Polymer plastic sheet recycling system
By integrating crushing and cleaning mechanisms into the polymer plastic sheet recycling and reuse system, combined with brakeable universal wheels and ultrasonic cleaning, the problem of poor equipment correlation is solved, efficient pretreatment and multi-process adaptability are achieved, and the overall recycling and reuse efficiency and scope of application are improved.
Patent Information
- Application Number
- CN202510926145.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing polymer plastic sheet recycling and reuse system, the pretreatment process equipment has poor correlation, resulting in long transportation time and low efficiency. It is also difficult to select the appropriate treatment process according to the type of plastic sheet, and the scope of application is narrow.
It adopts a combined structure with multiple mechanisms integrated, interconnecting the crushing and processing mechanism with the cleaning mechanism, combining with brakeable universal wheels and ultrasonic cleaning technology to achieve continuous crushing and cleaning pretreatment, and adding a transfer and conveying mechanism to meet different process requirements.
It improves the pretreatment processing speed, expands the scope of application, improves the cleaning efficiency and overall work efficiency, is suitable for a variety of treatment processes, reduces the transportation links, and improves the environmental adaptability and functionality of the system.
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Figure CN120680650A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of non-metallic waste processing and treatment, in particular to a polymer plastic sheet recycling and reuse system. Background Art
[0002] Plastic is a high molecular polymer that is light, durable, and highly plastic. Waste plastic is difficult to degrade in nature, which can harm human health and damage the atmospheric environment. Therefore, waste plastic needs to be recycled and reused.
[0003] After searching, the Chinese patent with announcement number CN204354350U discloses a waste plastic sheet separation system with dust removal function, which aims to solve the problem that the existing technology directly collects and packages a large number of sheets of different materials, resulting in an increase in defective products during subsequent processing of plastic products, reduced product quality, and increased product costs. The system includes a dust removal chamber, a sieve plate is provided in the dust removal chamber, and a vibrator and a rotary hopper are respectively provided at both ends. A feeding port is provided at the top of the dust removal chamber; the lower side of the cyclone separator is connected to a material conveying pipe, a blower is provided at the lower part of the material conveying pipe, and the lower side of the material conveying pipe is connected to a feed pipe connected to the rotary hopper. The collected waste plastic sheets are vibrated and removed by the sieve plate and agitator provided in the dust removal chamber, so that the sheets output from the dust removal chamber are all clean, and then the clean plastic sheets are sent to the cyclone separator through the rotary hopper. The different quality characteristics of plastic sheets of different materials are utilized to enable the plastic sheets to be classified.
[0004] In both the existing technology and the above-mentioned patents, there are limitations on the pretreatment means for recycling and utilizing plastic sheets. Regardless of whether it is a physical recycling process, a cracking recycling process or a chemical recycling process, it is necessary to perform pretreatment operations of crushing and cleaning the polymer plastic sheets to be processed. However, most of the processing equipment used in the existing technology is a split-type equipment with no correlation structure. After completing a pretreatment operation, it needs to be transferred to the next processing equipment to achieve complete crushing and cleaning pretreatment operations. The overall processing links are poorly correlated, and the transportation consumes too much working time, which easily slows down the overall work progress, thereby reducing the overall efficiency of the polymer plastic sheet recycling and reuse processing. In addition, the existing polymer plastic sheet recycling and reuse processing systems mostly use fixed processes, which makes it difficult to select other processing processes according to the specific category of the plastic sheet. The overall applicability is greatly limited, resulting in a narrow overall scope of application, so that the overall application prospects of the system in the field of plastic sheet recycling and reuse processing are affected accordingly. Summary of the Invention
[0005] The purpose of the present invention is to provide a polymer plastic sheet recycling and reuse system. By combining and assembling the crushing and processing mechanism and the cleaning mechanism of the polymer plastic sheet without affecting the normal use performance, and adopting a combined structure with multiple mechanisms, the system can continuously realize the crushing and cleaning pretreatment processing operations of the polymer plastic sheet, reducing the intermediate transportation links, greatly improving the overall pretreatment processing speed, and thus helping to speed up the overall recycling and reuse processing progress. The overall system is pre-set with a movable structure with brakeable universal wheels, so that the system can be stably and continuously moved to the designated working position according to the specific use requirements in actual application work. It has strong environmental adaptability, effectively expands the overall scope of application, and can solve the problems in the existing technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a polymer plastic sheet recycling and reuse system, comprising a supporting base, a cleaning cabinet is fixedly installed on the upper end of the supporting base, a control panel is fixedly installed on the upper end of the external front of the cleaning cabinet, a component loading cavity is preset at the lower end of the interior of the cleaning cabinet, a cleaning trough is preset at the upper end of the interior of the cleaning cabinet, a reinforced supporting bracket is fixedly installed on the upper end of the back of the cleaning cabinet, a cleaning water inlet and outlet pipe is fixedly installed on the lower end of one side of the exterior of the cleaning cabinet, a cleaning liquid storage tank is fixedly installed on the upper end of one side of the exterior of the cleaning cabinet, a rotating bracket is fixedly installed on the upper end of the other side of the exterior of the cleaning cabinet, an associated supporting block is movably installed inside the rotating bracket, and a loading fine mesh frame is fixedly installed on the side of the associated supporting block.
