Bending forming stamping device for beryllium copper elastic sheet machining
By introducing the design of a movable protective cover and clamping rod in the bending and forming stamping device, the problems of contamination and unstable position in the processing of beryllium copper shrapnel were solved, and a more efficient and low-cost processing effect was achieved.
Patent Information
- Application Number
- CN202510801017.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-30
AI Technical Summary
Existing bending and forming stamping dies are easily contaminated by dust and fine particles when processing beryllium copper shrapnel, causing product damage. In addition, the unstable position of the beryllium copper shrapnel can easily lead to processing errors, affecting production efficiency and cost.
A stamping device including a bending platform, a movable protective cover and a dual-axis control motor was designed. The movable protective cover and the auxiliary clamping rod were used to achieve positioning, clamping and stable positioning of the beryllium copper shrapnel, avoiding contamination and improving processing stability.
It effectively prevents dust and particles from polluting the bending platform, ensures the position stability of the beryllium copper shrapnel during the processing, improves work efficiency and reduces production costs.
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Figure CN120715076A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bending and punching equipment, in particular to a bending, forming and punching device for processing beryllium copper shrapnel. Background Art
[0002] Beryllium copper is a specially treated, high-strength, corrosion-resistant alloy composed primarily of copper, beryllium, aluminum, and manganese. Beryllium copper shrapnel, a shielding cover made of this alloy, possesses numerous excellent properties and is widely used. Stamping dies are a common process equipment used in metalworking. They apply external forces to metal sheets, causing them to plastically deform or separate, thereby creating parts of desired shapes and sizes. Bending stamping dies apply external forces to beryllium copper sheets, causing them to plastically deform, achieving the desired bent shape and size. The die design must take into account the characteristics of beryllium copper and its processing requirements to ensure the precision and quality of the finished product. During processing, the die's punch presses the beryllium copper sheet, bending it along a predetermined trajectory. Simultaneously, die components such as guide pins and sleeves ensure a precise fit between the punch and die, ensuring stability and accuracy during the process.
[0003] The prior art also has the following defects during use: When the bending and forming stamping dies in the prior art are being processed, due to the influence of the workshop environment, a lot of dust and fine particles will inevitably appear on the bending processing platform. In the process of bending and stamping the beryllium copper shrapnel, the product is easily damaged, resulting in a certain degree of production loss. In addition, during the process of transporting the beryllium copper shrapnel for bending and stamping, if the position of the beryllium copper shrapnel cannot be effectively fixed, it is easy to cause errors in the processing of the beryllium copper shrapnel, which will also cause damage to the product to a large extent, and will have an overall adverse impact on the work cost and work efficiency.
[0004] In view of this, we propose a bending, forming and punching device for processing beryllium copper shrapnel to solve the existing problems. Summary of the Invention
[0005] The object of the present invention is to provide a bending, forming and punching device for processing beryllium copper springs, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bending forming and punching device for processing beryllium copper shrapnel, comprising a working platform, a bending platform and a movable protective cover are provided on the working platform, the front and rear ends of the working platform are provided with placement rails, a dual-axis control motor is installed at the rear of the working platform, both ends of the dual-axis control motor are connected to a push cover assembly, the push cover assembly is fixed at the lower end of the movable protective cover, a sliding rail is provided inside the working platform, the bending platform is slidably installed on the sliding rail, a lifting mechanism is connected between the bending platform and the movable protective cover, connecting blocks are connected at both ends of the movable protective cover, a first moving tooth is installed on the connecting block, the first moving tooth is meshedly connected to a control gear, the control gear is meshedly connected to a second moving tooth, and an auxiliary clamping rod is connected between the second moving teeth on one side; The dual-axis control motor controls the push cover assembly to drive the mobile protective cover to open to both sides so that the bending platform can be moved to the bending processing position, and the mobile protective cover simultaneously drives the auxiliary clamping rod to move close to the placement track to clamp and position the beryllium copper shrapnel in the placement track.
[0007] Preferably, a bending fixing block is provided on the bending platform, a positioning and stabilizing groove is provided on the outer side of the bending fixing block, a positioning and stabilizing block is provided in the middle of the auxiliary clamping rod in the direction toward the bending platform, and the positioning and stabilizing block is fitted and connected with the positioning and stabilizing groove; When the auxiliary clamping rod drives the positioning and stabilizing block to move toward the bending platform, the positioning and stabilizing block will be engaged and connected with the positioning and stabilizing groove on the bending platform, thereby reinforcing the bending platform.
[0008] Preferably, the push cover assembly includes a screw rod, a mounting block and a connecting rod. Screw rods are provided on both sides of the dual-axis control motor. Mounting blocks are installed on the screw rods. Connecting rods are provided on the mounting blocks. The connecting rods are fixed to the bottom of the movable protective cover.
