Food detection device for food production
By rotating the tray and the sampling assembly driven by the electric telescopic rod, random sampling and automatic sample collection of the food testing device are achieved, which solves the problems of inaccurate detection and manual errors in the existing technology and improves the accuracy and automation of the detection results.
Patent Information
- Application Number
- CN202510932931.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2025-09-23
AI Technical Summary
Existing food testing devices are fixed in position during sampling, making it difficult to fully cover the entire food, resulting in inaccurate test results, and relying on manual operation, which can easily introduce errors.
The sampling assembly driven by a rotating tray assembly and an electric telescopic rod is used to achieve random sampling and automatic sample collection of food, reducing manual intervention.
Ensure the accuracy and reliability of test results, reduce labor intensity, reduce human errors, and improve the degree of automation.
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Figure CN120685360A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of food detection, in particular to a food detection device for food production. Background Art
[0002] In the food production industry, food safety testing is crucial. Drawing on theories and techniques from physics, chemistry, and biology, and based on national technical indicators, it conducts quality inspections on food raw materials, semi-finished products, and finished products. This testing encompasses sensory, nutritional, additive, and hazardous substance testing, making it a key means of ensuring food safety. Currently, a variety of food testing technologies and devices are available on the market. Chromatography, for example, is used to separate and analyze food components and is widely used in pesticide and drug residue detection. Spectroscopic analysis, based on the interaction between matter and electromagnetic radiation, is a non-destructive and rapid method. However, existing food testing devices have exposed numerous problems in actual use. For one thing, some devices use relatively fixed sampling locations, making it difficult to comprehensively and randomly cover the entire food. This can result in test results that may not accurately reflect the true quality of the food, affecting the accuracy of the test results. Furthermore, the sampling process of most devices relies on manual operation. Due to differences in technique and strength between operators, human error can easily be introduced, affecting the reliability of test results and even causing substandard food to enter the market, threatening consumer health and safety.
[0003] Therefore, it is of great practical significance to develop a food testing device that is simple in structure, easy to use, can achieve random sampling to ensure detection accuracy, and has a high degree of automation to reduce labor intensity and human errors. Summary of the Invention
[0004] The object of the present invention is to provide a food detection device for food production to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A food testing device for food production includes an equipment base, a rotating tray assembly is provided on the equipment base, and the food to be tested is placed above the tray assembly. A telescopic drive rod is fixedly connected to the top of the equipment base, and the telescopic drive rod is located on the side of the tray assembly. A transverse guide sleeve is fixedly connected to the top of the telescopic drive rod, and a telescopic guide rod that can be locked in position is slidably connected in the transverse guide sleeve. A sampling assembly is fixedly connected to the end of the telescopic guide rod, and sampling and sample collection are completed during the upside-down flipping of the sampling assembly.
[0006] As a further solution of the present invention: the tray assembly includes a support shaft rotatably connected to the equipment base, the top of the support shaft is fixedly connected to the outer tray, the inner side of the outer tray is rotatably connected to the inner tray, and the bottom of the support shaft is transmission-connected to the drive unit.
[0007] As a further solution of the present invention: the driving unit includes a driving motor, a driving dial is fixedly connected to the driving motor rotor, a driven sheave is fixedly connected to the bottom of the support shaft, and the driving dial is cooperatively connected to the driven sheave.
[0008] As a further solution of the present invention: a slide groove is provided above the base of the equipment, a slider is slidably connected in the slide groove, a column is fixedly connected to the slider, a sampling base is fixedly connected to the top of the column, and a locking bolt for locking the slider position is provided on the slider.
[0009] As a further solution of the present invention: the sampling assembly includes a telescopic guide rod with a sampling gear rotatably connected to the end thereof, a first-level rocker arm fixedly connected to the bottom of the sampling gear, a second-level rocker arm rotatably connected to the bottom of the first-level rocker arm, the rotation direction of the second-level rocker arm is perpendicular to the rotation direction of the first-level rocker arm, the second-level rocker arm rotates in a vertical plane, the bottom of the second-level rocker arm is rotatably connected to two matching semicircular arc parts through a spring hinge, the two semicircular arc parts are combined into a cylindrical shape under the action of the spring hinge, and also includes a gear flipping unit for driving the sampling gear to flip.