[0007] As a preferred embodiment of the polymer plastic sheet recycling and reuse system of the present invention, wherein: the corners of the bottom of the supporting base are symmetrically fixedly mounted with brake universal wheels, the outside of the component loading chamber is preset with an inspection cover, and the inspection cover is a detachable assembly structure outside the component loading chamber, an ultrasonic generator is fixedly mounted at the lower end of one side of the interior of the component loading chamber, and an electric control module is preset at the upper end of the ultrasonic generator;
[0008] By setting up the brakeable universal wheels, the system uses the cleaning cabinet as the carrier structure of the main body. On the basis of ensuring the stability of the overall bearing structure, it has the new function of free movement. It can drive the whole to move stably and continuously to the designated working position according to the specific use needs in actual application work. The whole system can be applied to a variety of working environments, and the scope of application has been expanded to a certain extent.
[0009] As a preferred embodiment of the polymer plastic sheet recycling and reuse system of the present invention, an associated transducer is fixedly installed in the middle position of the upper end of the component loading chamber, and the associated transducer and the ultrasonic generator are electrically connected to each other. An associated bidirectional pump is fixedly installed at the other side of the component loading chamber, and the cleaning water inlet and outlet pipes pass through the outside of the cleaning cabinet and are connected to the associated bidirectional pump.
[0010] Through the structural design and associated structure of the ultrasonic generator and the associated transducer, the system uses ultrasonic cleaning means to clean the materials, effectively improving the overall material cleaning efficiency and correspondingly improving the overall cleaning effect.
[0011] As a preferred embodiment of the polymer plastic sheet recycling and reuse system of the present invention, a diversion associated pipe is fixedly connected to the other side of the exterior of the associated bidirectional pump, the diversion associated pipe passes through the top of the component loading chamber and communicates with the interior of the cleaning tank, and the associated bidirectional pump and the control panel are electrically connected to each other;
[0012] By setting up an associated two-way pump, the system can use the same equipment to drain and discharge the cleaning water in the cleaning tank when cleaning the materials, without the need for an additional water outlet, effectively streamlining the overall structure. Combined with the setting of the inspection cover, the internal components of the component loading chamber can be inspected and maintained regularly, which is beneficial to extending the overall service life.
[0013] As a preferred solution of the polymer plastic sheet recycling and reuse system of the present invention, wherein: a transfer conveying bracket is fixedly installed at the lower end position of the other side of the outside of the cleaning cabinet, a rotary drive motor is fixedly installed at the side position outside the rotary bracket, the output shaft of the rotary drive motor passes through the rotary bracket and is fixedly connected to the associated bearing block, and a reinforcing connecting plate is fixedly connected between the associated bearing block and the loading fine mesh frame;
[0014] As a preferred solution of the polymer plastic sheet recycling and reuse system of the present invention, wherein: the side position of the upper end of the cleaning cabinet is preset with an alignment slot, the internal specifications of the alignment slot correspond to the external specifications of the reinforcement connecting plate, and the loading fine mesh frame as a whole rotates inside the cleaning tank with the connecting axis of the associated carrying block in the rotating bracket as the rotation center;
[0015] Through the structural design in which the internal specifications of the alignment slots and the external specifications of the reinforcement connecting plates correspond to each other, the reinforcement connecting plates can be embedded in the alignment slots when the loading fine mesh frame is in a clean material-carrying state without being flipped over for unloading, thereby improving the load-bearing stability of the loading fine mesh frame itself.
[0016] As a preferred solution of the polymer plastic sheet recycling and reuse system of the present invention, a crushing box is fixedly installed on the upper end of the reinforced bearing bracket, a protective unloading frame is preset at the bottom of the crushing box at an angle, the interior of the protective unloading frame is communicated with the interior of the crushing box, the end of the protective unloading frame is fixedly connected to the middle position of the inner side of the upper end of the cleaning cabinet, a linkage gear box is fixedly installed on the side of the outside of the crushing box, and a crushing drive motor is fixedly installed on the side of the outside of the linkage gear box;
[0017] By fixing the end of the protective unloading frame to the middle position of the inner side of the upper end of the cleaning cabinet, the material crushed and cut by the crushing box can be stably and continuously introduced into the cleaning mechanism, so as to facilitate the subsequent material cleaning operation to be carried out quickly and smoothly. The material transfer operation is no longer necessary, which effectively saves working time, effectively improves the efficiency and speed of the overall pre-processing operation, and correspondingly speeds up the overall work progress.
