Intelligent template unmanned factory building and installation and dismounting method thereof

Abstract

The application relates to an intelligent template unmanned factory building and a mounting and dismounting method thereof. The intelligent template unmanned factory building mainly comprises a center container unit, an auxiliary container unit and a template processing device, wherein the center container unit and the auxiliary container unit are detachably connected; the template processing device is fixed at a preset position of the center container unit through a connecting assembly, the connecting assembly comprises a first support, a first bearing and a connecting fixing piece, the first bearing is arranged on the first support, a base of the template processing device is arranged on the first bearing, and the connecting fixing piece penetrates and connects and fixes the base, the first bearing and the first support. The application can reduce the loss of the template processing device during transportation and dismounting, and guarantees efficient flow between projects.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building template processing, in particular to an intelligent template unmanned factory and a method for installing and disassembling the same. BACKGROUND

[0002] The intelligent template unmanned factory is a template processing system developed by combining a graphic engine of a building information modeling (BIM for short), a big data model algorithm, an Internet of Things intelligent device and a digital management system in recent years. The factory of the intelligent template unmanned factory on a construction site is currently simply set up, and the setting-up materials are mostly color steel plates and are installed on site.

[0003] When the intelligent template unmanned factory is used on a construction site, an external maintenance room needs to be installed first, and then indoor intelligent template processing equipment needs to be installed. This construction method will cause a long preparation time when the intelligent template unmanned factory is used on a construction site, which will have a certain influence on the construction period. In addition, part of the template processing equipment (for example, a mechanical arm) will generate a large torque and a bearing pressure exceeding the weight of the equipment itself when working on the peripheral load-bearing carrier. In order to avoid damage caused by the torque and the bearing pressure, the template processing equipment needs to be reinforced, for example, fixed to the ground by expansion bolts. However, this will cause the problems of troublesome installation and disassembly. Most housing projects have a tight construction period, and the equipment needs to be transferred frequently. The above-mentioned traditional method for realizing the intelligent template unmanned factory not only has a long transfer period and difficult equipment disassembly and assembly, but also is more likely to cause damage to the equipment, further affecting the turnover time and increasing the cost.

[0004] In view of this, how to overcome the defects of the prior art and solve the problem of difficult disassembly and assembly of the template processing equipment in the traditional intelligent template unmanned factory is a difficult problem to be solved in the technical field. SUMMARY

[0005] In view of the above defects or improvement needs of the prior art, in order to solve the problem of difficult disassembly and assembly of the template processing equipment in the traditional intelligent template unmanned factory, the present application provides an intelligent template unmanned factory and a method for installing and disassembling the same. A center container unit and an auxiliary container unit are provided, a plurality of independent units are assembled to form an integral intelligent template unmanned factory, and each unit can be lifted and transported separately, so as to realize efficient installation and disassembly and transfer of the intelligent template unmanned factory, which is convenient and reduces the construction cost. At the same time, the template processing equipment and the center container unit are fixed as a whole. When the center container unit is transferred, the template processing equipment is also transferred. The template processing equipment does not need to be additionally disassembled and assembled, the damage of the template processing equipment during transportation and disassembly is reduced, and the efficient turnover between projects is ensured.

[0006] The embodiment of the present application adopts the following technical solutions:

[0007] In a first aspect, the present application provides an intelligent template unmanned factory building, comprising a central container unit 1, an auxiliary container unit 2 and a template processing device, wherein:

[0008] The central container unit 1 is detachably connected with the auxiliary container unit 2.

[0009] The template processing device is fixed at a preset position of the central container unit 1 through a connecting assembly, the connecting assembly comprises a first support 3, a first bearing 4 and a connecting fixing piece 5, the first bearing 4 is arranged on the first support 3, a base 6 of the template processing device is arranged on the first bearing 4, and the connecting fixing piece 5 penetrates and connects and fixes the base 6, the first bearing 4 and the first support 3.

[0010] By adopting the above technical solutions, the template processing device and the central container unit 1 are fixed as a whole, the central container unit 1 is transported together with the template processing device during transportation, the template processing device does not need to be additionally disassembled and installed, the loss of the template processing device during transportation and disassembly is reduced, the efficient flow between projects is ensured, and in addition, the central container unit 1 and the auxiliary container unit 2 are separately arranged, a plurality of independent units are assembled to form an integrated intelligent template unmanned factory, and each unit can be separately lifted and transported, so that the efficient installation, disassembly and transportation requirements of the intelligent template unmanned factory are realized, which is convenient and reduces construction cost.