[0010] As a further solution of the present invention: the secondary rocker is provided with a lower blind groove at one end facing the primary rocker, and the primary rocker is provided with an upper blind groove at one end facing the secondary rocker. The depth of the upper blind groove is longer than that of the lower blind groove. A locking rod is placed in the upper blind groove. When the secondary rocker is located below the primary rocker, the locking rod enters the lower blind groove, so that the secondary rocker cannot rotate relative to the primary rocker. When the primary rocker is located below the secondary rocker, the locking rod is completely located in the upper blind groove.
[0011] As a further solution of the present invention: the flip unit includes a fixed groove fixedly connected to the sampling base, a sliding rack is connected to the fixed groove through a spring, the sliding rack is engaged with the sampling gear, and both ends of the sliding rack are fixedly connected to limit blocks. When the sampling gear contacts and is limited by the upper and lower limit blocks, the first-level rocker arm is in a vertical state.
[0012] As a further solution of the present invention: a side baffle is fixedly connected to the side of the sampling base to prevent the secondary rocker from rotating outward.
[0013] As a further solution of the present invention: a collection tray is placed on the side of the sampling base, and a collection unit for moving the sample into the collection tray is provided on the sampling base.
[0014] As a further solution of the present invention: the collection unit includes a collection motor fixedly connected to the sampling base, and a knocking plate is fixedly connected to the rotor of the collection motor. The knocking plate is made of rubber. During the rotation of the knocking plate, the collected samples are knocked into the collection tray.
[0015] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a simple structure and is easy to use. By rotating the tray assembly, the sampling position for food testing is randomized, ensuring the accuracy of the test results. At the same time, the sampling and collection of samples are achieved through the telescopic control of the electric telescopic rod, with a high degree of automation. While reducing the labor intensity of sampling, the inaccurate test results caused by manual sampling are avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a food testing device for food production; Figure 2 A schematic structural diagram of a food inspection device for food production from another perspective; Figure 3 This is a schematic diagram of the connection structure between a semicircular arc-shaped member and a secondary pendulum rod in a food inspection device for food production; Figure 4 A cross-sectional view of the connection between a primary swing arm and a secondary swing arm in a food testing device for food production; Figure 5 This is a schematic diagram of the structure of a turnover unit in a food inspection device for food production; Figure 6 This is a schematic diagram of the internal structure of the equipment base in a food testing device used in food production.
[0017] In the figure: 1. Equipment base; 2. Tray assembly; 3. Telescopic drive rod; 4. Horizontal guide sleeve; 5. Telescopic guide rod; 6. Sampling assembly; 7. Support shaft; 8. Outer tray; 9. Inner tray; 10. Drive unit; 11. Drive motor; 12. Active dial; 13. Driven groove pulley; 14. Slide; 15. Slider; 16. Column; 17. Sampling base; 18. Locking bolt; 19. Sampling gear; 20. Primary rocker; 21. Secondary rocker; 22. Semicircular arc part; 23. Flip unit; 24. Lower blind groove; 25. Upper blind groove; 26. Locking rod; 27. Fixed groove; 28. Spring; 29. Sliding rack; 30. Limit block; 31. Side baffle; 32. Collection tray; 33. Collection unit; 34. Collection motor; 35. Knocking plate. DETAILED DESCRIPTION
[0018] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0020] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0021] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0022] Example 1: Please refer to Figure 1 and Figure 2 A food testing device for food production includes a device base 1, on which is disposed a rotating tray assembly 2. The food to be tested is placed on top of the tray assembly 2. A telescopic drive rod 3 is fixedly connected to the top of the device base 1. The telescopic drive rod 3 can be an electric telescopic rod or other structural member with a telescopic drive force. The telescopic drive rod 3 is located on the side of the tray assembly 2. A transverse guide sleeve 4 is fixedly connected to the top of the telescopic drive rod 3. A telescopic guide rod 5 that can be locked in position is slidably connected to the transverse guide sleeve 4. A sampling assembly 6 is fixedly connected to the end of the telescopic guide rod 5. Sampling and sample collection are completed during the up-and-down flipping process of the sampling assembly 6.
[0023] Before using the device, you need to debug the device first. After power on, place the food sample to be tested on the tray assembly 2. The tray assembly 2 will drive the food to rotate during rotation, so that samples can be randomly taken on the surface of the food during sampling. During sampling, the sampling assembly 6 flips up and down, collects food samples after flipping down, and collects the collected samples after flipping up.
