Raw material mixing device and mixing process for processing automobile rubber sealing ring
By designing a sealing and exhaust system for the processing of automotive rubber sealing rings, the problem of exhaust gas emissions from mixing equipment was solved, and a stable and efficient rubber mixing process was achieved.
Patent Information
- Application Number
- CN202510975128.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2025-09-26
AI Technical Summary
When mixing rubber raw materials in the prior art mixing equipment, waste gas is discharged from the feed port, causing environmental pollution.
A raw material mixing device for processing automotive rubber sealing rings was designed, including a mixing pipe, a mixing box, a material storage box, a material feed box, an air extraction box, and an exhaust fan. The material feed box and the mixing box are isolated by the cooperation of a sealing plate and a lifting component, and the exhaust gas is extracted through the air extraction box and the exhaust pipe.
It effectively avoids the emission of waste gas, improves the stability and efficiency of the mixing process, prevents the mixing box from being blocked due to the continuous addition of ingredients in the storage box, and realizes equal material feeding and waste gas treatment.
Smart Images

Figure CN120697204A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile rubber sealing ring processing, and in particular to a raw material mixing device and a mixing process for automobile rubber sealing ring processing. Background Art
[0002] Automotive rubber seals are an essential sealing component in the automotive industry. Primarily made of rubber, they ensure a tight seal at the joints between automotive components, preventing the leakage of fluids (such as oil, water, and air) and preventing external impurities like dust and dirt from entering the vehicle's internal systems.
[0003] During the rubber synthesis process, the rubber formula needs to be mixed. For example, patent document CN113967981B discloses a rubber mixing machine, which also discloses a mixing tube, wherein a screw conveying rod is provided in the mixing tube, a first motor for driving the screw conveying rod is installed at one end of the mixing tube, an installation box is fixedly installed on the top wall of the mixing tube near the end of the first motor, and an upper hopper is fixedly installed on the top wall of the installation box; However, in actual applications, the raw materials (such as raw rubber, fillers, plasticizers) and compounding agents (such as vulcanizers, accelerators, and surfactants) used in the rubber mixing process often contain organic substances with low boiling points. These substances are easily released under the high temperatures and shear forces during the mixing process, generating waste gases. A series of chemical reactions may occur between the raw materials and compounding agents. These reactions may lead to the formation of new substances, including volatile organic compounds (VOCs) and sulfides. These compounds typically escape from the mixer in the form of waste gases.
[0004] Therefore, in the prior art, when adding rubber raw materials to the mixing device, since the feed port is in an open state, the waste gas generated in the mixer will be discharged through the feed port, thereby causing environmental pollution. Summary of the Invention
[0005] The purpose of the present invention is to provide a raw material mixing device and mixing process for processing automobile rubber sealing rings to solve the following technical problems: When mixing rubber raw materials in the prior art mixing equipment, waste gas is discharged from the feed port, causing pollution.
[0006] The purpose of the present invention can be achieved through the following technical solutions: A raw material mixing device for processing automobile rubber sealing rings comprises a mixing tube and a mixing box, wherein the mixing tube is provided with a feed box connected to the tube, the bottom of the mixing box is provided with a discharge box connected to the feed box, and the mixing box is provided with a feeding box; The mixing box is also provided with a feed box for feeding materials, and the feed box is provided with openings on the upper and lower sides. A first sealing plate is slidably provided on the bottom open end of the feed box, and the first sealing plate is connected to a first adjustment portion arranged on one side of the feed box; a second sealing plate is slidably provided on the top open end of the feed box, and the second sealing plate is connected to a second adjustment portion arranged on one side of the feed box; Among them, the feed box is also provided with a lifting part, which is used to drive the second sealing plate to rise and fall in the feed box; a storage box is also provided on one side of the mixing box, and a blanking box is provided at the bottom of the storage box; the feed box is connected to the driving module, and the driving module is used to drive the feed box to slide back and forth between the storage box and the mixing box.
[0007] Preferably, a third sealing plate is fixedly arranged on the bottom of the feed box on one side away from the storage box, and the lower surface of the third sealing plate is flush with the bottom opening end of the feed box.
[0008] Preferably, an air extraction box is fixedly arranged at one end of the third sealing plate away from the feed box, and an opening is provided at the bottom of the air extraction box; Wherein, an exhaust fan connected to the interior of the exhaust box is provided on the top of the exhaust box, and the other end of the exhaust fan is connected to the exhaust pipe.
[0009] Preferably, a fourth sealing plate is slidably arranged at the bottom open end of the air extraction box, and the fourth sealing plate is connected to a third adjustment part arranged on one side of the air extraction box, and the third adjustment part is used to adjust the fourth sealing plate to slide at the bottom open end of the air extraction box.
[0010] Preferably, the first adjusting portion comprises a first guide rod fixedly arranged on the outer side wall of the feed box, and a first guide seat fixed to the first sealing plate is slidably arranged on the first guide rod; Wherein, a first spring is provided on the first guide rod, one end of the first spring is fixed to the first guide seat, and the other end is fixed to the end of the first guide rod.
