A steel material rust removal device for construction engineering

By combining the testing mechanism and the PLC controller, the system achieves accurate detection of rust thickness and dynamic adjustment of grinding parameters, solving the problems of inaccurate rust thickness detection and the inability to dynamically adjust grinding strategies in existing equipment, thus improving the quality and efficiency of rust removal operations.

CN120715732BActive Publication Date: 2025-11-04北京中海兴达建设有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511241086.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-11-04
Estimated Expiration
2045-09-02

AI Technical Summary

Technical Problem

Existing rust removal equipment lacks a linkage and adaptive mechanism between rust layer thickness and grinding parameters, resulting in inaccurate rust layer thickness detection and the inability to dynamically adjust grinding strategies, which affects the consistency of rust removal effect and the protection of round steel.

Method used

The testing agency uses a combination of electromagnetic and permanent magnets to accurately detect the rust layer thickness, and adjusts the grinding parameters, such as grinding pressure and speed, through a PLC controller to achieve a dynamic correlation between the rust layer thickness and the grinding parameters, ensuring the rust removal effect and the protection of the round steel.

Benefits of technology

It enables precise detection of rust layer thickness and automated, precise rust removal, avoiding problems such as over-grinding or incomplete rust removal, and improving the quality and efficiency of rust removal operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120715732B_ABST
    Figure CN120715732B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of steel rust removal, in particular to a steel rust removal device for building engineering, which comprises a processing table, the top end of the processing table is fixedly connected with two symmetrical supporting plates, one of the two supporting plates is located at a feeding position, and the other is located at a discharging position; a detection mechanism, the detection mechanism comprises a first connecting ring which moves forward and backward, detection frames are staggeredly and symmetrically arranged on the inner wall of the first connecting ring, an electromagnetic plate is arranged in the detection frame, the other end of the electromagnetic plate is fixedly connected with a plastic spring, and the other end of the plastic spring is fixedly connected with a permanent magnet block. The closed-loop design of the device is "detection-analysis-adjustment-execution", the rust layer thickness detection is dynamically associated with polishing parameters (pressure, speed), automatic and accurate rust removal is realized, meanwhile, a pretreatment mechanism, environment optimization design and stable conveying structure further improve the operation quality and efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel rust removal, in particular to a steel rust removal device for building engineering. BACKGROUND

[0002] In the field of building engineering, steel as the core structural material, its surface rust problem directly affects the safety and durability of the engineering structure. Round steel as a common type of steel is widely used in reinforced concrete structure, steel structure support and other key parts, long-term exposure to humid, dusty construction environment, the surface is easy to form an oxide rust layer, if the rust layer is not removed in time, will lead to the round steel and concrete gripping force, reduce the structural bearing capacity, and even cause safety hazards, therefore, efficient, thorough rust removal treatment on the surface of round steel is an important pretreatment link before building engineering construction, and is also a basic process to ensure engineering quality.

[0003] The existing rust removal equipment lacks a linkage adaptive mechanism of rust layer thickness and polishing parameters. On the one hand, the equipment cannot accurately detect the rust layer thickness on the surface of the round steel, and it is difficult to adjust the polishing strategy according to the actual situation of the rust layer. On the other hand, the polishing pressure and speed are fixedly set. For round steel with uneven rust layer thickness, the thick rust area is easy to cause incomplete rust removal due to insufficient polishing force or speed, and the thin rust area may be damaged due to excessive polishing. This mode lacking dynamic adjustment cannot guarantee the consistency of the rust removal effect, and may cause waste of round steel or equipment loss, which seriously restricts the quality of rust removal operation. SUMMARY

[0004] In view of the above shortcomings of the prior art, the present application provides a steel rust removal device for building engineering, which can effectively solve the problem of lack of linkage adaptive mechanism of rust layer thickness and polishing parameters in the prior art.

