Intelligent monitoring and alarming device for enameled wire

Abstract

The invention discloses an intelligent monitoring and alarming device for an enameled wire, and relates to the technical field of enameled wire measuring equipment. The detection bin is fixedly mounted at the top of the workbench; the adjusting mechanism is arranged on the outer side of the detection bin; the synchronizing mechanism is arranged at one end of the detection bin; the multi-stage alarm mechanism is arranged in the detection bin; the multi-stage alarm mechanism comprises a first mounting frame, the first mounting frame is arranged in the detection bin, an infrared detector is mounted at the bottom of one end of the first mounting frame, spraying equipment is mounted at the bottom of the first mounting frame, and an intelligent control terminal is mounted at one end of the top of the detection bin. According to the invention, through the arrangement of the multi-stage alarm mechanism, multiple alarm and processing modes can be combined, and an alarm strategy can be rapidly adjusted according to actual monitoring data, so that the purpose of graded alarm is achieved, and the accuracy and timeliness of alarm are improved.

Description

Technical Field

[0001] The invention relates to the technical field of enameled wire measuring equipment, in particular to an enameled wire intelligent monitoring and alarm device. Background Art

[0002] In modern industrial production, enameled wire is a core component of electrical equipment such as motors, transformers, and electromagnetic coils. Its quality directly affects the performance, reliability, and service life of these equipment. With the rapid development of the electronics and electrical industry, higher requirements are being placed on the production quality, stability, and consistency of enameled wire. Therefore, intelligent enameled wire monitoring and alarm devices have become key equipment for ensuring production quality.

[0003] When in use, the existing enameled wire intelligent monitoring and alarm device mainly uses a high-speed industrial camera to photograph the enameled wire, and then monitors whether the enameled wire has any faults. The overall degree of automation is high, which can save labor costs.

[0004] However, the existing intelligent monitoring and alarm device for enameled wire has the following shortcomings: The existing intelligent monitoring and alarm device for enameled wire is unable to make different levels of alarms and processing work according to the problems and faults of the enameled wire. Its intelligence level is low, and the accuracy and timeliness of the alarm are difficult to guarantee, which can easily affect the efficiency of the overall work and is difficult to meet actual usage needs.

[0005] Therefore, we propose an enameled wire intelligent monitoring and alarm device to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide an intelligent monitoring and alarm device for enameled wire. Through the setting of a multi-level alarm mechanism, it is possible to combine multiple alarms and processing methods, and quickly adjust the alarm strategy according to actual monitoring data, so as to achieve the purpose of hierarchical alarms, improve the accuracy and timeliness of alarms, and solve the problems raised by the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: an intelligent monitoring and alarm device for enameled wire, comprising a workbench, A detection chamber, fixedly installed on the top of the workbench; An adjustment mechanism is arranged outside the detection chamber; A synchronization mechanism is provided at one end of the detection chamber; A multi-level alarm mechanism is arranged inside the detection chamber; The multi-level alarm mechanism includes a first mounting bracket, which is arranged inside the detection chamber, an infrared detector is installed at the bottom of one end of the first mounting bracket, a spraying device is installed at the bottom of the first mounting bracket, an intelligent control terminal is installed at one end of the top of the detection chamber, an audible and visual alarm is installed at the other end of the top of the detection chamber, an infrared transmitter is installed at the other end of the first mounting bracket, a second mounting bracket is arranged inside the detection chamber, an infrared receiver is installed at the top of the second mounting bracket, the infrared transmitter and the infrared receiver are symmetrically arranged, and the infrared detector, spraying equipment, audible and visual alarm, infrared transmitter and second mounting bracket are all connected to the intelligent control terminal through internal wires.

[0008] Preferably, a dust removal mechanism is provided on one side of the detection chamber; The dust removal mechanism includes a dust removal box, an axial flow fan and a filter. The dust removal box is fixedly installed on one side of the detection chamber, the axial flow fan is fixedly installed on one side of the dust removal box, and the filter is inserted inside the dust removal box. The axial flow fan operates to suck the paint mist and dust in the detection chamber into the dust removal box, and the filter blocks and filters the dust and paint mist, thereby achieving the purpose of dust removal.