[0011] In some embodiments, the central container unit 1 comprises a bottom frame 101, a top frame 102 and a hollow column 103 for connecting the bottom frame 101 and the top frame 102, wherein:

[0012] The internal area of the bottom frame 101 comprises a template processing device fixing area 104 and other areas, a plurality of first supports 3 are arranged at the template processing device fixing area 104, and the other areas are provided with a plurality of second supports 105 arranged in parallel.

[0013] By adopting the above technical solutions, the first support 3 is arranged at the template processing device fixing area 104, which can enhance the support effect of the template processing device, and the second support 105 arranged in parallel is arranged in the other areas, which can reduce the overall weight and facilitate hoisting and transportation.

[0014] In some embodiments, a second bearing 7 is arranged on the second support 105, and the second bearing 7 abuts against the first bearing 4.

[0015] By adopting the technical scheme, the force transmitted by the template processing equipment to the first bearing member 4 can be dispersed by the second bearing member 7, so that the first bearing member 4 is prevented from being damaged due to force concentration.

[0016] In some embodiments, the first support member 3 includes upper and lower flange plates provided with through holes, and the connecting fixing member 5 includes a through body stud 501 and a connecting screw 502, the through body stud 501 is arranged in the through holes of the upper and lower flange plates and is welded and fixed, and the connecting screw 502 is screwed with the through body stud 501 after penetrating through the base 6 and the first bearing member 4.

[0017] By adopting the technical scheme, the template processing equipment can be effectively fixed and connected based on the design of the through body stud 501 and the connecting screw 502, so that the requirements for gravity pressure and torque of the template processing equipment during work can be met.

[0018] In some embodiments, the second support member 105 includes a bent member, the bent member includes a bottom surface and two side surfaces which are bent in the same direction and perpendicular to the bottom surface, and the two side surfaces have different widths.

[0019] By adopting the technical scheme, the weight of the second support member 105 can be reduced while the supporting effect is ensured, so that the mass of the entire equipment is reduced, and hoisting and transportation are facilitated.

[0020] In some embodiments, the top surface of the center container unit 1 is provided with panels at both ends and no panel on the two sides; the top surface of the auxiliary container unit 2 is provided with panels at both ends, no panel on the side facing the center container unit 1, and a panel is provided on the side away from the center container unit 1 and a roller shutter door 8 is arranged on the panel.

[0021] By adopting the technical scheme, one center container unit 1 and two auxiliary container units 2 can be spliced into a complete intelligent template unmanned factory building, and the building has a top panel, a side panel, and front and rear doors.

[0022] In some embodiments, the first bearing member 4 includes a plurality of split honeycomb bearing modules 401 and a first panel wrapped outside the honeycomb bearing modules 401, the honeycomb bearing module 401 includes a honeycomb core 4011 and a second panel 4012 wrapped outside the honeycomb core 4011, the second panel 4012 is respectively provided with a wedge-shaped block 4013 and a wedge-shaped groove 4014 on the opposite sides, and a buffer member is arranged between the wedge-shaped block 4013 and the wedge-shaped groove 4014; a plurality of the honeycomb bearing modules 401 are penetrated by a shape memory alloy pull rod and form a pre-tightening force.

[0023] By adopting the technical scheme, stress is uniformly distributed in three dimensions based on the setting of the cellular load-bearing module 401, and the pre-tightening force of the shape memory alloy pull rod is set, so that the stress fluctuation range of the structure is greatly reduced when the structure bears dynamic load, and the installation requirements of different specifications of equipment can be flexibly adapted by increasing or decreasing the number of modules; the stress concentration and fracture risk caused by the overall rigidity of the traditional welded frame can be solved, and the contradiction between lightweight and high load bearing of the single material structure can be considered.

[0024] In some embodiments, the first bearing 4 is provided with a reinforcing ring 402 at the cellular core 4011 through which the connecting screw rod 502 passes, and a trapezoidal transition block 403 is arranged between the reinforcing ring 402 and the inner wall of the cellular core 4011.

