Building wallboard mounting device and construction method

Abstract

The invention provides a building wallboard mounting device and a construction method.The building wallboard mounting device comprises a supporting rack, a workbench, a height adjusting mechanism and a mounting mechanism, the workbench is movably connected with the supporting rack through the height adjusting mechanism to ascend and descend, and the mounting mechanism comprises a wallboard connecting part and an adjusting part; and the wallboard connecting part is movably connected with the working platform through the adjusting part. The invention further provides a construction method of the building wallboard mounting device, the height adjusting mechanism can be matched with the wallboard connecting part to pick up the wallboard and lift the wallboard to a preset height, and the adjusting part can be matched with the wallboard connecting part to adjust the direction of the mounting surface of the wallboard and mount the wallboard on the wall surface. The device has the beneficial effects that the wallboards can be automatically picked up, steered and installed, the technique difference of different constructors is avoided, the labor intensity of the constructors is reduced, the construction difficulty is reduced, the construction efficiency is improved, the labor cost is reduced, and the construction quality is guaranteed.

Description

Technical Field

[0001] The present invention belongs to the technical field of building construction, and in particular relates to a building wall panel installation device and a construction method. Background Art

[0002] In existing technologies, ordinary building wall panels are mostly installed manually, resulting in low construction efficiency. The installation process requires a large number of workers and is labor-intensive, leading to high labor costs. The installation of building wall panels requires a certain level of construction experience, making it difficult for ordinary construction workers to install them directly. The installation process also requires the use of scaffolding, making the construction process cumbersome and prone to quality variations between different construction workers, which in severe cases may require rework. The manual installation of wall panels presents technical problems such as a cumbersome construction process, high requirements for construction workers, and the tendency for installation quality to vary. Furthermore, it also leads to low construction efficiency and high labor costs. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides a building wall panel installation device and construction method, which is particularly suitable for replacing manual labor to automatically carry out wall panel material collection, height adjustment or rotation alignment, and installation.

[0004] The technical solution adopted by the present invention is: a building wall panel installation device, including a supporting frame, a workbench, a height adjustment mechanism and an installation mechanism. The workbench is movably connected to the supporting frame through the height adjustment mechanism for lifting and lowering. The installation mechanism includes a wall panel connecting part and an adjustment part. The wall panel connecting part is movably connected to the work platform through the adjustment part.

[0005] Furthermore, the adjustment part includes a driving assembly, a driving slider, a transmission assembly, a driven slider and a vertical plate connected to the workbench. The driving assembly is connected to the workbench, the output end of the driving assembly is connected to the driving slider to control the movement of the driving slider, the driving slider is rotationally connected to the transmission assembly, the driven slider and the wall panel connection part are respectively connected to the transmission assembly, the vertical plate is slidingly connected to the driven slider, the vertical plate is used to limit the moving direction of the driven slider, and the driving assembly can control the rotation of the transmission assembly to adjust the orientation of the installation surface of the wall panel.

[0006] Furthermore, the transmission assembly includes a first connecting member and a second connecting member, the first connecting member is rotatably connected to the driving slider, the second connecting member and the wall panel connecting part are respectively connected to the first connecting member, and the driven slider is connected to the second connecting member. When the driving slider moves along the first direction and the driven slider moves along the second direction, the second connecting member, the first connecting member and the wall panel connecting part move in coordination to adjust the orientation of the installation surface of the wall panel, and the first direction intersects with the second direction.

[0007] Furthermore, the restraining groove is L-shaped and the first direction is perpendicular to the second direction.

[0008] Furthermore, the wall panel connecting portion includes a telescopic assembly and a suction cup for sucking the wall panel, and the suction cup is connected to the transmission assembly through the telescopic assembly.

[0009] Furthermore, the telescopic assembly includes an installation cylinder and an installation piston rod, the transmission assembly, the installation cylinder, the installation piston rod, and the suction cup are connected in sequence, the driving assembly includes a driving cylinder connected to the workbench and a driving piston rod connected to the driving cylinder, and the driving piston rod is connected to the driving slider.

[0010] Furthermore, the installation mechanism also includes a slide rail connected to the workbench, and the driving slider is slidably connected to the slide rail.

[0011] Furthermore, it also includes a moving mechanism, which includes moving wheels connected to the supporting frame.

