Automatic packaging equipment for brick panels
By designing multi-specification adaptable corner-laying and corner-turning mechanisms, flexible production of automated ceramic tile packaging equipment has been achieved, solving the problem that existing equipment cannot adapt to packaging different specifications of bricks, and improving production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202511212981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-08-28
AI Technical Summary
Existing automated packaging equipment for ceramic tiles cannot meet the packaging needs of different tile sizes, resulting in frequent downtime to replace the corner wrapping mechanism, reducing production efficiency and increasing maintenance costs.
Design an automatic brick packaging equipment, which adopts multiple corner-laying and corner-turning mechanisms to accommodate corner-laying parts of different specifications. Through the coordinated work of the feeding conveyor, corner-laying device, discharging conveyor, paper feeding device, material transfer device and folding device, automatic packaging of bricks of various specifications can be achieved.
It improves the flexibility of equipment, reduces downtime, increases production efficiency and equipment utilization, and reduces the workload and maintenance costs for workers.
Smart Images

Figure CN120681411B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ceramic tile production equipment, in particular to an automatic tile packaging equipment. BACKGROUND
[0002] In the production and sales process of ceramic tiles, automatic packaging is a key link to ensure product quality and improve production efficiency. Due to the brittle and hard material of ceramic tiles, the edge and corner parts are prone to damage such as edge collapse and corner drop due to bumping and extrusion during transportation and logistics, which seriously affects the appearance and value of the product. Therefore, the industry generally uses the following process in the automatic packaging process: a special corner protection piece (such as a plastic corner guard or a paper corner guard) is sleeved on the four corner parts of the stacked tile, then the whole is wrapped with packaging paper, and finally the tile edge and corner are protected by reinforcing with a binding belt, so as to ensure the integrity of the tile during transportation.
[0003] At present, the automatic packaging equipment that realizes this process usually adopts a multi-station step-by-step operation mode. Specifically, first, the tile stack is automatically stacked on the pre-laid packaging paper in the feeding station; then, the tile stack is transported to the corner sleeve station, and the four corner pieces are sleeved one by one or simultaneously on the four corner parts of the tile stack by a special corner sleeve mechanism; then, the tile stack is transferred to the edge folding station, and the edge folding mechanism folds and wraps the packaging paper around the tile stack and the corner piece in sequence; finally, the wrapped tile stack is sent to the binding equipment for tightening with a binding belt, completing the entire packaging process.
[0004] However, the automatic packaging equipment of the prior art has a significant limitation: the corner sleeve mechanism is usually designed to only handle a single specification of corner piece. This means that the entire packaging line can only accommodate one fixed size (such as length, angle, thickness) of corner guard. When different specifications and sizes of tile products need to be packaged on the production line, and therefore the matching corner piece needs to be replaced, the machine must be stopped and the corner sleeve mechanism must be adjusted mechanically or even disassembled and replaced, such as replacing the clamping jaw, mold or entire corner sleeve mechanism.
[0005] This "one machine, one corner" rigid production mode cannot adapt to the complex incoming material conditions of product category diversification and production order fragmentation in modern ceramic production enterprises. Frequent stoppage for production change not only significantly reduces the overall utilization rate of the equipment and the overall production efficiency of the packaging line, increases the operating burden and maintenance cost of workers, but also makes it difficult for the automatic production line to respond flexibly to rapidly changing production demands, becoming a major bottleneck in improving the intelligence and flexibility of the packaging process. SUMMARY
[0006] The present application aims to provide a kind of automatic packaging equipment of brick board, to solve one or more technical problems in prior art, at least provide a kind of beneficial selection or create conditions.
[0007] To solve the above technical problems, the technical solutions adopted are:
[0008] An automatic packaging equipment of brick board, characterized in that: comprising: material feeding device, package corner placing device, material discharging device, paper feeding device, material moving device and edge folding device;
[0009] The downstream end of the material feeding device is provided with a first station, and the upstream end of the material discharging device is provided with a second station, and the second station is arranged beside the first station.
[0010] The package corner placing device is used to place the material in the first station with a package corner piece; the paper feeding device includes a paper bin and a paper taking mechanism, the paper bin is used to store packaging paper, and the paper taking mechanism is used to take the packaging paper from the paper bin and place it in the second station; the material moving device is used to move the material from the first station to the second station; the edge folding device includes a plurality of edge folding mechanisms arranged in the second station, and each of the edge folding mechanisms is used to fold the packaging paper to form an edge covering the material.
[0011] The package corner placing device includes four package corner placing mechanisms, and each of the four package corner placing mechanisms is arranged at a corner of the first station; the package corner placing mechanism includes a corner bin and a corner taking and placing component, the corner bin is used to store the corner piece and has a discharge port, the corner taking and placing component includes a taking and placing paw and a taking and placing driving assembly, the taking and placing paw is used to grasp the corner piece, and the taking and placing driving assembly is used to drive the taking and placing paw to move between the discharge port and the corner of the material, so that the corner piece is sleeved on the corner of the material.