[0025] By adopting the technical scheme, the local pressure capacity and torque resistance are greatly enhanced based on the design of the reinforcing ring 402 and the trapezoidal transition block 403, and the weight of the structure is greatly reduced compared with the traditional steel structure, which takes into account the advantages of strong connection stability, light weight, and good support performance.

[0026] In some embodiments, a plurality of electromagnets 201 are arranged in a side frame of the auxiliary container unit 2 facing the center container unit 1, a guide sleeve 202 is arranged around the electromagnet 201, and a plurality of magnetic material blocks 106 adapted to the shape of the guide sleeve 202 are arranged on a side frame of the center container unit 1 facing the auxiliary container unit 2.

[0027] By adopting the above technical scheme, when the center container unit 1 and the auxiliary container unit 2 are spliced, the magnetic material blocks 106 can be easily adsorbed by the electromagnets 201 based on the guide sleeve 202 to complete the splicing, and the disassembly can be completed by powering off the electromagnets 201, so that the splicing and disassembly are convenient and fast, the preparation time is reduced, and the construction period is shortened.

[0028] In a second aspect, the application provides a method for installing and disassembling an intelligent template unmanned factory building, which is applied to the intelligent template unmanned factory building of the first aspect, and comprises the following steps:

[0029] The center container unit 1 and the auxiliary container unit 2 are manufactured, and the template processing equipment is fixed to the center container unit 1 as a whole;

[0030] The center container unit 1 and the auxiliary container unit 2 are transported to the construction site, hoisted and spliced into a complete intelligent template unmanned factory building, and then fixed;

[0031] After installing other auxiliary facilities in the room, normal work is carried out, and wood template processing is started;

[0032] After processing is completed, the intelligent template unmanned factory building is disassembled into independent central container unit 1 and auxiliary container unit 2, and then transported to the next construction site.

[0033] By adopting the above technical solution, the central container unit 1 and auxiliary container unit 2 are prefabricated. When construction is required, the intelligent formwork unmanned factory can be built by directly transporting and assembling each unit. The installation and disassembly are convenient and the construction cost is reduced. At the same time, the formwork processing equipment is fixed to the central container unit 1 as a whole. When the central container unit 1 is transported, the formwork processing equipment is transported together with it. There is no need to disassemble and install the formwork processing equipment separately, which reduces the loss of the formwork processing equipment in transportation and disassembly and ensures efficient circulation between projects.

[0034] Compared with the prior art, the beneficial effects of this application include, but are not limited to, the following:

[0035] 1. The template processing equipment and the central container unit 1 are fixed as a whole. During transportation, the central container unit 1 and the template processing equipment are transported together without the need for additional disassembly and installation of the template processing equipment, reducing the loss of the template processing equipment during transportation and disassembly, and ensuring efficient flow between projects. In addition, the central container unit 1 and the auxiliary container unit 2 are set up separately. Multiple independent units can be assembled to form an integrated intelligent unmanned template factory. Each unit can also be hoisted separately, thereby meeting the needs of efficient installation, disassembly and transfer of the intelligent unmanned template factory, which is convenient and reduces construction costs.

[0036] 2. Based on the design of the through stud 501 and the connecting screw 502, the template processing equipment can be effectively fixed and connected to meet the requirements of gravity pressure and torque when the template processing equipment is working.

[0037] 3. The honeycomb load-bearing module 401 achieves a three-dimensional uniform stress distribution. Combined with the preload setting of the shape memory alloy tie rods, this significantly reduces stress fluctuations under dynamic loads. Furthermore, the number of modules can be adjusted to flexibly adapt to the installation requirements of different equipment specifications. This solves the risk of stress concentration and fracture caused by the overall rigidity of traditional welded frames, as well as the contradiction between lightweight and high load-bearing capacity in single-material structures. In addition, the design of the reinforcing ring 402 and trapezoidal transition block 403 greatly enhances local compressive strength and torsional resistance. Combined with the honeycomb core 4011, the weight is significantly reduced compared to traditional steel structures, achieving advantages such as strong connection stability, light weight, and good support performance. Attached Figure Description

[0038] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0039] Figure 1 A bottom frame schematic diagram of an intelligent template unmanned factory provided by the embodiments of the present application is shown in the figure.

[0040] Figure 2 A schematic diagram after the bottom is paved with wood boards provided by the embodiments of the present application is shown in the figure.