[0012] Furthermore, the height adjustment mechanism includes a power assembly, a first gear, a second gear, a height adjustment screw and a guide rod. The power assembly is connected to the support frame, the output end of the power assembly is connected to the first gear, the first gear is meshed with the second gear, the second gear is connected to the height adjustment screw, the height adjustment screw is rotatably connected to the support frame, the workbench is threadedly connected to the height adjustment screw and the workbench is slidably connected to the guide rod, and the guide rod is vertically arranged on the support frame.

[0013] Furthermore, the present invention also provides a construction method of a building wall panel installation device, comprising the following steps:

[0014] The height adjustment mechanism can cooperate with the wall panel connecting part to pick up the wall panel and lift it to a predetermined height. The adjustment part can cooperate with the wall panel connecting part to adjust the installation surface direction of the wall panel and install the wall panel on the wall.

[0015] The advantages and positive effects of the present invention are: due to the adoption of the above-mentioned technical solution, wall panels can be automatically picked up, turned and installed, avoiding differences in techniques among different construction workers, reducing the labor intensity of construction workers, and reducing construction difficulty; it has the advantages of improving construction efficiency, reducing labor costs, and ensuring construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0017] Figure 2 This is a structural diagram of a height adjustment mechanism according to an embodiment of the present invention;

[0018] Figure 3 It is a structural schematic diagram of an installation mechanism according to an embodiment of the present invention;

[0019] Figure 4 This is a schematic structural diagram of the cooperation between the driven slider and the constraint groove according to an embodiment of the present invention;

[0020] Figure 5 1 is a schematic structural diagram of an adjusting portion according to an embodiment of the present invention;

[0021] Figure 6 This is a schematic diagram of a usage scenario of extracting a wall panel by an installation mechanism according to an embodiment of the present invention;

[0022] Figure 7 This is a schematic diagram of a usage scenario after the wall panel is rotated by the mounting mechanism of an embodiment of the present invention;

[0023] Figure 8 This is a schematic diagram of a usage scenario in which a mounting mechanism according to an embodiment of the present invention rotates a wall panel and controls the horizontal movement of the wall panel;

[0024] In the picture:

[0025] 1. Support frame 2. Workbench 3. Height adjustment mechanism

[0026] 4. Mounting mechanism 5. Moving wheel 6. Height adjustment motor

[0027] 7. Placement table 8. First gear 9. Second gear

[0028] 10. Fixed rod 11. Height adjustment screw 12. Guide rod

[0029] 13. Working plate 14. Mounting seat 15. Driving cylinder

[0030] 16. Driving piston rod 17. Driving slide 18. Slide rail

[0031] 19, vertical plate 20, constraint groove 21, driven slider

[0032] 22. Second connecting piece 23. First connecting piece 24. Connecting sleeve

[0033] 25. Install the plate 26. Install the cylinder 27. Install the piston rod

[0034] 28. Suction cup 201, vertical groove 202, horizontal groove DETAILED DESCRIPTION

[0035] The following describes embodiments of the present invention in conjunction with the accompanying drawings. The described embodiments are only a part of the embodiments of the invention, rather than all the embodiments.

[0036] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0037] The embodiments described below with reference to the accompanying drawings are illustrative and intended only to explain the present invention and are not to be construed as limiting the present invention. In describing the present invention, it should be understood that terms such as "install," "connect," and "fix" are to be understood broadly, encompassing both direct and indirect connection, installation, or fixation, and the present invention is not intended to limit these terms.

[0038] like Figures 1 to 8 As shown, a schematic diagram of an embodiment of a building wall panel installation device of the present invention includes a support frame 1, a workbench 2, a height adjustment mechanism 3 and an installation mechanism 4. The workbench 2 is movably connected to the support frame 1 through the height adjustment mechanism 3 for lifting and lowering. The installation mechanism 4 includes a wall panel connecting part and an adjustment part. The wall panel connecting part is movably connected to the work platform through the adjustment part. The wall panel connecting part can cooperate with the adjustment part to grab the wall panel for automatic material extraction, rotate the wall panel to adjust the direction of the wall panel installation surface, and fit the wall panel to a predetermined position on the wall.