[0005] To achieve the above purpose, the present application is realized by the following technical scheme:

[0006] The present application provides a steel rust removal device for building engineering, comprising:

[0007] A machining table, the top end of the machining table is fixedly connected with two symmetrical support plates, one of the two support plates is at the feeding position, and the other is at the discharging position;

[0008] A detection mechanism, the detection mechanism comprises a first connecting ring moving forward and backward, detection frames are staggeredly and symmetrically arranged on the inner wall of the first connecting ring, an electromagnetic plate is arranged in the detection frame, the other end of the electromagnetic plate is fixedly connected with a plastic spring, the other end of the plastic spring is fixedly connected with a permanent magnet block, the other end of the permanent magnet block is fixedly connected with an arc-shaped magnetic block, and the electromagnetic plate and the permanent magnet block are magnetically attracted to each other;

[0009] The grinding and rust removal mechanism includes a second connecting ring that moves back and forth. A rotating ring is rotatably connected to the inner circumferential wall of the second connecting ring. Multiple electric telescopic rods are arranged in a circular array on the inner circumferential wall of the rotating ring. A pressure sensor is fixedly connected to the telescopic end of the electric telescopic rod, and an arc-shaped grinding disc is fixedly connected to the other end of the pressure sensor.

[0010] Preferably, it also includes a moving mechanism, which includes two symmetrical first drive motors and second drive motors fixedly connected to the outer wall of the support plate near the discharge end. The first drive motor and the second drive motor are respectively fixedly connected to their ends with a first threaded rod and a second threaded rod. The outer walls of the first threaded rod and the second threaded rod are respectively threaded with a first fixing frame and a second fixing frame. The first fixing frame is fixedly connected to the outer wall of the first connecting ring, and the second fixing frame is fixedly connected to the outer wall of the second connecting ring.

[0011] A first support block is fixedly connected to the outer wall of the first connecting ring away from the first fixed frame, and a second support block is fixedly connected to the outer wall of the second connecting ring away from the second fixed frame. Two symmetrical limiting rods are fixedly connected between the two support plates. One of the limiting rods slides through the first fixed frame and the second support block, and the other limiting rod slides through the second fixed frame and the first support block.

[0012] Preferably, the outer walls of both support plates are provided with circular grooves, and the inner circumferential walls of both circular grooves are provided with sliding grooves in a circumferential array. A connecting spring is fixedly connected to the inner wall of the sliding groove, a sliding block is fixedly connected to the other end of the connecting spring, a mounting bracket is fixedly connected to the other end of the sliding block, a micro motor is fixedly connected to the outer wall of the mounting bracket, a rotating rod is fixedly connected to the output end of the micro motor, and a pressing wheel is fixedly connected to the outer wall of the rotating rod.

[0013] Preferably, the outer wall of the support plate at the feed point is fixedly connected to a mounting ring, and the mounting ring faces another mounting plate. The inner peripheral wall of the mounting ring is fixedly connected to a plurality of cleaning brushes.

[0014] Preferably, the detection mechanism further includes a resistance plate embedded in the inner peripheral wall of the detection frame, an L-shaped conductive sheet fixedly connected to the outer wall of the permanent magnet block on the opposite side of the electromagnetic plate, the L-shaped conductive sheet slidingly contacting the resistance plate, a current detector electrically connected to the L-shaped conductive sheet and the resistance plate, the current detector being electrically connected to a PLC controller to form a detection loop, the PLC controller being electrically connected to the electromagnetic plate to form a control loop, the PLC controller being electrically connected to a micro motor to form a processing loop, and the PLC controller being electrically connected to a first drive motor and a second drive motor to form a start-stop loop.

[0015] Preferably, the grinding and rust removal mechanism further includes a third drive motor fixedly connected to the outer wall of the first fixed frame. A gear is fixedly connected to the output end of the third drive motor. An external gear ring is fixedly connected to the side of the rotating ring near the gear. The external gear ring meshes with the gear. The PLC controller is electrically connected to the third drive motor, the electric telescopic rod, and the pressure sensor to form an adjustment circuit.