[0018] As a preferred solution of the polymer plastic sheet recycling and reuse system of the present invention, the upper end of the crushing box is preset with a crushing feed port, a transmission gear is movably installed at a side position inside the linkage gear box, the output shaft of the crushing drive motor passes through the linkage gear box and is fixedly connected to the transmission gear, a driven gear is symmetrically and equidistantly installed at the side position of the transmission gear, the driven gear and the transmission gear are meshed and linked with each other, and the connecting shaft of the driven gear and the transmission gear passes through the crushing box and is fixedly connected to a crushing roller, and crushing blades are symmetrically and equidistantly installed on the outside of the crushing roller;
[0019] By adopting a meshing-connected driven gear and transmission gear transmission structure, the crushing drive motor can effectively improve the synchronous rotation of the crushing roller and the crushing blade to crush and cut the polymer plastic sheet, thereby improving the overall crushing processing speed of the processed material.
[0020] As a preferred embodiment of the polymer plastic sheet recycling and reuse system of the present invention, the cleaning liquid storage tank is provided with a liquid filling port at the upper end, the liquid filling port is communicated with the interior of the cleaning liquid storage tank, a cleaning liquid delivery pump is fixedly installed at the lower end of the outer side of the cleaning liquid storage tank, a liquid outlet conduit is fixedly connected to the outside of the cleaning liquid delivery pump, the liquid outlet conduit is communicated with the interior of the cleaning tank, and the cleaning liquid delivery pump is electrically connected to the control panel;
[0021] By adding a cleaning liquid storage tank and equipping it with a cleaning liquid delivery pump and a liquid outlet pipe, the cleaning liquid can be added to the cleaning water inside the cleaning tank without affecting the normal flipping and unloading of the loading fine mesh frame. This is beneficial to enhancing the overall cleaning effect on the crushed polymer plastic sheets. Therefore, on the basis of improving the overall cleaning efficiency to a certain extent, the overall cleaning effect is also effectively guaranteed, enriching the overall functionality of use.
[0022] As a preferred solution of the polymer plastic sheet recycling and reuse system described in the present invention, wherein: a conveying and transferring drive motor is fixedly installed on the side position of the transfer conveying bracket, conveying rollers are symmetrically and equidistantly installed inside the transfer conveying bracket, the output shaft of the conveying and transferring drive motor passes through the transfer conveying bracket and the conveying roller, the connecting shafts are fixedly connected to each other, the outside of the conveying roller is covered with a conveyor belt, the outside of the connecting shaft of the conveying roller is sleeved with an associated transmission belt, a guide and protective discharging frame is fixedly installed on the side position of the upper end of the transfer conveying bracket, the specifications inside the guide and protective discharging frame correspond to the external specifications of the loading fine mesh frame, and the control panel is electrically connected to the ultrasonic generator, the crushing drive motor, the rotation drive motor and the conveying and transferring drive motor.
[0023] By achieving electrical connection and control between all drive motors and the control panel, the overall difficulty of operation is effectively reduced, and the system as a whole is more convenient for functional setting and use in normal work. The setting of the guide protection discharge frame ensures that during the unloading process when the loading fine mesh frame is flipped toward the transfer conveyor bracket, the material will not fall from the side, which is conducive to reducing the material loss that may be caused during the material transfer process.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention, by interconnecting and assembling the crushing and cleaning mechanisms of polymer plastic sheets without affecting normal performance, adopts a multi-mechanism integrated modular structure, enabling the system to continuously perform crushing and cleaning pre-processing operations of polymer plastic sheets, reducing intermediate transfer links, greatly improving the overall pre-processing speed, and thus helping to accelerate the overall recycling and reuse processing progress. The overall mobile structure is pre-installed with brakeable universal wheels, allowing the system to be stably and continuously moved to a designated working position according to the specific use requirements in actual application work, having strong environmental adaptability and effectively expanding the overall scope of application;
[0026] 2. The present invention, by adding a rotatable material-carrying fine mesh frame, can achieve the effect of rapid flipping, unloading and draining after the crushing and cleaning of the polymer plastic sheet is completed, eliminating the need to fish out the material from the cleaning tank, solving the problem that traditional polymer plastic sheet recycling and cleaning equipment cannot quickly take out the cleaned material in time. In addition, the overall use of ultrasonic cleaning means and the corresponding cleaning liquid pumping and adding mechanism effectively improve the overall cleaning effect and cleaning efficiency, and enrich the overall functionality.
