A device for preparing titanate hydrogels with auxiliary structures

Abstract

This invention provides a titanate hydrogel preparation device with an auxiliary structure, relating to the field of titanate hydrogel preparation technology. The device includes: a base; the base is placed on the ground, with two first connecting blocks symmetrically welded to its top surface, and a mixing chamber rotating on the two first connecting blocks; a base block is fixed to the top surface of the base, and a second connecting block slides on the base block. A motor drives a drive block to rotate, causing the mixing chamber to reciprocate and oscillate through compression, achieving preliminary mixing of the liquid macroscopically; a mixing plate inside the mixing chamber slides on a guide rod, and as the mixing chamber oscillates, the mixing plate gradually moves to the left, performing secondary stirring and mixing of the liquid; a mixing pipe in the mixing mechanism is connected to an external air supply pump, and gas is discharged through an annular array of vents at a 45-degree angle, which not only assists in mixing the liquid but also uses the reaction force of the gas jet to drive the mixing plate to move to the right, achieving further mixing of the liquid.

Description

Technical Field

[0001] This invention relates to the field of titanate hydrogel preparation technology, and more particularly to a titanate hydrogel preparation apparatus with an auxiliary structure. Background Technology

[0002] Titanate hydrogels are hydrogel materials formed with titanates as the main component or key structural unit. Their properties and applications are closely related to the characteristics of titanates and the network structure of the hydrogel. The preparation of titanate hydrogels requires heating and mixing of the liquid.

[0003] Existing mixing devices used for the preparation of titanate hydrogels have the following shortcomings:

[0004] Although the existing device can perform gas mixing, the gas used for mixing cannot drive other parts for auxiliary mixing; the motor used for reciprocating mixing drive in the existing device cannot be used for emergency drive after damage, and the fault tolerance rate is low. Summary of the Invention

[0005] This invention relates to a titanate hydrogel preparation apparatus with an auxiliary structure, which solves the problems of existing apparatuses, although capable of gas mixing, the gas used for mixing cannot drive other parts for auxiliary mixing; and the existing apparatuses have low fault tolerance because the motor used for reciprocating mixing drive cannot be used for emergency drive after damage.

[0006] This invention provides a titanate hydrogel preparation device with an auxiliary structure, specifically including: a base; the base is placed on the ground, and two first connecting blocks are symmetrically welded to the top surface of the base, with a mixing box rotating on the two first connecting blocks; a base block is fixed to the top surface of the base, and a second connecting block slides on the base block; a motor is fixed to the rear end face of the second connecting block, and a driving block is fixed to the output shaft of the motor, with the driving block contacting the bottom end face of the mixing box.

[0007] Furthermore, two guide rods are welded inside the mixing tank, and a mixing plate slides on the two guide rods. The mixing plate is an auxiliary mixing structure for the liquid inside the mixing tank. Two heating tubes are installed on the mixing plate, and both heating tubes are electrically connected to an external power supply.

[0008] Furthermore, a force-bearing block is fixed to the bottom surface of the inner wall of the mixing box. The force-bearing block is a right-angled trapezoidal block structure. The right end face of the force-bearing block is an inclined structure. The force-bearing block is located on the left side of the driving block. When the driving block moves to the left, it contacts the force-bearing block. A first hydraulic cylinder is fixed on the base block. The extended end of the first hydraulic cylinder is fixed on the second connecting block.

[0009] Furthermore, the base block, the second connecting block, the motor, the drive block, the force-bearing block, and the first hydraulic cylinder together form the drive mechanism; a mixing mechanism is installed on the mixing box, which consists of a mixing pipe, a connecting pipe, and an exhaust port.

[0010] Furthermore, the mixing tube is fixed inside the mixing box, passes through the mixing plate, and is connected to a connecting pipe that is connected to an external air supply pump. The mixing tube is a cylindrical tubular structure, and the outer wall of the mixing tube has exhaust holes arranged in a ring array.