[0009] Preferably, the lifting mechanism includes a connecting shaft, a moving shaft, a second connecting rod and a rotating connecting part. The connecting shaft is fixed on both sides of the bottom of the bending platform. The moving shaft is installed at the lower end of the connecting shaft. The moving shaft and the movable protective cover are connected by a second connecting rod. The rotating connecting part is connected to the inner side of the moving shaft.
[0010] Preferably, the rotating connection part is a fan-shaped part, and the inner side of the fan-shaped part is provided with equidistant teeth, and the two groups of rotating connection parts are connected by tooth meshing.
[0011] Preferably, a first connecting rod is provided near the second connecting rod, one end of the first connecting rod is connected to the bottom of the movable protective cover, and the other end of the first connecting rod is installed inside the working platform.
[0012] Preferably, a top mounting frame is installed at the upper end of the working platform, and a bottom mounting frame is provided at the lower end of the working platform.
[0013] Preferably, the bending and forming assembly is fixed to the upper end of the top mounting frame, and the bending and forming assembly includes a cylinder part and a bending control part. The bending control part is installed at the lower end of the cylinder part. A bending head is provided at the lower end of the bending control part, and adjustment control assemblies are provided on both sides of the bending head.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a bending platform that can be raised and lowered in the bending forming stamping device. When bending work is not required, the bending platform will drop down and be protected by a movable protective cover to prevent dust particles and the like from contaminating the bending platform. When bending work is required, the movable protective cover is opened to both sides to make the bending platform rise. The movable protective cover will also drive the auxiliary clamping rods on both sides to pass through the placement track to position and clamp the beryllium copper shrapnel to avoid position deviation of the beryllium copper shrapnel, and will also fit and connect the rising bending platform through the positioning and stabilizing block, thereby improving the stability of the bending platform, ensuring the cleanliness and stability of the bending platform as a whole, and realizing the positioning and clamping of the beryllium copper shrapnel movement track, thereby positively optimizing the overall work efficiency and work cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 Schematic diagram of the structure inside the working platform of the present invention; Figure 4 This is a schematic diagram of the structure of the working platform of the present invention when the internal bending platform is not raised; Figure 5 This is a schematic diagram of the structure of the working platform of the present invention after the internal bending platform is raised; Figure 6 It is a schematic diagram of the internal structure of the working platform of the present invention from a top view.
[0016] In the figure: 1. Working platform; 2. Top mounting frame; 3. Bottom mounting frame; 4. Moving protective cover; 5. Placing track; 6. Bending control part; 7. Cylinder part; 8. Bending and pressing assembly; 9. Bending head; 10. Adjustment control assembly; 11. Positioning and stabilizing groove; 12. Bending and fixing block; 13. Bending platform; 14. Dual-axis control motor; 15. Screw rod; 16. Connecting rod; 17. Mounting block; 18. Connecting shaft; 19. First connecting rod; 20. Second connecting rod; 21. Moving shaft; 22. Rotating connecting part; 23. Sliding track; 24. Auxiliary clamping rod; 25. Second moving tooth; 26. First moving tooth; 27. Connecting block; 28. Positioning and stabilizing block; 29. Control gear. DETAILED DESCRIPTION
[0017] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments. Example
[0018] like Figures 1-6 As shown, a bending forming and punching device for processing beryllium copper shrapnel proposed by the present invention comprises a working platform 1, on which a bending platform 13 and a movable protective cover 4 are provided, and a placement track 5 is provided at the front and rear ends of the working platform 1, a dual-axis control motor 14 is installed at the rear of the working platform 1, and both ends of the dual-axis control motor 14 are connected to a push cover assembly, which is fixed at the lower end of the movable protective cover 4, a sliding track 23 is provided inside the working platform 1, and the bending platform 13 is slidably installed on the sliding track 23, and a lifting mechanism is connected between the bending platform 13 and the movable protective cover 4, and connecting blocks 27 are connected at both ends of the movable protective cover 4, and a first moving tooth 26 is installed on the connecting block 27, and the first moving tooth 26 is meshedly connected to a control gear 29, and the control gear 29 is meshedly connected to a second moving tooth 25, and an auxiliary clamping rod 24 is connected between the second moving teeth 25 on one side; The dual-axis control motor 14 can control the mobile protective cover 4 to move toward both sides. When the mobile protective cover 4 moves, due to the connection relationship between the mobile protective cover 4 and the bending platform 13, the mobile protective cover 4 will drive the bending platform 13 to move upward along the sliding track 23 to the bending processing platform during the movement, and the mobile protective cover 4 will drive the movement of two sets of moving teeth during the movement, so that in the process of opening both sides of the mobile protective cover 4, the auxiliary clamping rod 24 moves toward the middle, and can pass through the side slots of the placement track 5, and cooperate with the placement track 5 to position and clamp the beryllium copper shrapnel in the placement track 5, so that it can maintain a stable conveying state during the subsequent transportation and bending process, and no conveying deviation will occur.