[0027] 3. The present invention, by adding a transfer and conveying mechanism, makes the whole no longer subject to the process restrictions for the recycling and reuse of polymer plastic sheets. After quickly completing the crushing and cleaning of the materials, it can carry out continuous and smooth transfer operations to the designated processing equipment, so that the system can be applied to the recycling and reuse processing of polymer plastic sheets with different processing technologies, effectively improving the overall comprehensive performance. Regardless of melt regeneration, thermal cracking, chemical decomposition and energy recovery, the system can achieve rapid pre-processing of the materials to be processed to facilitate normal use in subsequent processing, effectively improving the overall work efficiency and correspondingly improving the work efficiency of all links in the processing of polymer plastic sheets. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the front structure of the present invention in a disassembled state;
[0029] Figure 2 This is a schematic diagram of the rear view structure of the present invention in a disassembled state;
[0030] Figure 3 It is a schematic diagram of the overall left side structure of the present invention;
[0031] Figure 4 It is a schematic diagram of the overall right side structure of the present invention;
[0032] Figure 5 This is a schematic diagram of the structure of the loading fine mesh frame turning over and unloading the material according to the present invention;
[0033] Figure 6 This is a schematic diagram of the internal structure of the component loading chamber of the present invention;
[0034] Figure 7 This is a schematic diagram of the internal structure of the crushing box of the present invention;
[0035] Figure 8 Schematic diagram of the internal structure of the associated gear box of the present invention;
[0036] Figure 9 This is a schematic diagram of the overall structure of the material-carrying fine mesh frame of the present invention;
[0037] Figure 10 It is a schematic diagram of the overall structure of the cleaning liquid storage box of the present invention.
[0038] Figure: 1, bearing base; 2, cleaning cabinet; 3, brakeable universal wheel; 4, control panel; 5, component loading chamber; 6, inspection cover; 7, reinforced bearing bracket; 8, cleaning water inlet and outlet pipes; 9, cleaning liquid storage tank; 10, associated two-way pump; 11, ultrasonic generator; 12, electronic control module; 13, associated transducer; 14, cleaning tank; 15, alignment slot; 16, rotating bracket; 17, crushing box; 18, linkage gear box; 19, crushing drive motor; 20, crushing roller; 2 1. Protective unloading frame; 22. Transfer and conveying bracket; 23. Diversion associated pipe; 24. Rotary drive motor; 25. Associated bearing block; 26. Loading fine mesh frame; 27. Reinforcement connecting plate; 28. Conveying and transfer drive motor; 29. Conveyor roller; 30. Conveyor belt; 31. Associated transmission belt; 32. Guide and protective discharge frame; 33. Liquid filling port; 34. Cleaning liquid delivery pump; 35. Liquid outlet conduit; 36. Crushing blade; 37. Crushing feed port; 38. Transmission gear; 39. Driven gear. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] In order to solve the problem that the cleaning structure used in the mixing device needs to rely on an external drive motor, which will further increase the cost of the device and the operating energy consumption, which is not conducive to energy conservation and utilization; please refer to Figures 1-10 , the present invention provides the following solutions:
[0041] A polymer plastic sheet recycling and reuse system includes a bearing base 1, a cleaning cabinet 2, a brakeable universal wheel 3, a control panel 4, a component loading chamber 5, an inspection cover 6, a reinforced bearing bracket 7, a cleaning water inlet and outlet pipe 8, a cleaning liquid storage tank 9, an associated bidirectional pump 10, an ultrasonic generator 11, an electronic control module 12, an associated transducer 13, a cleaning tank 14, an alignment slot 15, a rotating bracket 16, a crushing box 17, a linkage gear box 18, a crushing drive motor 19, a crushing roller 20, a protective unloading frame 21, a transfer and conveying bracket 22, a diversion associated pipe 23, a rotary drive motor 24, an associated bearing block 25, a loading fine mesh frame 26, a reinforced connecting plate 27, and a conveying and transfer drive motor 28. , conveyor roller 29, conveyor belt 30, associated transmission belt 31, guide protection discharge frame 32, liquid filling port 33, cleaning liquid delivery pump 34, liquid outlet pipe 35, crushing blade 36, crushing feed port 37, transmission gear 38 and driven gear 39, the upper end of the supporting base 1 is fixedly installed with a cleaning cabinet 2, the upper end position of the external front of the cleaning cabinet 2 is fixedly installed with a control panel 4, the lower end position of the interior of the cleaning cabinet 2 is preset with a component loading cavity 5, the upper end position of the interior of the cleaning cabinet 2 is preset with a cleaning tank 14, the upper end position of the back of the cleaning cabinet 2 is fixedly installed with a reinforced bearing bracket 7, the lower end position of the external side of the cleaning cabinet 2 is fixedly installed with a cleaning water inlet and outlet pipe 8, the external side of the cleaning cabinet 2 A cleaning liquid storage tank 9 is fixedly installed at the upper end position of the cleaning cabinet 2, a rotating bracket 16 is fixedly installed at the