[0012] Each of the four package corner placing mechanisms is used to sleeve at least two different specifications of the corner piece, and the first station is provided with a corner turning mechanism, the corner turning mechanism is used to drive the material to turn, so that the corner of the material can be turned to different specifications of the package corner placing mechanism; or, each of the package corner placing mechanisms is provided with a plurality of different specifications of the corner bin, and the plurality of corner bins are arranged beside the taking and placing paw, and the taking and placing driving assembly is used to drive the taking and placing paw to move between any of the discharge ports and the corner of the material.
[0013] The brick automatic packaging equipment has at least the following beneficial effects: the brick material is conveyed to the first station along the feeding conveying device, and the corner piece is sleeved on the corner of the material through the four corner packaging mechanisms. The wrapping paper is taken out from the paper bin to the second station through the paper feeding device. Then, the material is moved to the second station together with the corner piece sleeved on the corner through the material moving device, so as to be placed on the wrapping paper. The wrapping paper is folded and formed through the edge folding device, so that the wrapping paper covers the corner piece and the edge of the material. In the process of sleeving the corner piece, the taking and placing driving assembly drives the taking and placing claw to transfer the corner piece from the discharge port of the corner bin to the corner of the material, so as to realize the sleeving of the corner piece. The brick automatic packaging equipment can drive the taking and placing claw to select a specific size of the corner piece for sleeving through the corner bin arranged in each corner packaging mechanism. Alternatively, the four corner packaging mechanisms are configured to be different sizes, the brick material in the first station is driven to rotate through the corner mechanism, and the sleeving of the corner piece of different corners is realized in turn. The brick automatic packaging equipment can be arranged in different sizes or multiple sizes of the corner bin in each corner packaging mechanism, so as to adapt to the packaging requirements of different incoming materials.
[0014] As a further improvement of the above technical solution, the taking and placing driving assembly includes a rotating driving unit for driving the taking and placing claw to rotate around the shaft and a telescopic driving unit for driving the taking and placing claw to move along the radial direction. The discharge ports of the multiple corner bins and the corners of the material are arranged in the circumferential direction of the rotation of the taking and placing claw.
[0015] As a further improvement of the above technical solution, the material moving device includes a material moving clamp for clamping the material and a material moving driving mechanism for driving the material moving clamp to move between the first station and the second station, so as to move the material from the first station to the second station.
[0016] As a further improvement of the above technical solution, the feeding conveying device includes two feeding conveying mechanisms arranged at intervals, and the two feeding conveying mechanisms are arranged side by side and flush with each other to form a feeding conveying surface for supporting and conveying the material. The corner mechanism includes a jacking rotating member arranged between the two feeding conveying mechanisms. The jacking rotating member has a jacking material supporting part for jacking and rotating the material. The jacking material supporting part is raised from bottom to top to the upper side of the feeding conveying surface to jack up the material from the feeding conveying mechanism.
[0017] As a further improvement of the above technical solution, the corner turning mechanism further comprises a material pressing member, the material pressing member comprises a material pressing piece capable of being lifted up and down, a lower end of the material pressing piece is provided with a rotatable material pressing portion, the material pressing member is arranged in front of and behind the material moving clamp, the material moving drive mechanism synchronously drives the material moving clamp and the material pressing member to move in the front-back direction, and when the material pressing member is above the first working position, the material pressing portion is coaxially arranged with the jacking material supporting portion.
[0018] As a further improvement of the above technical solution, the corner turning mechanism comprises the material moving clamp and a rotating drive member, the rotating drive member is used to drive the material moving clamp to rotate, the material moving drive mechanism comprises a material moving lifting member and a material moving translation member, the material moving translation member is used to drive the material moving clamp to move forward and backward, and the material moving lifting member is used to drive the material moving clamp to move up and down.
[0019] As a further improvement of the above technical solution, the material feeding conveying device comprises a material feeding conveying mechanism and a stacking mechanism arranged at a downstream end of the material feeding conveying mechanism, the stacking mechanism comprises a sinking member and a material stacking member, the sinking member is provided with a material stacking supporting portion capable of moving up and down relative to the material feeding conveying mechanism, and the material stacking member is used to transfer material from the downstream end of the material feeding conveying mechanism to an upper side of the supporting portion.
[0020] As a further improvement of the above technical solution, the material stacking member comprises a pair of guide conveying assemblies arranged at opposite sides of the sinking member, the two guide conveying assemblies are provided with opposite guide conveying portions, or the material stacking member comprises an adsorbing material moving assembly arranged at the material moving clamp, and the adsorbing material moving assembly is used to move material from the downstream end of the material feeding conveying mechanism to the upper side of the material stacking supporting portion.