[0011] Preferably, the lifting part includes a lifting plate symmetrically fixedly arranged on the second sealing plate, a support rod is fixedly arranged on one end of the lifting plate away from the second sealing plate, the support rod is arranged on the side of the second sealing plates on both sides away from each other, a U-shaped plate is arranged on the feed box, and the two side plates of the U-shaped plate are respectively fixed to the support rod, a lifting rod is further arranged on one side of the feed box, and a guide plate fixed to the U-shaped plate is slidably arranged on the lifting rod; Among them, the guide wheels are arranged for rotation at the ends of the support rods on both sides that are away from each other, and the first horizontal guide rails are arranged on both sides of the mixing box. The first horizontal guide rail is inclined upward and an inclined guide rail is arranged on the side close to the storage box. The end of the inclined guide rail away from the first horizontal guide rail is fixed to the second horizontal guide rail, and the other end of the second horizontal guide rail is fixed to the blanking box.
[0012] Preferably, the lifting rod is fixed on the limiting rod, the limiting rod is fixed on the U-shaped frame, and the second adjusting part includes a second guide rod fixedly arranged on both sides of the feed box, and a limiting plate fixed to the U-shaped frame is slidably arranged on the second guide rod; Wherein, a second spring is provided on the second guide rod, one end of the second spring is fixed to the limiting plate, and the other end is fixed to the end of the second guide rod.
[0013] Preferably, the bottom opening end of the blanking box is slidably arranged on the fifth sealing plate; Among them, a third guide rod is fixedly arranged on the outer side of the box wall of the blanking box, and a second guide seat fixed to the fifth sealing plate is slidably arranged on the third guide rod. A third spring is provided on the third guide rod, one end of the third spring is fixed to the second guide seat, and the other end is fixed to the end of the third guide rod.
[0014] Preferably, the third adjustment portion includes a fourth guide rod fixedly arranged on the outer wall of the air extraction box, and a third guide seat fixed to the fourth sealing plate is slidably arranged on the fourth guide rod; Wherein, a fourth spring is provided on the fourth guide rod, one end of the fourth spring is fixed to the third guide seat, and the other end is fixed to the fourth guide rod.
[0015] A mixing process of a raw material mixing device for processing automobile rubber sealing rings comprises the following steps: Add the automotive rubber sealing ring ingredients to be mixed into the storage box for storage; The driving module drives the feeding box to move toward the storage box, and the top opening end of the feeding box slides and fits with the bottom opening end of the blanking box; When the second regulating part regulates the top opening end of the feeding box to be in an open state, the ingredients in the storage box are discharged into the feeding box through the discharge box under the action of gravity; After one batch of blanking is completed, the driving module drives the feeding box to move toward the mixing box. At this time, the second regulating part adjusts the top opening of the feeding box to be closed, and the first regulating part adjusts the bottom opening of the feeding box to be in an open state. The ingredients in the feeding box fall into the feeding box under the action of gravity, and the automotive sealing ring rubber ingredients are mixed through the mixing box and the mixing pipe. During the blanking process, the lifting part drives the second sealing plate to descend to the bottom opening end of the feeding box to achieve a sealing effect to prevent the waste gas generated during mixing in the mixing box from entering the feeding box; The driving module drives the feed box to move toward the storage box again. During the movement, the first adjustment part adjusts the first sealing plate to gradually reset and seal the bottom opening of the feed box. After it is completely sealed, the lifting part drives the second sealing plate to rise to the top opening end of the feed box again.
