Composite material electromagnetic brake detection tool
By designing a composite electromagnetic brake testing tooling, the problem of testing the friction pad performance of composite electromagnetic brakes in high-temperature environments was solved, accurate testing and multi-specification adaptability of composite plastic brake pads were achieved, and the testing quality and connection stability were improved.
Patent Information
- Application Number
- CN202511224898.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-08-29
AI Technical Summary
Existing technologies are unable to effectively detect the friction pad performance of composite electromagnetic brakes in high-temperature environments, especially the friction capacity and heat resistance of composite plastic brake pads.
A composite electromagnetic brake testing fixture was designed, which included a drive mechanism, a support shaft assembly, a testing box assembly, a clamping mechanism, a temperature detection assembly, and an electromagnetic brake assembly. By simulating actual usage scenarios, the friction and heat resistance of composite plastic brake pads can be tested, and the testing can be performed at different temperatures.
It achieves accurate detection of composite plastic brake pads, simulates their operation at different temperatures, improves detection quality and accuracy, adapts to electromagnetic brake components of various specifications, and ensures connection stability and transmission reliability.
Smart Images

Figure CN120702748A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite material electromagnetic brake detection, in particular to a composite material electromagnetic brake detection tool. Background Art
[0002] As a critical braking component in mechanical equipment, brakes ensure rapid braking in the event of unexpected power outages, gas outages, or emergency shutdowns, effectively protecting the equipment and personnel. However, if the brakes fail, the equipment cannot be shut down quickly, potentially causing production accidents or even endangering lives. Therefore, to ensure their effectiveness, regular brake inspections are essential.
[0003] In the brake, it mainly relies on the contact between the brake parts and the friction plate to increase the friction force so as to pause the equipment. In the existing technology, the friction disc is usually made of metal materials, ceramic materials and organic materials. Among them, the friction plate of organic materials has the advantages of low noise and less wear on the brake parts.
[0004] However, in high temperature environments, the performance of the brake pad is easily reduced and the wear resistance is poor.
[0005] In order to fully test the performance of the composite electromagnetic brake, it is necessary to test its internal friction plate to understand the performance of the friction plate. However, the existing technical solutions cannot fully realize the monitoring of the composite brake pad when the brake is operating, so improvements are needed. Summary of the Invention
[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a composite electromagnetic brake detection tooling.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions: A composite electromagnetic brake testing tool comprises a driving mechanism, a support shaft assembly is provided on the driving mechanism, a testing box assembly is rotatably sleeved on the support shaft assembly, and a mounting mechanism is provided on the testing box assembly; The support shaft assembly is detachably connected to an electromagnetic brake assembly, wherein the electromagnetic brake assembly is provided with a mounting box and a composite plastic brake pad; A clamping mechanism is provided on one side wall of the detection box assembly, and two clamping plates are provided on the clamping mechanism, and the two clamping plates are respectively in contact with the upper and lower ends of the installation box; A conflict linkage component is provided through the clamping plate at the upper end, and the lower end of the conflict linkage component passes through the clamping plate and conflicts with the upper end of the composite plastic brake pad; A carrier is mounted on the upper end of the clamping plate, a double gear assembly is rotatably sleeved on one side of the carrier, the double gear assembly is meshed with the interference linkage assembly, a lifting sensor assembly is meshed on one side of the double gear assembly, the lifting sensor assembly is slidably mounted on the upper end of the clamping plate, a detection sensing assembly is mounted on one side of the upper end of the carrier, and the detection sensing assembly corresponds to the lifting sensor assembly; A temperature detection component is provided through the clamping plate at the lower end, and the temperature detection component penetrates the clamping plate at the lower end and contacts the lower end of the composite plastic brake pad; A tension spring is fixed on one side of the temperature detection component and the abutment linkage component, and the two tension springs are fixedly connected to the two clamping plates respectively.
[0008] Compared with the existing technology, the present application can quickly clamp electromagnetic brake components and can adapt to electromagnetic brake components of various specifications. At the same time, it can fully simulate the operation of electromagnetic brake equipment and test the composite plastic brake pads during continuous operation to understand their physical capabilities, that is, to test the friction ability and heat resistance of the composite plastic brake pads. At the same time, it can also control the temperature and heat to detect the physical changes of the composite plastic brake pads after operation under different temperature conditions, so as to realize the detection of electromagnetic brakes.