[0021] As a further improvement of the above technical solution, the number of the paper bins is two, the two paper bins are arranged at opposite sides of the second working position respectively, the paper taking mechanism comprises a bidirectional paper taking clamp and a paper taking drive member, the bidirectional paper taking clamp is arranged between the two paper bins and is provided with clamp paper portions respectively facing the two paper bins, and the paper taking drive member is used to drive the bidirectional paper taking clamp to alternately take paper between the two paper bins. BRIEF DESCRIPTION OF DRAWINGS
[0022] The application will be further described below in conjunction with the drawings and embodiments;
[0023] Figure 1 is a perspective view of an embodiment of the automatic brick packaging equipment provided by the application;
[0024] Figure 2 is a perspective view of an embodiment of the package angle placing mechanism provided by the application;
[0025] Figure 3 is a top view of an embodiment of the automatic brick packaging equipment provided by the present application;
[0026] Figure 4 is a side view of an embodiment of the automatic brick packaging equipment provided by the present application;
[0027] Figure 5 is a perspective view of an embodiment of the material moving device provided by the present application;
[0028] Figure 6 is a perspective view of an embodiment of the material moving clamp provided by the present application;
[0029] Figure 7 is a perspective view of an embodiment of the paper bin provided by the present application;
[0030] Figure 8 is a perspective view of an embodiment of the paper taking mechanism provided by the present application.
[0031] In the figure: 100-inlet conveying device, 110-inlet conveying mechanism, 200-pack corner placing mechanism, 210-pack corner bin, 220-pack corner taking and placing member, 221-taking and placing paw, 222-taking and placing driving assembly, 300-outlet conveying device, 400-paper feeding device, 410-paper bin, 411-paper taking suction paw, 420-paper taking mechanism, 421-bidirectional paper taking clamp, 422-paper taking driving member, 500-material moving device, 510-material moving clamp, 511-clamping member, 512-clamping driving member, 513-anti-falling clamp body, 520-material moving driving mechanism, 521-material moving lifting member, 522-material moving translation member, 523-moving sliding table, 600-edge folding device. DETAILED DESCRIPTION
[0032] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the accompanying drawings, the role of the drawings is to supplement the description of the text part with figures, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0033] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.
[0034] In the description of the present application, if the words such as "several" are described, the meaning is one or more, the meaning of more is more than two, greater than, less than, more than, etc. Understand as not including the number, above, below, within, etc. Understand as including the number.
[0035] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installation, connection, etc. Should be broadly understood, and those skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0036] Referring to Figures 1 to 8 The automatic packaging equipment for brick boards according to the present application is embodied as follows:
[0037] An automatic packaging equipment for brick boards, comprising: a feeding conveying device 100, a packaging corner placing device, a discharging conveying device 300, a paper placing device 400, a material moving device 500 and a folding device 600.
[0038] The feeding conveying device 100 and the discharging conveying device 300 are both used to support and convey external materials. The downstream end of the feeding conveying device 100 is provided with a first station, and the upstream end of the discharging conveying device 300 is provided with a second station, which is arranged beside the first station.
[0039] The packaging corner placing device comprises four packaging corner placing mechanisms 200, which are arranged at four corners of the first station respectively, and are used to place a packaging corner piece on the material in the first station.
[0040] The paper placing device 400 comprises a paper bin 410 and a paper taking mechanism 420. The paper bin 410 is used to store packaging paper, and is arranged beside the second station. The paper taking mechanism 420 is used to take the packaging paper from the paper bin 410 and place it on the second station.
[0041] The material moving device 500 is used to move the material together with the packaging corner piece on it from the first station to the second station.
[0042] The folding device 600 comprises a plurality of folding mechanisms, which are respectively used to fold the packaging paper to form a cover for the packaging corner piece and the edge of the material.
[0043] In actual use, the brick material is conveyed to the first station along the feeding conveying device 100, and the corner angle piece is sleeved on the corner of the material through the four corner angle piece sleeving mechanisms 200. The wrapping paper is taken out from the paper bin 410 to the second station through the paper feeding device 400. Then, the material is moved to the second station together with the corner angle piece sleeved on the corner by the material moving device 500, so as to be placed on the wrapping paper. Then, the wrapping paper is folded and formed by the edge folding device 600, so that the wrapping paper covers the corner angle piece and the edge of the material. The automatic brick wrapping equipment has the advantages that the sleeving of the corner angle piece and the wrapping of the wrapping paper are realized in two stations respectively, so that the material is wrapped and processed, the structure is compact, and the space occupation is small. The products on the two stations are conveyed through the feeding conveying device 100 and the discharging conveying device 300 respectively, the sleeving of the corner angle piece and the edge folding and forming of the wrapping paper can be simultaneously performed, and the overall wrapping speed is improved.
[0044] In the embodiment, the corner angle piece sleeving mechanism 200 comprises a corner angle piece bin 210 and a corner angle piece taking and placing member 220. The corner angle piece bin 210 has a storage space for storing the corner angle piece, and is provided with a discharging opening communicating with the storage space.
[0045] The corner angle piece taking and placing member 220 comprises a taking and placing hand claw 221 and a taking and placing driving assembly 222. The taking and placing hand claw 221 is provided with a first suction plate and a second suction plate, the first suction plate and the second suction plate are arranged at an included angle, and the first suction plate and the second suction plate are both provided with corner angle suction cups for adsorbing the corner angle piece. A plurality of corner angle suction cups are arranged along the length direction of the first suction plate and the second suction plate.
