Plant extract fermentation device
By designing an adjustable-length stirring rod system, the problem that the fixed stirring rod cannot adapt to changes in liquid level is solved, achieving more efficient stirring and uniformity, and improving the fermentation effect.
Patent Information
- Application Number
- CN202511005908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The stirring rod of the stirring equipment in the existing fermentation tank is fixed in position and cannot adapt to the changes in the fermentation liquid level, resulting in uneven stirring, affecting the fermentation effect, and has poor adaptability, making it difficult to meet diverse fermentation needs.
A plant extract fermentation device was designed, which adopted an adjustable-length stirring rod system. Through the cooperation of the threaded rod and the downward pressure rod, the buoyancy of the liquid was used to drive the floating stirring rod to rise. The number of stirring rods was increased to achieve more sufficient stirring, improve stirring efficiency and uniformity.
It achieves more complete stirring under different liquid level conditions, improves the uniformity of material distribution and microbial metabolic activity of the extract, and enhances the uniformity and efficiency of fermentation.
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Figure CN120682913A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plant extract fermentation, in particular to a plant extract fermentation device. Background Art
[0002] Plant extracts have extensive and important applications in numerous fields, including food, cosmetics, and medicine. Fermentation technology, as an emerging and highly promising method, is gradually emerging in the field of plant extracts. During the fermentation process, microorganisms secrete dozens of extracellular enzymes, including proteases, cellulases, hemicellulases, amylases, and pectinases, into the culture medium. These enzymes can disrupt plant cell structure, causing cell rupture and increasing intercellular spaces. This significantly reduces the mass transfer resistance of the cell wall and intercellular matrix to the diffusion of plant active ingredients from the cell to the extraction medium, significantly improving the extraction rate of the active ingredients. Furthermore, the fermentation process may also promote the conversion of macromolecules in the plant into more easily absorbed small molecules, thereby enhancing the bioavailability of the extract.
[0003] The stirring rods in existing fermentation tanks are typically positioned at a fixed height. When the liquid level of the fermentation liquid changes, the stirring rods may not fully contact the fermentation liquid, resulting in uneven stirring and affecting the fermentation effect. Furthermore, the fixed-height stirring rods have poor adaptability when handling fermentation liquids of varying volumes, making it difficult to meet diverse fermentation needs. Therefore, it is necessary to propose a plant extract fermentation device. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides a plant extract fermentation device.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a plant extract fermentation device, including a fermentation tank, a reaction chamber is defined inside the fermentation tank, a fixed tube is rotatably connected to the upper end groove wall of the reaction chamber via a bearing, a stirring rod is fixedly connected to the outer wall of the fixed tube located inside the reaction chamber, the upper end of the fixed tube extends outside the fermentation tank, a driving assembly is provided on the upper surface of the fermentation tank and is fixedly connected to the fixed tube, a heating assembly is provided inside the fermentation tank, and inlet and outlet assemblies are fixedly installed at the top and bottom ends of the fermentation tank; The inner wall of the upper end of the fixed tube is provided with a thread and is threadedly connected to a threaded rod. The lower end of the threaded rod is rotatably connected to a downward pressure rod through a bearing. The rod wall of the downward pressure rod is fixedly connected to a downward pressure block. The interior of the fixed tube is slidably connected to a fixing ring, and a floating sleeve is slidably sleeved on the outer wall of the fixed tube. A floating stirring rod is fixedly connected to the outer wall of the floating sleeve. A sliding hole is opened through the wall of the fixed tube above the stirring rod, and a slider is slidably connected in the sliding hole. The fixing ring, floating sleeve, floating stirring rod and slider are all made of low-density engineering plastics, and the two ends of the slider are fixedly connected to the fixing ring and the floating sleeve respectively.
[0006] Specifically, the drive assembly includes a motor, which is installed on the upper surface of the fermentation tank. The output end of the motor is fixedly connected to a first bevel gear through a coupling. A second bevel gear is fixedly installed on the outer tube wall of the top end of the fixed tube, and the first bevel gear is meshed with the second bevel gear.