[0011] Furthermore, the exhaust port is opened at an angle of 45 degrees, and the exhaust port is the driving structure of the mixing plate.

[0012] Furthermore, a cover plate is fastened to the mixing box. The cover plate has a stepped structure, with the outer wall of the lower half of the cover plate contacting the inner wall of the mixing box, and the bottom end face of the upper half of the cover plate contacting the top end face of the mixing box.

[0013] Furthermore, an auxiliary mechanism is installed on the mixing box. The auxiliary mechanism consists of a base, a sliding block, a second hydraulic cylinder, and a third hydraulic cylinder. A base is fixed on both the left and right end faces of the mixing box. A sliding block slides on each base. Two third hydraulic cylinders are fixed on the top surface of each sliding block. The protruding ends of the four third hydraulic cylinders are fixed on the cover plate.

[0014] Furthermore, each of the seats is fixed with a second hydraulic cylinder, and the extended ends of the two second hydraulic cylinders are respectively fixed on two sliding blocks.

[0015] Furthermore, a drain pipe is welded to the mixing tank; an inlet pipe and an outlet pipe are welded to the top of the cover plate; a filter box for gas filtration is fixed to the top of the cover plate; the outlet pipe is connected to the filter box; and an exhaust pipe is connected to the filter box.

[0016] Furthermore, two support blocks are symmetrically welded to the bottom end face of the base. Both support blocks are rectangular block structures, and a gap exists between the bottom end face of the base and the ground under the support of the two support blocks.

[0017] This invention provides a device for preparing titanate hydrogels with an auxiliary structure, which has the following beneficial effects:

[0018] Regarding liquid mixing efficiency, this application employs multiple innovative designs working in synergy. The motor in the drive mechanism rotates the drive block, causing the mixing chamber to oscillate reciprocally through compression, achieving initial mixing of the liquid macroscopically. Inside the mixing chamber, a mixing plate slides on a guide rod; as the mixing chamber oscillates, the mixing plate gradually moves to the left, performing secondary mixing of the liquid. The mixing pipe in the mixing mechanism is connected to an external air pump; gas is discharged through an annular array of vents at a 45-degree angle, which not only assists in mixing the liquid but also utilizes the reaction force of the gas jet to drive the mixing plate to the right, achieving further mixing of the liquid. These multiple mixing methods work together, acting on the liquid from different angles and levels, greatly improving the uniformity and efficiency of the mixing.

[0019] In addressing equipment failure, when the motor is damaged and unable to rotate, the first hydraulic cylinder can drive the second connecting block and the drive block to move to the left, causing the drive block to contact the force block. By squeezing the force block, the mixing tank can be tilted and moved back and forth, still completing the auxiliary mixing of the liquid. This ensures that production tasks are not severely affected by sudden equipment failures, reduces economic losses caused by equipment downtime, and improves the stability and reliability of the device operation.

[0020] Regarding the ease of equipment maintenance, this application controls the third hydraulic cylinder to lift the cover plate, and then the second hydraulic cylinder drives the sliding block and the cover plate to move backward, so that the cover plate can be completely moved to the rear of the mixing tank, making the interior of the mixing tank completely exposed. This allows the staff to easily inspect, clean and repair the interior of the mixing tank, reducing the difficulty of maintenance, shortening the maintenance time and improving the maintainability of the equipment.

[0021] In terms of the practicality and versatility of the device, the cover plate adopts a stepped structure, which can significantly improve the sealing performance between the cover plate and the mixing box, preventing liquid leakage and the entry of external impurities; the filter box filters the excess gas generated during the mixing process, ensuring the cleanliness of the discharged gas and meeting environmental protection requirements; the support block at the bottom of the base creates a gap between the base and the ground, which facilitates the insertion of the forklift arm to lift the device, enabling convenient transfer of the device, meeting the needs of different work sites, and enhancing the applicability and flexibility of the device. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0023] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0024] In the attached diagram:

[0025] Figure 1A schematic axial view of the titanate hydrogel preparation apparatus with auxiliary structure of the present invention is shown.