[0046] The taking and placing driving assembly 222 is used for driving the taking and placing hand claw 221 to sequentially approach the discharging opening and the corner of the material. Specifically, the taking and placing driving assembly 222 comprises a rotary driving unit and a telescopic driving unit. The rotary driving unit is used for driving the taking and placing hand claw 221 to rotate around the axis, and the telescopic driving unit is used for driving the taking and placing hand claw 221 to move along the radial direction.
[0047] In actual use, the rotary driving unit is used to drive the taking and placing hand claw 221 to rotate, so that the taking and placing hand claw 221 faces the discharging opening. Then, the telescopic driving unit is used to drive the taking and placing hand claw 221 to extend, so that the taking and placing hand claw 221 approaches the discharging opening. After the corner angle suction cups adsorb the corner angle piece, the telescopic driving unit is retracted to take the corner angle piece out of the corner angle piece bin 210. After the rotary driving unit drives the taking and placing hand claw 221 to rotate to face the corner of the material, the telescopic driving unit is extended again to sleeve the corner angle piece on the corner of the material, so as to realize the sleeving of the corner angle piece.
[0048] In the embodiment, the telescopic driving unit can adopt a linear driving component such as a pneumatic cylinder, an electric push rod, a hydraulic push rod or a screw-nut driving assembly.
[0049] In some further embodiments, in order to meet different packaging specification requirements, each of the packaging corner placing mechanisms 200 is provided with a plurality of packaging corner warehouses 210 corresponding to different specifications of packaging corner pieces, and the discharge outlets of the plurality of packaging corner warehouses 210 are arranged in the circumferential direction of the rotation axis of the taking and placing gripper 221. In the packaging corner placing mechanism 200 provided with only a single packaging corner warehouse 210, the rotation driving unit can adopt a rotary driving element such as a rotary pneumatic cylinder, a servo motor, a stepping motor or a pneumatic motor. In the embodiment provided with a plurality of packaging corner warehouses 210 of different specifications, the rotation driving unit can adopt a rotary driving element such as a servo motor, a stepping motor or a DD motor.
[0050] Referring to the drawings, the feeding conveying device 100 of the embodiment extends in the front-rear direction, the discharging conveying device 300 is arranged on the front side of the feeding conveying device 100, and the second station and the first station are arranged in front of and behind each other.
[0051] In the embodiment, the material moving device 500 is arranged above the first station and the second station, and the material moving device 500 comprises a material moving clamp 510 and a material moving driving mechanism 520. The material moving clamp 510 is used for clamping the material and the packaging corner piece thereon, and the material moving driving mechanism 520 is used for driving the material moving clamp 510 to move between the first station and the second station.
[0052] The material moving clamp 510 comprises a clamping driving component 512 and two clamping pieces 511 arranged in front of and behind each other, and the two clamping pieces 511 are provided with material supporting edges protruding towards each other and extending in the left-right direction. The clamping driving component 512 is used for driving the two clamping pieces 511 to move towards each other or away from each other. In the embodiment, the clamping driving component 512 adopts a gear and rack structure to synchronously drive the two clamping pieces 511 to move in opposite directions. In some other embodiments, the clamping driving component 512 can adopt other transmission modes such as belt transmission, chain transmission or worm and gear transmission.
[0053] The left and right ends of the two clamping pieces 511 are each provided with an anti-falling clamp body 513 used for clamping the packaging corner piece, and the anti-falling clamp body 513 is provided with an elastic anti-falling clamping part. When the two clamping pieces 511 are clamped towards each other, the two material supporting edges can support the front and rear edges of the bottom of the material to realize the moving. At this time, the anti-falling clamping part can elastically abut against the packaging corner piece of the corner of the material to avoid the packaging corner piece from falling.
[0054] Further, the anti-pinch body 513 can adopt a chute structure or different position screw holes matched with screws to realize adjustable installation in the left-right direction, so as to adapt to different width materials or different position corner pieces.
[0055] The material moving driving mechanism 520 includes a material moving lifting member 521 and a material moving translation member 522. The material moving lifting member 521 is used to drive the material moving clamp 510 to move up and down relative to the material inlet conveying device 100 and the material outlet conveying device 300. The material moving translation member 522 is used to drive the material moving clamp 510 to move forward and backward relative to the material inlet conveying device 100 and the material outlet conveying device 300.
[0056] In the embodiment, a front-rear extending cross beam is arranged above the first station and the second station. A moving slide table 523 is arranged in the front-rear sliding mode of the cross beam. The material moving lifting member 521 and the material moving clamp 510 are both installed on the moving slide table 523. The material moving translation member 522 has a material moving translation driving end which is in transmission connection with the moving slide table 523 and drives the moving slide table 523 to move in the front-rear direction relative to the first station and the second station. The material moving clamp 510 is arranged on the lower side of the moving slide table 523. The material moving lifting member 521 has a material moving lifting driving end which is in transmission connection with the material moving clamp 510 and drives the material moving clamp 510 to move in the up-down direction relative to the moving slide table 523.
[0057] The material moving translation member 522 and the material moving lifting member 521 can adopt a chain wheel and chain driving assembly, a synchronous belt driving assembly, a gear and rack driving assembly, or a screw and nut driving assembly, etc.