[0041] Figure 3 A schematic diagram of a connection assembly provided by the embodiments of the present application is shown in the figure. Figure 1 A middle E-E sectional view provided by the embodiments of the present application is shown in the figure.

[0042] Figure 4 A schematic diagram of a connecting assembly provided by the embodiments of the present application is shown in the figure.

[0043] Figure 5 A schematic diagram of a through-body stud provided by the embodiments of the present application is shown in the figure.

[0044] Figure 6 A schematic diagram of a bending piece structure provided by the embodiments of the present application is shown in the figure.

[0045] Figure 7 A schematic diagram of a hollow column structure provided by the embodiments of the present application is shown in the figure.

[0046] Figure 8 A top frame schematic diagram of an intelligent template unmanned factory provided by the embodiments of the present application is shown in the figure.

[0047] Figure 9 A schematic diagram of a split type honeycomb load-bearing module provided by the embodiments of the present application is shown in the figure.

[0048] Figure 10 A schematic diagram of a second panel shell provided by the embodiments of the present application is shown in the figure.

[0049] Figure 11 A schematic diagram of a honeycomb core provided by the embodiments of the present application is shown in the figure.

[0050] Figure 12 A schematic diagram of a first bearing piece and a connecting screw connection provided by the embodiments of the present application is shown in the figure.

[0051] Figure 13 A schematic diagram of a reinforcing ring and a trapezoidal transition block provided by the embodiments of the present application is shown in the figure.

[0052] Figure 14 A schematic diagram of a guide sleeve and a magnetic material block provided by the embodiments of the present application is shown in the figure.

[0053] Figure 15 A flow chart of an installation and disassembly method of an intelligent template unmanned factory provided by the embodiment of the present application is provided. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0055] In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as there is no conflict. The present application is described in detail below in combination with the drawings and embodiments.

[0056] Embodiment 1

[0057] Reference Figures 1-8 As shown in the drawings, the embodiment of the present application provides an intelligent template unmanned factory, which comprises a center container unit 1, an auxiliary container unit 2 and a template processing device, wherein: the center container unit 1 is detachably connected with two auxiliary container units 2, and the two auxiliary container units 2 are respectively located on both sides of the center container unit 1; the template processing device is fixed at a preset position of the center container unit 1 through a connecting assembly, the connecting assembly comprises a first support 3, a first bearing 4 and a connecting fixing piece 5, the first bearing 4 is arranged on the first support 3, a base 6 of the template processing device is arranged on the first bearing 4, and the connecting fixing piece 5 penetrates and connects and fixes the base 6, the first bearing 4 and the first support 3. Through the above technical solution, the template processing device and the center container unit 1 are fixed as a whole, the center container unit 1 is transported together with the template processing device during transportation, the template processing device does not need to be additionally disassembled and installed, the loss of the template processing device during transportation and disassembly is reduced, the efficient flow between projects is guaranteed; in addition, the center container unit 1 and the auxiliary container unit 2 are separately arranged, a plurality of independent units can be assembled to form an intelligent template unmanned factory, and each unit can be lifted and transported separately, so that the efficient installation, disassembly and transportation of the intelligent template unmanned factory are realized, which is convenient and reduces the construction cost.

[0058] In some embodiments, the center container unit 1 comprises a bottom frame 101, a top frame 102, and four hollow columns 103 for connecting the bottom frame 101 and the top frame 102, wherein the inner area of the bottom frame 101 comprises a template processing equipment fixing area 104 and other areas, a plurality of first supports 3 are arranged at the template processing equipment fixing area 104, and the other areas are provided with a plurality of second supports 105 arranged in parallel. By the above technical solution, the first supports 3 are arranged at the template processing equipment fixing area 104, which can strengthen the support effect of the template processing equipment, and the second supports 105 arranged in parallel in the other areas can reduce the overall weight and facilitate hoisting and transportation.

[0059] In some embodiments, the second support 105 is paved with a second bearing 7, and the second bearing 7 abuts against the first bearing 4. Preferably, the second bearing 7 can adopt a 28mm special marine container wood board. By the above technical solution, the force transmitted by the template processing equipment to the first bearing 4 can be dispersed by the second bearing 7, so as to avoid damage of the first bearing 4 due to force concentration.

