Intelligent concrete vibrating equipment for high-rise building

Abstract

The invention relates to intelligent concrete vibrating equipment for high-rise buildings, which belongs to the technical field of vibrating and comprises a frame, a mounting frame, a clamping component, a vibrating rubber roller, a vibrating component, an impact component and a driving component. The mounting frame is arranged on the rack in a sliding manner; the clamping assembly is arranged on the mounting frame and can be clamped with the rack; the vibration rubber roller is slidably arranged on the mounting frame; the vibration assembly is arranged in the vibration rubber roller; the impact assembly is arranged in the vibration rubber roller and connected with the output end of the vibration assembly. The driving assembly is arranged on the mounting frame, and the output end is connected with the vibration assembly. The rack comprises two sliding plates, a supporting plate arranged on the sliding plates, clamping columns arranged on the supporting plate and guide columns which are arranged on the supporting plate and are symmetrical to the clamping columns. According to the concrete vibrating device, concrete can be efficiently vibrated.

Description

Technical Field

[0001] The present invention relates to the field of vibration technology, in particular to intelligent vibration equipment for high-rise building concrete. Background Art

[0002] During construction, cast-in-place concrete needs to be vibrated to achieve a uniform texture and eliminate internal bubbles. Current concrete vibrators primarily consist of a vibrating rod with an eccentric mechanism inside. This eccentric mechanism is driven by a flexible drive shaft on the outside of the vibrating rod, generating a transverse vibration mechanical wave.

[0003] Most existing equipment adopts a fixed installation structure, which makes it difficult to flexibly adjust the insertion depth of the vibrating components according to the thickness of the concrete pouring. The traditional vibration mechanism only achieves vibration through a single eccentric vibration, which has limited effect on the compaction of deep concrete. In particular, in areas with dense steel bars, problems such as insufficient vibration and residual bubbles are prone to occur. Summary of the Invention

[0004] The purpose of the present invention is to address the problems existing in the background technology and to propose an intelligent vibrating device for high-rise building concrete that can efficiently vibrate concrete.

[0005] The technical solution of the present invention is: an intelligent vibrating device for high-rise building concrete, comprising: frame; a mounting frame, slidably disposed on the frame; A clamping assembly, disposed on the mounting frame and capable of being clamped with the frame; a vibrating rubber roller, slidably arranged on the mounting frame; A vibration component is arranged in the vibration rubber roller; An impact assembly, disposed in the vibrating rubber roller and connected to an output end of the vibrating assembly; The driving component is arranged on the mounting frame and the output end of the driving component is connected to the vibration component.

[0006] Preferably, the frame includes two slides, a support plate provided on the slides, a clamping column provided on the support plate, and a guide column provided on the support plate and symmetrically arranged with respect to the clamping column.

[0007] Preferably, the mounting frame includes a sliding frame slidably arranged on the clamping column and the guide column, a support platform arranged on the sliding frame, a mounting plate arranged on the sliding frame, and a mounting shell arranged on the mounting plate.

[0008] Preferably, the clamping assembly includes a clamping rod rotatably arranged on the sliding frame, an elastic member arranged on the sliding frame for pushing the clamping rod to rotate, an extrusion pad arranged on the clamping rod and abutting against the clamping column, and a clamping block arranged on the clamping rod and clamped with the clamping column.

[0009] Preferably, the vibrating rubber roller includes a spherical block slidably arranged on the support platform, a connecting roller arranged on the spherical block, and a mounting block arranged on the connecting roller; the connecting roller, the spherical block and the mounting block are all hollow structures.

[0010] Preferably, the vibration assembly includes a rotating shaft rotatably arranged in the vibration rubber roller, a universal joint shaft 2 arranged on the rotating shaft and connected to the driving assembly, a universal joint shaft 1 arranged on the rotating shaft, and an eccentric cam arranged in the mounting block and on the rotating shaft.

[0011] Preferably, the impact assembly includes a support frame arranged in the mounting block and rotatably connected to the rotating shaft, a plurality of elastic members 2 arranged on the support frame, a plurality of impact hammers arranged on the elastic member 2, and an impact cam arranged on the rotating shaft for impacting the impact hammer; the elastic member 2 is provided with two, respectively located at the upper and lower parts of the impact hammer.