[0009] Preferably, the adjustment mechanism includes two U-shaped frames, and the two U-shaped frames are fixedly installed on both sides of the detection chamber respectively. A screw rod is provided inside each of the U-shaped frames, and a screw rod is provided on the outside of each of the screw rods. Each of the bottoms is fixedly connected to a connecting wire drum, and one end of each connecting wire drum is connected to a limiting plate. A first servo motor is installed at one end of a single U-shaped frame, and the output end of the first servo motor moves through a corresponding U-shaped frame and is connected to a corresponding screw rod.

[0010] Preferably, the synchronization mechanism includes two pulleys, a connecting shaft is installed inside each of the pulleys, a limiting end cover is installed at one end of each connecting shaft, the other end of each connecting shaft is movable through a corresponding U-shaped frame and connected to a corresponding screw rod, and a transmission belt is provided on the outer side of the two pulleys.

[0011] Preferably, the dust removal mechanism further includes a partition, which is fixedly mounted inside the dust removal box. A collection box is inserted into the dust removal box and is arranged below the partition. A dustproof net is installed at one end of the axial flow fan.

[0012] Preferably, reeling and unreeling mechanisms are symmetrically provided at both ends of the top of the workbench; The rewinding and unwinding mechanism includes two fixed frames, both of which are fixedly mounted on the top of the workbench. A second servo motor is installed on one side of a single fixed frame. The output end of the second servo motor movably passes through a corresponding fixed frame and is connected to a rotating shaft. An enameled wire reel is sleeved on the outer side of the rotating shaft. One end of the rotating shaft movably passes through a corresponding fixed frame and is connected to a limiting ring.

[0013] Preferably, two tension adjustment mechanisms are symmetrically provided on the top of the workbench; The tension adjustment mechanism includes two brackets, both of which are fixedly installed on the top of the workbench, a slide groove is opened on one side of each bracket, a sliding block is slidably installed inside each slide groove, a protective frame is connected between the two sliding blocks, an auxiliary roller is installed on the inner side of the protective frame, a servo cylinder is installed at the bottom of the workbench, and the output end of the servo cylinder movably passes through the workbench and is connected to the protective frame.

[0014] Preferably, two hinges are installed on one side of the inspection chamber, a chamber door is installed on one side of the two hinges, an observation window is provided on the surface of the chamber door, and a handle is installed on the surface of the chamber door.

[0015] Preferably, limit frames are installed on both sides of the interior of the detection chamber, and anti-fouling pads are provided at the bottoms of the two limit frames, and pulling grooves are provided at the tops of the anti-fouling pads.

[0016] Preferably, tripods are installed at the four corners of the bottom of the workbench, and an anti-slip pad is installed at the bottom of each tripod.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention combines multiple alarms and processing methods by setting up a multi-level alarm mechanism, and makes rapid adjustments to the alarm strategy and processing method according to the actual monitoring data. In this way, graded alarms and processing methods are made for different problems and fault levels of the enameled wire, thereby improving the accuracy and timeliness of the alarm, making it convenient for staff to quickly understand the problems and faults of the enameled wire, thereby improving overall work efficiency and meeting actual usage needs.

[0018] 2. The present invention provides a dust removal mechanism to clean the dust and paint mist generated during the monitoring of the enameled wire, effectively preventing the dust and paint mist from escaping and causing air pollution, thereby ensuring the physical and mental health of the staff. At the same time, it can effectively avoid the dust and paint mist from affecting the monitoring data, thereby improving the accuracy of the monitoring data. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a stereoscopic diagram of the main structure of an intelligent monitoring and alarm device for enameled wires according to the present invention; Figure 2 This is a side structural perspective diagram of an enameled wire intelligent monitoring and alarm device of the present invention; Figure 3 This is an enlarged stereoscopic view of a multi-level alarm mechanism in an intelligent monitoring and alarm device for enameled wires according to the present invention; Figure 4 This is an enlarged stereoscopic view of the adjustment mechanism in the intelligent monitoring and alarm device for enameled wires of the present invention; Figure 5 This is an enlarged stereoscopic diagram of the synchronization mechanism in the intelligent monitoring and alarm device for enameled wires of the present invention; Figure 6 This is an enlarged stereoscopic view of the dust removal mechanism in the intelligent monitoring and alarm device for enameled wires of the present invention; Figure 7 This is an enlarged three-dimensional diagram of the reeling and unreeling mechanism in an intelligent monitoring and alarm device for enameled wires according to the present invention; Figure 8 This is an enlarged stereoscopic view of the tension adjustment mechanism in an intelligent monitoring and alarm device for enameled wires according to the present invention.