[0058] In some other embodiments, each of the four corner placing mechanisms 200 is provided with a corner piece storage 210. The first station is provided with a corner turning mechanism which is used to drive the material in the first station to turn. Two of the corner placing mechanisms 200 are first specification corner placing mechanisms, and the other two are second specification corner placing mechanisms. The corner piece storages 210 of the first specification corner placing mechanisms and the second specification corner placing mechanisms respectively correspond to two different specifications of corner pieces. Two of the first specification corner placing mechanisms are respectively arranged at two corner portions of the first station, and the other two of the second specification corner placing mechanisms are respectively arranged at the other two corner portions of the first station.
[0059] In actual use, when the brick slab material is conveyed to the first station, two of the first specification corner placing mechanisms or two of the second specification corner placing mechanisms place the corner pieces. Then, the corner turning mechanism drives the material to turn, so that the corner portion with the corner piece is exchanged with the corner portion without the corner piece, and then the corresponding corner piece is placed on the corner portion of the material again.
[0060] The first and second size corner fitting setting mechanisms can respectively set different size corner fittings, and the corner turning mechanism turns the material, and the four corners are set with corner fittings step by step to meet the setting of two different size corner fittings.
[0061] In some embodiments, two first size corner fitting setting mechanisms are arranged at two adjacent corners, two second size corner fitting setting mechanisms are arranged at the other two adjacent corners, the corner turning mechanism turns the material by 180 degrees, and the corner setting process of the four corners is realized by two setting actions. In other embodiments, for square brick materials, two first size corner fitting setting mechanisms can be diagonally arranged, and two second size corner fitting setting mechanisms are also diagonally arranged, and the corner turning mechanism turns the material by 90 degrees between the two setting actions.
[0062] If the types of brick materials are complex and need to adapt to more size corner fittings, in other embodiments, the four corner setting mechanisms 200 can correspond to different size corner fittings, and the four corner setting mechanisms 200 correspond to four different size corner fittings. In actual use, the corner turning mechanism turns by 90 degrees each time, and the corners of the material are turned to the corresponding corner setting mechanisms 200 in turn.
[0063] In some embodiments, the feeding conveying device 100 includes two feeding conveying mechanisms 110, both of which are belt conveying mechanisms, and the two feeding conveying mechanisms 110 are arranged side by side with a left-right interval, and the upper sides of the two feeding conveying mechanisms 110 extend in the front-rear direction and are flush with each other to form a feeding conveying surface for supporting and conveying the material. The two feeding conveying mechanisms 110 can be synchronously connected by a left-right extending transmission shaft and synchronously driven by a servo motor or other driving element.
[0064] The corner turning mechanism is arranged between the two feeding conveying mechanisms 110, and the corner turning mechanism includes a jacking and rotating member, which has a jacking and supporting part driven by a rotating driving element such as a rotating cylinder, a servo motor, a stepping motor or a pneumatic motor. The corner turning mechanism also has a jacking driving element for driving the jacking and rotating member to move up and down, so that the jacking and supporting part can be lifted from bottom to top to the upper side of the feeding conveying surface to lift the material from the feeding conveying mechanism 110. The jacking driving element can be a linear driving member such as a cylinder, an electric push rod, a hydraulic push rod or a screw nut driving assembly arranged in the up-down direction.
[0065] In actual use, the brick material is placed on the feeding conveying surface, and the two feeding conveying mechanisms 110 support the left and right sides of the bottom of the material for conveying. When the material is conveyed to the first station, the jacking material supporting part is raised upward to lift the material from the feeding conveying mechanism 110 to the same level as the corner placing mechanism 200 and rotate by a corresponding angle to realize the sequential sleeving of the corner pieces of different corners of the material.
[0066] In these embodiments, in order to avoid the material stack from deviating during rotation and affecting the sleeving of the corner piece, the corner rotating mechanism further comprises a material pressing member, the material pressing member comprises a material pressing piece and a material pressing driving unit, the lower end of the material pressing piece is provided with a rotatable material pressing part, and the rotation axis of the material pressing part is coaxially arranged with the rotation axis of the jacking material supporting part. The material pressing driving unit has a material pressing driving end which is in transmission connection with the material pressing piece and moves the material pressing piece up and down relative to the material moving clamp 510.
[0067] During the sleeving of the corner piece, the material pressing driving unit drives the material pressing piece to press downward, and the material pressing part presses the upper side of the material. When the material rotates, the material pressing part can rotate coaxially with the material and the jacking material supporting part synchronously, thereby avoiding the deviation of the material during rotation.
[0068] In order to avoid the material pressing member and the material moving clamp from interfering with each other, the material pressing member is arranged on the material moving clamp 510. The material clamping piece of the material moving clamp 510 surrounds a material clamping space. The material pressing member is arranged on the upper side of the material clamping space. When the material needs to be rotated, the material pressing driving unit drives the material pressing piece to move downward, so that the material pressing part descends to the lower side of the material clamping space to press the upper end surface of the material stack, and the material moving clamp 510 will not hinder the material.