[0026] Figure 2 A schematic front view of the titanate hydrogel preparation apparatus with auxiliary structure of the present invention is shown;

[0027] Figure 3 This shows a partially cut-open axial view of the titanate hydrogel preparation apparatus with auxiliary structures according to the present invention.

[0028] Figure 4 The present invention is shown. Figure 3 A magnified structural diagram at point A;

[0029] Figure 5 This shows a schematic diagram of the axial view structure of the hybrid tube of the present invention after partial cross-section;

[0030] Figure 6 The present invention is shown. Figure 5 A magnified structural diagram at point B;

[0031] Figure 7 A schematic diagram of the axial view structure of the auxiliary mechanism of the present invention is shown;

[0032] Figure 8 A schematic diagram of the split-axis view of the auxiliary mechanism of the present invention is shown.

[0033] List of reference numerals

[0034] 1. Base; 101. First connecting block; 102. Support block; 2. Mixing box; 201. Cover plate; 202. Guide rod; 203. Mixing plate; 204. Heating tube; 205. Liquid inlet pipe; 206. Liquid outlet pipe; 207. Exhaust pipe; 208. Filter box; 209. Discharge pipe; 3. Drive mechanism; 301. Base block; 302. Second connecting block; 303. Motor; 304. Drive block; 305. Force-bearing block; 306. First hydraulic cylinder; 4. Mixing mechanism; 401. Mixing pipe; 402. Connecting pipe; 403. Exhaust port; 5. Auxiliary mechanism; 501. Seat; 502. Sliding block; 503. Second hydraulic cylinder; 504. Third hydraulic cylinder. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Unless otherwise defined, all terms (including technical and scientific terms) used in embodiments of this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. It should also be understood that terms such as those defined in a common dictionary should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not as being interpreted in an idealized or highly formalized sense, unless expressly defined in this embodiment of the invention.

[0037] The terms "first," "second," and similar words used in the embodiments of this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms "an," "a," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Likewise, the terms "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed after the word and their equivalents, without excluding other elements or objects. In the following description, spatial and directional terms such as "upper," "lower," "front," "rear," "top," "bottom," "vertical," and "horizontal" may be used to describe embodiments of the invention; however, it should be understood that these terms are only for the convenience of describing the embodiments shown in the figures and do not require the actual device to be constructed or operated in a specific orientation. In the following description, the use of terms such as "connect," "link," "fix," and "attach" can refer to a direct connection between two elements or structures without other elements or structures, or to an indirect connection between two elements or structures through an intermediate element or structure, unless otherwise expressly stated herein.

[0038] Example 1: Please refer to Figures 1 to 8 :

[0039] This invention proposes a titanate hydrogel preparation device with an auxiliary structure, comprising: a base 1; the base 1 is placed on the ground, and two first connecting blocks 101 are symmetrically welded to the top surface of the base 1, with a mixing box 2 rotatably mounted on the two first connecting blocks 101; a base block 301 is fixed to the top surface of the base 1, and a second connecting block 302 slides on the base block 301; a motor 303 is fixed to the rear end face of the second connecting block 302, and a drive block 304 is fixed to the output shaft of the motor 303. The drive block 304 contacts the bottom surface of the mixing box 2. When mixing the liquid prepared in the mixing box 2, the drive motor 303 is rotated, and the motor 303 drives the drive block 304 to rotate. Under the pressure of the drive block 304, the mixing box 2 is in a reciprocating swing state, thus achieving the mixing of the liquid prepared in the mixing box 2.