[0039] In this embodiment, the adjustment unit includes a drive assembly, a drive slider 17, a transmission assembly, a driven slider 21, and a vertical plate 19 connected to the workbench 2. The drive assembly is connected to the workbench 2, and the output end of the drive assembly is connected to the drive slider 17 to control the movement of the drive slider 17. The drive slider 17 is rotationally connected to the transmission assembly. The driven slider 21 and the wall panel connection portion are respectively connected to the transmission assembly. The vertical plate 19 is slidably connected to the driven slider 21. The vertical plate 19 is provided with a constraint groove 20, and the driven slider 21 is slidably disposed within the constraint groove 20 to limit the movement direction of the driven slider 21. The drive assembly can control the rotation of the transmission assembly to adjust the orientation of the wall panel installation surface. Preferably, the installation mechanism 4 also includes a work plate 13, which is connected to the top of the workbench 2 and is used to install the adjustment unit. The driving assembly can control the driving slider 17 to move in the first direction, thereby driving the connection between the transmission assembly and the driving slider 17 to move in the first direction. When the driven slider 21 connected to the transmission assembly is restricted by the constraint groove 20 of the vertical plate 19 and moves in the second direction and the first direction is not parallel to the second direction, the transmission assembly is driven to rotate, thereby changing the orientation of the wall panel installation surface extracted by the wall panel connection part, such as gradually rotating the installation surface of the wall panel from downward to corresponding to the side wall, so as to facilitate installation and fit.

[0040] In this embodiment, the transmission assembly includes a first connecting member 23 and a second connecting member 22. The first connecting member 23 is rotatably connected to the driving slider 17. The second connecting member 22 and the wall panel connecting part are respectively vertically connected to the first connecting member 23. The driven slider 21 is connected to the second connecting member 22. When the driving slider 17 moves along the first direction and the driven slider 21 moves along the second direction in the constraint groove 20, the second connecting member 22, the first connecting member 23 and the wall panel connecting part cooperate to move to adjust the orientation of the installation surface of the wall panel. The first direction and the second direction are not parallel and are arranged to intersect. Preferably, the adjustment part also includes a connecting sleeve 24 and a mounting plate 25, the driving slider 17 is fixedly connected to the connecting sleeve 24, the first connecting member 23 is vertically arranged to the vertical plate 19, the first connecting member 23 is movably inserted in the connecting sleeve 24, and the first connecting member 23 is rotatably connected to the driving slider 17 through the connecting sleeve 24; the first connecting member 23 is vertically connected to the wall panel connection part through the mounting plate 25, the first connecting member 23 is vertically arranged to the second connecting member 22, and the second connecting member 22 is vertically arranged to the driven slider 21 in a Z-shape.

[0041] In this embodiment, the constraint groove 20 is L-shaped and the first direction is perpendicular to the second direction. The L-shaped constraint groove 20 includes a vertical groove 201 and a transverse groove 202 connected to the vertical groove 201. When the wall panel is vertically extracted, the driven slider 21 is located at the top of the vertical groove 201; during the rotation of the wall panel, the driven slider 21 moves from the top of the vertical groove 201 to the bottom of the vertical groove 201, and the bottom of the vertical groove 201 is the corner of the L-shaped constraint groove 20; the driven slider 21 can also be controlled to enter the transverse groove 202 at the corner and continue to move to the end of the transverse groove 202. At this time, the installation surface of the wall panel is always facing the wall and is driven gradually closer to the wall.

[0042] In this embodiment, the wall panel connection portion includes a telescopic assembly and a suction cup 28 for holding the wall panel. The suction cup 28 is connected to the transmission assembly via the telescopic assembly. The telescopic assembly ensures better suction performance of the suction cup 28, ensures a stable connection between the suction cup 28 and the wall panel, and ensures that the wall panel adheres to the wall surface. Preferably, the telescopic assembly is connected to the first connector 23 via a mounting plate 25.

[0043] In this embodiment, the telescopic assembly includes a mounting cylinder 26 and a mounting piston rod 27. The transmission assembly, mounting cylinder 26, mounting piston rod 27, and suction cup 28 are sequentially connected. The drive assembly includes a drive cylinder 15 connected to the workbench 2 and a drive piston rod 16 connected to the drive cylinder 15. The drive piston rod 16 is connected to the drive slider 17. Preferably, the drive assembly also includes a mounting base 14, through which the drive cylinder 15 is connected to the workbench 2, and the mounting base 14 is connected to the top of the work plate 13. The mounting cylinder 26 is connected to the first connecting member 23, specifically, through the mounting plate 25.

[0044] In this embodiment, the mounting mechanism 4 further includes a slide rail 18 connected to the workbench 2, and the driving slider 17 is slidably connected to the slide rail 18. Preferably, the slide rail 18 is connected to the top of the work plate 13. The slide rail 18 can better provide support and sliding guidance for the driving slider 17, ensuring stability and accuracy during use.