[0020] In the figure: 1. Workbench; 2. Detection chamber; 3. Adjustment mechanism; 301. U-shaped frame; 302. Screw rod; 303. Sliding block; 304. Connecting bobbin; 305. Limit plate; 306. First servo motor; 4. Synchronous mechanism; 401. Pulley; 402. Connecting shaft; 403. Transmission belt; 404. Limit end cover; 5. Multi-level alarm mechanism; 501. First mounting bracket; 502. Infrared detector; 503. Spraying equipment; 504. Intelligent control terminal; 505. Sound and light alarm; 506. Infrared transmitter; 507. Second mounting bracket; 508. Infrared receiver; 6. Dust removal mechanism; 6 01. Dust removal box; 602. Axial fan; 603. Dust screen; 604. Filter; 605. Partition; 606. Collection box; 7. Rewinding and unwinding mechanism; 701. Fixed frame; 702. Second servo motor; 703. Rotating shaft; 704. Limiting ring; 705. Enameled wire reel; 8. Tension adjustment mechanism; 801. Bracket; 802. Slide; 803. Sliding block; 804. Protective frame; 805. Auxiliary roller; 806. Servo cylinder; 9. Hinge; 10. Warehouse door; 11. Observation window; 12. Handle; 13. Limiting frame; 14. Anti-fouling pad; 15. Pulling slot; 16. Tripod; 17. Anti-slip pad. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0022] Please see the attached Figure 1 -Attached Figure 8 As shown, the present invention provides a technical solution: an intelligent monitoring and alarm device for enameled wire, comprising a workbench 1, The inspection chamber 2 is fixedly installed on the top of the workbench 1; The adjustment mechanism 3 is arranged outside the detection chamber 2; A synchronization mechanism 4 is provided at one end of the detection chamber 2; A multi-level alarm mechanism 5 is provided inside the detection chamber 2; The multi-level alarm mechanism 5 includes a first mounting frame 501, which is arranged inside the detection chamber 2, an infrared detector 502 is installed at the bottom of one end of the first mounting frame 501, a spraying device 503 is installed at the bottom of the first mounting frame 501, an intelligent control terminal 504 is installed at one end of the top of the detection chamber 2, an audible and visual alarm 505 is installed at the other end of the top of the detection chamber 2, an infrared transmitter 506 is installed at the other end of the first mounting frame 501, a second mounting frame 507 is arranged inside the detection chamber 2, an infrared receiver 508 is installed on the top of the second mounting frame 507, the infrared transmitter 506 and the infrared receiver 508 are symmetrically arranged, the infrared detector 502, the spraying device 503, the audible and visual alarm 505, the infrared transmitter 506 and the second mounting frame 507 are all connected to the intelligent control terminal 504 through internal wires. Through the setting of the multi-level alarm mechanism 5, it is possible to combine multiple alarms and processing methods, and make alarm strategies and processing methods according to actual monitoring data. Quick adjustment can be made to make graded alarms and processing methods for different problems and fault levels of the enameled wire, thereby improving the accuracy and timeliness of the alarm, making it convenient for staff to quickly understand the problems and faults of the enameled wire, thereby improving overall work efficiency and meeting actual use needs. Among them, the intelligent control terminal 504 is an integrated device, which is composed of multiple functional modules such as a processing module, an alarm module and a communication module. The processing module includes a central processing unit, a data storage unit and an algorithm processing unit, which are used to process and analyze the collected data. The communication module supports multiple communication protocols, such as Ethernet, Wi-Fi, Bluetooth, etc., to realize data transmission and remote monitoring between the device and the host computer and mobile terminal. The alarm module is used to send signals to the sound and light alarm 505, the host computer and the mobile terminal, and cooperate with the communication module to realize alarm methods such as sound and light alarm, SMS alarm and remote monitoring platform alarm. At the same time, a touch display screen is set on the outer shell of the sound and light alarm 505 to facilitate operators to set parameters, query status and debug the system.