[0016] Preferably, a fixing ring is fixedly connected to the outer wall of the first connecting ring on the side away from the gear. The fixing ring has a water storage chamber inside, which stores clean water. Multiple spray heads are fixedly connected to the inner peripheral wall of the first connecting ring. The spray heads are inclined toward the arc-shaped grinding disc. A water supply pump is fixedly connected to the top of the support plate near the discharge end. The output end of the water supply pump is fixedly connected to a telescopic hose. The other end of the telescopic hose is connected to the inside of the water storage chamber.

[0017] Preferably, an annular exhaust fan is fixedly connected to the inner wall of the outer toothed ring, and the discharge end of the annular exhaust fan is rotatably and fixedly connected to a receiving ring. A telescopic discharge pipe is fixedly connected inside the receiving ring, and the other end of the telescopic discharge pipe slides through the outer wall of the support plate.

[0018] The technical solution provided by this invention has the following advantages compared with the known prior art:

[0019] This device can accurately detect the thickness of the rust layer, providing data support for grinding. In its detection mechanism, after the electromagnetic plate is de-energized, the arc-shaped magnetic block is attracted to the surface of the round steel by the elastic force of the plastic spring and its own magnetism. The thickness of the rust layer (non-magnetic material) determines the strength of the attraction force (the thicker the rust layer, the weaker the attraction force). When the electromagnetic plate is energized, its magnetic force gradually increases. When it overcomes the attraction force between the arc-shaped magnetic block and the round steel, the permanent magnet block drives the L-shaped conductive sheet to slide on the resistance plate, changing the circuit resistance. The current detector converts the resistance change into an electrical signal and transmits it to the PLC controller. By the difference in current value (the thicker the rust layer, the smaller the required current), the thickness of the rust layer is accurately determined, thereby avoiding blind grinding.

[0020] This device can adaptively adjust grinding parameters based on data detected by the testing agency, ensuring rust removal effectiveness while protecting the round steel. The PLC controller adjusts the grinding pressure and speed according to the detected rust thickness. Regarding grinding pressure, it controls the extension of the electric telescopic rod (extending longer for thick rust and shorter for thin rust). The pressure sensor monitors the pressure of the arc-shaped grinding disc on the round steel in real time and feeds it back to the PLC controller, continuously fine-tuning the electric telescopic rod to ensure the pressure is suitable for the rust thickness. Regarding grinding speed, when the rust layer is thick, the speed of the third drive motor is increased, and the gear meshes with the external gear ring, causing the rotating ring to drive the arc-shaped grinding disc to rotate at high speed. When the rust layer is thin, the speed of the third drive motor is reduced to decrease the grinding speed and avoid over-grinding. This achieves thorough rust removal in thick rust areas and avoids damage to the round steel in thin rust areas.

[0021] The device can perform automated segmentation processing, adapt to long round steel and improve efficiency. In the moving mechanism, the first and second drive motors drive the first and second threaded rods to rotate, so that the first connecting ring (detection mechanism) and the second connecting ring (grinding mechanism) move back and forth along the limit rod, covering the entire section of the round steel. The running time of the drive motor is preset to ensure that the detection and grinding cover the entire section of the round steel, and the detection and grinding positions correspond precisely (synchronization is ensured by the sliding cooperation of the limit rod and the support block). Thus, it can process long round steel without manual intervention for segmentation and realize continuous automated operation.

[0022] In summary, this device achieves automated and precise rust removal by dynamically linking rust thickness detection with grinding parameters (pressure and speed) through a closed-loop design of "detection-analysis-adjustment-execution". At the same time, the pretreatment mechanism, environmental optimization design, and stable conveying structure further improve the quality and efficiency of the operation. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a three-dimensional cross-sectional view of the support plate of the present invention;

[0026] Figure 3 This is a three-dimensional structural diagram of the detection mechanism of the present invention;

[0027] Figure 4 For the present invention Figure 3 Enlarged 3D view of part A;

[0028] Figure 5 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;

[0029] Figure 6 This is a partial three-dimensional structural diagram of the present invention. Figure 2 .