[0024] See also Figure 6 The tray assembly 2 includes a support shaft 7 rotatably connected to the device base 1. An outer tray 8 is fixedly connected to the top of the support shaft 7. An inner tray 9 is rotatably connected to the inner side of the outer tray 8. The bottom of the support shaft 7 is in transmission connection with a drive unit 10. The drive unit 10 includes a drive motor 11. A driving dial 12 is fixedly connected to the rotor of the drive motor 11. A driven sheave 13 is fixedly connected to the bottom of the support shaft 7. The driving dial 12 and the driven sheave 13 are cooperatively connected. Rotation of the drive motor 11 drives the driving dial 12, which in turn rotates the driven sheave 13, thereby causing the support shaft 7 to intermittently rotate. The intermittent rotation of the food sample results in a more random position during sampling. The inner tray 9 and the outer tray 8 are rotatably connected, resulting in low friction between them. Due to the low friction, although the outer tray 8 rotates, the inner tray 9 rotates relative to the outer tray 8 during food sampling. The food stops moving and only rotates with the outer tray 8 due to friction after sampling is complete.
[0025] A slide 14 is provided above the base 1 of the device. A slider 15 is slidably connected in the slide 14. A column 16 is fixedly connected to the slider 15. A sampling base 17 is fixedly connected to the top of the column 16. A locking bolt 18 for locking the position of the slider 15 is provided on the slider 15. The position of the sliding adjustment slider 15 is adjusted so that the position of the sampling base 17 connected to the slider 15 is adjusted. At the same time, the position of the telescopic guide rod 5 inside the transverse guide sleeve 4 needs to be adjusted accordingly so that the sampling assembly 6 can smoothly perform sampling and collect the sample. The purpose of adjusting the position is to make the sampling position more random. After using the device for a period of time, it can be adjusted. After the adjustment is completed, the position of the slider 15 is fixed by the locking bolt 18. At the same time, the position of the telescopic guide rod 5 also needs to be fixed. The telescopic guide rod 5 can also be fixed by a locking mechanism similar to the locking bolt 18.
[0026] Example 2: This example specifically discloses the following technical contents based on the previous example: Please refer to Figure 2 、 Figure 3 and Figure 5 The sampling assembly 6 includes a telescopic guide rod 5 whose end is rotatably connected to a sampling gear 19, a first-level rocker 20 is fixedly connected to the bottom of the sampling gear 19, and a second-level rocker 21 is rotatably connected to the bottom of the first-level rocker 20. The rotation direction of the second-level rocker 21 is perpendicular to the rotation direction of the first-level rocker 20. The second-level rocker 21 rotates in a vertical plane, and the bottom of the second-level rocker 21 is rotatably connected to two matching semicircular arc parts 22 through a spring 28 hinge. The two semicircular arc parts 22 are combined into a cylindrical shape under the action of the spring hinge, and also include a gear flipping unit 23 for driving the sampling gear 19 to flip.
[0027] The sampling assembly 6 includes a primary pendulum 20 and a secondary pendulum 21 that are rotatably connected together and connected via a sampling gear 19. During the rotation of the sampling gear 19, when the secondary pendulum 21 is vertically located below the primary pendulum 20, the telescopic drive rod 3 contracts, driving the semicircular arc-shaped member 22 at the bottom to move downward and insert into the food for sampling. Conversely, when the primary pendulum 20 swings upward, it drives the secondary pendulum 21 upward, and then the secondary pendulum 21 rotates sideways to remove the sample. The two semicircular arc-shaped members 22 form a cylindrical shape, which can cut the food after being inserted into the food, and then take out the food sample when pulled out. The flip unit 23 is used to enable the sampling gear 19 to flip during its up and down movement.
[0028] See also Figure 4 A lower blind groove 24 is formed on one end of the secondary rocker arm 21 facing the primary rocker arm 20, and an upper blind groove 25 is formed on one end of the primary rocker arm 20 facing the secondary rocker arm 21. The depth of the upper blind groove 25 is longer than the depth of the lower blind groove 24. A locking rod 26 is placed in the upper blind groove 25. When the secondary rocker arm 21 is located below the primary rocker arm 20, the locking rod 26 enters the lower blind groove 24, so that the secondary rocker arm 21 cannot rotate relative to the primary rocker arm 20. When the primary rocker arm 20 is located below the secondary rocker arm 21, the locking rod 26 is completely located in the upper blind groove 25.