[0060] In some embodiments, the top surface of the center container unit 1 is provided with panels at both ends and without panels on both sides; the top surface of the auxiliary container unit 2 is provided with panels at both ends, without panels on the side facing the center container unit 1, and with panels on the side away from the center container unit 1 and provided with a roller shutter door 8. By the above technical solution, one center container unit 1 and two auxiliary container units 2 can be spliced into a complete intelligent template unmanned factory building, and the building has top panels, side panels, and front and rear doors.

[0061] Preferably, the size of the center container unit 1 and the auxiliary container unit 2 is 7m*3m*3.3m. The entire factory building is designed to be 7m (wide) * 9m (long) * 3.3m (high). The center container unit 1 and the auxiliary container unit 2 are improved from marine containers, and both have the same overall frame, which is composed of four hollow columns 103, a top frame 102, and a bottom frame 101, and the four hollow columns 103 are connected to the frames by standard parts. The bottom frame 101 adopts a channel steel with a height of 16cm to form a rectangle, and a plurality of second supports 105 arranged in parallel at equal intervals are arranged in the frame.

[0062] It should be noted that if the template processing equipment is integrated with the peripheral house, it can be convenient to install and transport, but there is no integral intelligent template unmanned factory at present, because the integral factory has certain implementation difficulties. First of all, the preparation of the peripheral house has certain requirements on volume and quality. If the volume is too small, it cannot meet the construction needs, and if the volume is too large, the cost of processing and lifting is too high, and there is no practical use value. The improved unit of the sea shipping container is adopted in the embodiment of the application for splicing, which can ensure that the volume after splicing meets the demand and the weight during unit transportation is not too heavy; has the advantages of suitable box size, convenient splicing and lifting, low cost, convenient use and strong practicality.

[0063] Preferably, referring to Figure 6 As shown in the figure, the second support 105 comprises a bent piece, the bent piece comprises a bottom surface and two same-direction bent side surfaces perpendicular to the bottom surface, the two side surfaces have different widths, one is a wide side surface and the other is a narrow side surface, and the bottom surface and the two side surfaces form a bent groove; the arrangement direction of the bent piece is perpendicular to the side surface where the roller shutter door 8 is located, the distance between the bent pieces is 30 cm, the bent piece is used as the bottom support, the bottom surface is arranged in the vertical direction, the wide side surface is arranged in the horizontal direction and located above, and it is detected that the support strength can be met and the weight can be reduced. Through the above technical scheme, the weight of the second support 105 can be reduced under the condition of ensuring the support effect, and the quality of the whole equipment is reduced, which is convenient for lifting and transportation.

[0064] Preferably, referring to Figure 7 The hollow column 103 can be assembled by two bent pieces, the narrow side surface of one bent piece and the wide side surface of the other bent piece are close to each other and in contact, so that the hollow column 103 formed in this way has the advantage of light weight on the basis of ensuring the support performance.

[0065] Referring to Figure 4 and Figure 5As shown, in some embodiments, a plurality of vertical and a plurality of horizontal first support members 3 are arranged in the template processing equipment fixing area 104 instead of the second support members 105, the first support members 3 can be channel steel with a height of 14 cm, including upper and lower flange plates provided with through holes and a middle web plate, the connecting fixing member 5 includes a through body stud 501 and a connecting screw 502, the through body stud 501 is arranged in the through holes of the upper and lower flange plates and is welded and fixed, the through body stud 501 is a hollow cylinder with internal threads, the first bearing member 4 laid on the upper part of the first support member 3 can be a steel plate with a size of 1.5 m*3 m and a thickness of 10 mm, the upper part of the steel plate is provided with a base 6 of the template processing equipment, then the connecting screw 502 passes through the base 6 and the first bearing member 4 and is threadedly connected with the through body stud 501, thereby integrating the template processing equipment with the bottom of the central container unit 1. Preferably, 10 mm wooden plates are arranged on the steel plates outside the base 6 of the template processing equipment to ensure aesthetics and coordination. An anchoring ring is arranged on the outer periphery of the bottom frame of the central container unit 1 for anchoring with the ground through expansion bolts, the anchoring ring can be 8 or more. The outer diameter of the through body stud 501 is 40 mm, the outer diameter of the screw is 20 mm, 12 through body studs 501 are uniformly distributed in the template processing equipment fixing area 104, and the through body studs 501 are fully welded with the upper and lower flanges of the first support members 3. Through the above technical solution, based on the design of the through body stud 501 and the connecting screw 502, the template processing equipment can be effectively fixed and connected, meeting the requirements of the gravity pressure and torque of the template processing equipment during work.