[0012] Preferably, the driving assembly includes a driving motor arranged on the mounting shell, a driving gear arranged at the output end of the driving motor and located in the mounting shell, and a driven gear arranged on the second universal joint shaft and threadedly connected to the driving gear.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects: In the present invention, the slide plate can support the support plate, and the arc structure of the slide plate can move more conveniently on the concrete surface. The support plate can support the clamping column and the guide column, and the clamping column and the guide column can support the sliding frame.

[0014] When the height of the sliding frame needs to be adjusted, the clamping rod is pressed to make the clamping rod flip toward the side of the lower elastic member, so that the clamping rod drives the extrusion pad and the clamping block to tilt up, so that the extrusion pad and the clamping block are separated from the clamping column, thereby releasing the limit, allowing the sliding frame to slide, thereby adjusting the height of the sliding frame, and thus adjusting the depth of the vibrating rubber roller inserted into the concrete; after the adjustment is completed, the clamping rod is loosened, and the elastic member pushes the clamping rod to flip, so that the clamping rod drives the extrusion pad and the clamping block to continue to rest on the clamping column, and the clamping column is provided with a clamping groove, and the clamping block can be embedded in the clamping groove, so that the connection can be more reliable, making it difficult for the sliding frame to fall down.

[0015] The spherical block has a spherical structure, which makes it easy to rotate in the support platform, so that the inclination direction of the connecting roller can be adjusted, and the concrete can be vibrated better. The driving assembly drives the vibration assembly to rotate, and the vibration assembly generates eccentric inertia to cause the vibration rubber roller to vibrate and vibrate the concrete. While the vibration assembly rotates, it hits the impact assembly, causing the impact assembly to generate high-frequency vibration. The vibration generated by the vibration assembly enables the vibration rubber roller to better vibrate the concrete.

[0016] The clamping assembly uses an elastic element to engage the slots in the clamping column, enabling quick locking and unlocking of the mounting bracket's height. Pressing the clamping lever releases the limit, allowing the sliding frame to slide up and down along the clamping column and guide post, precisely adjusting the vibrating roller's penetration depth into the concrete. This simple operation and reliable positioning eliminate the cumbersome process of traditional bolt fixing.

[0017] The vibrating rubber roller features a hollow offset structure consisting of a spherical block and a connecting roller. The spherical block rotates freely within the support platform, dynamically adjusting the vibration direction according to the concrete resistance, achieving zero-dead-angle vibration. The eccentric cam rotates with the rotating shaft to generate eccentric inertial vibration. Simultaneously, the impact cam periodically strikes the impact hammer, generating high-frequency impact vibration through the elastic element. This dual vibration superposition significantly improves concrete density, making it particularly suitable for deep layers and areas with dense rebar.

[0018] The vibration assembly uses universal joint shaft 1 and universal joint shaft 2, which can adapt to the change of the inclination angle of the vibration rubber roller, ensure that power transmission is not affected by offset, avoid the jamming problem caused by angle deviation of traditional rigid shaft, and ensure long-term stable operation.

[0019] The frame's slide features a curved design that reduces friction with the concrete surface, allowing for flexible movement when pushing the equipment, adapting to the confined spaces of high-rise construction. The sliding fit between the mounting bracket and the frame, combined with the quick-locking snap-on assembly, allows for rapid positioning of the equipment between different pouring layers, improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present invention; Figure 2 for Figure 1 Schematic diagram of the local enlarged structure at A in the middle; Figure 3 A schematic diagram of a partial structure of an embodiment of the present invention; Figure 4 for Figure 3 Schematic diagram of the local enlarged structure at B in the middle; Figure 5 A cross-sectional view of the structure of an embodiment of the present invention; Figure 6 for Figure 5 Schematic diagram of the local enlarged structure at point C in the middle.

[0022] 1. Frame; 101. Slide plate; 102. Support plate; 103. Clamping column; 104. Guide column; 2. Mounting frame; 201. Sliding frame; 202. Support platform; 203. Mounting plate; 204. Mounting shell; 3. Clamping assembly; 301. Clamping rod; 302. Elastic part 1; 303. Extrusion pad; 304. Clamping block; 4. Vibrating rubber roller; 401. Connecting roller; 402. Spherical block; 403. Mounting block; 5. Vibrating assembly; 501. Rotating shaft; 502. Universal connecting shaft 1; 503. Eccentric cam; 504. Universal connecting shaft 2; 6. Impact assembly; 601. Elastic part 2; 602. Impact hammer; 603. Impact cam; 7. Driving assembly; 701. Driving motor; 702. Driving gear; 703. Driven gear. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it individually or selectively refer to an embodiment that is mutually exclusive of other embodiments.