[0029] When the secondary rocker arm 21 is located below the primary rocker arm 20, the locking rod 26 is located in the lower blind groove 24, and the upper end is located inside the primary rocker arm 20. At this time, relative rotation cannot be generated between the secondary rocker arm 21 and the primary rocker arm 20, and the downward moving telescopic drive rod 3 will drive the semicircular arc-shaped part 22 to penetrate into the food. When the primary rocker arm 20 swings to the top, since the locking rod 26 completely enters the upper blind groove 25, the secondary rocker arm 21 will rotate sideways, and the sampled food can be taken out for collection through external force.
[0030] See also Figure 5 The flip unit 23 includes a fixed slot 27 fixedly connected to the sampling base 17. A sliding rack 29 is connected to the fixed slot 27 via a spring 28. The sliding rack 29 meshes with the sampling gear 19. Limit blocks 30 are fixedly connected to both ends of the sliding rack 29. When the sampling gear 19 is restrained by the upper and lower limit blocks 30, the primary rocker 20 assumes a vertical position. The flip unit 23 is designed to achieve a 180° rotation range for the primary rocker 20. After the flip is completed, the sampling gear 19 is locked with the limit block 30 on the corresponding side, preventing further rotation. At this time, the primary rocker 20 will continue to move upward or downward in response to the extension or contraction of the telescopic drive rod 3. The spring 28 provides a reset force.
[0031] A side plate 31 is fixedly attached to the side of the sampling base 17 to prevent the secondary pendulum 21 from rotating outward. To further ensure the swing direction of the secondary pendulum 21, a magnet can be attached to the side of the side plate 31 opposite the secondary pendulum 21. Under the repulsive effect of the magnetic force, the secondary pendulum 21 can maintain its direction after rotation.
[0032] A collection tray 32 is also placed on the side of the sampling base 17. The sampling base 17 is provided with a collection unit 33 for moving the sample into the collection tray 32. The collection unit 33 includes a collection motor 34 fixedly connected to the sampling base 17. A knocking plate 35 is fixedly connected to the rotor of the collection motor 34. The knocking plate 35 is made of rubber. During the rotation of the knocking plate 35, the collected sample is knocked and dropped into the collection tray 32. The collection motor 34 rotates, driving the knocking plate 35 to rotate. Then, when the semi-circular arc-shaped member 22 moves to this position, the internal food sample enters the collection tray 32 under the action of external force. When the semi-circular arc-shaped member 22 is misaligned with the knocking plate 35, the semi-circular arc-shaped member 22 is reset under the action of the spring hinge.
[0033] Working Principle: The device requires debugging before use. After powering on, place a food sample on the tray assembly 2. The rotation of the tray drives the food, allowing the sampling assembly 6 to randomly collect surface samples during sampling. The sampling assembly 6 is rotatably connected to the secondary pendulum 21 via the primary pendulum 20, driven by the sampling gear 19. When the secondary pendulum 21 is vertically positioned below the primary pendulum 20, the telescopic drive rod 3 retracts, driving the semicircular arc-shaped member 22 to insert into the food and extract the sample. When the primary pendulum 20 swings upward, the secondary pendulum 21 rotates sideways to remove the sample. The two semicircular arc-shaped members 22 form a cylindrical shape, which, when inserted into the food, can cut and remove the sample.
[0034] The tilting unit 23 rotates the sampling gear 19 during its vertical movement, ensuring that the primary rocker arm rotates within a 180° range and then engages the stop block 30. When the secondary rocker arm 21 is at the bottom, the locking rod 26 engages the lower blind groove 24, limiting relative rotation and ensuring that the semicircular member 22 is engaged. When the secondary rocker arm 21 reaches the top, the locking rod 26 enters the upper blind groove 25, allowing the secondary rocker arm 21 to rotate sideways for unloading. A spring 28 provides a reset force, ensuring that all components return to their initial state after operation.