upper end position of the other side of the outside of the cleaning cabinet 2, an associated bearing block 25 is movably installed inside the rotating bracket 16, and a loading fine mesh frame 26 is fixedly installed at the side position of the associated bearing block 25, and a brake universal wheel 3 is symmetrically fixedly installed at the corner position of the bottom of the bearing base 1, an inspection cover 6 is preset on the outside of the component loading chamber 5, and the inspection cover 6 is a detachable assembly structure on the outside of the component loading chamber 5, an ultrasonic generator 11 is fixedly installed at the lower end position of one side of the inside of the component loading chamber 5, and an electric control module 12 is preset on the upper end of the ultrasonic generator 11, and a related The transducer 13 is connected, and the associated transducer 13 and the ultrasonic generator 11 are electrically connected to each other. The associated two-way pump 10 is fixedly installed at the other side of the component loading chamber 5. The cleaning water inlet and outlet pipes 8 pass through the outside of the cleaning cabinet 2 and are connected to the associated two-way pump 10. The other side of the outside of the associated two-way pump 10 is fixedly connected with a diversion associated pipe 23. The diversion associated pipe 23 passes through the top of the component loading chamber 5 and is connected to the inside of the cleaning tank 14. The associated two-way pump 10 and the control panel 4 are electrically connected to each other. A transfer and conveying bracket 22 is fixedly installed at the lower end of the other side of the outside of the cleaning cabinet 2, and a rotating drive motor 24 is fixedly installed on the side of the outside of the rotating bracket 16.The output shaft of the rotary drive motor 24 passes through the rotating bracket 16 and is fixedly connected to the associated bearing block 25. A reinforcement connecting plate 27 is fixedly connected between the associated bearing block 25 and the loading fine mesh frame 26. A positioning card slot 15 is preset at the side position of the upper end of the cleaning cabinet 2. The specifications in the slot of the positioning card slot 15 correspond to the external specifications of the reinforcement connecting plate 27. The loading fine mesh frame 26 is integrally arranged inside the cleaning tank 14 with the connecting axis of the associated bearing block 25 in the rotating bracket 16 as the rotation center. A crushing box 17 is fixedly installed on the upper end of the reinforced bearing bracket 7. The bottom of the crushing box 17 is tilted and a protective blanking frame 21 is preset. The inside of the protective blanking frame 21 and the inside of the crushing box 17 are mutually connected. The end of the protective unloading frame 21 is fixedly connected to the middle position of the inner side of the upper end of the cleaning cabinet 2. The side position of the outer side of the crushing box 17 is fixedly installed with a linkage gear box 18. The side position of the outer side of the linkage gear box 18 is fixedly installed with a crushing drive motor 19. The upper end of the crushing box 17 is preset with a crushing feed port 37. The side position of the inner side of the linkage gear box 18 is movably installed with a transmission gear 38. The output shaft of the crushing drive motor 19 passes through the linkage gear box 18 and is fixedly connected with the transmission gear 38. The side position of the transmission gear 38 is symmetrically and equidistantly installed with a driven gear 39. The driven gear 39 and the transmission gear 38 are meshed and linked with each other, and the driven gear The connecting shaft 39 and the transmission gear 38 passes through the crushing box 17 and is fixedly connected to the crushing roller 20. The crushing blades 36 are fixedly installed on the outside of the crushing roller 20 at equal intervals. The upper end of the cleaning liquid storage box 9 is preset with a liquid filling port 33. The liquid filling port 33 is communicated with the inside of the cleaning liquid storage box 9. A cleaning liquid delivery pump 34 is fixedly installed at the lower end position of the outer side of the cleaning liquid storage box 9. The outside of the cleaning liquid delivery pump 34 is fixedly connected with a liquid outlet conduit 35. The liquid outlet conduit 35 is communicated with the inside of the cleaning tank 14. The cleaning liquid delivery pump 34 and the control panel 4 are electrically connected to each other. The side position of the transport and delivery bracket 22 is fixedly installed with a transport and delivery drive motor 28. The transport and delivery Inside the bracket 22, symmetrical and evenly spaced conveyor rollers 29 are movably mounted. The output shaft of the conveyor drive motor 28 passes through the transfer conveyor bracket 22 and the conveyor rollers 29. The connecting shafts are fixedly connected to each other. The conveyor rollers 29 are covered with a conveyor belt 30. The connecting shaft of the conveyor rollers 29 is covered with an associated transmission belt 31. A guide and protective discharge frame 32 is fixedly mounted on the side of the upper end of the transfer conveyor bracket 22. The internal specifications of the guide and protective discharge frame 32 correspond to the external specifications of the loading fine mesh frame 26. The control panel 4 is electrically connected to the ultrasonic generator 11, the crushing drive motor 19, the rotation drive motor 24, and the conveyor drive motor 28.