[0026] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing the embodiments of the present invention, cross-sectional views illustrating device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, the three-dimensional dimensions of length, width, and depth should be included. Example 1

[0027] like Figure 1-6 As shown, the intelligent vibrating device for high-rise building concrete proposed by the present invention includes a frame 1, a mounting frame 2, a clamping assembly 3, a vibrating rubber roller 4, a vibrating assembly 5, an impact assembly 6 and a driving assembly 7; Mounting frame 2 is slidably mounted on frame 1; a clamping assembly 3 is mounted on mounting frame 2 and can be clamped to frame 1; a vibrating rubber roller 4 is slidably mounted on mounting frame 2; a vibrating assembly 5 is disposed within vibrating rubber roller 4; an impact assembly 6 is disposed within vibrating rubber roller 4 and connected to the output end of vibrating assembly 5; a driving assembly 7 is mounted on mounting frame 2, and its output end is connected to vibrating assembly 5. Frame 1 includes two slides 101, a support plate 102 mounted on slides 101, clamping posts 103 mounted on support plate 102, and guide posts 104 mounted on support plate 102 and symmetrically arranged with clamping posts 103.

[0028] The mounting frame 2 includes a sliding frame 201 slidably mounted on the clamping column 103 and the guide column 104, a support platform 202 mounted on the sliding frame 201, a mounting plate 203 mounted on the sliding frame 201, and a mounting shell 204 mounted on the mounting plate 203. The mounting frame 2 is used to mount and support the vibrating rubber roller 4 and the drive assembly 7. The clamping assembly 3 includes a clamping rod 301 rotatably arranged on the sliding frame 201, an elastic member 302 arranged on the sliding frame 201 for pushing the clamping rod 301 to rotate, an extrusion pad 303 arranged on the clamping rod 301 and abutting against the clamping column 103, and a clamping block 304 arranged on the clamping rod 301 and clamped with the clamping column 103. The clamping assembly 3 can be clamped on the frame 1, thereby limiting the position of the mounting frame 2.

[0029] In this embodiment, the slide plate 101 can support the support plate 102. The arc-shaped structure of the slide plate 101 can move more conveniently on the concrete surface. The support plate 102 can support the clamping column 103 and the guide column 104, and the clamping column 103 and the guide column 104 can support the sliding frame 201.

[0030] When the lifting lever 301 is in the state of being lifted up, the locking lever 301 is pressed downward and the locking block 304 is pushed into the state of being lifted up, thereby the locking lever 301 is pressed downward and the locking block 304 is pushed into the state of being lifted up.

[0031] The spherical block 402 has a spherical structure, so it can be easily rotated in the support platform 202, so that the inclination direction of the connecting roller 401 can be adjusted, and the concrete can be better vibrated. The vibration component 5 is driven to rotate by the driving component 7. The vibration component 5 generates eccentric inertia to cause the vibration rubber roller 4 to vibrate and vibrate the concrete. While the vibration component 5 rotates, it hits the impact component 6, causing the impact component 6 to generate high-frequency vibration. The vibration generated by the vibration component 5 enables the vibration rubber roller 4 to better vibrate the concrete.

[0032] The clamping assembly 3, through the elastic member 302, cooperates with the slot of the clamping column 103 to quickly lock and unlock the height of the mounting frame 2. Pressing the clamping rod 301 releases the limit, and the sliding frame 201 slides up and down along the clamping column 103 and guide column 104, accurately adjusting the depth of the vibrating rubber roller 4 inserted into the concrete. This simple operation and reliable positioning avoid the cumbersome process of traditional bolt fixing.

[0033] The vibrating rubber roller 4 utilizes a hollow, offset structure consisting of a spherical block 402 and a connecting roller 401. The spherical block rotates freely within the support platform 202, dynamically adjusting the vibration direction according to the concrete's resistance, achieving 360° vibration without blind spots. The eccentric cam 503 rotates with the rotating shaft 501, generating eccentric inertial vibration. Simultaneously, the impact cam 603 periodically strikes the impact hammer 602, generating high-frequency impact vibrations through the elastic element 601. This dual vibration combination significantly improves concrete density, making it particularly suitable for deep layers and areas with dense rebar.