[0016] Beneficial effects of the present invention: (1) In the present invention, when the driving module drives the feed box to move toward the storage box, the top opening end of the feed box slides and fits with the bottom opening end of the blanking box. When the second adjusting part adjusts the top opening end of the feed box to be in an open state, the ingredients in the storage box can be discharged into the feed box through the blanking box under the action of gravity. When one blanking is completed, the driving module drives the feed box to move toward the mixing box again. At this time, the second adjusting part adjusts the top opening end of the feed box to be closed. During the movement, the bottom opening end of the feed box slides and fits with the top opening end of the feeding box. The first adjusting part adjusts the bottom opening of the feed box to be in an open state. The ingredients in the feed box can fall into the feeding box under the action of gravity. During the blanking process, the second sealing plate is driven down to the bottom opening end of the feed box by the lifting part to achieve sealing. The sealing effect is achieved to prevent the waste gas generated during mixing in the mixing box from entering the feeding box. After the feeding is completed, the driving module drives the feeding box to move toward the storage box again. During the movement, the first adjusting part adjusts the first sealing plate to gradually reset and seal the bottom opening of the feeding box. After it is completely sealed, the lifting part drives the second sealing plate to rise to the top opening end of the feeding box again, and repeats the above steps to perform the next feeding operation. During the entire feeding and feeding process of the present invention, the feeding box can be effectively isolated from the mixing box to prevent the waste gas in the mixing box from being discharged into the feeding box. At the same time, by setting the feeding box for feeding, the effect of equal feeding can be achieved, so as to avoid the phenomenon of continuous feeding of ingredients in the storage box into the feeding box causing clogging of the mixing box, thereby improving the stability and efficiency of the mixing box when mixing ingredients; (2) When the feed box in the present invention moves toward the storage box, the third sealing plate slides and fits with the top open end of the feed box, thereby achieving a sealing effect on the feed box to avoid exhaust gas leakage; (3) In the present invention, as the feed box moves toward the storage box, the third sealing plate can synchronously drive the vacuum box to move toward the feeding box. When the feed box moves to the bottom of the storage box, the vacuum box also moves to the top of the feeding box. At this time, the exhaust fan can be started. The exhaust fan extracts the waste gas generated in the mixing box through the exhaust box and the exhaust pipe and carries out the next step of treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a structural schematic diagram of a raw material mixing device for processing automobile rubber sealing rings according to the present invention; Figure 2 This is a structural schematic diagram of a material storage box in a raw material mixing device for processing automobile rubber sealing rings of the present invention; Figure 3This is a schematic structural diagram of a mixing box in a raw material mixing device for processing automobile rubber sealing rings according to the present invention; Figure 4 This is a structural schematic diagram of an air exhaust box in a raw material mixing device for processing automobile rubber sealing rings of the present invention; Figure 5 This is a structural schematic diagram of a raw material mixing device for processing automobile rubber sealing rings in which a feed box and a feeding box are connected; Figure 6 This is a structural schematic diagram of a raw material mixing device for processing automobile rubber sealing rings in the present invention, in which a feed box and a blanking box are connected; Figure 7 This is a schematic structural diagram of each sealing plate in a raw material mixing device for processing automobile rubber sealing rings according to the present invention; Figure 8 The present invention is a schematic cross-sectional view of a raw material mixing device for processing automobile rubber sealing rings.
[0019] In the figure: 1, mixing tube; 2, mixing box; 3, storage box; 4, feeding box; 5, vacuum box; 6, driving box; 101, feeding box; 201, discharge box; 202, feeding box; 203, roller; 204, annular shearing knife; 205, servo motor; 301, blanking box; 302, fifth sealing plate; 303, second guide seat; 304, third guide rod; 305, third spring; 306, first horizontal guide rail; 307, inclined guide rail; 308, second horizontal guide rail; 401, second sealing plate; 402, lifting Lowering plate; 403, support rod; 404, guide wheel; 405, U-shaped plate; 406, guide plate; 407, lifting rod; 408, U-shaped frame; 409, limit plate; 410, second guide rod; 411, second spring; 412, first sealing plate; 413, first guide seat; 414, first guide rod; 415, first spring; 416, limit rod; 501, exhaust fan; 502, exhaust pipe; 503, fourth sealing plate; 504, third guide seat; 505, fourth guide rod; 506, fourth spring; 601, third sealing plate. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0021] Example 1 See also Figure 1-Figure 2 as well as Figure 3As shown, the present invention is a raw material mixing device for processing automotive rubber sealing rings, comprising a mixing pipe 1 and a mixing box 2. The mixing pipe 1 is provided with a feed box 101 connected to the inside of the pipe, the bottom of the mixing box 2 is provided with a discharge box 201 connected to the feed box 101, and the mixing box 2 is provided with a feeding box 202; specifically, a spiral feeding rod is arranged in the mixing pipe 1 of this embodiment, and the spiral feeding rod is fixed to the output end of a driving motor fixedly arranged on the outside of the mixing pipe 1 to drive the spiral feeding rod to rotate; wherein, this embodiment does not limit the specific model of the mixing pipe 1, so as to meet the actual rubber mixing needs.
[0022] It should be noted that, in this embodiment, the raw materials for the automotive rubber sealing ring to be processed can be added to the mixing box 2 through the feeding box 202. After the rubber raw materials are preliminarily mixed by the mixing box 2, they can be discharged into the mixing pipe 1 through the discharge box 201 and the feed box 101 in sequence, and the rubber sealing ring raw materials can be further mixed.