[0042] Specifically, by setting the brakeable universal wheel 3, the system uses the cleaning cabinet 2 as the carrier structure of the main body, and on the basis of ensuring the stability of the overall bearing structure, it has the new function of free movement. It can drive the whole to the specified working position for stable and continuous movement according to the specific use needs in actual application work. The whole can be applied to a variety of working environments, and the scope of application has been expanded to a certain extent. Through the structural design and associated structure of the ultrasonic generator 11 and the associated transducer 13, the system uses ultrasonic cleaning means to clean the material, which effectively improves the overall material cleaning efficiency and correspondingly improves the overall Cleaning effect: by setting up the associated two-way pump 10, the system can use the same equipment to realize the draining and drainage of the cleaning water in the cleaning tank 14 when cleaning the material, without the need for an additional water outlet, effectively streamlining the overall structure. Combined with the setting of the inspection cover 6, the internal components of the component loading chamber 5 can be regularly inspected and maintained, which is beneficial to prolonging the overall service life. Through the structural design in which the internal specifications of the positioning card slot 15 and the external specifications of the reinforcement connecting plate 27 correspond to each other, the loading fine mesh frame 26 is in the material-carrying cleaning state without flipping the material, and the reinforcement connecting plate 27 is embedded in the positioning card slot 15. , which improves the bearing stability of the loading fine mesh frame 26 itself, and fixes the end of the protective unloading frame 21 with the middle position of the inner side of the upper end of the cleaning cabinet 2, so that the materials that have been crushed and cut by the crushing box 17 can be stably and continuously introduced into the cleaning mechanism, so as to facilitate the subsequent material cleaning operation quickly and smoothly, and no longer need to carry out material transfer operations, which effectively saves working time, so that the efficiency and rate of the overall pre-processing operation can be effectively improved, and the overall work progress is correspondingly accelerated. By adopting the meshing connection of the driven gear 39 and the transmission gear 38 transmission structure, the crushing drive motor 19 can effectively improve the crushing speed. The synchronous rotation of the crushing rollers 20 and the crushing blades 36 for crushing and slitting the polymer plastic sheets stably improve the overall crushing processing speed of the materials to be processed. By adding a cleaning liquid storage tank 9 and correspondingly equipping it with a cleaning liquid delivery pump 34 and a liquid outlet conduit 35, the overall structure does not affect the normal turning and unloading of the material-carrying fine mesh frame 26. It is possible to add cleaning liquid to the cleaning water inside the cleaning tank 14, which is beneficial to enhancing the overall cleaning effect of the crushed polymer plastic sheets. Therefore, on the basis of improving the overall cleaning efficiency to a certain extent, the overall cleaning effect is also effectively guaranteed, and the overall functionality is enriched.By electrically connecting and controlling all drive motors to the control panel 4, the overall operational difficulty is effectively reduced, making the system more convenient for functional settings and use during normal operation. The provision of the guide and protective discharge frame 32 prevents material from falling from the side during the unloading process when the loading fine mesh frame 26 is turned toward the transfer conveyor bracket 22, thereby reducing material loss that may occur during material transfer.