[0023] according to Figure 2 、 Figure 3 and Figure 6 As shown, a dust removal mechanism 6 is provided on one side of the detection chamber 2; The dust removal mechanism 6 includes a dust removal box 601, an axial flow fan 602 and a filter 604. The dust removal box 601 is fixedly installed on one side of the detection chamber 2, the axial flow fan 602 is fixedly installed on one side of the dust removal box 601, and the filter 604 is inserted inside the dust removal box 601. The axial flow fan 602 operates to suck the paint mist and dust in the detection chamber 2 into the dust removal box 601, and the filter 604 blocks and filters the dust and paint mist, thereby achieving the purpose of dust removal. Through the setting of the dust removal mechanism 6, it can be ensured that the dust and paint mist that are inevitably generated during the real-time monitoring of the enameled wire are effectively cleaned. This measure not only helps to prevent the escape of these tiny particles, thereby avoiding air pollution to the surrounding environment, but also has important significance for protecting the physical and mental health of the staff. In addition, by reducing the interference of dust and paint mist on the monitoring equipment, the accuracy and reliability of the monitoring data can be significantly improved, ensuring the authenticity and effectiveness of the monitoring results.

[0024] according to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the adjustment mechanism 3 includes two U-shaped frames 301, which are fixedly installed on both sides of the inspection chamber 2 respectively. A screw rod 302 is provided inside each U-shaped frame 301, and a 303 is provided on the outside of each screw rod 302. The bottom of each 303 is fixedly connected to a connecting wire drum 304, and one end of each connecting wire drum 304 is connected to a limiting plate 305. A first servo motor 306 is installed at one end of a single U-shaped frame 301, and the output end of the first servo motor 306 is movable through a corresponding U-shaped frame 301 and connected to a corresponding screw rod 302. Through the setting of the adjustment mechanism 3, the operator can easily and accurately adjust the specific position of the enameled wire when entering and exiting the inspection chamber 2. This adjustment mechanism ensures that the position of the enameled wire remains consistent during the entry and exit process, thereby effectively preventing the enameled wire from bending or twisting. In this way, the stability of the device during actual use can be significantly improved, ensuring the safety of the enameled wire during the inspection process and avoiding damage to the enameled wire caused by improper position.

[0025] according to Figure 2 and Figure 4As shown, the synchronization mechanism 4 includes two pulleys 401, each of which is equipped with a connecting shaft 402, and one end of each connecting shaft 402 is equipped with a limiting end cover 404, and the other end of each connecting shaft 402 is movable through a corresponding U-shaped frame 301 and connected to a corresponding screw rod 302. A transmission belt 403 is provided on the outer side of the two pulleys 401. Through the setting of the synchronization mechanism 4, it can be ensured that the two screw rods 302 can achieve precise synchronous operation. This synchronous operation can not only significantly improve the stability of the entire mechanical system, but also further improve the synchronization efficiency, thereby making the operation of the entire equipment smoother and more efficient.

[0026] according to Figure 2 、 Figure 3 and Figure 6 As shown, the dust removal mechanism 6 also includes a partition 605, which is fixedly installed inside the dust removal box 601. A collection box 606 is inserted into the dust removal box 601, and the collection box 606 is arranged below the partition 605. A dustproof net 603 is installed at one end of the axial flow fan 602. Through the arrangement of the remaining components of the dust removal mechanism 6, the dust and paint mist blocked outside the filtering system can be effectively collected, thereby facilitating subsequent centralized processing. Such a design significantly reduces the difficulty of manual cleaning and improves maintenance efficiency.

[0027] according to Figure 1 、 Figure 2 and Figure 7 As shown, the reeling and unreeling mechanisms 7 are symmetrically provided at both ends of the top of the workbench 1; The unwinding and winding mechanism 7 includes two fixed frames 701, both of which are fixedly installed on the top of the workbench 1. A second servo motor 702 is installed on one side of a single fixed frame 701, and the output end of the second servo motor 702 is movable through a corresponding fixed frame 701 and is connected to a rotating shaft 703. An enameled wire reel 705 is sleeved on the outer side of the rotating shaft 703, and one end of the rotating shaft 703 is movable through a corresponding fixed frame 701 and is connected to a limiting ring 704. Through the setting of the unwinding and winding mechanism 7, the unwinding and winding operations of the enameled wire can be effectively performed. This process not only simplifies the sampling and detection process, but also significantly improves the process and integration performance of the device, making it more efficient and convenient.