[0009] Preferably, the driving mechanism includes a control component, a driving motor assembly is installed on the upper end of the control component, a mounting frame is fixed to the side of the control component close to the mounting mechanism, a coupling assembly is installed on the mounting frame, and the output shaft and support shaft assembly of the driving motor assembly are respectively installed on both sides of the coupling assembly.
[0010] Furthermore, during actual operation, the operation of the drive motor assembly can be controlled by the control assembly, and components such as a reducer can be set as needed to control the output data of the drive motor assembly, thereby facilitating the acquisition of the operating conditions of the electromagnetic brake assembly under different conditions and improving the quality of detection.
[0011] Preferably, the mounting mechanism comprises a bracket fixed to the lower end of the detection box assembly, a closed observation door assembly is hinged on one side of the detection box assembly, and an electric heating assembly is installed in the detection box assembly.
[0012] Furthermore, the situation inside the detection box assembly can be observed through the closed observation door assembly, and the temperature inside the detection box assembly can be controlled through the electric heating assembly, so as to detect the operation of the electromagnetic brake assembly at different temperatures.
[0013] Preferably, the clamping mechanism includes a hydraulic telescopic assembly that is arranged through one side of the detection box assembly, the piston rod of the hydraulic telescopic assembly extends into the detection box assembly, the piston rod of the hydraulic telescopic assembly is rotatably connected to two oblique rods, and the two oblique rods are rotatably connected to two clamping plates respectively, and the ends of the two clamping plates away from the electromagnetic brake assembly are both slidably mounted on the side wall inside the detection box assembly.
[0014] Furthermore, the angle between the two oblique rods can be adjusted by the extension and contraction of the piston rod on the hydraulic telescopic assembly. When the angle between the two oblique rods changes, the distance between the two clamping plates can change. For example, when the angle between the two oblique rods gradually increases, the distance between the two clamping plates will increase. When the angle between the two oblique rods decreases, the distance between the two clamping plates will decrease, which helps to clamp the electromagnetic brake assembly.
[0015] Preferably, the support shaft assembly is composed of a third tube body, a second tube body, and a first tube body, the third tube body, the second tube body, and the first tube body being integrally formed, the first tube body, the second tube body, and the third tube body being commonly provided with a through hole, an adjustment positioning mechanism being provided at one end of the third tube body away from the second tube body, the adjustment positioning mechanism being provided with a screw member, and the screw member extending into the through hole; Three threaded sleeve members are threadedly sleeved on the screw member, and the three threaded sleeve members are respectively located in the third tube body, the second tube body and the first tube body. Three third push plates, three second push plates and three first push plates are respectively and evenly spaced through the side walls of the third tube body, the second tube body and the first tube body. The third push plate, the second push plate and the first push plate are all rotatably connected to a linkage push rod, and the three linkage push rods located on the same side are all rotatably connected to the threaded sleeve member on the same side.
[0016] Furthermore, by setting the third tube body, the second tube body and the first tube body of different diameters, the electromagnetic brake assemblies of different specifications can be fully tested. At the same time, the position of the threaded sleeve can be adjusted by rotating the screw member to control the position of the third push plate, the second push plate and the second push plate, which can fully interfere with the inner hole of the electromagnetic brake assembly to complete the connection with the electromagnetic brake assembly.
[0017] Preferably, a protrusion is fixed on one of the third push plate, the second push plate and the first push plate.
[0018] Furthermore, the protrusion can be inserted into the groove in the electromagnetic brake assembly as needed to complete precise clamping. During actual production and preparation, in order to ensure the firmness of the connection between the electromagnetic brake assembly and the corresponding shaft, a notch is often set in the inner hole of the electromagnetic brake assembly, and a protrusion corresponding to the notch is set on the shaft to ensure the stability of the connection and ensure stable transmission.
[0019] Preferably, the adjustment and positioning mechanism includes an inner hole nut member fixed at one end of the screw member, the inner hole nut member is located at the end of the third tube body away from the second tube body, the inner hole nut member is installed with an elastic extrusion mechanism, and the elastic extrusion mechanism is provided with a resistance clamping member, and an annular clamping member is installed in the end of the third tube body away from the second tube body, and the resistance clamping member and the annular clamping member are engaged with each other.
[0020] Furthermore, the inner hole nut component can be separated from the first tube body by the elastic squeezing mechanism, so that the inner hole nut component can be rotated.