[0043] Working principle: the use of this system can realize the integrated processing and recycling of polymer plastic sheets. Through the mobility of the brake universal wheel 3 itself, the system with the cleaning cabinet 2 as the main body can be driven to move smoothly to the designated working position according to the specific use requirements in the actual application work, so that the system can be used for normal processing and use in a variety of working environments. First, connect the power supply so that the system has the basic performance for normal use. Feed the polymer plastic sheets to be recycled and processed from the crushing feed port 37 to the inside of the crushing box 17. Under the setting control of the control panel 4, the crushing drive motor 19 is controlled to start, so that the transmission gear The wheel 38 rotates and utilizes the meshing connection structure between itself and the driven gear 39 to drive the driven gear 39 to rotate, so that the crushing roller 20 equipped with the crushing blade 36 is affected by the transmission structure and performs synchronous rotation operation, thereby making the crushing roller 20 drive the crushing blade 36 thereon to crush and cut the polymer plastic sheet. The polymer plastic sheet after crushing and cutting passes through the protective unloading frame 21 to the loading fine mesh frame 26 in the cleaning tank 14 for continuous and stable unloading operation, and the cleaning water inlet and outlet pipe 8 is connected to the external water source in a position. Under the controlled start-up operation of the associated two-way pump 10, the cleaning water is pumped into the cleaning tank 14, penetrating the fine mesh of the loading fine mesh frame 26 to immerse the polymer plastic sheet fragments therein. An appropriate amount of cleaning liquid is added to the cleaning liquid storage tank 9 through the liquid filling port 33, and under the controlled start-up of the cleaning liquid delivery pump 34, the cleaning liquid flows into the cleaning water inside the cleaning tank 14 through the liquid outlet conduit 35 and dissolves therein, thereby improving the overall pre-treatment cleaning effect of the cleaning cabinet 2 on the polymer plastic sheet. Under the controlled start-up action of the ultrasonic generator 11, the associated transducer 13 drives the alignment card slot 15 as a whole to resonate, thereby realizing the ultrasonic cleaning operation of the material inside the alignment card slot 15. After the preset cleaning time is over, the rotary drive motor 24 is started under the setting control to drive the associated supporting block 25 to rotate in the opposite direction as a whole, thereby driving the loading fine mesh frame 26 to rotate out of the cleaning tank 14 as a whole, and the loading fine mesh frame 2 During the rotation process, the cleaning water flows out from the fine mesh holes of the loading fine mesh frame 26 and falls back into the cleaning tank 14, thereby separating the material inside the loading fine mesh frame 26 from the cleaning water. The loading fine mesh frame 26 rotates and is aligned and closed with the guide protection discharge frame 32. After cleaning, the material inside the loading fine mesh frame 26 falls into the guide protection discharge frame 32 under the gravity of the remaining water, and under the guidance of the guide protection discharge frame 32, the material falls onto the conveyor belt 30. The cleaning water inside the cleaning tank 14 can be guided to the outside from the cleaning water inlet and outlet pipe 8 through the diversion associated pipe 23 under the controlled reverse drive of the associated bidirectional pump 10. The transfer and conveying bracket 22 can be connected to the feed port of the subsequent recycling and processing equipment.A transfer material frame can also be placed in advance at the end of the transfer conveying bracket 22, and the conveying transfer drive motor 28 is controlled to start and drive the conveying roller 29 to rotate, and the conveying belt 30 is driven under the associated transmission operation of the associated transmission belt 31 to perform the conveying operation at the end of the transfer conveying bracket 22. If it is connected to the feed port of the processing equipment, the material directly enters the subsequent processing equipment for continuous recycling and processing operations. If the transfer material frame is placed in advance, the material can be transferred to the subsequent processing equipment through the transfer material frame. The system can be applied to different high-resolution processing equipment without destroying the smoothness of the overall pre-processing operation through the setting of the transfer conveying bracket 22. In the processing technology for the processing of plastic sheets, it is only necessary to connect the transfer conveying bracket 22 with the feed port of the subsequent corresponding recycling and processing equipment, which effectively expands the overall scope of application. This effectively improves the overall work efficiency of the recycling and processing of polymer plastic sheets, accelerates the overall processing speed, avoids the transfer operation between the crushing and cleaning links, and helps to speed up the overall processing progress. While the overall functionality is greatly enriched, the overall comprehensive performance is effectively improved. It has extremely broad application prospects in the field of recycling and processing of polymer plastic sheets.
[0044] In addition, the specific model of the electronic control module 12 used in the present invention is HESG440588R4.
[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0046] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A polymer plastic sheet recycling and reuse system, comprising a supporting base (1), characterized in that: A cleaning cabinet (2) is fixedly mounted on the upper end of the supporting base (1), a component loading chamber (5) is preset at the lower end of the interior of the cleaning cabinet (2), a cleaning tank (14) is preset at the upper end of the interior of the cleaning cabinet (2), a reinforcement supporting bracket (7) is fixedly mounted on the upper end of the back of the cleaning cabinet (2), a cleaning liquid storage tank (9) is fixedly mounted on the upper end of one side of the exterior of the cleaning cabinet (2), a rotating bracket (16) is fixedly mounted on the upper end of the other side of the exterior of the cleaning cabinet (2), an associated supporting block (25) is movably mounted inside the rotating bracket (16), and a loading fine mesh frame (26) is fixedly mounted on the side of the associated supporting block (25).
2. The polymer plastic sheet recycling and reuse system according to claim 1, characterized in that: Brakeable universal wheels (3) are symmetrically fixedly installed at the corner positions of the bottom of the supporting base (1); an inspection cover (6) is preset on the outside of the component loading chamber (5); the inspection cover (6) is a detachable assembly structure outside the component loading chamber (5); an ultrasonic generator (11) is fixedly installed at the lower end position of one side inside the component loading chamber (5); and an electric control module (12) is preset on the upper end of the ultrasonic generator (11).