[0007] Specifically, the heating assembly includes an annular cavity, which is opened on the inner wall of the fermentation tank outside the reaction chamber, and a heating coil is fixedly installed in the annular cavity.
[0008] Specifically, the feed and discharge assembly includes a feed pipe and a discharge pipe. The feed pipe is fixedly installed at the top of the fermentation tank, and the discharge pipe is fixedly installed at the bottom of the fermentation tank. Solenoid valves are installed on both the feed pipe and the discharge pipe.
[0009] Specifically, the upper end of the threaded rod extends outside the fixed tube, and one end of the threaded rod located outside the fixed tube is fixedly connected to a rotating handle.
[0010] Specifically, a gap is provided between the pressing rod and the fixing ring, and the lower end of the fixing tube is provided through.
[0011] Specifically, the lower surface of the floating stirring rod is arranged in a fitted manner with the upper surface of the stirring rod.
[0012] Beneficial effects of the present invention: When in use, the plant extract fermentation device described in the present invention can drive the lower pressure rod and the lower pressure block to rise or fall by rotating the threaded rod. By controlling the downward pressure of the fixed ring, under the buoyancy of the plant extract in the fermentation tank, the floating sleeve in the liquid drives the floating stirring rod to rise, and until the floating sleeve is against the stirring rod above, thereby increasing the number of stirring rods inside the liquid. More stirring rods rotate under the drive of the motor, which can more fully stir the plant extract, improve the stirring efficiency, promote the uniform distribution of substances in the extract and the metabolic activity of microorganisms, and improve the uniformity of the extract fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings and examples.
[0014] Figure 1 A schematic structural diagram of a plant extract fermentation device provided by the present invention; Figure 2 This is a schematic diagram of the normal state structure of a plant extract fermentation device provided by the present invention; Figure 3 A schematic diagram of the adjustment state structure of a plant extract fermentation device provided by the present invention; Figure 4 A schematic structural diagram of a stirring rod and a floating stirring rod in a normal state of a plant extract fermentation device provided by the present invention; Figure 5 A schematic structural diagram of the adjustment state of a stirring rod and a floating stirring rod of a plant extract fermentation device provided by the present invention; Figure 6 A schematic diagram of the structure of a fixed tube and a stirring rod of a plant extract fermentation device provided by the present invention; Figure 7 A schematic structural diagram of a floating sleeve and a floating stirring rod of a plant extract fermentation device provided by the present invention; Figure 8 This is a structural schematic diagram of a threaded rod and a pressing rod of a plant extract fermentation device provided by the present invention.
[0015] In the figure: 1. Fermentation tank; 2. Reaction chamber; 3. Fixed tube; 4. Stirring rod; 5. Threaded rod; 6. Down-pressure rod; 7. Down-pressure block; 8. Fixed ring; 9. Floating sleeve; 10. Floating stirring rod; 11. Slide hole; 12. Sliding block; 13. Motor; 14. First bevel gear; 15. Second bevel gear; 16. Annular chamber; 17. Heating coil; 18. Feed pipe; 19. Discharge pipe; 20. Solenoid valve; 21. Turning handle. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0017] like Figures 1-8 As shown, the present invention provides the following technical solutions: Example 1: A plant extract fermentation device includes a fermentation tank 1, a reaction chamber 2 is defined inside the fermentation tank 1, a fixed tube 3 is rotatably connected to the upper end groove wall of the reaction chamber 2 via a bearing, a stirring rod 4 is fixedly connected to the outer wall of the fixed tube 3 located inside the reaction chamber 2, the upper end of the fixed tube 3 extends outside the fermentation tank 1, a driving assembly is provided on the upper surface of the fermentation tank 1 and is fixedly