[0021] Preferably, the elastic extrusion mechanism includes a resistance spring fixed on the side wall of one end of the inner hole nut member, a resistance plate is fixed to one end of the resistance spring, a movable groove is provided on the outer side of the inner hole nut member, an opening is provided through the movable groove and the inner hole nut member, the inner hole nut member and the opening correspond to each other, the resistance clamp is slidably installed in the movable groove, one side of the resistance clamp is rotatably connected to a rocker rod, the upper end of the rocker rod passes through the opening and is rotatably connected to the lower end of the resistance plate.
[0022] Furthermore, when the contact plate is squeezed, the rocker arm can drive the contact clamp and the annular clamp to separate, and the inner hole nut can rotate at this time. When the contact plate is not squeezed, the contact clamp and the annular clamp are engaged, and the inner hole nut is fixed. A hexagonal inner hole is provided on the inner hole nut, and the contact plate has a hexagonal plate structure, which is convenient for adjustment through the hexagonal prism.
[0023] Preferably, the electromagnetic brake assembly includes a mounting box and an electromagnetic push assembly, a brake disc is rotatably sleeved in the mounting box, a shaft kit is fixed in the brake disc, the support shaft assembly is detachably connected to the shaft kit, and the shaft kit is rotatably sleeved on the mounting box; The electromagnetic pushing assembly is installed at one end of the shaft kit, and multiple reset spring assemblies are installed at equal intervals on the end of the electromagnetic pushing assembly close to the mounting box. The multiple reset spring assemblies are commonly connected to a magnetic moving plate, and a composite plastic brake pad is fixed to the end of the magnetic moving plate close to the brake disc.
[0024] Furthermore, the electromagnetic propulsion assembly can generate magnetism as needed. When the magnetism generated by the electromagnetic propulsion assembly is the same as the magnetic movable plate, the magnetic movable plate will drive the composite plastic brake pad to collide with the brake disc. The composite plastic brake pad is a brake pad made of composite material to achieve friction braking. The support shaft assembly will pass through the shaft kit and be connected and fixed with the shaft kit. The brake disc can be driven to rotate through the shaft kit, and can be transmitted outward through the shaft kit.
[0025] Preferably, the opposite sides of the two clamping plates are arranged in an arc shape.
[0026] Furthermore, it can adapt to electromagnetic brake components of various specifications so as to be effectively clamped, and the mounting box can be clamped by the clamping plate so as to facilitate subsequent detection operations.
[0027] The beneficial effects of the present invention are: 1. Composite plastic brake pads are made of composite plastic materials. This application simulates actual usage scenarios to detect the actual usage of composite plastic brake pads and obtain accurate data; 2. In actual operation, the operation of the drive motor assembly can be controlled by the control assembly, and components such as a reducer can be set as needed to control the output data of the drive motor assembly, so as to obtain the operation status of the electromagnetic brake assembly under different conditions and improve the quality of detection; 3. The situation inside the test box assembly can be observed through the closed observation door assembly, and the temperature inside the test box assembly can be controlled through the electric heating assembly to detect the operation of the electromagnetic brake assembly at different temperatures; 4. The angle between the two oblique rods can be adjusted by extending and retracting the piston rod on the hydraulic telescopic assembly. When the angle between the two oblique rods changes, the distance between the two clamping plates can be changed. For example, when the angle between the two oblique rods gradually increases, the distance between the two clamping plates will increase. When the angle between the two oblique rods decreases, the distance between the two clamping plates will decrease, which helps to clamp the electromagnetic brake assembly. The arc-shaped setting on the opposite sides of the two clamping plates can adapt to electromagnetic brake assemblies of various specifications for effective clamping. The clamping plates can clamp the mounting box for subsequent inspection operations. 