[0040] The mixing chamber 2 is equipped with two guide rods 202, on which a mixing plate 203 slides. The mixing plate 203 serves as an auxiliary mixing structure for the liquid in the mixing chamber 2. Two heating tubes 204 are installed on the mixing plate 203, and both heating tubes 204 are electrically connected to an external power source. During use, when the mixing chamber 2 swings back and forth, the mixing plate 203 gradually moves to the left. This leftward movement of the mixing plate 203 facilitates the auxiliary mixing of the liquid in the mixing chamber 2. Connecting the power supply to the two heating tubes 204 heats the liquid in the mixing chamber 2. The mixing plate 203 has four through holes, all of which are rectangular holes. When the mixing plate 203 moves left and right, the liquid at the through holes experiences accelerated flow. This accelerated flow of the liquid at the through holes allows for better mixing of the liquid.

[0041] A force-bearing block 305 is fixed to the bottom surface of the inner wall of the mixing tank 2. The force-bearing block 305 is a right-angled trapezoidal block structure with an inclined right end. The force-bearing block 305 is located to the left of the driving block 304. When the driving block 304 moves to the left, it contacts the force-bearing block 305. A first hydraulic cylinder 306 is fixed on the base block 301. The extended end of the first hydraulic cylinder 306 is fixed to the second connecting block 302. When the motor 303 is damaged and cannot rotate, the first hydraulic cylinder 306 can be driven to retract. The first hydraulic cylinder 306 drives the second connecting block 302 and the driving block 304 to move to the left. The driving block 304 contacts the right end of the force-bearing block 305. Under the pressure of the driving block 304 on the force-bearing block 305, the mixing tank 2 can be tilted. This reciprocating motion can achieve the reciprocating movement of the mixing tank 2, ultimately realizing the auxiliary mixing of the liquid prepared in the mixing tank 2.

[0042] Among them, the base block 301, the second connecting block 302, the motor 303, the drive block 304, the force-bearing block 305 and the first hydraulic cylinder 306 together form the drive mechanism 3; the mixing box 2 is equipped with a mixing mechanism 4, which is composed of a mixing pipe 401, a connecting pipe 402 and an exhaust port 403.

[0043] The mixing tube 401 is fixed inside the mixing chamber 2 and passes through the mixing plate 203. A connecting pipe 402 is connected to the mixing tube 401 and is connected to an external air supply pump. The mixing tube 401 is a cylindrical tubular structure. The outer wall of the mixing tube 401 has annular array-shaped exhaust holes 403. During use, the external air supply pump is started, and the air supply pump delivers gas to the mixing tube 401 and finally discharges it through the exhaust holes 403 to achieve auxiliary mixing of the prepared liquid. Since the exhaust holes 403 are arranged in annular array, they can better achieve mixing of the prepared liquid during subsequent mixing.

[0044] The exhaust port 403 is opened at an angle of 45 degrees. The exhaust port 403 is the driving structure of the mixing plate 203. During use, when gas is ejected from the exhaust port 403, the gas comes into contact with the mixing plate 203. Driven by the gas at the exhaust port 403, the mixing plate 203 can be driven to the right. The rightward movement of the mixing plate 203 can achieve the re-mixing of the liquid prepared in the mixing box 2.

[0045] The mixing chamber 2 is fitted with a cover plate 201, which has a stepped structure. The outer wall of the lower half of the cover plate 201 contacts the inner wall of the mixing chamber 2, and the bottom surface of the upper half of the cover plate 201 contacts the top surface of the mixing chamber 2. During use, the stepped structure of the cover plate 201 can improve the sealing performance between the cover plate 201 and the mixing chamber 2. In the entire sealing process, sealing can be achieved through both the lower half of the cover plate 201 and the bottom surface of the upper half of the cover plate 201, resulting in a good sealing effect.

[0046] The mixing box 2 is equipped with an auxiliary mechanism 5, which consists of a base 501, a sliding block 502, a second hydraulic cylinder 503, and a third hydraulic cylinder 504. A base 501 is fixed on both the left and right ends of the mixing box 2. A sliding block 502 slides on each base 501. Two third hydraulic cylinders 504 are fixed on the top surface of each sliding block 502. The extended ends of the four third hydraulic cylinders 504 are fixed on the cover plate 201.