[0023] In this embodiment, please refer to Figure 1-Figure 2 、 Figure 4 as well as Figure 7 , the mixing box 2 is also provided with a feed box 4 for feeding materials, and the feed box 4 is provided with openings on the upper and lower sides. The size of the open end is the same as that of the open end of the feeding box 202. The bottom open end of the feed box 4 is slidably provided with a first sealing plate 412, and the first sealing plate 412 is connected to the first adjustment portion arranged on one side of the feed box 4; A second sealing plate 401 is slidably arranged on the top open end of the feed box 4, and the second sealing plate 401 is connected to a second adjustment portion arranged on one side of the feed box 4; The feeding box 4 is also provided with a lifting part, which is used to drive the second sealing plate 401 to rise and fall in the feeding box 4; it should be noted that, in the initial state, the first sealing plate 412 is in a state of sealing the bottom opening of the feeding box 4, and the second sealing plate 401 is in a state of sealing the top opening of the feeding box 4. When it is necessary to add ingredients for preparing the automotive rubber sealing ring into the feeding box 4, the second sealing plate 401 is adjusted by the second adjusting part to slide to one side of the feeding box 4, so that the top opening end of the feeding box 4 is in an open state, and then the automotive rubber sealing ring ingredients can be added to the feeding box 4 (see Figure 6 ), when the addition is completed, the second regulating part regulates the second sealing plate 401 to reset. When the ingredients in the feeding box 4 need to be discharged, the first regulating part regulates the first sealing plate 412 to slide to one side of the feeding box 4 so that the bottom opening of the feeding box 4 is in an open state. Then, the ingredients in the feeding box 4 can be discharged under the action of gravity (see Figure 5 ).
[0024] See also Figure 1-Figure 3A storage box 3 is also provided on one side of the mixing box 2, and a blanking box 301 is provided at the bottom of the storage box 3. In this embodiment, the automotive rubber sealing ring ingredients to be mixed are added to the storage box 3 for storage at one time, and the ingredients in the storage box 3 can be discharged from the blanking box 301 under the action of gravity, so as to achieve the effect of automatic feeding. When the amount of ingredients in the storage box 3 is insufficient, the ingredients can be replenished into the storage box 3 through the conveyor belt.
[0025] The feed box 4 is connected to the driving module, which is used to drive the feed box 4 to slide back and forth between the storage box 3 and the mixing box 2; For details, please refer to Figure 6-Figure 7 When the driving module drives the feeding box 4 to move toward the material storage box 3, the top open end of the feeding box 4 slides and fits with the bottom open end of the blanking box 301. When the second adjusting part adjusts the top open end of the feeding box 4 to be in the open state, the ingredients in the storage box 3 can be discharged into the feeding box 4 through the blanking box 301 under the action of gravity. When one blanking is completed, the driving module drives the feeding box 4 to move toward the mixing box 2. At this time, the second adjusting part adjusts the top open end of the feeding box 4 to be closed. During the movement, the bottom open end of the feeding box 4 slides and fits with the top open end of the feeding box 202. The first adjusting part adjusts the bottom opening of the feeding box 4 to be in the open state. The ingredients in the feeding box 4 can fall into the feeding box 202 under the action of gravity. During the blanking process, the second sealing plate 401 is driven by the lifting part to descend to the bottom open end of the feeding box 4 to achieve a sealing effect. , to prevent the waste gas generated during mixing in the mixing box 2 from entering the feed box 4. After the feeding is completed, the driving module drives the feed box 4 to move toward the storage box 3 again. During the movement, the first adjusting part adjusts the first sealing plate 412 to gradually reset and seal the bottom opening of the feed box 4. After it is completely sealed, the lifting part drives the second sealing plate 401 to rise to the top opening end of the feed box 4 again, and repeats the above steps to perform the next feeding operation. In the entire feeding and feeding process, this embodiment can effectively isolate the feed box 4 from the mixing box 2 to prevent the waste gas in the mixing box 2 from being discharged into the feed box 4. At the same time, this embodiment can achieve the effect of equal feeding by setting the feed box 4 for feeding, so as to avoid the continuous feeding of the ingredients in the storage box 3 into the feeding box 202, causing the mixing box 2 to be blocked, thereby improving the stability and efficiency of the mixing box 2 when mixing the ingredients.
[0026] Example 2 Based on Example 1, please refer to Figure 4When the feed box 4 is driven to move toward the storage box 3, in order to prevent the exhaust gas generated by the mixing box 2 from being discharged through the feeding box 202, in this embodiment, a third sealing plate 601 is fixedly arranged on the bottom of the side of the feed box 4 away from the storage box 3, and the lower surface of the third sealing plate 601 is flush with the bottom open end of the feed box 4; it can be explained that when the feed box 4 moves toward the storage box 3, the third sealing plate 601 slides and fits with the top open end of the feeding box 202, thereby achieving the effect of sealing the feeding box 202 to avoid exhaust gas leakage.
[0027] In order to discharge the waste gas generated in the mixing box 2, as a further solution of this embodiment, an exhaust box 5 is fixedly arranged at one end of the third sealing plate 601 away from the feed box 4, and an opening is provided at the bottom of the exhaust box 5, wherein the top of the exhaust box 5 is provided with an exhaust fan 501 connected to the inside of the exhaust box 5, and the other end of the exhaust fan 501 is connected to the exhaust pipe 502; it can be explained that as the feed box 4 moves toward the material storage box 3, the exhaust box 5 can be synchronously driven by the third sealing plate 601 to move toward the feeding box 202, and when the feed box 4 moves to just below the material storage box 3, the exhaust box 5 also moves just above the feeding box 202. At this time, the exhaust fan 501 can be started, and the exhaust fan 501 extracts the waste gas generated in the mixing box 2 through the exhaust box 5 and the exhaust pipe 502 through the exhaust pipe 502 and proceeds to the next step of processing.