5. The electromagnetic propulsion component can generate magnetism as needed. When the magnetism generated by the electromagnetic propulsion component is the same as that of the magnetic moving plate, the magnetic moving plate will drive the composite plastic brake pad to collide with the brake disc. The composite plastic brake pad is a brake pad made of composite materials to achieve friction braking. The support shaft component will pass through the shaft kit and be connected and fixed to the shaft kit. The brake disc can be driven to rotate through the shaft kit, and the transmission can be outward through the shaft kit; 6. The setting of the support shaft assembly can adapt to electromagnetic brake assemblies of various specifications and ensure the firmness of the connection between the support shaft assembly and the electromagnetic brake assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a detection structure diagram of the present invention; Figure 2 It is a structural diagram of the present invention; Figure 3 This is a diagram showing the connection structure of the middle support shaft assembly, coupling assembly and drive motor assembly of the present invention; Figure 4 This is a structural diagram of the detection state in the present invention; Figure 5 is a cross-sectional view of the support shaft assembly of the present invention; Figure 6 The present invention is attached Figure 5 A magnified view of point A; Figure 7 It is a structural diagram of the electromagnetic brake assembly in the present invention; In the figure: 1 driving motor assembly, 2 control assembly, 3 bracket, 4 closed observation door assembly, 5 hydraulic telescopic assembly, 6 electric heating assembly, 7 detection box assembly, 8 support shaft assembly, 81 first tube body, 82 second tube body, 83 third tube body, 84 third push plate, 85 second push plate, 86 first push plate, 87 bump, 88 threaded sleeve, 89 screw member, 810 through hole, 811 linkage push rod, 812 inner hole nut member, 813 contact plate, 814 contact clamp, 815 ring 816. Clamping parts, 816. Resistance spring, 817. Opening, 818. Moving groove, 819. Rocker arm, 9. Coupling assembly, 10. Mounting frame, 11. Oblique rod, 12. Double gear assembly, 13. Detection sensing assembly, 14. Lifting sensing assembly, 15. Interference linkage assembly, 16. Carrying frame, 17. Tension spring, 18. Clamping plate, 19. Electromagnetic brake assembly, 191. Electromagnetic propulsion assembly, 192. Magnetic moving plate, 193. Shaft kit, 194. Composite plastic brake pad, 195. Brake disc, 196. Mounting box. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] Reference Figure 1-7 A composite electromagnetic brake detection tooling includes a driving mechanism, which is provided with a support shaft assembly 8. The driving mechanism can control the rotation data of the support shaft assembly 8 to drive the electromagnetic brake assembly 19 to operate, thereby simulating the operation of the composite plastic brake pad 194 in the electromagnetic brake assembly 19 under different working conditions, thereby improving the accuracy of the detection. A detection box assembly 7 is rotatably sleeved on the support shaft assembly 8, and an installation mechanism is provided on the detection box assembly 7. The detection components are all located in the detection box assembly 7 and can be effectively protected by the installation mechanism. It is also convenient to control the electromagnetic brake assembly 19 to operate under different temperature conditions, thereby improving the range of the simulated environment.
[0031] In this embodiment, the electromagnetic brake assembly 19 is detachably connected to the support shaft assembly 8, and the electromagnetic brake assembly 19 is provided with a mounting box 196 and a composite plastic brake pad 194; the electromagnetic brake assembly 19 can be installed on the support shaft assembly 8 as needed, and at the same time, by setting the corresponding components on the support shaft assembly 8, the range of adaptable specifications of the electromagnetic brake assembly 19 is improved, and the stable transmission of power to the electromagnetic brake assembly 19 can be fully guaranteed, so that the electromagnetic brake assembly 19 can operate stably, and the composite plastic brake pad 194 and the mounting box 196 can be made to rub against each other, simulating the operation of the electromagnetic brake assembly 19 and obtaining accurate data.
[0032] In this embodiment, a clamping mechanism is provided on the side wall at one end of the detection box assembly 7, and two clamping plates 18 are provided on the clamping mechanism. The position of the clamping plate 18 can be adjusted through the clamping mechanism, and the two clamping plates 18 respectively abut against the upper and lower ends of the installation box 196; the movement of the clamping plate 18 can achieve clamping of the installation box 196, so as to ensure that the electromagnetic brake assembly 19 is firmly installed.