[0066] In this embodiment, 16 cm high channel steel and 4 mm thick bent pieces are used as bottom beam supports at the improved sea shipping container bottom, 14 cm high channel steel is used for local installation of the template processing equipment, steel plates are laid on the upper part for fixing the mechanical arm of the template processing equipment, and 28 mm special container wooden plates are laid at other places to disperse stress, thereby forming a high-strength and high-bearing support structure and facilitating vibration reduction, realizing a container that can be hoisted together with the equipment, forming a unitized installation and disassembly system, facilitating project inter-transit use, and reducing installation and transportation costs. The bottom frame of the box body plays a professional fixing role for the mechanical arm of the template processing equipment, and relies on the gravity and torque of the technical equipment to the greatest extent to ensure full-speed operation during the working process.

[0067] Embodiment 2

[0068] Based on the intelligent template unmanned factory provided in embodiment 1, this embodiment 2 provides an optimization scheme for the first bearing member 4, a connection point optimization scheme and a splicing optimization scheme.

[0069] Reference Figure 9 , Figure 10 and Figure 11As shown, in some embodiments, the first bearing member 4 includes a plurality of split honeycomb bearing modules 401 and a first panel wrapped outside the honeycomb bearing modules 401, only a part of the honeycomb bearing modules 401 is shown and the first panel is not shown; the first panel can be a sandwich structure of carbon fiber panel, a plurality of stacked and parallel arranged honeycomb bearing modules 401 are arranged inside the sandwich and arranged along the main force direction of the device; after the core layer and the panel are bonded by epoxy resin and cured by vacuum heat pressing, a composite bearing unit with greatly improved overall bending stiffness is formed.

[0070] Further, the honeycomb bearing module 401 includes a honeycomb core 4011 and a second panel 4012 wrapped outside the honeycomb core 4011, the honeycomb core 4011 can be an aluminum alloy honeycomb core, and the second panel 4012 can be a 2mm thick glass fiber reinforced polyamide panel wrapped outside. The second panel 4012 is respectively provided with wedge blocks 4013 and wedge grooves 4014 on the opposite sides, such as wedge blocks 4013 and wedge grooves 4014 on the upper and lower surfaces, wedge blocks 4013 and wedge grooves 4014 on the front and rear surfaces, and wedge blocks 4013 and wedge grooves 4014 on the left and right surfaces. When a plurality of honeycomb bearing modules 401 are stacked and spliced, the wedge blocks 4013 and the wedge grooves 4014 are used for guidance and limiting to realize the close connection of the plurality of honeycomb bearing modules 401; a buffer, such as buffer cotton, is arranged between the wedge blocks 4013 and the wedge grooves 4014 to reduce stress and better disperse stress; a plurality of the honeycomb bearing modules 401 are penetrated by shape memory alloy pull rods and form a pre-tightening force, specifically, after module assembly, axial pre-stress is applied, shape memory alloy pull rods penetrate the center holes of each module to generate a certain pre-tightening force, so that the structure forms an internal compressive stress field in the unloaded state, and offsets the tensile stress peak value when the device is working. Through the above technical solution, the stress is uniformly distributed in three dimensions based on the arrangement of the honeycomb bearing module 401, and the pre-tightening force of the shape memory alloy pull rod is set, so that the stress fluctuation amplitude of the structure is greatly reduced when bearing dynamic load, and the installation requirements of devices of different specifications can be flexibly adapted by increasing or decreasing the number of modules; the stress concentration and fracture risk caused by the overall rigidity of the traditional welded frame can be solved, and the contradiction between lightweight and high bearing capacity of the single material structure can be considered.