[0045] In this embodiment, a moving mechanism is further included, and the moving mechanism includes moving wheels 5 connected to the support frame 1. The moving wheels 5 facilitate the movement of the building wall panel installation device, thereby improving the wall panel installation efficiency and reducing the labor intensity of personnel.

[0046] In this embodiment, the height adjustment mechanism 3 includes a power assembly, a first gear 8, a second gear 9, a height adjustment screw 11 and a guide rod 12. The power assembly is connected to the support frame 1, the output end of the power assembly is connected to the first gear 8, the first gear 8 is engaged with the second gear 9, the second gear 9 is fixedly connected to the bottom of the height adjustment screw 11, the top of the height adjustment screw 11 is rotatably connected to the support frame 1, the workbench 2 is threadedly connected to the height adjustment screw 11 and the workbench 2 is slidably connected to the guide rod 12, and the guide rod 12 is vertically arranged inside the support frame 1.

[0047] Preferably, the height adjustment mechanism 3 also includes a fixed rod 10, and the second gear 9 is rotatably connected to the inside of the support frame 1 through the fixed rod 10; the power assembly includes a height adjustment motor 6 and a placement table 7, the height adjustment motor 6 is connected to the inner bottom of the support frame 1 through the placement table 7, and the output end of the height adjustment motor 6 is connected to the first gear 8; the first gear 8 and the second gear 9 are bevel gears that can mesh with each other.

[0048] On the other hand, the present invention also provides a construction method of a building wall panel installation device, comprising the following steps:

[0049] The height adjustment mechanism 3 can cooperate with the wall panel connection part to pick up the wall panel and lift the wall panel to a predetermined height. The adjustment part can cooperate with the wall panel connection part to adjust the installation surface direction of the wall panel and install the wall panel on the wall.

[0050] The specific working process of this embodiment is as follows:

[0051] S1. Take the material, such as Figure 6 As shown, the driving cylinder 15 is used to control the contraction of the driving piston rod 16, the driven slider 21 is located at the top of the vertical groove 201 of the L-shaped constraint groove 20, the installation surface of the suction cup 28 is facing downward, and the installation cylinder 26 is used to control the extension and contraction of the installation piston rod 27 to adsorb the wall panel through the suction cup 28. At this time, the installation piston rod 27 is placed vertically, the second connecting member 22 is set vertically, and the driving slider 17 is located at the starting position of the slide rail 18.

[0052] S2. Rotate and lift the wall panel to position it. In this embodiment, the height adjustment mechanism 3 can be used to control the lifting of the workbench 2 to adjust the height of the wall panel. Specifically, the height adjustment motor 6 drives the second gear 9 to rotate through the first gear 8, and the height adjustment screw 11 is driven by the second gear 9 to rotate synchronously. The guide rod 12 limits the rotation of the workbench 2, and then the workbench 2 moves vertically to adjust the height of the wall panel. This embodiment can also control the rotation of the wall panel through the adjustment part to make the installation surface of the wall panel face the wall. In this embodiment, the wall panel can rotate up to 90 degrees. Specifically, the driving cylinder 15 controls the driving piston rod 16 to extend and move, and the driving slider 17 slides on the slide rail 18 along the first direction. Preferably, the first direction is the horizontal direction. The driving slider 17 drives the first connecting member 23 to move to the right through the connecting sleeve 24, and the second connecting member 22 and the connecting end of the first connecting member 23 move to the right. Because the other end of the second connecting member 22 is connected to the driven slider 21, the driven slider 21 is restricted by the vertical groove 201 of the constraint groove 20 and moves along the second direction. Preferably, the second direction is the vertical direction, that is, the driven slider 21 moves downward, so the second connecting member 22 gradually tilts, the first connecting member 23 and the connecting sleeve 24 rotate relative to each other, and the installation cylinder 26 is driven to rotate. Figure 7 As shown, when the driven slider 21 moves to the corner of the L-shaped constraint groove 20, the installation cylinder 26 rotates 90 degrees, and the suction cup 28 drives the wall panel to rotate 90 degrees, so that the wall panel installation surface rotates 90 degrees from downward to facing the wall.