[0028] according to Figure 1 、 Figure 2 and Figure 8 As shown, two tension adjustment mechanisms 8 are symmetrically provided on the top of the workbench 1; The tension adjustment mechanism 8 includes two brackets 801, and the two brackets 801 are fixedly installed on the top of the workbench 1. A slide groove 802 is opened on one side of each bracket 801, and a sliding block 803 is slidably installed inside each slide groove 802. A protective frame 804 is connected between the two sliding blocks 803, and an auxiliary roller 805 is installed on the inner side of the protective frame 804. A servo cylinder 806 is installed at the bottom of the workbench 1, and the output end of the servo cylinder 806 is movable through the workbench 1 and connected to the protective frame 804. Through the setting of the tension adjustment mechanism 8, the operator can easily and accurately adjust the tension applied to the monitored enameled wire. The purpose of this process is to prevent the enameled wire from loosening or being too tight during operation, thereby effectively avoiding damage to the enameled wire caused by improper tension. In addition, proper tension adjustment is crucial to ensuring that the monitoring equipment can accurately collect and analyze data, because inappropriate tension may interfere with the normal operation of the monitoring equipment, thereby affecting the accuracy and reliability of the data.

[0029] according to Figure 1 As shown, two hinges 9 are installed on one side of the inspection chamber 2, and a chamber door 10 is installed on one side of the two hinges 9. An observation window 11 is provided on the surface of the chamber door 10, and a handle 12 is installed on the surface of the chamber door 10. Through the arrangement of the hinges 9, the chamber door 10, the observation window 11 and the handle 12, the inspection chamber 2 can be opened for inspection and maintenance of its interior, thereby reducing the difficulty of inspection and maintenance, improving overall work efficiency, and saving later operation and maintenance costs.

[0030] according to Figure 3 As shown, limit frames 13 are installed on both sides of the interior of the inspection chamber 2, and anti-fouling pads 14 are provided at the bottom of the two limit frames 13, and a pulling groove 15 is provided on the top of the anti-fouling pad 14. Through the arrangement of the limit frames 13, anti-fouling pads 14 and pulling grooves 15, dust, paint mist and impurities can be collected to prevent them from polluting the workbench 1, ensuring the cleanliness of the interior of the inspection chamber 2, reducing the difficulty of manual cleaning, and saving labor and time costs.

[0031] according to Figure 1 and Figure 2 As shown, tripods 16 are installed at the four corners of the bottom of the workbench 1, and anti-slip pads 17 are installed at the bottom of each tripod 16. Through the setting of the tripod 16, a strong and stable support force can be provided for the workbench 1, thereby ensuring that the accuracy of the monitoring data will not be affected in various working environments. In addition, the use of anti-slip pads 17 can significantly increase the friction between the device and the ground, effectively preventing sliding displacement caused by external forces during operation. This dual protection mechanism further improves the stability of the device during use and ensures the smooth progress of the entire monitoring process.

[0032] Working principle: First, move the device to the designated position, and use the tripod 16 and the anti-slip pad 17 to provide stable support for the device. Then, connect the external power supply device to the internal electrical equipment of the device to provide it with stable energy supply. Then, the internal servo equipment and intelligent control terminal 504 of the device form a closed information interaction and collaborative operation with the external servo control system to achieve an efficient and stable control solution.

[0033] In the preparation stage, first, the enameled wire reel 705 wound with the enameled wire is placed on the outside of the rotating shaft 703 at the unwinding end, and then one end of the enameled wire is passed through the two connecting wire reels 304 and the limiting plate 305 in sequence, and is wound around the outside of the enameled wire reel 705 at the winding end.

