platform is connected to the flexible edge banding machine.

2. The electronic saw cutting platform according to claim 1, characterized in that: The automatic labeling assembly includes at least two labeling machines, which are arranged at intervals along the conveying direction of the conveyor line on the conveying path between the loading and turning gantry and the longitudinal cutting electronic saw, and are used to automatically label the passing panels. The conveyor line includes a feeding belt line, a lifting and lifting belt line, a discharging roller belt, a waste conveying line, a climbing belt line, a single-layer line body, a chain buffer, a yaw line and a double-layer line body. The input end of the feeding belt line is connected to the discharging end of the loading and turning gantry, and its output end is connected to the longitudinal cutting electronic saw. The feed end of the saw, the lifting and jacking belt line is arranged on the feed side of the longitudinal cutting electronic saw, and is used to lift the plate conveyed by the feed belt line to the feed height of the longitudinal cutting electronic saw. The input end of the scrap conveying line is connected to the scrap outlet of the longitudinal cutting electronic saw and the cross-cutting electronic saw, and its output end leads to the scrap box. The cutting machine is arranged in the middle of the scrap conveying line, and is used to cut the conveyed long scrap. The climbing belt line is connected between the scrap conveying line and the scrap box to convey the cut scrap to the scrap box.

3. The electronic saw cutting platform according to claim 1, characterized in that: The electronic saw includes a longitudinal cutting electronic saw and a cross-cutting electronic saw. There are multiple longitudinal cutting electronic saws and they are arranged in sequence along the conveying direction of the plate. Their feed end is connected to the output end of the feed belt line. The longitudinal cutting electronic saw is equipped with a feeding mechanism, a positioning mechanism and a discharging mechanism. The feeding mechanism includes a belt conveyor assembly and a support roller. The belt conveyor assembly transports the plate to a specified position and then descends so that the plate falls onto the support roller. The support roller is arranged along the conveying direction of the plate. The positioning mechanism includes a movable block and a side mechanism. The movable block is arranged at the end of the support roller. The electronic saw pusher is arranged on one side of the support roller for pushing the plate to the movable block. The side mechanism is arranged on the other side of the support roller. After the plate is pushed to the movable block, the side mechanism is used to realize automatic side positioning of the plate. The discharging mechanism includes a discharging pusher for pushing the longitudinally cut plate to the discharging roller belt.

4. The electronic saw cutting platform according to claim 3, characterized in that: The discharging mechanism of the longitudinal cutting electronic saw also includes a waste pushing component, which is arranged at the waste outlet of the longitudinal cutting electronic saw and is used to automatically push the narrow strips and waste generated during the longitudinal cutting process to the waste conveying line. The discharging end of the longitudinal cutting electronic saw and the feeding end of the cross-cutting electronic saw are connected by a conveying line, and the panels discharged by the longitudinal cutting electronic saw are conveyed to the cross-cutting electronic saw via the conveying line.

5. The electronic saw cutting platform according to claim 1, characterized in that: The cross-cutting electronic saw is equipped with an automatic edge-pull mechanism for the cross-cutting saw discharge port, and the automatic edge-pull mechanism for the cross-cutting saw discharge port includes a power roller and an edge-pull mechanism. The power roller is arranged along the conveying direction of the plate, and its input end is connected with the discharge end of the longitudinal cutting electronic saw through a conveying line. The edge-pull mechanism is arranged on one side of the power roller, and the robot is arranged on the side of the power roller away from the edge-pull mechanism, and is used to transfer the longitudinally cut plate to the power roller line. The plate moves under the conveyance of the power roller until it contacts the edge-pull mechanism to realize automatic edge-pull. Then the robot clamps the plate and pushes it into the cross-cutting electronic saw for cross-cutting processing.

6. The electronic saw cutting platform according to claim 1, characterized in that: The electronic saw also includes a knife-changing electronic saw, which is arranged on the discharge side of the cross-cutting electronic saw and is used to change the knife of specific panels after cross-cutting. The robots in the hardware module include a transfer robot for panel transfer, a clamping robot for panel clamping and a pushing robot for panel pushing. The transfer robot is arranged next to the conveying line between the longitudinal cutting electronic saw and the cross-cutting electronic saw. The clamping robot and the pushing robot are cooperatively arranged on the feed side of the cross-cutting electronic saw and the knife-changing electronic saw. A residual material buffer is also provided in the conveying line. The residual material buffer is located on the conveying path between the cross-cutting electronic saw and the knife-changing electronic saw and is used to temporarily store residual materials generated during the processing process.

7. The electronic saw cutting platform according to claim 1, characterized in that: The feeding sides of the longitudinal cutting electronic saw and the cross-cutting electronic saw are both provided with lifting brushes and lifting blocks. The lifting brush is provided below the supporting roller and can be lifted upward to clean the bottom of the panel. The lifting block is provided on the side of the feeding path and is lifted during the feeding process to limit the deviation of the panel. After the panel reaches the designated position, it is lowered to allow the panel to continue to be conveyed. The loading and turning gantry is connected with the destacking gantry and the feeding belt line through the conveying track. It can move along the track to receive the panels output by the destacking gantry and convey the panels to the feeding belt line after turning them.

8. The electronic saw cutting platform according to claim 1, characterized in that: The waste conveying line is also equipped with a waste turning machine, which is arranged at the connection between the waste outlet of the longitudinal cutting electronic saw and the waste conveying line, and is used to turn over the waste generated by the longitudinal cutting, so that the waste enters the waste conveying line in a preset posture, and then is transported to the waste box by the waste conveying line. The chain buffer, cycloidal line and double-layer line body are connected to the discharge side of the cross-cutting electronic saw in sequence. The chain buffer is used for temporary storage of qualified panels after cross-cutting, and the cycloidal line is used to change the conveying direction of the panels so that the panels can accurately enter the double-layer line body. The output end of the double-layer line body is connected to the flexible edge banding machine.

9. The electronic saw cutting platform according to claim 1, characterized in that: The whole-line control system establishes a communication connection with the information-based wire control system through wired or wireless means. The information-based wire control system can receive the operating status information of each device and send control instructions to the whole-line control system. The whole-line control system coordinates and controls the robot's transfer action, the start and stop and speed of the conveyor line, and the cutting parameters of the electronic saw according to the instructions. After the nesting diagram parsing software parses the nesting diagram, it obtains information such as the cutting size and cutting sequence of the panel, and converts this information into control signals that can be recognized by the electronic saw and sends them to the electronic saw control system to guide the electronic saw to perform cutting operations according to preset requirements.

10. The electronic saw cutting platform according to claim 1, characterized in that: The rhythm of the high-speed cutting platform matches the rhythm of the flexible edge banding machine to ensure that the panels can be continuously transported to the flexible edge banding machine for subsequent processing. The electronic saw is configured with a combination of 2 longitudinal cutting electronic saws, 3 transverse cutting electronic saws and 1 reflow blade sawing machine. Each longitudinal cutting electronic saw, transverse cutting electronic saw and reflow blade sawing machine is connected in a closed loop through a conveyor line and a robot to achieve the preset production capacity requirements. The feed end of the reflow blade sawing machine is connected to the discharge side conveyor line of the transverse cutting electronic saw, and its discharge end is connected to the chain buffer through a conveyor line.

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