[0033] In this embodiment, a friction linkage component 15 is passed through the clamping plate 18 at the upper end, and the lower end of the friction linkage component 15 passes through the clamping plate 18 and interferes with the upper end of the composite plastic brake pad 194; a carrier 16 is installed on the upper end of the clamping plate 18, and a double gear component 12 is rotatably sleeved on one side of the carrier 16. The double gear component 12 and the friction linkage component 15 are meshed, and a lifting sensor component 14 is meshed on one side of the double gear component 12. The lifting sensor component 14 is slidably installed on the upper end of the clamping plate 18, and a detection sensing component 13 is installed on one side of the upper end of the carrier 16. The detection sensing component 13 corresponds to the lifting sensor component 14; a plurality of teeth are provided on one side of the friction linkage component 15 that is meshed with the double gear component 12, so that the friction linkage component 15 can be lifted and lowered by rotating the double gear component 12, and the friction linkage component The lower end of 15 will come into contact with the composite plastic brake pad 194. When the composite plastic brake pad 194 and the mounting box 196 perform the braking operation, the composite plastic brake pad 194 will generate heat by friction with the mounting box 196. At this time, the composite plastic brake pad 194 will expand due to the heat, become damaged, and its hardness changes. The tension spring 17 makes the conflict linkage assembly 15 come into contact with the outside of the composite plastic brake pad 194. All changes in the composite plastic brake pad 194 cause the conflict linkage assembly 15 to move. The dual gear assembly 12 is composed of a large gear and a small gear arranged coaxially. The conflict linkage assembly 15 is meshed with the small gear. When the angular velocity of the large gear and the small gear is the same, the large gear moves more in the linear velocity. This will make the lifting range of the lifting sensor assembly 14 larger, which is convenient for detection by the detection sensing assembly 13 to understand the condition of the composite plastic brake pad 194.
[0034] A temperature detection component is provided through the clamping plate 18 at the lower end. The temperature detection component passes through the clamping plate 18 at the lower end and contacts the lower end of the composite plastic brake pad 194. The temperature detection component can detect the temperature change in the composite plastic brake pad 194.
[0035] A tension spring component 17 is fixed on one side of the temperature detection component and the friction linkage component 15. The two tension spring components 17 are respectively fixedly connected to the two clamping plates 18. The action of the tension spring component 17 can fully ensure that the temperature detection component and the friction linkage component 15 are in friction with the outside of the composite plastic brake pad 194, thereby ensuring the quality of detection.
[0036] Reference Figure 1-3 The driving mechanism includes a control component 2, and a driving motor component 1 is installed on the upper end of the control component 2. A mounting bracket 10 is fixed to the side of the control component 2 close to the mounting mechanism, and a coupling component 9 is installed on the mounting bracket 10. The output shaft and the support shaft component 8 of the driving motor component 1 are respectively installed on both sides of the coupling component 9. During actual production and preparation, the mounting bracket 10 can be installed with components such as a reducer, which can accurately control the rotation data output by the driving motor component 1 so as to drive the support shaft component 8 to rotate, which is convenient for detection operations at different speeds. At the same time, the coupling component 9 helps to protect the driving motor component 1.
[0037] Reference Figure 1-2 The mounting mechanism includes a bracket 3 fixed to the lower end of the detection box assembly 7, a closed observation door assembly 4 is hinged on one side of the detection box assembly 7, and an electric heating assembly 6 is installed in the detection box assembly 7. The temperature inside the detection box assembly 7 can be controlled by the electric heating assembly 6 to detect the operation of the composite plastic brake pad 194 under different temperature conditions, and the operation process can be observed through the closed observation door assembly 4.
[0038] Reference Figure 1-4 The clamping mechanism includes a hydraulic telescopic assembly 5 that is arranged on one side of the detection box assembly 7. The piston rod of the hydraulic telescopic assembly 5 extends into the detection box assembly 7. The piston rod of the hydraulic telescopic assembly 5 is rotatably connected to two oblique rods 11. The two oblique rods 11 are rotatably connected to the two clamping plates 18 respectively. The ends of the two clamping plates 18 away from the electromagnetic brake assembly 19 are slidably mounted on the side walls inside the detection box assembly 7; the angle between the two oblique rods 11 can be adjusted by the extension and contraction of the piston rod on the hydraulic telescopic assembly 5. When the angle between the two oblique rods 11 changes, the distance between the two clamping plates 18 can be changed. For example, when the angle between the two oblique rods 11 gradually increases, the distance between the two clamping plates 18 will increase. When the angle between the two oblique rods 11 decreases, the distance between the two clamping plates 18 will decrease, which helps to clamp the electromagnetic brake assembly 19.
[0039] Reference Figure 4 The arc-shaped setting facilitates better contact and clamping with electromagnetic brake assemblies 19 of different specifications, so that the clamping plate 18 can firmly clamp the mounting box 196.