[0071] Reference Figure 12 and Figure 13As shown, in some embodiments, the first bearing 4 is provided with a reinforcing ring 402 at the honeycomb core 4011 through which the connecting screw rod 502 passes, and a trapezoidal transition block 403 is arranged between the reinforcing ring 402 and the inner wall of the honeycomb core 4011. The reinforcing ring 402 can be fixed at the upper and lower ends of the internal passage of the honeycomb core 4011 through a plurality of trapezoidal transition blocks 403, or more trapezoidal transition blocks 403 can be arranged along the internal passage of the honeycomb core 4011; the trapezoidal transition block 403 is not limited to two in two directions in the figure, and can be six or more corresponding to the number of inner walls of the honeycomb core 4011. Through the above technical solution, based on the design of the reinforcing ring 402 and the trapezoidal transition block 403, the local pressure-bearing capacity and torque resistance of the connection point are greatly enhanced, and at the same time, the setting of the honeycomb core 4011 greatly reduces the weight compared with the traditional steel structure, and has the advantages of strong connection stability, light weight, and good support performance.

[0072] Reference Figure 14 As shown, in some embodiments, a plurality of electromagnets 201 are arranged in the side frame of the auxiliary container unit 2 towards the center container unit 1, a guide sleeve 202 is arranged around the electromagnet 201, and a plurality of magnetic material blocks 106 adapted to the shape of the guide sleeve 202 are arranged on the side frame of the center container unit 1 towards the auxiliary container unit 2. Through the above technical solution, when splicing the center container unit 1 and the auxiliary container unit 2, the magnetic material block 106 can be conveniently adsorbed by the electromagnet 201 based on the guide sleeve 202 to complete the splicing, and the disassembly can be completed by powering off the electromagnet 201, so that the splicing and disassembly are convenient and fast, the preparation time is reduced, and the construction period is shortened.

[0073] Embodiment 3

[0074] Based on the intelligent template unmanned factory building provided in Embodiment 1, Embodiment 3 provides a method for installing and disassembling the intelligent template unmanned factory building, like Figure 15 As shown, the method comprises the following steps:

[0075] Step 101: Make the center container unit 1 and the auxiliary container unit 2, and fix the template processing equipment and the center container unit 1 as a whole. In this step, the sea shipping container can be improved to make the center container unit 1 and the auxiliary container unit 2, and the template processing equipment and the center container unit 1 are fixed as a whole; but the center container unit 1 and the auxiliary container unit 2 are not spliced, and the roller shutter door 8 is not installed.

[0076] Step 102: Transport the center container unit 1 and the auxiliary container unit 2 to the construction site, hoist and splice into a complete intelligent template unmanned factory building. In this step, first, a 150mm thick C20 concrete floor is poured and leveled at the construction site, and the center container unit 1 and the auxiliary container unit 2 are hoisted and tested. After hoisting with a 5t load, they are transported to the site and hoisted and spliced into a complete intelligent template unmanned factory building, which is placed on the leveled concrete floor. Four anchor rings are arranged on the outer periphery of the bottom frame of the center container unit 1, and M16 expansion bolts are inserted into the anchor rings to anchor the center container unit 1 to the ground. Then waterproof construction is carried out.

[0077] Step 103: Install other auxiliary facilities in the room and start normal work, and start wood template processing. In this step, other auxiliary facilities are installed by a crane, including raw material storage, positioning platform, processing unit, feeding bin, and feeding platform. These facilities do not produce large pressure and torque when working like mechanical arms, so they do not need to be specially reinforced. After installation, the mechanical arm of the template processing equipment is started for vibration testing. If the vibration test passes, the roller shutter door 8 is installed and the system starts normal work, and wood template processing begins. If the vibration test fails, eight M16 expansion bolts are anchored and the test is repeated. Generally, the vibration test is not a problem. If it still fails, there may be other quality problems, which need to be detected.

[0078] Deep processing of wood templates in an intelligent template unmanned factory requires completing BIM modeling and BIMMAKE template design. After the template design scheme is approved, the intelligent template unmanned factory is responsible for processing and production according to the design scheme, cutting the template, and transporting it to the template assembly and manufacturing site.

[0079] Step 104: After processing is completed, the intelligent template unmanned factory building is disassembled into independent center container units 1 and auxiliary container units 2, which are then transported to the next construction site. In this step, after completing the template processing work for the construction project, the expansion bolts are removed, and the intelligent template unmanned factory building is disassembled into independent center container units 1 and auxiliary container units 2, and the roller shutter door 8 is removed. Then, each unit is hoisted and transported to the next construction project.