[0053] S3. The wall panel is fitted to the wall surface for installation. The drive cylinder 15 controls the drive piston rod 16 to continue to extend. The driven slider 21 enters the transverse groove 202 from the corner of the L-shaped constraint groove 20 and gradually moves to the end of the transverse groove 202. Figure 8 As shown, the wall panel is driven gradually closer to the wall surface. When the wall panel moves to a predetermined position, the installation cylinder 26 pushes the suction cup 28 through the installation piston rod 27 to press the wall panel against the wall surface.

[0054] In the building wall panel installation device of the present invention, the height adjustment mechanism 3 can adjust the installation height of the wall panel, avoid manual installation repeated climbing, moving scaffolding and other tools, optimize the wall panel installation process, the installation mechanism 4 can rotate the wall panel to adjust the installation surface direction, suitable for different installation needs, integrated material collection, positioning and installation functions, and the moving wheel 5 facilitates the support frame 1 to move to the installation position. The operation is convenient and flexible, reducing manual labor intensity. Construction personnel can be quickly trained and on-the-job to ensure the quality of wall panel installation, avoid construction differences between different personnel, improve construction efficiency, and reduce labor costs.

[0055] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A building wall panel installation device, characterized in that: It includes a supporting frame, a workbench, a height adjustment mechanism and an installation mechanism. The workbench is movably connected to the supporting frame through the height adjustment mechanism for lifting and lowering. The installation mechanism includes a wall panel connecting part and an adjusting part. The wall panel connecting part is movably connected to the work platform through the adjusting part.

2. The building wall panel installation device according to claim 1, characterized in that: The adjustment part includes a driving assembly, a driving slider, a transmission assembly, a driven slider and a vertical plate connected to the workbench, the driving assembly is connected to the workbench, the output end of the driving assembly is connected to the driving slider to control the movement of the driving slider, the driving slider is rotationally connected to the transmission assembly, the driven slider and the wall panel connecting part are respectively connected to the transmission assembly, the vertical plate is slidingly connected to the driven slider, the vertical plate is used to limit the moving direction of the driven slider, and the driving assembly can control the rotation of the transmission assembly to adjust the orientation of the installation surface of the wall panel.

3. The building wall panel installation device according to claim 2, characterized in that: The transmission assembly includes a first connecting member and a second connecting member, the first connecting member is rotatably connected to the driving slider, the second connecting member and the wall panel connecting part are respectively connected to the first connecting member, and the driven slider is connected to the second connecting member. When the driving slider moves along the first direction and the driven slider moves along the second direction, the second connecting member, the first connecting member and the wall panel connecting part cooperate to adjust the orientation of the installation surface of the wall panel, and the first direction intersects with the second direction.

4. The building wall panel installation device according to claim 3, characterized in that: The restraining groove is L-shaped and the first direction is perpendicular to the second direction.

5. The building wall panel installation device according to claim 2, characterized in that: The wall panel connecting portion includes a telescopic assembly and a suction cup for sucking the wall panel, and the suction cup is connected to the transmission assembly through the telescopic assembly.

6. The building wall panel installation device according to claim 5, characterized in that: The telescopic assembly includes a mounting cylinder and a mounting piston rod. The transmission assembly, the mounting cylinder, the mounting piston rod, and the suction cup are connected in sequence. The driving assembly includes a driving cylinder connected to the workbench and a driving piston rod connected to the driving cylinder. The driving piston rod is connected to the driving slider.

7. The building wall panel installation device according to claim 2, characterized in that: The installation mechanism further comprises a slide rail connected to the workbench, and the driving slider is slidably connected to the slide rail.

8. The building wall panel installation device according to claim 1, characterized in that: It also includes a moving mechanism, which includes moving wheels connected to the supporting frame.

9. The building wall panel installation device according to any one of claims 1 to 8, characterized in that: The height adjustment mechanism includes a power assembly, a first gear, a second gear, a height adjustment screw and a guide rod. The power assembly is connected to the support frame, the output end of the power assembly is connected to the first gear, the first gear is meshed with the second gear, the second gear is connected to the height adjustment screw, the height adjustment screw is rotatably connected to the support frame, the workbench is threadedly connected to the height adjustment screw and the workbench is slidably connected to the guide rod, and the guide rod is vertically arranged on the support frame.

10. A construction method for a building wall panel installation device, comprising the building wall panel installation device according to any one of claims 1 to 9, characterized in that: The construction steps include: The height adjustment mechanism can cooperate with the wall panel connecting portion to pick up the wall panel and lift the wall panel to a predetermined height. The adjustment portion can cooperate with the wall panel connecting portion to adjust the installation surface direction of the wall panel and install the wall panel on the wall.

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