[0040] Reference Figure 1-7 The support shaft assembly 8 is composed of a third tube body 83, a second tube body 82 and a first tube body 81. The third tube body 83, the second tube body 82 and the first tube body 81 are integrally formed. A through hole 810 is commonly opened on the first tube body 81, the second tube body 82 and the third tube body 83. An adjustment positioning mechanism is provided at one end of the third tube body 83 away from the second tube body 82. The adjustment positioning mechanism is provided with a screw member 89, and the screw member 89 extends into the through hole 810. By setting the third tube body 83, the second tube body 82 and the first tube body 81 of different diameters, it is possible to more quickly connect and fix with electromagnetic brake assemblies 19 of different specifications.
[0041] Reference Figure 1-6 The third push plate 84, the second push plate 85 and the first push plate 86 are equidistantly provided on the side walls of the third tube body 83, the second tube body 82 and the first tube body 81. The third push plate 84, the second push plate 85 and the first push plate 86 are rotatably connected with a linkage push rod 811. The three linkage push rods 811 located on the same side are rotatably connected to the threaded sleeve member 88 on the same side. The position of the threaded sleeve member 88 on the screw member 89 can be adjusted by rotating the screw member 89, and the linkage push rod 811 can be pushed by the threaded sleeve member 88 to push the third push plate 84, the second push plate 85 and the first push plate 86 to move, so that they can fully contact the inner wall of the shaft kit 193 to complete the connection and fixation with the electromagnetic brake assembly 19.
[0042] Reference Figure 1-6 , one of the third push plates 84, the second push plate 85 and the first push plate 86 are all fixed with a protrusion 87; the protrusion 87 can be inserted into the groove in the electromagnetic brake assembly 19 as needed to complete precise clamping. During actual production and preparation, in order to ensure the firmness of the connection between the electromagnetic brake assembly 19 and the corresponding shaft, a notch is often provided in the inner hole of the electromagnetic brake assembly 19, and a protrusion corresponding to the notch is provided on the shaft to ensure the stability of the connection and ensure stable transmission.
[0043] Reference Figure 1-6The adjusting and positioning mechanism includes an inner hole nut member 812 fixed to one end of the screw member 89, and the inner hole nut member 812 is located at the end of the third tube body 83 away from the second tube body 82, and the inner hole nut member 812 is installed with an elastic extrusion mechanism, and the elastic extrusion mechanism is provided with a resistance clamping member 814, and an annular clamping member 815 is installed in the end of the third tube body 83 away from the second tube body 82, and the resistance clamping member 814 and the annular clamping member 815 are meshed; the elastic extrusion mechanism can separate the inner hole nut member 812 from the first tube body 81, that is, the positional relationship between the resistance clamping member 814 and the annular clamping member 815 can be controlled so that the inner hole nut member 812 can rotate, and the rotation of the inner hole nut member 812 can drive the screw member 89 to rotate to adjust the positions of the third push plate 84, the second push plate 85 and the first push plate 86.
[0044] Reference Figure 1-6 The elastic extrusion mechanism includes a resistance spring 816 fixed on the side wall of one end of the inner hole nut member 812, and a resistance plate 813 is fixed to one end of the resistance spring 816. A movable groove 818 is opened on the outer side of the inner hole nut member 812. An opening 817 is formed through the movable groove 818 and the inner hole nut member 812. The inner hole nut member 812 and the opening 817 correspond to each other. The resistance clamp 814 is slidably installed in the movable groove 818. One side of the resistance clamp 814 is rotatably connected to a rocker rod 819. The rocker rod 819 The upper end passes through the opening 817 and is rotatably connected to the lower end of the contact plate 813; when the contact plate 813 is squeezed, the rocker arm 819 can drive the contact clamp 814 and the annular clamp 815 to separate, and the inner hole nut member 812 can rotate at this time. When the contact plate 813 is not squeezed, the contact clamp 814 and the annular clamp 815 are engaged, and the inner hole nut member 812 is fixed. A hexagonal inner hole is provided on the inner hole nut member 812, and the contact plate 813 is a hexagonal plate structure, which is convenient for adjustment through the hexagonal prism.