[0034] The vibration assembly 5 uses a universal joint shaft 1 502 and a universal joint shaft 2 504, which can adapt to the change in the tilt angle of the vibration rubber roller 4, ensure that power transmission is not affected by bias, avoid the jamming problem caused by angle deviation of traditional rigid shafts, and ensure long-term stable operation.

[0035] The curved slide 101 of frame 1 reduces friction with the concrete surface, allowing for flexible movement when pushing the equipment, adapting to the narrow construction spaces of high-rise buildings. The sliding fit of mounting bracket 2 and frame 1, combined with the quick-locking function of the snap-on assembly, allows the equipment to be quickly positioned between different casting layers, improving construction efficiency. Example 2

[0036] like Figure 1-6 As shown, the present invention proposes an intelligent vibrating device for high-rise building concrete. Compared with the first embodiment, the vibrating rubber roller 4 in this embodiment includes a spherical block 402 slidably set on the support platform 202, a connecting roller 401 set on the spherical block 402, and a mounting block 403 set on the connecting roller 401; the connecting roller 401, the spherical block 402 and the mounting block 403 are all hollow structures, and the spherical block 402 can slide in the support platform 202, so that biased vibration can be performed, so that when vibration is generated, there will be no other impact, and normal transmission can be achieved to ensure the vibration effect. The mounting block 403 is used to install the impact component 6, so that the vibration spreads to the surrounding areas with the mounting block 403 as the center, thereby improving the vibration effect.

[0037] The vibration assembly 5 includes a rotating shaft 501 rotatably arranged in the vibration rubber roller 4, a universal connecting shaft 2 504 arranged on the rotating shaft 501 and connected to the drive assembly 7, a universal connecting shaft 1 502 arranged on the rotating shaft 501, and an eccentric cam 503 arranged in the mounting block 403 and on the rotating shaft 501. The drive assembly 7 is connected to the universal connecting shaft 2 504 so that the output power can be reversed and offset, so that the vibration will not affect the normal transmission, and when the vibration rubber roller 4 is tilted, it will not affect the normal transmission, thereby ensuring the transmission effect. When the rotating shaft 501 rotates, it will drive the eccentric cam 503 to swing eccentrically, thereby driving the mounting block 403 to vibrate at high frequency, which can vibrate the concrete and make the concrete more compact.

[0038] The impact assembly 6 includes a support frame arranged in the mounting block 403 and rotatably connected to the rotating shaft 501, a plurality of elastic members 601 arranged on the support frame, a plurality of impact hammers 602 arranged on the elastic member 601, and an impact cam 603 arranged on the rotating shaft 501 for impacting the impact hammer 602; the elastic member 601 is provided with two upper and lower parts of the impact hammer 602, respectively. When the rotating shaft 501 rotates, the impact cam 603 is driven to impact the impact hammer 602, so that the impact hammer 602 generates high-frequency vibration, which can drive the mounting block 403 to vibrate at high frequency, thereby vibrating the concrete to ensure the compaction of the concrete.

[0039] The drive assembly 7 includes a drive motor 701 arranged on the mounting shell 204, a driving gear 702 arranged at the output end of the drive motor 701 and located in the mounting shell 204, and a driven gear 703 arranged on the universal joint shaft 504 and threadedly connected to the driving gear 702. The drive assembly 7 is used to drive the vibration assembly 5 to rotate.

[0040] In this embodiment, the driving motor 701 drives the driving gear 702 to rotate, and the driving gear 702 drives the driven gear 703 to rotate. The driven gear 703 drives the rotating shaft 501 to rotate through the universal joint 2 504. The rotating shafts 501 are also transmitted through the universal joint 1 502, so that different rotating shafts 501 can be tilted relative to each other. When the rotating shaft 501 rotates, it drives the eccentric cam 503 to rotate. The eccentric cam 503 is eccentrically arranged, so that when the eccentric cam 503 rotates, it generates inertia to drive the mounting block 403 to vibrate, so that the mounting block 403 can obtain high-frequency vibration and can be inserted into concrete to perform a vibrating operation on the concrete.