[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0036] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A food inspection device for food production, comprising a device base (1), a rotating tray assembly (2) being provided on the device base (1), and food to be inspected being placed on top of the tray assembly (2), characterized in that: The top of the device base (1) is fixedly connected to a telescopic drive rod (3), the telescopic drive rod (3) is located on the side of the tray assembly (2), the top of the telescopic drive rod (3) is fixedly connected to a transverse guide sleeve (4), a telescopic guide rod (5) capable of locking a position is slidably connected inside the transverse guide sleeve (4), and the end of the telescopic guide rod (5) is fixedly connected to a sampling assembly (6), and the sampling assembly (6) completes sampling and sample collection during the process of turning up and down.
2. The food detection device for food production according to claim 1, characterized in that: The tray assembly (2) comprises a support shaft (7) rotatably connected to the device base (1), an outer tray (8) being fixedly connected to the top of the support shaft (7), an inner tray (9) being rotatably connected to the inner side of the outer tray (8), and a bottom of the support shaft (7) being transmission-connected to a drive unit (10).
3. The food detection device for food production according to claim 2, characterized in that: The driving unit (10) comprises a driving motor (11), a driving dial (12) is fixedly connected to the rotor of the driving motor (11), a driven sheave (13) is fixedly connected to the bottom of the support shaft (7), and the driving dial (12) and the driven sheave (13) are cooperatively connected.
4. The food detection device for food production according to any one of claims 1 to 3, characterized in that: A slide groove (14) is provided above the device base (1), a slider (15) is slidably connected in the slide groove (14), a column (16) is fixedly connected to the slider (15), a sampling base (17) is fixedly connected to the top of the column (16), and a locking bolt (18) for locking the slider (15) is provided on the slider (15).
5. The food detection device for food production according to claim 4, characterized in that: The sampling assembly (6) includes a telescopic guide rod (5) whose end is rotatably connected to a sampling gear (19), a first-level rocker (20) fixedly connected to the bottom of the sampling gear (19), a second-level rocker (21) rotatably connected to the bottom of the first-level rocker (20), the second-level rocker (21) rotating in a vertical plane, the second-level rocker (21) rotating in a vertical plane, two matching semicircular arc parts (22) rotatably connected to the bottom of the second-level rocker (21) via a spring (28) hinge, the two semicircular arc parts (22) being combined into a cylindrical shape under the action of the spring hinge, and a gear flipping unit (23) for driving the sampling gear (19) to flip.
6. The food inspection device for food production according to claim 5, characterized in that: The secondary rocker (21) is provided with a lower blind groove (24) at one end thereof facing the primary rocker (20), and an upper blind groove (25) is provided at one end thereof facing the secondary rocker (21). The depth of the upper blind groove (25) is longer than the depth of the lower blind groove (24). A locking rod (26) is placed in the upper blind groove (25). When the secondary rocker (21) is located below the primary rocker (20), the locking rod (26) enters the lower blind groove (24), so that the secondary rocker (21) cannot rotate relative to the primary rocker (20). When the primary rocker (20) is located below the secondary rocker (21), the locking rod (26) is completely located in the upper blind groove (25).
7. The food inspection device for food production according to claim 5, characterized in that: The flip unit (23) includes a fixed groove (27) fixedly connected to the sampling base (17), a sliding rack (29) is connected in the fixed groove (27) via a spring (28), the sliding rack (29) is meshed with the sampling gear (19), and both ends of the sliding rack (29) are fixedly connected to the limit blocks (30). When the sampling gear (19) contacts the upper and lower limit blocks (30) and is limited, the first-level rocker (20) is in a vertical state.
8. The food inspection device for food production according to claim 5, characterized in that: A side baffle (31) is fixedly connected to the side of the sampling base (17) to prevent the secondary swing rod (21) from rotating outward.
9. The food inspection device for food production according to claim 4, characterized in that: A collection tray (32) is also placed on the side of the sampling base (17), and a collection unit (33) for moving the sample into the collection tray (32) is provided on the sampling base (17).
10. The food inspection device for food production according to claim 9, characterized in that: The collecting unit (33) includes a collecting motor (34) fixedly connected to the sampling base (17), and a knocking plate (35) is fixedly connected to the rotor of the collecting motor (34). The knocking plate (35) is made of rubber. During the rotation of the knocking plate (35), the collected sample is knocked down and dropped into the collecting tray (32).
Citation Information
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