[0045] Reference Figure 1 、 4 7. The electromagnetic brake assembly 19 includes a mounting box 196 and an electromagnetic push assembly 191. A brake disc 195 is rotatably sleeved in the mounting box 196. A shaft assembly 193 is fixed in the brake disc 195. The support shaft assembly 8 is detachably connected to the shaft assembly 193. The shaft assembly 193 is rotatably sleeved on the mounting box 196. The electromagnetic driving component 191 is installed at one end of the shaft kit 193. A plurality of return spring components are installed at equal intervals at one end of the electromagnetic driving component 191 close to the mounting box 196. A magnetic movable plate 192 is commonly connected to the plurality of return spring components. A composite plastic brake pad 194 is fixed to one end of the magnetic movable plate 192 close to the brake disc 195. The electromagnetic driving component 191 can generate magnetism as needed. When the magnetism generated by the electromagnetic driving component 191 is the same as that of the magnetic movable plate 192, the magnetic movable plate 192 will drive the composite plastic brake pad 194 to collide with the brake disc 195. The composite plastic brake pad 194 is a brake pad made of composite material to realize friction braking. The support shaft component 8 will pass through the shaft kit 193 and be connected and fixed to the shaft kit 193. The brake disc 195 can be driven to rotate through the shaft kit 193, and can be transmitted outward through the shaft kit 193.
[0046] In the present invention, the staff can connect the shaft sleeve 193 on the electromagnetic brake assembly 19 with the support shaft assembly 8, and at the same time make the protrusion 87 correspond to the notch in the shaft sleeve 193 to complete the clamping, and can squeeze the contact plate 813 to separate the contact clamp 814 and the annular clamp 815, so that the inner hole nut member 812 drives the screw member 89 to rotate, and can ensure that the third push plate 84, the second push plate 85, and the first push plate 86 move and complete the contact with the inner wall of the shaft sleeve 193; The extension and retraction of the piston rod in the hydraulic telescopic assembly 5 enables the oblique rod 11 to drive the clamping plate 18 to operate, so that the clamping plate 18 clamps the mounting box 196 to fix it inside; at the same time, the conflict linkage assembly 15 will conflict with the upper end of the composite plastic brake pad 194, and the temperature detection assembly will conflict with the lower end of the composite plastic brake pad 194; The control component 2 can control the drive motor component 1 to drive the support shaft component 8 to rotate, and can also control the operation of the electromagnetic driving component 191 to realize that the magnetic moving plate 192 drives the composite plastic brake pad 194 to contact the brake disc 195 to achieve friction braking. The physical changes of the composite plastic brake pad 194 can be detected by the cooperation of the detection sensing component 13 and the lifting sensing component 14. The temperature detection component can detect the temperature changes on the composite plastic brake pad 194. Furthermore, the temperature of the electromagnetic brake assembly 19 during operation can be controlled by the electric heating assembly 6, thereby enabling detection operations at different temperatures.
[0047] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A composite electromagnetic brake testing tool, including a drive mechanism, characterized in that: The driving mechanism is provided with a support shaft assembly (8), a detection box assembly (7) is rotatably sleeved on the support shaft assembly (8), and a mounting mechanism is provided on the detection box assembly (7); The support shaft assembly (8) is detachably connected to an electromagnetic brake assembly (19), wherein a mounting box (196) and a composite plastic brake pad (194) are provided in the electromagnetic brake assembly (19); A clamping mechanism is provided on one end side wall of the detection box assembly (7), and two clamping plates (18) are provided on the clamping mechanism. The two clamping plates (18) respectively contact the upper and lower ends of the installation box (196); A conflict linkage component (15) is provided through the clamping plate (18) at the upper end, and the lower end of the conflict linkage component (15) passes through the clamping plate (18) and conflicts with the upper end of the composite plastic brake pad (194); A carrier (16) is mounted on the upper end of the clamping plate (18), a double gear assembly (12) is rotatably sleeved on one side of the carrier (16), the double gear assembly (12) is meshed with the contact linkage assembly (15), a lifting sensor assembly (14) is meshed on one side of the double gear assembly (12), the lifting sensor assembly (14) is slidably mounted on the upper end of the clamping plate (18), a detection sensing assembly (13) is mounted on one side of the upper end of the carrier (16), and the detection sensing assembly (13) corresponds to the lifting sensor assembly (14); A temperature detection component is provided through the clamping plate (18) at the lower end, and the temperature detection component penetrates the clamping plate (18) at the lower end and contacts the lower end of the composite plastic brake pad (194); A tension spring component (17) is fixed to one side of each of the temperature detection component and the abutment linkage component (15), and the two tension spring components (17) are fixedly connected to the two clamping plate components (18) respectively.
2. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The driving mechanism comprises a control assembly (2), a driving motor assembly (1) is mounted on the upper end of the control assembly (2), a mounting frame (10) is fixed on a side of the control assembly (2) close to the mounting mechanism, a coupling assembly (9) is mounted on the mounting frame (10), and an output shaft and a support shaft assembly (8) of the driving motor assembly (1) are respectively mounted on both sides of the coupling assembly (9).
3. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The mounting mechanism comprises a bracket (3) fixed to the lower end of a detection box assembly (7), a closed observation door assembly (4) is hingedly connected to one side of the detection box assembly (7), and an electric heating assembly (6) is installed in the detection box assembly (7).
4. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The clamping mechanism comprises a hydraulic telescopic assembly (5) penetrating one side of the detection box assembly (7), a piston rod of the hydraulic telescopic assembly (5) extending into the detection box assembly (7), the piston rod of the hydraulic telescopic assembly (5) being rotatably connected to two oblique rods (11), the two oblique rods (11) being rotatably connected to two clamping plates (18), respectively, and the ends of the two clamping plates (18) away from the electromagnetic brake assembly (19) being slidably mounted on the side wall inside the detection box assembly (7).
5. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The support shaft assembly (8) is composed of a third tube body (83), a second tube body (82) and a first tube body (81); the third tube body (83), the second tube body (82) and the first tube body (81) are integrally formed; a through hole (810) is commonly provided on the first tube body (81), the second tube body (82) and the third tube body (83); an adjustment positioning mechanism is provided at one end of the third tube body (83) away from the second tube body (82); a screw member (89) is provided on the adjustment positioning mechanism, and the screw member (89) extends into the through hole (810); Three threaded sleeve members (88) are threadedly sleeved on the screw member (89), and the three threaded sleeve members (88) are respectively located in the third tube body (83), the second tube body (82) and the first tube body (81). Three third push plates (84), three second push plates (85) and three first push plates (86) are respectively and evenly spaced through the side walls of the third tube body (83), the second tube body (82) and the first tube body (81). The third push plate (84), the second push plate (85) and the first push plate (86) are all rotatably connected to a linkage push rod (811), and the three linkage push rods (811) located on the same side are all rotatably connected to the threaded sleeve member (88) on the same side.
6. The composite electromagnetic brake testing tool according to claim 5, characterized in that: A protrusion (87) is fixed on each of the third push plate (84), the second push plate (85) and the first push plate (86).
7. The composite electromagnetic brake testing tool according to claim 5, characterized in that: The adjustment and positioning mechanism comprises an inner hole nut member (812) fixed to one end of the screw member (89), the inner hole nut member (812) being located at one end of the third tube body (83) away from the second tube body (82), the inner hole nut member (812) being installed with an elastic extrusion mechanism, the elastic extrusion mechanism being provided with a resisting clamping member (814), an annular clamping member (815) being installed in one end of the third tube body (83) away from the second tube body (82), the resisting clamping member (814) and the annular clamping member (815) being meshed with each other.
8. The composite electromagnetic brake testing tool according to claim 7, characterized in that: The elastic extrusion mechanism includes a resistance spring (816) fixed on the side wall of one end of the inner hole nut member (812), a contact plate (813) is fixed to one end of the resistance spring (816), a movable groove (818) is provided on the outer side of the inner hole nut member (812), an opening (817) is provided through the movable groove (818) and the inner hole nut member (812), the inner hole nut member (812) and the opening (817) correspond to each other, the contact clamp (814) is slidably installed in the movable groove (818), one side of the contact clamp (814) is rotatably connected to a rocker rod (819), the upper end of the rocker rod (819) passes through the opening (817) and is rotatably connected to the lower end of the contact plate (813).
9. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The electromagnetic brake assembly (19) includes a mounting box (196) and an electromagnetic propulsion assembly (191), a brake disc (195) is rotatably sleeved in the mounting box (196), a shaft assembly (193) is fixed in the brake disc (195), the support shaft assembly (8) is detachably connected to the shaft assembly (193), and the shaft assembly (193) is rotatably sleeved on the mounting box (196); The electromagnetic propulsion assembly (191) is installed at one end of the shaft kit (193), and a plurality of return spring assemblies are installed at equal intervals at one end of the electromagnetic propulsion assembly (191) close to the installation box (196). The plurality of return spring assemblies are connected to a magnetic moving plate (192) in common, and a composite plastic brake pad (194) is fixed to one end of the magnetic moving plate (192) close to the brake disc (195).
10. The composite electromagnetic brake testing tool according to claim 1, characterized in that: The opposite sides of the two clamping plates (18) are arranged in an arc shape.
Citation Information
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