[0041] When the rotating shaft 501 rotates, it will also drive the impact cam 603 to rotate. The impact cam 603 will contact and collide with the impact hammer 602, thereby pushing the impact hammer 602 away and being able to reset the impact hammer 602 through the elastic member 2 601, so that the impact hammer 602 has space to move, so that the impact cam 603 can intermittently hit the impact hammer 602. After the impact, the impact hammer 602 is pulled by the elastic member 2 601, causing the impact hammer 602 to generate high-frequency vibration, and the vibration is then transmitted to the mounting block 403 through the support frame, so that the mounting block 403 can generate high-frequency vibration and can vibrate the concrete. A part of the vibration on the mounting block 403 will be transmitted to the connecting roller 401, so that the connecting roller 401 can also perform a vibration operation.

[0042] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. An intelligent concrete vibrating device for high-rise buildings, characterized by: include, Rack (1); A mounting frame (2) slidably arranged on the frame (1); A snap-fit ​​assembly (3) is arranged on the mounting frame (2) and can be snap-fitted to the frame (1); A vibrating rubber roller (4) is slidably mounted on the mounting frame (2); A vibration component (5) is arranged inside the vibration rubber roller (4); An impact assembly (6) is disposed in the vibrating rubber roller (4) and connected to the output end of the vibrating assembly (5); A drive assembly (7) is arranged on the mounting frame (2) and has an output end connected to the vibration assembly (5).

2. The intelligent vibrating equipment for high-rise building concrete according to claim 1 is characterized in that: The frame (1) comprises two slides (101), a support plate (102) arranged on the slides (101), a clamping column (103) arranged on the support plate (102), and a guide column (104) arranged on the support plate (102) and symmetrically arranged with the clamping column (103).

3. The intelligent vibrating equipment for high-rise building concrete according to claim 2, characterized in that: The mounting frame (2) comprises a sliding frame (201) slidably arranged on the clamping column (103) and the guide column (104), a support platform (202) arranged on the sliding frame (201), a mounting plate (203) arranged on the sliding frame (201), and a mounting shell (204) arranged on the mounting plate (203).

4. The intelligent vibrating device for high-rise building concrete according to claim 3 is characterized in that: The clamping assembly (3) comprises a clamping rod (301) rotatably arranged on the sliding frame (201), an elastic member (302) arranged on the sliding frame (201) for pushing the clamping rod (301) to rotate, a pressing pad (303) arranged on the clamping rod (301) and abutting against the clamping column (103), and a clamping block (304) arranged on the clamping rod (301) and clamped with the clamping column (103).

5. The intelligent vibrating equipment for high-rise building concrete according to claim 4, characterized in that: The vibrating rubber roller (4) comprises a spherical block (402) slidably arranged on the support platform (202), a connecting roller (401) arranged on the spherical block (402), and a mounting block (403) arranged on the connecting roller (401); the connecting roller (401), the spherical block (402) and the mounting block (403) are all hollow structures.

6. The intelligent vibrating equipment for high-rise building concrete according to claim 5, characterized in that: The vibration assembly (5) comprises a rotating shaft (501) rotatably arranged in the vibration rubber roller (4), a second universal connecting shaft (504) arranged on the rotating shaft (501) and connected to the driving assembly (7), a first universal connecting shaft (502) arranged on the rotating shaft (501), and an eccentric cam (503) arranged in the mounting block (403) and arranged on the rotating shaft (501).

7. The intelligent vibrating equipment for high-rise building concrete according to claim 6, characterized in that: The impact assembly (6) comprises a support frame arranged in the mounting block (403) and rotatably connected to the rotating shaft (501), a plurality of elastic members (601) arranged on the support frame, a plurality of impact hammers (602) arranged on the elastic member (601), and an impact cam (603) arranged on the rotating shaft (501) for impacting the impact hammer (602); the elastic member (601) is provided with two upper and lower parts of the impact hammer (602), respectively.

8. The intelligent vibrating equipment for high-rise building concrete according to claim 7, characterized in that: The drive assembly (7) comprises a drive motor (701) arranged on the mounting shell (204), a driving gear (702) arranged at the output end of the drive motor (701) and located in the mounting shell (204), and a driven gear (703) arranged on the second universal joint shaft (504) and threadedly connected to the driving gear (702).

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