[0080] By using the above technical solution, the center container unit 1 and the auxiliary container unit 2 are pre-made. When construction is needed, the units are transported and assembled to complete the establishment of the intelligent template unmanned factory building. The installation and disassembly are convenient and the construction cost is reduced. At the same time, the template processing equipment is fixed to the center container unit 1 as a whole, and when the center container unit 1 is transported, the template processing equipment is transported together. The template processing equipment does not need to be disassembled and installed separately, reducing the damage to the template processing equipment during transportation and disassembly, and ensuring efficient flow between projects.

[0081] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent template factory factory building, characterized by, The center container unit (1), the auxiliary container unit (2) and the template processing equipment are provided, wherein: The center container unit (1) is detachably connected with the auxiliary container unit (2); The template processing equipment is fixed at a preset position of the center container unit (1) through a connecting assembly, the connecting assembly comprises a first support (3), a first bearing (4) and a connecting fixing part (5), the first bearing (4) is arranged on the first support (3), a base (6) of the template processing equipment is arranged on the first bearing (4), and the connecting fixing part (5) penetrates and connects and fixes the base (6), the first bearing (4) and the first support (3); The center container unit (1) comprises a bottom frame (101), a top frame (102) and a hollow column (103) for connecting the bottom frame (101) and the top frame (102), wherein an inner area of the bottom frame (101) comprises a template processing equipment fixing area (104) and other areas, a plurality of first supports (3) are arranged at the template processing equipment fixing area (104) in a cross manner, and the other areas are provided with a plurality of second supports (105) arranged in parallel; The first support (3) comprises upper and lower flange plates provided with through holes, the connecting fixing part (5) comprises a through body stud (501) and a connecting screw rod (502), the through body stud (501) is arranged in the through holes of the upper and lower flange plates and is welded and fixed, and the connecting screw rod (502) is threadedly connected with the through body stud (501) after penetrating through the base (6) and the first bearing (4); The second support (105) comprises a bent part, the bent part comprises a bottom surface and two side surfaces which are bent in the same direction and perpendicular to the bottom surface, and the two side surfaces have different widths; The first bearing (4) comprises a plurality of split honeycomb bearing modules (401) and a first panel wrapped outside the honeycomb bearing modules (401), the honeycomb bearing module (401) comprises a honeycomb core (4011) and a second panel (4012) wrapped outside the honeycomb core (4011), the second panel (4012) is provided with a wedge-shaped block (4013) and a wedge-shaped groove (4014) on opposite sides, respectively, and a buffer is arranged between the wedge-shaped block (4013) and the wedge-shaped groove (4014); a plurality of the honeycomb bearing modules (401) are penetrated by a shape memory alloy pull rod and form a pre-tightening force; A plurality of electromagnets (201) are arranged in a side frame of the center container unit (1) facing the auxiliary container unit (2), a guide sleeve (202) is arranged outside the electromagnets (201), and a plurality of magnetic material blocks (106) matched with the guide sleeve (202) in shape are arranged on a side frame of the center container unit (1) facing the auxiliary container unit (2).

2. The smart template factory of claim 1, wherein, The second support (105) is provided with a second bearing member (7) laid thereon, and the second bearing member (7) is in abutment with the first bearing member (4).

3. The smart template factory of claim 1, wherein, The center container unit (1) is provided with panels on the top surface and both ends, and is not provided with panels on both sides; the auxiliary container unit (2) is provided with panels on the top surface and both ends, is not provided with panels on the side facing the center container unit (1), and is provided with a roller shutter door (8) on the side away from the center container unit (1).

4. The smart template factory of claim 1, wherein, The first bearing member (4) is provided with a reinforcing ring (402) at the honeycomb core (4011) through which the connecting screw rod (502) passes, and a trapezoidal transition block (403) is arranged between the reinforcing ring (402) and the inner wall of the honeycomb core (4011).

5. A method for installing and dismounting an intelligent template unmanned factory building, applied to the intelligent template unmanned factory building of any one of claims 1-4, characterized in that, The method comprises the following steps: manufacture the center container unit (1) and the auxiliary container unit (2), and fix the template processing equipment and the center container unit (1) as a whole; transport the center container unit (1) and the auxiliary container unit (2) to the construction site, hoist and splice them into a complete intelligent template unmanned factory building, and then fix them; after installing other auxiliary facilities in the room, carry out normal work, start wood template processing; after the processing is completed, disassemble the intelligent template unmanned factory building into independent center container units (1) and auxiliary container units (2), and then transport them to the next construction site.

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