An anti-erosion high-pressure natural gas multi-stage separation device and an adaptive drainage control system

By combining miniaturized, integrated, and intelligent sand and liquid separation devices with cyclone separation, gravity separation, and blade defoaming technology, the problems of low efficiency and easy wear of sand separation systems in natural gas extraction have been solved, achieving efficient, safe, and low-cost gas-liquid separation and sand and gravel treatment.

CN120699681BActive Publication Date: 2026-07-21四川凌耘建科技有限公司
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Patent Information

Application Number
CN202510943538.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2026-07-21
Estimated Expiration
2045-07-09

AI Technical Summary

Technical Problem

In the existing natural gas extraction process, the sand removal and separation system has problems such as large sand removal workload, high labor intensity, easy equipment wear, low sand removal efficiency, complicated operation, large equipment footprint, high investment, and environmental pollution. Especially in hydraulic sand fracturing technology, the wellhead pressure is high and the formation sand production is serious, which affects the safety of the gathering and transportation system.

Method used

A miniaturized, integrated, and intelligent sand and liquid separation device is adopted, which combines cyclone separation, gravity separation, and blade defoaming technology. The equipment structure is optimized through modular design and CFD flow field simulation to achieve gas-liquid separation and sand and gravel separation. The separation efficiency is optimized by using an adaptive drainage and production control system.

Benefits of technology

It improves sand removal efficiency, reduces the labor intensity of manual sand removal due to low operational flexibility, extends equipment service life, reduces floor space and investment, and enhances the safety and intelligence level of the collection and transportation system.

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Abstract

The application provides an anti-erosion high-pressure natural gas multi-stage separation device and a self-adaptive drainage control system. The device comprises a layer frame, a main shell, a cyclone assembly, a blade assembly and a demisting assembly. Through the combination of cyclone separation, gravity separation and blade demisting technology, and the structural design of the guide plate assembly and Z-shaped blades, efficient separation of gas, liquid and sand is realized. The control system includes a data acquisition and processing module and a control algorithm, which can automatically adjust the liquid level, pressure and optimize the separation efficiency. The application solves the problems of low operation flexibility, high artificial sand drainage intensity and other problems of existing sand separation systems, improves the integration, skid mounting and intelligent level of wellhead gas collection equipment, has the advantages of compact structure, high separation efficiency, stable operation, easy migration and other advantages, meets the separation precision requirements of fine particles for pipeline transportation, and has small investment and high reuse rate.
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