connected to the fixed tube 3, a heating assembly is provided inside the fermentation tank 1, and material inlet and outlet assemblies are fixedly installed at the top and bottom ends of the fermentation tank 1; The inner wall of the upper end of the fixed tube 3 is provided with a thread and is threadedly connected to a threaded rod 5. The lower end of the threaded rod 5 is rotatably connected to a downward pressure rod 6 through a bearing. A downward pressure block 7 is fixedly connected to the rod wall of the downward pressure rod 6. A fixed ring 8 is slidably connected to the inside of the fixed tube 3. A floating sleeve 9 is slidably sleeved on the outer wall of the fixed tube 3. A floating stirring rod 10 is fixedly connected to the outer wall of the floating sleeve 9. A sliding hole 11 is opened through the tube wall of the fixed tube 3 above the stirring rod 4. A slider 12 is slidably connected in the sliding hole 11. The fixed ring 8, floating sleeve 9, floating stirring rod 10 and slider 12 are all made of low-density engineering plastics (such as polypropylene PP or polyethylene PE), and the interior of the floating sleeve 9 and the floating stirring rod 10 is filled with hard foam filling composite materials to reduce weight and enhance buoyancy. The two ends of the slider 12 are fixedly connected to the fixed ring 8 and the floating sleeve 9 respectively; The drive assembly includes a motor 13, which is mounted on the upper surface of the fermentation tank 1. The output end of the motor 13 is fixedly connected to a first bevel gear 14 via a coupling. A second bevel gear 15 is fixedly mounted on the outer wall of the top end of the fixed tube 3. The first bevel gear 14 meshes with the second bevel gear 15. The heating assembly includes an annular cavity 16, which is opened on the inner wall of the fermentation tank 1 outside the reaction chamber 2, and a heating coil 17 is fixedly installed in the annular cavity 16; The feed and discharge components include a feed pipe 18 and a discharge pipe 19. The feed pipe 18 is fixedly installed at the top of the fermentation tank 1, and the discharge pipe 19 is fixedly installed at the bottom of the fermentation tank 1. Solenoid valves 20 are installed on both the feed pipe 18 and the discharge pipe 19. When in use, the following steps are included: The first step is to open the solenoid valve 20 on the feed pipe 18 to inject the plant extract and additives (including microbial strains, nutrients, buffers, enzyme preparations, and inducers) into the reaction chamber 2 of the fermentation tank 1; In the second step, the heating coil 17 and the motor 13 are started. The motor 13 drives the first bevel gear 14 to rotate. The first bevel gear 14 drives the fixed tube 3 to rotate by meshing with the second bevel gear 15. The fixed tube 3 drives the stirring rod 4 and the floating stirring rod 10 to rotate, thereby stirring the plant extract and additives in the reaction chamber 2 to obtain a mixed liquid. The heating coil 17 heats the mixed liquid in the reaction chamber 2, thereby promoting the fermentation of the mixed liquid. The third step is to rotate the threaded rod 5 to make the threaded rod 5 rise, and the threaded rod 5 drives the downward pressure rod 6 and the downward pressure block 7 to rise, and the downward pressure block 7 releases the downward pressure on the fixed ring 8. At this time, under the buoyancy of the mixed liquid, the floating sleeve 9 and the floating stirring rod 10 located in the liquid will float upward (the floating sleeve 9 and the floating stirring rod 10 located outside the liquid will remain in place under their own weight) until the floating sleeve 9 is against the upper stirring rod 4, so that the floating stirring rod 10 is between two adjacent stirring rods 4, and the fixed tube 3 drives the slider 12 to rotate through the sliding hole 11, and the slider 12 drives the floating sleeve 9 and the floating stirring rod 10 to rotate, so that the stirring rod 4 and the floating stirring rod 10 rotate synchronously to more fully stir the plant extract, improve the stirring efficiency, promote the uniform distribution of substances in the extract and the metabolic activity of microorganisms, and improve the uniformity of the extract fermentation.