[0028] See also Figure 1-Figure 2 In order to close the bottom open end of the blanking box 301, in this embodiment, a fourth sealing plate 503 is slidingly arranged at the bottom open end of the air extraction box 5, and the fourth sealing plate 503 is connected to a third adjusting portion arranged on one side of the air extraction box 5, and the third adjusting portion is used to adjust the fourth sealing plate 503 to slide at the bottom open end of the air extraction box 5; it can be explained that as the air extraction box 5 gradually moves to above the feeding box 202, the fourth sealing plate 503 can be synchronously adjusted to slide at the bottom open end of the air extraction box 5 by the third adjusting portion, so that the position where the bottom open end of the air extraction box 5 is not connected to the feeding box 202 is still sealed by the fourth sealing plate 503, and when the air extraction box 5 moves to directly above the feeding box 202, the third adjusting portion adjusts the fourth sealing plate 503 to slide completely to the side of the air extraction box 5.
[0029] See also Figure 1 and Figure 4The driving module includes a driving box body 6 arranged on one side of the mixing box 2. The driving box body 6 is fixed to the bottom support of the mixing tube 1 through a mounting bracket. A screw is arranged to rotate in the driving box body 6. The screw is fixed to the output end of the driving motor fixedly arranged on the outside of the driving box body 6. A nut is spirally sleeved on the screw, and the nut is fixed to the third sealing plate 601. It can be explained that when the feed box 4 is driven to move, the screw is driven to rotate by the driving motor, and the feed box 4 can be synchronously driven to move through the third sealing plate 601 during the movement of the nut on the screw.
[0030] In addition, the driving module in this embodiment can also be replaced by a synchronous belt transmission mechanism, which is not limited to this, as long as it can actually drive the third sealing plate 601 to move back and forth linearly.
[0031] See also Figure 4 The first adjusting portion includes a first guide rod 414 fixedly arranged on the outer side wall of the feeding box 4, and a first guide seat 413 fixed to the first sealing plate 412 is slidably arranged on the first guide rod 414, wherein a first spring 415 is provided on the first guide rod 414, one end of the first spring 415 is fixed to the first guide seat 413, and the other end is fixed to the end of the first guide rod 414; it can be explained that since the bottom opening end of the feeding box 4 is slidably fitted with the opening end on the feeding box 202, when the feeding box 4 moves toward the feeding box 202, based on the resistance of the top box wall of the feeding box 202 When the material feeding box 4 moves toward the material feeding box 202, the first sealing plate 412 and the material feeding box 4 are gradually misaligned to open the bottom opening of the material feeding box 4, and the rubber ingredients in the material feeding box 4 can fall into the material feeding box 202 through the bottom opening. During this process, the first sealing plate 412 drives the first guide seat 413 to slide on the first guide rod 414 to compress the first spring 415 and generate elastic force. When the material feeding box 4 moves toward the direction of the material storage box 3, the first spring 415 can drive the first sealing plate 412 to gradually return to its original position.
[0032] See also Figure 1-Figure 2 as well as Figure 4The lifting part includes a lifting plate 402 symmetrically fixedly arranged on the second sealing plate 401, and a support rod 403 is fixedly arranged on one end of the lifting plate 402 away from the second sealing plate 401. The support rod 403 is arranged on the side of the second sealing plates 401 on both sides away from each other. A U-shaped plate 405 is arranged on the feeding box 4, and the two side plates of the U-shaped plate 405 are respectively fixed to the support rod 403. A lifting rod 407 is also arranged on one side of the feeding box 4, and a sliding rod 407 is arranged on the lifting rod 407. 5 fixed guide plate 406, wherein the ends of the two side support rods 403 away from each other are respectively rotatably arranged with guide wheels 404, and the two sides of the mixing box 2 are respectively provided with first horizontal guide rails 306, and the first horizontal guide rail 306 is provided with an inclined guide rail 307 on the side facing the storage box 3, and the end of the inclined guide rail 307 away from the first horizontal guide rail 306 is fixed to the second horizontal guide rail 308, and the other end of the second horizontal guide rail 308 is fixed to the blanking box 301; it can be explained that, When the material feeding box 4 is moved to the position away from the material feeding box 202, the guide wheels 404 on both sides are located on the first horizontal guide rails 306. As the driving module drives the material feeding box 4 to move in the direction of the material storage box 3, when the material feeding box 4 and the material feeding box 202 just move to the misaligned state, the guide wheels 404 roll onto the inclined guide rails 307. As the material feeding box 4 continues to move, under the limiting action of the inclined guide rails 307, the guide wheels 404 drive the second sealing plate 401 to rise through the support rods 403 and the lifting plate 402. When the guide wheels 404 move to the position of the second horizontal guide rails 308, the second sealing plate 401 rises to the top open end of the material feeding box 4.