[0069] In some other embodiments, the corner rotating mechanism comprises the material moving clamp 510 and a rotating driving member for driving the material moving clamp 510 to rotate. When the material needs to be rotated, the material is clamped and lifted by the material moving clamp 510, so that the material can be lifted from the feeding conveying mechanism, and then the rotating driving member is driven to realize rotation. Specifically, the rotating driving member comprises a lifting column and a rotating driving unit, the lifting column is in sliding connection with the moving slide 523 in the up-down direction, the material moving lifting member 521 is used to drive the lifting column to move up and down, and the material moving clamp 510 is rotationally arranged at the lower end of the lifting column. The rotating driving unit can adopt a rotating driving element such as a rotary cylinder, a servo motor, a stepping motor or a pneumatic motor. The output end of the rotating driving unit is in transmission connection with the material moving clamp 510 through transmission modes such as belt transmission, chain transmission, gear transmission or worm and gear transmission.
[0070] In some embodiments, the stack of the brick boards is transported to the automatic packaging equipment for the sleeve placement of the corner fitting and the edge folding forming process of the packaging paper after the stack of the brick boards reaches a specific number. In some other embodiments, the feeding and transporting device 100 comprises a feeding and transporting mechanism 110 for transporting the brick boards and a stacking mechanism for stacking the brick boards.
[0071] The feeding and transporting mechanism 110 has a front and rear extending feeding and transporting surface on which the brick boards are transported from the rear to the front. The stacking mechanism is arranged at the front side of the feeding and transporting mechanism 110 and comprises a sinking member and a stacking member. The upper end of the sinking member is provided with a stacking supporting part which moves up and down through a linear driving member such as an electric push rod or a screw nut driving assembly.
[0072] The stacking member is used to transfer the brick boards from the downstream end of the feeding and transporting mechanism 110 to the upper side of the stacking supporting part.
[0073] In the first implementation, the stacking member comprises a pair of guiding and transporting assemblies arranged on the left and right sides of the sinking member. The two guiding and transporting assemblies have oppositely arranged guiding and transporting surfaces. In actual use, the guiding and transporting surfaces of the two guiding and transporting assemblies abut against the left and right ends of the brick boards to transport the brick boards, thereby avoiding friction and scratches during the transportation of the brick boards.
[0074] Specifically, the guiding and transporting assembly has a transporting belt extending along a circular moving path. A section of the moving path of the transporting belt extends in the front and rear direction, so that the belt surface of the transporting belt forms the guiding and transporting surface. To enable the two guiding and transporting assemblies to clamp the brick boards for transportation and avoid the falling of the brick boards, the side of the transporting belt away from the brick boards is provided with a plurality of rollers arranged in front and back, thereby supporting and supporting the transporting belt.
[0075] In some embodiments, the two guiding and transporting assemblies arranged in pairs can be driven to move towards each other or away from each other in the left and right directions through an opening and closing mechanism. When the brick boards enter between the two guiding and transporting assemblies, the opening and closing mechanism drives the two guiding and transporting assemblies to abut against each other, thereby achieving the clamping and transporting of the brick boards. When the brick boards move to the first station and align with the stacking supporting part up and down, the opening and closing mechanism drives the two guiding and transporting assemblies to move away from each other, thereby releasing the brick boards and stacking the brick boards on the upper side of the stacking supporting part. The opening and closing mechanism can adopt two cylinders arranged towards each other in the left and right directions, an electric push rod, a hydraulic push rod or a screw nut driving assembly.
[0076] In some other embodiments, both of the guiding conveying assemblies are elastically arranged along the left-right direction. Specifically, both of the guiding conveying assemblies are arranged to slide along the left-right direction through linear sliding rails, or guide post structures, or sliding groove structures, and are arranged to have a tendency to approach each other through springs or other elastic members.
[0077] Further, in order to enable the material to smoothly enter between the two guiding conveying assemblies elastically arranged from the material feeding conveying mechanism 110, the rear ends of the two guiding conveying assemblies are provided with guiding sections. The conveying belt extends along the guiding sections to the guiding conveying surfaces. In the projection along the up-down direction, the guiding sections are arranged to be inclined to the front-rear direction, and the distance between the two guiding sections decreases from the rear to the front.
[0078] The front ends of the guiding conveying assemblies are provided with lower material guiding members, and the lower material guiding members are provided with lower material guiding portions. In the projection along the left-right direction, the lower material guiding portions are arranged to be inclined to the front-rear direction at a certain angle, and the height of the lower material guiding portions decreases from the rear to the front.
[0079] In actual use, the material can be conveyed from the material feeding conveying mechanism 110 to between the two guiding conveying assemblies, and the two guiding conveying assemblies can clamp and convey the left and right ends of the material to enable the material to be conveyed to the upper side of the material stacking supporting portion. The material is pushed downward under the action of the lower material guiding portion, so that the material is separated from the two guiding conveying assemblies and falls on the material stacking supporting portion. Then, the material stacking member moves downward, and the top end of the brick on the material stacking supporting portion just falls below the material feeding conveying surface, and the brick is stacked again.