3. The polymer plastic sheet recycling and reuse system according to claim 2, characterized in that: An associated transducer (13) is fixedly installed at the middle position of the upper end of the component loading chamber (5), and the associated transducer (13) and the ultrasonic generator (11) are electrically connected to each other. An associated bidirectional pump (10) is fixedly installed at the other side of the component loading chamber (5), and a cleaning water inlet and outlet pipe (8) is fixedly installed at the lower end of one side outside the cleaning cabinet (2). The cleaning water inlet and outlet pipe (8) passes through the outside of the cleaning cabinet (2) and is connected to the associated bidirectional pump (10).
4. The polymer plastic sheet recycling and reuse system according to claim 3, characterized in that: A diversion associated pipe (23) is fixedly connected to the other side of the exterior of the associated bidirectional pump (10), and the diversion associated pipe (23) passes through the top of the component loading chamber (5) and is in communication with the interior of the cleaning tank (14). The associated bidirectional pump (10) and the control panel (4) are electrically connected to each other.
5. The polymer plastic sheet recycling and reuse system according to claim 4, characterized in that: A transfer and conveying bracket (22) is fixedly installed at the lower end position of the other side of the outside of the cleaning cabinet (2), and a rotary drive motor (24) is fixedly installed at the side position outside the rotary bracket (16). The output shaft of the rotary drive motor (24) passes through the rotary bracket (16) and is fixedly connected to the associated bearing block (25). A reinforcing connecting plate (27) is fixedly connected between the associated bearing block (25) and the loading fine mesh frame (26).
6. The polymer plastic sheet recycling and reuse system according to claim 5, characterized in that: A positioning slot (15) is preset at the side position of the upper end of the cleaning cabinet (2), and the internal specifications of the positioning slot (15) correspond to the external specifications of the reinforcing connecting plate (27). The loading fine mesh frame (26) is integrally arranged inside the cleaning tank (14) with the connecting axis of the associated bearing block (25) in the rotating bracket (16) as the rotation center.
7. The polymer plastic sheet recycling system according to claim 6, characterized in that: A crushing box (17) is fixedly mounted on the upper end of the reinforced bearing bracket (7); a protective blanking frame (21) is preset at an inclined bottom of the crushing box (17); the interior of the protective blanking frame (21) is communicated with the interior of the crushing box (17); the end of the protective blanking frame (21) is fixedly connected to the middle position of the inner side of the upper end of the cleaning cabinet (2); a linkage gear box (18) is fixedly mounted on the side of the outside of the crushing box (17); and a crushing drive motor (19) is fixedly mounted on the side of the outside of the linkage gear box (18).
8. The polymer plastic sheet recycling and reuse system according to claim 7, characterized in that: A crushing feed port (37) is preset at the upper end of the crushing box (17), a transmission gear (38) is movably installed at a side position inside the linkage gear box (18), the output shaft of the crushing drive motor (19) passes through the linkage gear box (18) and is fixedly connected to the transmission gear (38), a driven gear (39) is symmetrically and equidistantly installed at the side position of the transmission gear (38), the driven gear (39) and the transmission gear (38) are meshed and linked to each other, and the connecting shaft of the driven gear (39) and the transmission gear (38) passes through the crushing box (17) and is fixedly connected to a crushing roller (20), and crushing blades (36) are symmetrically and equidistantly installed on the outside of the crushing roller (20).
9. The polymer plastic sheet recycling and reuse system according to claim 8, characterized in that: The upper end of the cleaning liquid storage tank (9) is preset with a liquid filling port (33), and the liquid filling port (33) and the interior of the cleaning liquid storage tank (9) are communicated with each other. A cleaning liquid delivery pump (34) is fixedly installed at the lower end of the outer side of the cleaning liquid storage tank (9), and the outside of the cleaning liquid delivery pump (34) is fixedly connected to a liquid outlet conduit (35), and the liquid outlet conduit (35) and the interior of the cleaning tank (14) are communicated with each other.
10. The polymer plastic sheet recycling and reuse system according to claim 9, characterized in that: A transporting and transferring driving motor (28) is fixedly installed on the side of the transfer and conveying bracket (22), and conveying rollers (29) are symmetrically and equidistantly installed inside the transfer and conveying bracket (22). The output shaft of the transporting and transferring driving motor (28) passes through the transfer and conveying bracket (22) and the conveying rollers (29), and the connecting shafts are fixedly connected to each other. The outside of the conveying roller (29) is covered with a conveyor belt (30), and the outside of the connecting shaft of the conveying roller (29) is sleeved with an associated transmission belt (31). A guide and protective discharge frame (32) is fixedly installed on the side of the upper end of the transfer and conveying bracket (22), and the specifications inside the guide and protective discharge frame (32) correspond to the external specifications of the loading fine mesh frame (26).
Citation Information
Patent Citations
Waste plastic sheet separating system having dust removal function
CN204354350U