[0033] In this embodiment, please refer to Figure 1 and Figure 4The lifting rod 407 is fixed on the limit rod 416, and the diameter of the limit rod 416 is larger than the diameter of the lifting rod 407 to limit the guide plate 406 to prevent the second sealing plate 401 from continuing to fall when the second sealing plate 401 moves to the bottom open end of the feeding box 4, and the limit rod 416 is fixed to the U-shaped frame 408. The second adjusting portion includes a second guide rod 410 fixedly arranged on both sides of the feeding box 4, and a limit plate 409 fixed to the U-shaped frame 408 is slidably arranged on the second guide rod 410, wherein the second guide rod 410 is provided with a second spring 411, one end of the second spring 411 is fixed to the limit plate 409, and the other end is fixed to the end of the second guide rod 410; it can be explained that as the second sealing plate 401 rises to the top open end of the feeding box 4, when the feeding box 4 continues to move toward the storage box 3 When the material is moved in the opposite direction, based on the limiting effect of the wall of the blanking box 301, the second sealing plate 401 cannot continue to move, so that the second sealing plate 401 and the feed box 4 are misaligned, so as to open the top opening of the feed box 4, and the rubber raw material ingredients in the storage box 3 can be discharged into the feed box 4 through the blanking box 301 under the action of gravity. During this process, the limiting plate 409 can be synchronously driven to slide on the second guide rod 410 to compress the second spring 411 and generate elastic force. Correspondingly, when the blanking is completed, the feed box 4 moves in the direction away from the storage box 3, the second spring 411 can synchronously drive the second sealing plate 401 to reset. This embodiment does not require other servo drive equipment to drive the second sealing plate 401 to slide, which not only saves costs, but also has higher stability and synchronization.
[0034] When the feeding box 4 does not move to the bottom of the storage box 3, in order to prevent the rubber raw material ingredients in the storage box 3 from being discharged from the blanking box 301, in this embodiment, please refer to Figure 1-Figure 2 as well as Figure 6The third guide rod 304 is slidably provided with a second guide seat 303 fixed to the fifth sealing plate 302, and a third spring 305 is provided on the third guide rod 304. One end of the third spring 305 is fixed to the second guide seat 303, and the other end is fixed to the end of the third guide rod 304. It can be explained that in the initial state, the fifth sealing plate 302 is located just below the blanking box 301, which can achieve the effect of sealing the bottom open end of the blanking box 301. As the feeding box 4 moves toward the storage box 3, based on the restriction effect of the wall of the feeding box 4, the fifth sealing plate 302 can be pushed to slide toward one side of the blanking box 301, so that the bottom opening of the blanking box 301 is connected to the top opening of the feeding box 4, and the rubber raw material ingredients in the storage box 3 can fall into the feeding box 4 through the open end. During the sliding process of the fifth sealing plate 302, the second guide seat 303 is simultaneously driven to slide on the third guide rod 304 to compress the third spring 305 and generate elastic force. Correspondingly, when the feeding box 4 moves in the direction away from the storage box 3, the third spring 305 can drive the fifth sealing plate 302 to reset through the second guide seat 303.
[0035] See also Figure 4 The third adjusting portion includes a fourth guide rod 505 fixedly arranged on the outer wall of the air extraction box 5, and a third guide seat 504 fixed to the fourth sealing plate 503 is slidably arranged on the fourth guide rod 505, wherein a fourth spring 506 is provided on the fourth guide rod 505, one end of the fourth spring 506 is fixed to the third guide seat 504, and the other end is fixed to the fourth guide rod 505; it can be explained that when the air extraction box 5 moves toward the direction of the feeding box 202, based on the limiting effect of the box wall of the feeding box 202, the fourth sealing plate 503 stops moving, and a gap is generated between it and the air extraction box 5 The misalignment makes the bottom opening of the vacuum box 5 connected to the open end of the feeding box 202. During this process, the fourth sealing plate 503 synchronously drives the third guide seat 504 to slide on the fourth guide rod 505 to compress the fourth spring 506 and generate elastic force. Accordingly, when the vacuum box 5 moves in the direction away from the feeding box 202, the fourth spring 506 can synchronously drive the fourth sealing plate 503 to reset. This embodiment also does not require the use of other servo drive equipment to drive the fourth sealing plate 503 to slide, which not only saves costs, but also has higher stability and synchronization.
[0036] In this embodiment, please refer to Figure 3 and Figure 8Two groups of rollers 203 are arranged in a symmetrical rotation in the mixing box 2, and the two groups of rollers 203 are respectively fixed to the output ends of the servo motor 205 fixedly arranged on the outside of the mixing box 2. The servo motors 205 on both sides are respectively used to drive the rollers 203 to rotate synchronously toward the inside. Several groups of annular shearing kneaders 204 are evenly arranged on the rollers 203, and the annular shearing kneaders 204 on the rollers 203 on both sides are staggered. Specifically, after the raw materials of the automotive rubber sealing gasket fall into the mixing box 2, the two servo motors 205 respectively drive the rollers 203 on both sides to rotate synchronously to shear and mix the ingredients.