[0047] Each seat 501 is fixed with a second hydraulic cylinder 503. The extended ends of the two second hydraulic cylinders 503 are respectively fixed on two sliding blocks 502. During subsequent maintenance, four third hydraulic cylinders 504 are driven to lift the cover plate 201, and the two second hydraulic cylinders 503 are driven to extend. The two second hydraulic cylinders 503 drive the sliding blocks 502 and the cover plate 201 to move backward. At this time, the cover plate 201 moves to the rear side of the mixing box 2, which facilitates the maintenance of the mixing box 2.

[0048] The base 1 has two support blocks 102 symmetrically welded to its bottom end. Both support blocks 102 are rectangular block structures. Under the support of the two support blocks 102, there is a gap between the bottom end of the base 1 and the ground. When moving the base, the forklift arm is inserted into the bottom of the base 1 to lift the base 1, which facilitates the relocation of the device.

[0049] Example 2, based on Example 1, such as Figures 1-8As shown, a drain pipe 206 is welded to the mixing tank 2. During use, the liquid in the mixing tank 2 can be discharged through the drain pipe 206. A liquid inlet pipe 205 and an exhaust pipe 207 are welded to the top of the cover plate 201. A filter box 208 for gas filtration is fixed to the top of the cover plate 201. The exhaust pipe 207 is connected to the filter box 208. A discharge pipe 209 is connected to the filter box 208. During use, excess gas in the mixing tank 2 enters the filter box 208 through the exhaust pipe 207 and is then discharged through the discharge pipe 209 to achieve gas filtration.

[0050] The working principle of this embodiment is as follows: When moving to a new location, the forklift arm is inserted into the bottom of the base 1 to lift the base 1, facilitating the relocation of the device. During mixing, the liquid to be prepared is added to the mixing tank 2 through the inlet pipe 205. The drive motor 303 rotates, which in turn drives the drive block 304 to rotate. Under the pressure of the drive block 304, the mixing tank 2 oscillates back and forth, thus achieving mixing of the liquid to be prepared in the mixing tank 2. At the same time, as the mixing tank 2 oscillates back and forth, the mixing plate 203 gradually moves to the left, which assists in mixing the liquid to be prepared in the mixing tank 2. Simultaneously, the power supply to the two heating tubes 204 is turned on to heat the liquid to be prepared in the mixing tank 2. At the same time, the external air supply pump is started, which delivers gas to the mixing pipe 401 and finally discharges it through the annular array of exhaust holes 403, thus achieving auxiliary mixing of the liquid to be prepared. Meanwhile, excess gas in the mixing tank 2 enters the filter box 208 through the exhaust pipe 207 and then exits through the discharge pipe 20. Nine outlets filter the gas; simultaneously, when gas is ejected from exhaust port 403, the gas contacts mixing plate 203, and driven by the gas at exhaust port 403, mixing plate 203 is driven to the right. This rightward movement of mixing plate 203 enables the remixing of the liquid prepared in mixing tank 2. When motor 303 is damaged and cannot rotate, the first hydraulic cylinder 306 is retracted. The first hydraulic cylinder 306 drives the second connecting block 302 and driving block 304 to move to the left, and the driving block 304 interacts with the force-bearing block... The right end face of 305 contacts the force block 305 under the pressure of the driving block 304, which can tilt the mixing box 2. This reciprocating motion can achieve the reciprocating movement of the mixing box 2, ultimately achieving the auxiliary mixing of the liquid prepared in the mixing box 2. During subsequent maintenance, the four third hydraulic cylinders 504 are driven to lift the cover plate 201, and the two second hydraulic cylinders 503 are driven to extend. The two second hydraulic cylinders 503 drive the sliding block 502 and the cover plate 201 to move backward. At this time, the cover plate 201 moves to the rear position of the mixing box 2, and maintenance can be performed at this time.