[0034] In the adjustment stage, first, the external servo control system controls the second servo motors 702 at the unwinding end and the rewinding end to start synchronously, and the two second servo motors 702 each drive the corresponding rotating shaft 703 to rotate, so as to unwind and rewind the enameled wire, so that the enameled wire moves in the detection chamber 2. During this process, according to the progress of the enameled wire unwinding end, the external servo control system controls the first servo motor 306 to start, and the first servo motor 306 drives the single screw rod 302 to rotate, and transmits the rotational force to the other under the action of the synchronization mechanism 4. A screw rod 302 causes the two screw rods 302 to rotate synchronously, prompting 303 to slide on the screw rod 302, driving the connecting wire drum 304 and the limit plate 305 to adjust their positions synchronously with the unwinding and rewinding process of the enameled wire to prevent the enameled wire from bending too much. Then, the two servo cylinders 806 are controlled to start by the external control system, and the servo cylinders 806 push the protective frame 804 and the auxiliary roller 805 to rise, so as to adjust the tension of the enameled wire during the rewinding process, and prevent the enameled wire from bending due to too low tension or breaking due to too high tension.

[0035] During the monitoring and processing stage, first, the infrared detector 502 inspects the outside of the enameled wire. When scratches, pits, bulges, etc. appear on the outside of the enameled wire, the data is transmitted to the intelligent control terminal 504, and the intelligent control terminal 504 controls the sound and light alarm 505 to start and issue an sound and light alarm. At the same time, the intelligent control terminal 504 controls the spraying equipment 503 to start and spray mark the defect or fault location to facilitate subsequent processing. Then, the infrared transmitter 506 emits infrared rays directly to the enameled wire. When the enameled wire is intact, the infrared receiver 508 cannot receive the infrared signal. When there are defects on the surface of the enameled wire, the infrared receiver 508 receives part of the infrared signal. The intelligent control terminal 504 transmits the signal to the outside to issue an alarm to the remote monitoring platform. When there is significant damage on the surface of the enameled wire, the infrared receiver 508 receives sufficient infrared signals. The intelligent control terminal 504 transmits information to an external mobile terminal, etc. to issue an SMS alarm.

[0036] During the dust removal stage, the axial flow fan 602 is started by controlling the external servo control system during the monitoring process. The axial flow fan 602 operates to suck the dust and paint mist in the detection chamber 2 into the dust removal box 601. The filter 604 filters the dust and harmful substances in the air. The blocked debris will fall into the collection box 606 and be collected, which is convenient for subsequent centralized processing.

[0037] By following the above-mentioned procedures, you can complete the use of the intelligent monitoring and alarm device for enameled wires.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent monitoring and alarm device for enameled wire, characterized by: Including workbench (1), A detection chamber (2) is fixedly mounted on the top of the workbench (1); An adjustment mechanism (3) is arranged outside the detection chamber (2); A synchronization mechanism (4) is arranged at one end of the detection chamber (2); A multi-level alarm mechanism (5) is arranged inside the detection chamber (2); The multi-level alarm mechanism (5) comprises a first mounting frame (501), the first mounting frame (501) being arranged inside the detection chamber (2), an infrared detector (502) being mounted on the bottom of one end of the first mounting frame (501), a spraying device (503) being mounted on the bottom of the first mounting frame (501), an intelligent control terminal (504) being mounted on one end of the top of the detection chamber (2), an audible and visual alarm (505) being mounted on the other end of the top of the detection chamber (2), and the other end of the first mounting frame (501) being mounted on the other end of the top of the detection chamber (2). An infrared transmitter (506) is installed, a second mounting frame (507) is provided inside the detection chamber (2), an infrared receiver (508) is installed on the top of the second mounting frame (507), the infrared transmitter (506) and the infrared receiver (508) are symmetrically arranged, and the infrared detector (502), the spraying equipment (503), the sound and light alarm (505), the infrared transmitter (506) and the second mounting frame (507) are all connected to the intelligent control terminal (504) through internal wires.

2. The intelligent monitoring and alarm device for enameled wire according to claim 1, characterized in that: A dust removal mechanism (6) is provided on one side of the detection chamber (2); The dust removal mechanism (6) comprises a dust removal box (601), an axial flow fan (602) and a filter (604), wherein the dust removal box (601) is fixedly mounted on one side of the detection chamber (2), the axial flow fan (602) is fixedly mounted on one side of the dust removal box (601), and the filter (604) is inserted into the interior of the dust removal box (601). When the axial flow fan (602) is in operation, the paint mist and dust in the detection chamber (2) are sucked into the dust removal box (601), and the dust and paint mist are blocked and filtered by the filter (604), thereby achieving the purpose of dust removal.