[0019] The dual-axis control motor 14 controls the push cover assembly to drive the movable protective cover 4 to open to both sides so that the bending platform 13 can be moved to the bending processing position, and the movable protective cover 4 simultaneously drives the auxiliary clamping rod 24 to move close to the placement rail 5, thereby clamping and positioning the beryllium copper shrapnel in the placement rail 5.
[0020] Furthermore, a bending and fixing block 12 is provided on the bending platform 13, and a positioning and stabilizing groove 11 is provided on the outer side of the bending and fixing block 12. A positioning and stabilizing block 28 is provided in the middle of the auxiliary clamping rod 24 in the direction toward the bending platform 13, and the positioning and stabilizing block 28 is fitted and connected with the positioning and stabilizing groove 11; During the inward movement of the auxiliary clamping rod 24, the bending platform 13 will also rise synchronously. The positioning and stabilizing block 28 driven by the auxiliary clamping rod 24 can achieve a certain degree of engagement with the bending platform 13 during the movement. Because the bending platform 13 rises through the lifting mechanism, the platform may not be very stable during the bending process. The interlocking cooperation of the positioning and stabilizing block 28 and the positioning and stabilizing groove 11 can further improve the reinforcement of the bending platform 13, thereby realizing the bending processing of the beryllium copper spring.
[0021] When the auxiliary clamping rod 24 drives the positioning and stabilizing block 28 to move toward the bending platform 13 , the positioning and stabilizing block 28 will be engaged and connected with the positioning and stabilizing groove 11 on the bending platform 13 , thereby reinforcing the bending platform 13 .
[0022] Furthermore, the push cover assembly includes a screw rod 15, a mounting block 17 and a connecting rod 16. A screw rod 15 is provided on both sides of the dual-axis control motor 14. A mounting block 17 is installed on the screw rod 15. A connecting rod 16 is provided on the mounting block 17. The connecting rod 16 is fixed to the bottom of the movable protective cover 4.
[0023] The dual-axis motor is installed at the rear of the working platform 1 and does not interfere with the lifting mechanism. The dual-axis control motor 14 controls the rotation of the screw rod 15, so that the mounting block 17 starts to move. During the movement of the mounting block 17, the connecting rod 16 drives the mobile protective cover 4 to open and close.
[0024] Furthermore, the lifting mechanism includes a connecting shaft 18, a moving shaft 21, a second connecting rod 20 and a rotating connecting part 22. The connecting shaft 18 is fixed on both sides of the bottom of the bending platform 13. The moving shaft 21 is installed at the lower end of the connecting shaft 18. The moving shaft 21 and the movable protective cover 4 are connected by the second connecting rod 20. The rotating connecting part 22 is connected to the inner side of the moving shaft 21.
[0025] The second connecting rod 20, the moving shaft 21 and the rotating connecting part 22 are all relatively fixed, and the connecting shaft 18 and the moving shaft 21 are connected by a rotating shaft. When the protective cover 4 moves toward both sides, the second connecting rod 20 is used to synchronously drive the movement of the moving shaft 21 and the rotating connecting part 22, thereby driving the movement of the connecting shaft 18, thereby controlling the bending platform 13 to make it rise along the sliding track 23.
[0026] Furthermore, the rotating connection part 22 is a fan-shaped part, and the inner side of the fan-shaped part is provided with equidistant teeth, and the two groups of rotating connection parts 22 are connected by tooth meshing.
[0027] The rotating connection parts 22 are connected to each other through tooth engagement, which can better stabilize the movement of the lifting mechanism.
[0028] Furthermore, a first connecting rod 19 is provided near the second connecting rod 20 , one end of the first connecting rod 19 is connected to the bottom of the movable protective cover 4 , and the other end of the first connecting rod 19 is installed inside the working platform 1 .
[0029] The first connecting rod 19 is used to stabilize the movable protective cover 4 , thereby improving the stability of the movable protective cover 4 during movement.
[0030] Furthermore, a top mounting frame 2 is installed at the upper end of the working platform 1 , and a bottom mounting frame 3 is provided at the lower end of the working platform 1 .
[0031] The top mounting frame 2 and the bottom mounting frame 3 can well constitute the equipment frame of the entire working platform 1.
[0032] Furthermore, the bending and forming assembly 8 is fixed at the upper end of the top mounting frame 2. The bending and forming assembly 8 includes a cylinder part 7 and a bending control part 6. The bending control part 6 is installed at the lower end of the cylinder part 7. A bending head 9 is provided at the lower end of the bending control part 6. Adjustment control assemblies 10 are provided on both sides of the bending head 9.