[0037] It should also be noted that after the raw materials of the automotive rubber sealing gasket fall into the mixing tube 1, they are extruded from the extrusion port at the end of the mixing tube 1. During the extrusion process, the mixed rubber can simultaneously seal the extrusion port to prevent exhaust gas from being discharged from the extrusion port.
[0038] Furthermore, during the mixing process, high-temperature air can be input into the mixing box 2 and the mixing tube 1 through the feed box 101 or the discharge box 201, which can not only improve the mixing effect, but also blow the waste gas generated into the exhaust box 5 during the exhaust process.
[0039] A mixing process of a raw material mixing device for processing automobile rubber sealing rings comprises the following steps: See also Figure 1-Figure 2 , S1, adding the automotive rubber sealing ring ingredients to be mixed into the storage box 3 for storage; S2, the driving module drives the feeding box 4 to move toward the storage box 3, and the top opening end of the feeding box 4 slides and fits with the bottom opening end of the blanking box 301; S3, when the second regulating part regulates the top opening end of the feeding box 4 to be in an open state, the ingredients in the storage box 3 are discharged into the feeding box 4 through the drop box 301 under the action of gravity; See also Figure 2-Figure 4 , S4, after the first blanking is completed, the driving module drives the feeding box 4 to move toward the mixing box 2. At this time, the second regulating part adjusts the top opening end of the feeding box 4 to be closed, and the first regulating part adjusts the bottom opening of the feeding box 4 to be in an open state. The ingredients in the feeding box 4 fall into the feeding box 202 under the action of gravity, and the automotive sealing ring rubber ingredients are mixed through the mixing box 2 and the mixing pipe 1; S5, during the blanking process, the lifting unit drives the second sealing plate 401 to descend to the bottom opening end of the feed box 4 to achieve a sealing effect to prevent the exhaust gas generated during mixing in the mixing box 2 from entering the feed box 4; S6. The driving module drives the feed box 4 to move toward the storage box 3 again. During the movement, the first adjustment part adjusts the first sealing plate 412 to gradually reset and seal the bottom opening of the feed box 4. After it is completely sealed, the lifting part drives the second sealing plate 401 to rise to the top opening end of the feed box 4 again.
[0040] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as limiting the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0041] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0042] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A raw material mixing device for processing automobile rubber sealing rings, comprising a mixing pipe (1) and a mixing box (2), characterized in that: The mixing tube (1) is provided with a feed box (101) connected to the tube, the bottom of the mixing box (2) is provided with a discharge box (201) connected to the feed box (101), and the mixing box (2) is provided with a feeding box (202); The mixing box (2) is further provided with a feed box (4) for feeding materials. The feed box (4) is provided with openings on both the upper and lower sides. A first sealing plate (412) is slidably provided at the bottom open end of the feed box (4), and the first sealing plate (412) is connected to a first adjustment portion arranged on one side of the feed box (4); a second sealing plate (401) is slidably provided at the top open end of the feed box (4), and the second sealing plate (401) is connected to a second adjustment portion arranged on one side of the feed box (4); The feed box (4) is also provided with a lifting portion, which is used to drive the second sealing plate (401) to move up and down in the feed box (4); a storage box (3) is also provided on one side of the mixing box (2), and a blanking box (301) is provided at the bottom of the storage box (3); the feed box (4) is connected to a driving module, and the driving module is used to drive the feed box (4) to slide back and forth between the storage box (3) and the mixing box (2).
2. A raw material mixing device for processing automobile rubber sealing rings according to claim 1, characterized in that: A third sealing plate (601) is fixedly arranged on the bottom of the feed box (4) on one side away from the storage box (3), and the lower surface of the third sealing plate (601) is flush with the bottom opening end of the feed box (4).
3. A raw material mixing device for processing automobile rubber sealing rings according to claim 2, characterized in that: An air extraction box (5) is fixedly arranged on one end of the third sealing plate (601) away from the material delivery box (4), and an opening is provided at the bottom of the air extraction box (5); The top of the air extraction box (5) is provided with an exhaust fan (501) that is in communication with the interior of the air extraction box (5), and the other end of the exhaust fan (501) is in communication with an exhaust pipe (502).
4. A raw material mixing device for processing automobile rubber sealing rings according to claim 3, characterized in that: A fourth sealing plate (503) is slidably arranged at the bottom open end of the air extraction box (5), and the fourth sealing plate (503) is connected to a third adjustment portion arranged at one side of the air extraction box (5). The third adjustment portion is used to adjust the fourth sealing plate (503) to slide at the bottom open end of the air extraction box (5).