3. The intelligent monitoring and alarm device for enameled wire according to claim 2, characterized in that: The adjustment mechanism (3) comprises two U-shaped frames (301), the two U-shaped frames (301) being fixedly mounted on both sides of the detection chamber (2), each U-shaped frame (301) being provided with a screw rod (302) inside, each screw rod (302) being provided with a (303) outside, each (303) being fixedly connected to a connecting wire drum (304) at the bottom, each connecting wire drum (304) being connected to a limiting plate (305) at one end, a first servo motor (306) being mounted at one end of a single U-shaped frame (301), an output end of the first servo motor (306) being movably passed through a corresponding U-shaped frame (301) and connected to a corresponding screw rod (302).

4. The intelligent monitoring and alarm device for enameled wire according to claim 3, characterized in that: The synchronization mechanism (4) includes two pulleys (401), each of which is internally provided with a connecting shaft (402), one end of each connecting shaft (402) is provided with a limiting end cover (404), the other end of each connecting shaft (402) is movably passed through a corresponding U-shaped frame (301) and connected to a corresponding screw rod (302), and a transmission belt (403) is provided on the outer sides of the two pulleys (401).

5. The intelligent monitoring and alarm device for enameled wire according to claim 4, characterized in that: The dust removal mechanism (6) further comprises a partition (605), wherein the partition (605) is fixedly mounted inside the dust removal box (601), a collection box (606) is inserted into the interior of the dust removal box (601), and the collection box (606) is arranged below the partition (605), and a dustproof net (603) is mounted on one end of the axial flow fan (602).

6. The intelligent monitoring and alarm device for enameled wire according to claim 5, characterized in that: Rewinding and unwinding mechanisms (7) are symmetrically provided at both ends of the top of the workbench (1); The rewinding and unwinding mechanism (7) comprises two fixed frames (701), both of which are fixedly mounted on the top of the workbench (1); a second servo motor (702) is mounted on one side of a single fixed frame (701); an output end of the second servo motor (702) movably passes through a corresponding fixed frame (701) and is connected to a rotating shaft (703); an enameled wire reel (705) is sleeved on the outer side of the rotating shaft (703); and one end of the rotating shaft (703) movably passes through a corresponding fixed frame (701) and is connected to a limiting ring (704).

7. The intelligent monitoring and alarm device for enameled wire according to claim 6, characterized in that: Two tension adjustment mechanisms (8) are symmetrically arranged on the top of the workbench (1); The tension adjustment mechanism (8) includes two brackets (801), both of which are fixedly mounted on the top of the workbench (1), a slide groove (802) is provided on one side of each bracket (801), a sliding block (803) is slidably mounted inside each slide groove (802), a protective frame (804) is connected between the two sliding blocks (803), an auxiliary roller (805) is mounted on the inner side of the protective frame (804), a servo cylinder (806) is mounted on the bottom of the workbench (1), and an output end of the servo cylinder (806) is movable through the workbench (1) and connected to the protective frame (804).

8. The intelligent monitoring and alarm device for enameled wire according to claim 7, characterized in that: Two hinges (9) are installed on one side of the detection chamber (2), a chamber door (10) is installed on one side of the two hinges (9), an observation window (11) is provided on the surface of the chamber door (10), and a handle (12) is installed on the surface of the chamber door (10).

9. The intelligent monitoring and alarm device for enameled wire according to claim 8, characterized in that: Limiting frames (13) are installed on both sides of the interior of the detection chamber (2), and anti-fouling pads (14) are provided at the bottom of the two limiting frames (13), and a pulling groove (15) is provided at the top of the anti-fouling pads (14).

10. The intelligent monitoring and alarm device for enameled wire according to claim 9, characterized in that: The four corners of the bottom of the workbench (1) are each equipped with a footrest (16), and the bottom of each footrest (16) is equipped with an anti-slip pad (17).

Images