Claims

1. A device for preparing titanate hydrogels with auxiliary structures, characterized in that, include: A base (1) is placed on the ground. Two first connecting blocks (101) are symmetrically welded to the top surface of the base (1). A mixing box (2) rotates on the two first connecting blocks (101). A base block (301) is fixed to the top surface of the base (1). A second connecting block (302) slides on the base block (301). A motor (303) is fixed to the rear end face of the second connecting block (302). A drive block (304) is fixed on the output shaft of the motor (303). The drive block (304) contacts the bottom surface of the mixing box (2). Two guide rods (202) are welded inside the mixing box (2). A mixing plate (203) slides on the two guide rods (202). The mixing plate (203) is an auxiliary mixing structure for the liquid in the mixing tank (2). Two heating tubes (204) are installed on the mixing plate (203), and both heating tubes (204) are electrically connected to an external power supply. A force block (305) is fixed on the bottom surface of the inner wall of the mixing tank (2). The force block (305) is a right trapezoidal block structure. The right end of the force block (305) is an inclined structure. The force block (305) is located on the left side of the driving block (304). When the driving block (304) moves to the left, it contacts the force block (305). A first hydraulic cylinder (306) is fixed on the base block (301). The extended end of the first hydraulic cylinder (306) is fixed on the second connecting block (302).

2. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 1, characterized in that, The base block (301), the second connecting block (302), the motor (303), the drive block (304), the force-bearing block (305), and the first hydraulic cylinder (306) together form the drive mechanism (3); a mixing mechanism (4) is installed on the mixing box (2), which is composed of a mixing pipe (401), a connecting pipe (402), and an exhaust port (403).

3. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 2, characterized in that, The mixing pipe (401) is fixed inside the mixing box (2). The mixing pipe (401) passes through the mixing plate (203). A connecting pipe (402) is connected to the mixing pipe (401). The connecting pipe (402) is connected to an external air supply pump. The mixing pipe (401) is a cylindrical tubular structure. The outer wall of the mixing pipe (401) is provided with exhaust holes (403) in a ring array.

4. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 3, characterized in that, The exhaust port (403) is opened at an angle of 45 degrees and is the driving structure of the mixing plate (203).

5. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 4, characterized in that, A cover plate (201) is fastened to the mixing box (2). The cover plate (201) has a stepped structure. The outer wall of the lower half of the cover plate (201) is in contact with the inner wall of the mixing box (2), and the bottom surface of the upper half of the cover plate (201) is in contact with the top surface of the mixing box (2).

6. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 5, characterized in that, The mixing box (2) is equipped with an auxiliary mechanism (5), which consists of a base (501), a sliding block (502), a second hydraulic cylinder (503) and a third hydraulic cylinder (504). A base (501) is fixed on both the left and right ends of the mixing box (2). A sliding block (502) slides on each base (501). Two third hydraulic cylinders (504) are fixed on the top surface of each sliding block (502). The extended ends of the four third hydraulic cylinders (504) are fixed on the cover plate (201).

7. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 6, characterized in that, Each of the seats (501) is fixed with a second hydraulic cylinder (503), and the extended ends of the two second hydraulic cylinders (503) are respectively fixed on two sliding blocks (502).

8. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 7, characterized in that, A drain pipe (206) is welded to the mixing box (2); an inlet pipe (205) and an exhaust pipe (207) are welded to the top of the cover plate (201). A filter box (208) for gas filtration is fixed to the top of the cover plate (201). The exhaust pipe (207) is connected to the filter box (208). A discharge pipe (209) is connected to the filter box (208).

9. The apparatus for preparing titanate hydrogels with auxiliary structures according to claim 8, characterized in that, The base (1) has two support blocks (102) symmetrically welded to its bottom end. Both support blocks (102) are rectangular block structures. Under the support of the two support blocks (102), there is a gap between the bottom end of the base (1) and the ground.

Images