5. The raw material mixing device for processing automobile rubber sealing rings according to claim 1, characterized in that: The first adjusting portion comprises a first guide rod (414) fixedly arranged on the outer side wall of the feed box (4), and a first guide seat (413) fixed to the first sealing plate (412) is slidably arranged on the first guide rod (414); A first spring (415) is provided on the first guide rod (414), one end of the first spring (415) is fixed to the first guide seat (413), and the other end is fixed to the end of the first guide rod (414).
6. A raw material mixing device for processing automobile rubber sealing rings according to claim 5, characterized in that: The lifting portion comprises a lifting plate (402) symmetrically fixedly arranged on the second sealing plate (401); a support rod (403) is fixedly arranged on one end of the lifting plate (402) away from the second sealing plate (401); the support rod (403) is arranged on the side of the second sealing plates (401) on both sides away from each other; a U-shaped plate (405) is arranged on the feed box (4); the two side plates of the U-shaped plate (405) are respectively fixed to the support rod (403); a lifting rod (407) is further arranged on one side of the feed box (4); a guide plate (406) fixed to the U-shaped plate (405) is slidably arranged on the lifting rod (407); The ends of the support rods (403) on both sides away from each other are respectively rotatably provided with guide wheels (404), and first horizontal guide rails (306) are respectively provided on both sides of the mixing box (2). An inclined guide rail (307) is provided on the side of the first horizontal guide rail (306) facing the material storage box (3) and tilted upward. An end of the inclined guide rail (307) away from the first horizontal guide rail (306) is fixed to a second horizontal guide rail (308), and the other end of the second horizontal guide rail (308) is fixed to the blanking box (301).
7. A raw material mixing device for processing automobile rubber sealing rings according to claim 6, characterized in that: The lifting rod (407) is fixed on the limiting rod (416), the limiting rod (416) is fixed on the U-shaped frame (408), and the second adjustment part includes a second guide rod (410) fixedly arranged on both sides of the feed box (4), and a limiting plate (409) fixed to the U-shaped frame (408) is slidably arranged on the second guide rod (410); A second spring (411) is provided on the second guide rod (410), one end of the second spring (411) is fixed to the limiting plate (409), and the other end is fixed to the end of the second guide rod (410).
8. The raw material mixing device for processing automobile rubber sealing rings according to claim 1, characterized in that: The bottom opening end of the blanking box (301) is slidably arranged on the fifth sealing plate (302); A third guide rod (304) is fixedly arranged on the outer side of the box wall of the blanking box (301), a second guide seat (303) fixed to the fifth sealing plate (302) is slidably arranged on the third guide rod (304), a third spring (305) is provided on the third guide rod (304), one end of the third spring (305) is fixed to the second guide seat (303), and the other end is fixed to the end of the third guide rod (304).
9. The raw material mixing device for processing automobile rubber sealing rings according to claim 4, characterized in that: The third adjustment portion comprises a fourth guide rod (505) fixedly arranged on the outer side wall of the air extraction box (5), and a third guide seat (504) fixed to the fourth sealing plate (503) is slidably arranged on the fourth guide rod (505); The fourth guide rod (505) is provided with a fourth spring (506), one end of the fourth spring (506) is fixed to the third guide seat (504), and the other end is fixed to the fourth guide rod (505).
10. A mixing process of the raw material mixing device for processing automobile rubber sealing rings according to any one of claims 1 to 9, characterized in that: The steps include: Adding the automotive rubber sealing ring ingredients to be mixed into a storage box (3) for storage; The driving module drives the feeding box (4) to move in the direction of the material storage box (3), and the top opening end of the feeding box (4) slides and fits with the bottom opening end of the blanking box (301); When the second regulating part regulates the top opening end of the feed box (4) to be in an open state, the ingredients in the storage box (3) are discharged into the feed box (4) through the discharge box (301) under the action of gravity; After one batch of blanking is completed, the driving module drives the feeding box (4) to move toward the mixing box (2). At this time, the second regulating part regulates the top opening of the feeding box (4) to be closed, and the first regulating part regulates the bottom opening of the feeding box (4) to be in an open state. The ingredients in the feeding box (4) fall into the feeding box (202) under the action of gravity, and the automobile sealing ring rubber ingredients are mixed through the mixing box (2) and the mixing pipe (1); During the blanking process, the lifting unit drives the second sealing plate (401) to descend to the bottom opening end of the feed box (4), thereby achieving a sealing effect to prevent waste gas generated during mixing in the mixing box (2) from entering the feed box (4); The driving module drives the feed box (4) to move toward the storage box (3) again. During the movement, the first adjusting unit adjusts the first sealing plate (412) to gradually reset and seal the bottom opening of the feed box (4). After the bottom opening of the feed box (4) is completely sealed, the lifting unit drives the second sealing plate (401) to rise to the top opening end of the feed box (4) again.
Citation Information
Patent Citations
Rubber mixing production system
CN112277183A
Natural rubber composite material and preparation equipment thereof
CN119116187A
Automatic metering device for internal mixing and feeding
CN220280155U
Sealing structure of raw material mixing mill
CN222245542U
Rubber internal mixing apparatus
WO2022127033A1