[0080] The material stacking member has another embodiment. The material stacking member includes a suction material moving assembly for moving the material from the downstream end of the material feeding conveying mechanism 110 to the upper side of the material stacking supporting portion. Specifically, the suction material moving assembly includes a suction member and a moving module. The suction member is in communication with a negative pressure generating element, and the moving module can be a double-shaft moving module. The suction member is driven to move forward and backward or to move up and down along the front-rear direction and the up-down direction through linear modules arranged along the front-rear direction and the up-down direction, so that the material is taken and placed by the suction member to realize the movement of the material from the downstream end of the material feeding conveying mechanism 110 to the upper side of the material stacking supporting portion.
[0081] In some embodiments, the stacking member is arranged in the material moving clamp 510 to avoid collision with the material moving device 500 or to require complicated actions for mutual avoidance. The material clamping part of the material moving clamp 510 encloses a material clamping space. In actual use, when stacking is required, the suction accessory moves downward from the upper side of the material clamping space to perform suction and material moving. After stacking is completed, the suction accessory is retracted upward to the upper side of the material clamping space to avoid hindering the material moving action.
[0082] In a third embodiment of the stacking mechanism, the stacking mechanism comprises a jacking member and a plurality of material supporting members. The jacking member is used to lift the material in the first station upward. The plurality of material supporting members are used to support the material at different positions of the edge of the material.
[0083] In the third embodiment, the material feeding conveyor 100 comprises two spaced apart material feeding mechanisms 110. The two material feeding mechanisms 110 form a material feeding surface for supporting and conveying the material. The jacking member has a jacking part arranged between the two material feeding mechanisms 110 and extending upward from below to the upper side of the material feeding surface. The jacking part is driven by a linear driving member such as an electric push rod, a hydraulic push rod or a screw nut driving assembly. The plurality of material supporting members are uniformly distributed on opposite sides of the first station. The heights of the plurality of material supporting members are flush with each other and higher than the material feeding surface.
[0084] In actual use, the brick material is conveyed by the material feeding mechanism 110 to the upper side of the jacking member. The jacking part moves upward to lift the material upward. The plurality of material supporting members support the edge of the material to enable the material to be erected above the downstream end of the material feeding mechanism 110. Then, the jacking part is retracted downward below the material feeding surface to lift the material again for the next time to form a material stack by lifting the material in sequence.
[0085] The material supporting member can be an elastically arranged pawl. The plurality of material supporting members have oppositely arranged pawl parts. The plurality of pawl parts enclose a material supporting space. When the material is lifted upward into the material supporting space, the pawl parts are pushed outward. When the material continues to rise above the pawl parts, the pawl parts are retracted inward under the action of the elastic force to be clamped on the edge of the material to support the material.
[0086] In the embodiment, the number of the paper bins 410 is two. The two paper bins 410 are respectively arranged on the left and right sides of the second station. The paper taking mechanism 420 comprises a bidirectional paper taking clamp 421 and a paper taking driving member 422. The bidirectional paper taking clamp 421 is arranged between the two paper bins 410 and has clamp paper portions respectively facing the two paper bins 410. The paper taking driving member 422 is used to drive the bidirectional paper taking clamp 421 to alternately take paper between the two paper bins 410. The paper bin 410 has a paper taking suction claw 411. The paper taking suction claw 411 is used to suction and take a wrapping paper from the top of a stacked wrapping paper material. In the embodiment, the paper taking driving member 422 is a linear module arranged along the left-right direction, which drives the bidirectional paper taking clamp 421 to move left and right. The bidirectional paper taking clamp 421 clamps the wrapping paper at the upper end of the paper bin 410 through the corresponding clamp paper portion and pulls the wrapping paper to the second station.
[0087] The folding device 600 of the application can adopt an existing folding device 600 for folding and forming the wrapping paper. The application will not be described in detail.
[0088] Further, the first station can be provided with a flattening mechanism for flattening the brick material. A plurality of the flattening mechanisms are respectively arranged corresponding to the four edges of the brick material. The flattening mechanism drives the flattening member to abut the edges of the multiple pieces of stacked brick material, so that the multiple layers of brick material are aligned and overlapped. The flattening mechanism can refer to the existing structure. It is worth noting that the flattening mechanism needs to avoid the brick material on the feeding conveyor 100 or the rotating and stacking action of the brick material on the first station.
[0089] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0090] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can make various changes, modifications, replacements and variations to the embodiments without departing from the principles and spirit of the present application. These changes, modifications, equivalent variations or replacements are included in the scope defined by the claims and their equivalents. The scope of the present application is defined by the claims and their equivalents.
Claims
1. An automatic packaging apparatus for brick panels, characterized in that: The application relates to a material feeding and packaging device. The device comprises a material feeding conveyor, a corner placing device, a material discharging conveyor, a paper feeding device, a material moving device and a material edge folding device. A first work station is arranged at the downstream end of the material feeding conveyor, and a second work station is arranged at the upstream end of the material discharging conveyor. The corner placing device is used for placing a corner piece on a material sleeve in the first work station. The paper feeding device comprises a paper bin and a paper taking mechanism. The paper bin is used for storing a wrapping paper, and the paper taking mechanism is used for taking the wrapping paper from the paper bin and placing it in the second work station.