[0018] Embodiment 2: This embodiment differs from Embodiment 1 in that the technical solution includes: The upper end of the threaded rod 5 extends to the outside of the fixed tube 3, and the end of the threaded rod 5 located outside the fixed tube 3 is fixedly connected to a rotating handle 21. The threaded rod 5 can be rotated by rotating the handle 21, making the rotation of the threaded rod 5 more convenient. A gap is provided between the lower pressure rod 6 and the fixed ring 8, and the lower end of the fixed tube 3 is set to be through, so that the liquid entering the fixed tube 3 will flow downward and be discharged from the lower end of the fixed tube 3. The lower surface of the floating stirring rod 10 is set to fit the upper surface of the stirring rod 4.
[0019] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plant extract fermentation device, comprising a fermentation tank (1), wherein a reaction chamber (2) is provided inside the fermentation tank (1), a fixed tube (3) is rotatably connected to the upper end groove wall of the reaction chamber (2) via a bearing, a stirring rod (4) is fixedly connected to the outer wall of the fixed tube (3) located inside the reaction chamber (2), the upper end of the fixed tube (3) extends to the outside of the fermentation tank (1), a driving assembly is provided on the upper surface of the fermentation tank (1) and is fixedly connected to the fixed tube (3), a heating assembly is provided inside the fermentation tank (1), and a material inlet and outlet assembly is fixedly installed at the top and bottom ends of the fermentation tank (1); It is characterized by: The inner wall of the upper end of the fixed tube (3) is provided with a thread and is threadedly connected to a threaded rod (5); the lower end of the threaded rod (5) is rotatably connected to a lower pressure rod (6) through a bearing; a lower pressure block (7) is fixedly connected to the rod wall of the lower pressure rod (6); a fixed ring (8) is slidably connected to the interior of the fixed tube (3); a floating sleeve (9) is slidably sleeved on the outer wall of the fixed tube (3); a floating stirring rod (10) is fixedly connected to the outer wall of the floating sleeve (9); a sliding hole (11) is opened through the wall of the fixed tube (3) located above the stirring rod (4); a slider (12) is slidably connected in the sliding hole (11); the fixed ring (8), the floating sleeve (9), the floating stirring rod (10) and the slider (12) are all made of low-density engineering plastics; the two ends of the slider (12) are fixedly connected to the fixed ring (8) and the floating sleeve (9) respectively.
2. A plant extract fermentation device according to claim 1, characterized in that: The driving assembly comprises a motor (13), the motor (13) being mounted on the upper surface of the fermentation tank (1), the output end of the motor (13) being fixedly connected to a first bevel gear (14) via a coupling, a second bevel gear (15) being fixedly mounted on the outer wall of the top end of the fixed tube (3), and the first bevel gear (14) being meshed with the second bevel gear (15).
3. A plant extract fermentation device according to claim 1, characterized in that: The heating assembly comprises an annular cavity (16), the annular cavity (16) being opened on the inner wall of the fermentation tank (1) outside the reaction cavity (2), and a heating coil (17) being fixedly installed in the annular cavity (16).
4. The plant extract fermentation device according to claim 1, characterized in that: The feed and discharge assembly comprises a feed pipe (18) and a discharge pipe (19), wherein the feed pipe (18) is fixedly mounted on the top end of the fermentation tank (1), and the discharge pipe (19) is fixedly mounted on the bottom end of the fermentation tank (1), and both the feed pipe (18) and the discharge pipe (19) are equipped with solenoid valves (20).
5. The plant extract fermentation device according to claim 1, characterized in that: The upper end of the threaded rod (5) extends outside the fixed tube (3), and one end of the threaded rod (5) located outside the fixed tube (3) is fixedly connected to a rotating handle (21).
6. The plant extract fermentation device according to claim 1, characterized in that: A gap is provided between the lower pressing rod (6) and the fixing ring (8), and the lower end of the fixing tube (3) is provided in a through-going manner.
7. The plant extract fermentation device according to claim 1, characterized in that: The lower surface of the floating stirring rod (10) and the upper surface of the stirring rod (4) are arranged in a fitted manner.