[0033] The adjustment control component 10 can control the bending head 9 to move to a certain extent, which is convenient for changes according to different products. The cylinder part 7 controls the bending head 9 to bend the beryllium copper spring through the bending control part 6.
[0034] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A bending and forming punching device for processing beryllium copper shrapnel, comprising a working platform (1), characterized in that: The working platform (1) is provided with a bending platform (13) and a movable protective cover (4), and the front and rear ends of the working platform (1) are both provided with placement rails (5). A dual-axis control motor (14) is installed at the rear of the working platform (1), and both ends of the dual-axis control motor (14) are connected to a push cover assembly, and the push cover assembly is fixed at the lower end of the movable protective cover (4). A sliding rail (23) is provided inside the working platform (1), and the bending platform (13) is slidably installed on the sliding rail (23). A lifting mechanism is connected between the bending platform (13) and the movable protective cover (4), and both ends of the movable protective cover (4) are connected to a connecting block (27). A first moving tooth (26) is installed on the connecting block (27), and the first moving tooth (26) is meshedly connected to a control gear (29), and the control gear (29) is meshedly connected to a second moving tooth (25), and an auxiliary clamping rod (24) is connected between the second moving teeth (25) on one side; The dual-axis control motor (14) controls the push cover assembly to drive the movable protective cover (4) to open to both sides so that the bending platform (13) moves to the bending processing position, and the movable protective cover (4) simultaneously drives the auxiliary clamping rod (24) to move close to the placement track (5), thereby clamping and positioning the beryllium copper shrapnel in the placement track (5).
2. The bending, forming and punching device for processing beryllium copper springs according to claim 1, characterized in that: A bending fixing block (12) is provided on the bending platform (13), a positioning and stabilizing groove (11) is provided on the outer side of the bending fixing block (12), a positioning and stabilizing block (28) is provided in the middle of the auxiliary clamping rod (24) in the direction toward the bending platform (13), and the positioning and stabilizing block (28) and the positioning and stabilizing groove (11) are fitted and connected; When the auxiliary clamping rod (24) drives the positioning and stabilizing block (28) to move toward the bending platform (13), the positioning and stabilizing block (28) will be connected with the positioning and stabilizing groove (11) on the bending platform (13), thereby reinforcing the bending platform (13).
3. The bending, forming and punching device for processing beryllium copper shrapnel according to claim 1, characterized in that: The push cover assembly comprises a screw rod (15), a mounting block (17) and a connecting rod (16), wherein the screw rod (15) is provided on both sides of the dual-axis control motor (14), the mounting block (17) is mounted on the screw rod (15), the connecting rod (16) is provided on the mounting block (17), and the connecting rod (16) is fixed to the bottom of the movable protective cover (4).
4. The bending, forming and punching device for processing beryllium copper springs according to claim 1, characterized in that: The lifting mechanism includes a connecting shaft (18), a moving shaft (21), a second connecting rod (20) and a rotating connecting portion (22), wherein the connecting shaft (18) is fixed on both sides of the bottom of the bending platform (13), and a moving shaft (21) is installed at the lower end of the connecting shaft (18), and the moving shaft (21) and the movable protective cover (4) are connected via the second connecting rod (20), and the rotating connecting portion (22) is connected to the inner side of the moving shaft (21).
5. The bending, forming and punching device for processing beryllium copper springs according to claim 4, characterized in that: The rotating connection part (22) is a fan-shaped part, and the inner side of the fan-shaped part is provided with equidistant teeth. The two groups of the rotating connection parts (22) are connected by tooth meshing.
6. The bending, forming and punching device for processing beryllium copper springs according to claim 4, characterized in that: A first connecting rod (19) is provided near the second connecting rod (20), one end of the first connecting rod (19) is connected to the bottom of the movable protective cover (4), and the other end of the first connecting rod (19) is installed inside the working platform (1).
7. The bending, forming and punching device for processing beryllium copper springs according to claim 1, characterized in that: A top mounting frame (2) is installed at the upper end of the working platform (1), and a bottom mounting frame (3) is provided at the lower end of the working platform (1).
8. The bending, forming and punching device for processing beryllium copper springs according to claim 7, characterized in that: The bending and forming assembly (8) is fixed to the upper end of the top mounting frame (2), and the bending and forming assembly (8) includes a cylinder member (7) and a bending control member (6). The bending control member (6) is mounted at the lower end of the cylinder member (7). A bending head (9) is provided at the lower end of the bending control member (6), and adjustment control assemblies (10) are provided on both sides of the bending head (9).