2. The automatic packing apparatus for brick slabs according to claim 1, characterized in that: The material moving device is used for moving the material from the first work station to the second work station.
3. The automatic packing apparatus for brick slabs according to claim 1, characterized in that: The material edge folding device comprises a plurality of edge folding mechanisms arranged in the second work station.
4. The automatic packing apparatus for brick slabs according to claim 3, characterized in that: Each of the edge folding mechanisms is used for folding the wrapping paper to form an edge cover for the material. The corner placing device comprises four corner placing mechanisms arranged at four corners of the first work station. Each of the corner placing mechanisms comprises a corner bin and a corner taking and placing mechanism. The corner bin is used for storing a corner piece and has a discharging port. The corner taking and placing mechanism comprises a taking and placing paw and a taking and placing driving assembly. The taking and placing paw is used for grabbing the corner piece. The taking and placing driving assembly is used for driving the taking and placing paw to move between the discharging port and a corner of the material, so that the corner piece is placed on the corner of the material. Each of the corner placing mechanisms is used for placing at least two different types of corner pieces. The first work station is provided with a corner rotating mechanism. The corner rotating mechanism is used for rotating the material, so that the corner of the material can be rotated to different types of corner placing mechanisms. Alternatively, each of the corner placing mechanisms is provided with a plurality of corner bins of different types. The corner bins are arranged beside the taking and placing paw. The taking and placing driving assembly is used for driving the taking and placing paw to move between any of the discharging ports and the corner of the material. The taking and placing driving assembly comprises a rotating driving unit used for driving the taking and placing paw to rotate around an axis and a telescopic driving unit used for driving the taking and placing paw to move along a radial direction. The discharging ports of the corner bins and the corner of the material are arranged along a circumferential direction of the taking and placing paw. The material moving device comprises a material moving clamp and a material moving driving mechanism. The material moving clamp is used for clamping the material. The material moving driving mechanism is used for driving the material moving clamp to move between the first work station and the second work station, so that the material is moved from the first work station to the second work station. The material feeding conveyor comprises two material feeding mechanisms arranged at intervals. The two material feeding mechanisms are arranged side by side and are flush with each other, so as to form a material feeding surface for supporting and conveying the material. The corner rotating mechanism comprises a jacking and rotating mechanism arranged between the two material feeding mechanisms. The jacking and rotating mechanism has a jacking and supporting part used for jacking up the material and rotating the material. The jacking and supporting part is raised from the bottom to the upper side of the material feeding surface, so as to jack up the material from the material feeding mechanism.
5. The automatic packing apparatus for brick slabs according to claim 4, characterized in that: The corner-turning mechanism further comprises a material pressing member, the material pressing member comprises a material pressing piece which can be lifted up and down, the lower end of the material pressing piece is provided with a rotatable material pressing part, the material pressing member is arranged in front of and behind the material moving clamp, the material moving drive mechanism synchronously drives the material moving clamp and the material pressing member to move in the front-back direction, when the material pressing member is above the first working position, the material pressing part is coaxially arranged with the jacking material supporting part.
6. The automatic packing apparatus for brick slabs according to claim 3, characterized in that: The corner-turning mechanism comprises the material moving clamp and a rotating drive member, the rotating drive member is used to drive the material moving clamp to rotate, the material moving drive mechanism comprises a material moving lifting member and a material moving translation member, the material moving translation member is used to drive the material moving clamp to move forward and backward, and the material moving lifting member is used to drive the material moving clamp to move up and down.
7. The automatic packing apparatus for brick slabs according to claim 3, characterized in that: The material feeding conveying device comprises a material feeding conveying mechanism and a stacking mechanism arranged at the downstream end of the material feeding conveying mechanism, the stacking mechanism comprises a sinking member and a material stacking member, the sinking member is provided with a material stacking supporting part which can move up and down relative to the material feeding conveying mechanism, and the material stacking member is used to transfer the material from the downstream end of the material feeding conveying mechanism to the upper side of the supporting part.
8. The automatic packing apparatus for brick slabs according to claim 7, characterized in that: The material stacking member comprises a pair of guiding conveying assemblies arranged on the opposite sides of the sinking member, the two guiding conveying assemblies are provided with opposite guiding conveying parts, or the material stacking member comprises an adsorbing material moving assembly arranged on the material moving clamp, and the adsorbing material moving assembly is used to move the material from the downstream end of the material feeding conveying mechanism to the upper side of the material stacking supporting part.
9. The automatic packing apparatus for brick slabs according to claim 1, characterized in that: The number of the paper bins is two, the two paper bins are arranged on the opposite sides of the second working position respectively, the paper taking mechanism comprises a bidirectional paper taking clamp and a paper taking drive member, the bidirectional paper taking clamp is arranged between the two paper bins and is provided with paper clamping parts which are respectively directed towards the two paper bins, and the paper taking drive member is used to drive the bidirectional paper taking clamp to alternately take the paper between the two paper bins.
Citation Information
Patent Citations
Corner wrapper placing device of ceramic tile packaging equipment
CN105857779A
Ceramic tile wrapping equipment and ceramic tile wrapping method
CN120383048A