[0030] Reference numerals: 1. Processing table; 2. Support plate; 3. Detection mechanism; 31. First connecting ring; 32. Detection frame; 33. Electromagnetic plate; 34. Plastic spring; 35. Permanent magnet; 36. Arc-shaped magnet; 37. Resistance plate; 38. L-shaped conductive sheet; 4. Grinding and rust removal mechanism; 41. Second connecting ring; 42. Rotating ring; 43. Electric telescopic rod; 44. Arc-shaped grinding disc; 45. Third drive motor; 46. Gear; 47. External gear ring; 48. Fixed ring; 49. Spray head; 410. Water pump; 411. Telescopic 412. Hose; 413. Annular exhaust fan; 414. Telescopic discharge pipe; 415. Receiving ring; 5. Moving mechanism; 51. First drive motor; 52. Second drive motor; 53. First threaded rod; 54. Second threaded rod; 55. First fixing frame; 56. Second fixing frame; 57. First support block; 58. Second support block; 59. Limiting rod; 6. Circular groove; 7. Sliding groove; 8. Connecting spring; 9. Sliding block; 10. Mounting bracket; 11. Micro motor; 12. Extrusion wheel; 13. Mounting ring; 14. Cleaning brush. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0032] The present invention will be further described below with reference to embodiments.

[0033] Example: Refer to Figures 1 to 6 A steel rust removal device for construction engineering, comprising:

[0034] The processing table 1 has two symmetrical support plates 2 fixedly connected to its top. One support plate 2 is located at the feeding point and the other is located at the discharging point.

[0035] The detection mechanism 3 includes a first connecting ring 31 that moves back and forth. The inner wall of the first connecting ring 31 is symmetrically provided with detection frames 32. An electromagnetic plate 33 is provided inside the detection frame 32. A plastic spring 34 is fixedly connected to the other end of the electromagnetic plate 33. A permanent magnet block 35 is fixedly connected to the other end of the plastic spring 34. An arc-shaped magnetic block 36 is fixedly connected to the other end of the permanent magnet block 35. The electromagnetic plate 33 and the permanent magnet block 35 are magnetically attracted. The two symmetrically arranged arc-shaped magnetic blocks 36 can alternately detect the upper and lower sides of the round steel.

[0036] The detection mechanism 3 also includes a resistance plate 37 embedded in the inner peripheral wall of the detection frame 32. An L-shaped conductive sheet 38 is fixedly connected to the outer wall of the permanent magnet block 35 on the opposite side of the electromagnetic plate 33. The L-shaped conductive sheet 38 slides in contact with the resistance plate 37. A current detector is electrically connected to the L-shaped conductive sheet 38 and the resistance plate 37. The current detector is electrically connected to a PLC controller (programmable logic controller, used to receive detection signals and control the operation of each mechanism) to form a detection loop. The PLC controller is electrically connected to the electromagnetic plate 33 to form a control loop. The PLC controller is electrically connected to the micro motor 11 to form a processing loop. The PLC controller is electrically connected to the first drive motor 51 and the second drive motor 52 to form a start-stop loop.

[0037] The grinding and rust removal mechanism 4 includes a second connecting ring 41 that moves back and forth. A rotating ring 42 is rotatably connected to the inner circumferential wall of the second connecting ring 41. Multiple electric telescopic rods 43 are arranged in a circular array on the inner circumferential wall of the rotating ring 42. A pressure sensor is fixedly connected to the telescopic end of the electric telescopic rod 43, and an arc-shaped grinding disc 44 is fixedly connected to the other end of the pressure sensor.

[0038] The grinding and rust removal mechanism 4 also includes a third drive motor 45 fixedly connected to the outer wall of the first fixed frame 55. A gear 46 is fixedly connected to the output end of the third drive motor 45. An external gear ring 47 is fixedly connected to the side of the rotating ring 42 near the gear 46. The external gear ring 47 meshes with the gear 46. The PLC controller is electrically connected to the third drive motor 45, the electric telescopic rod 43, and the pressure sensor to form an adjustment circuit.

[0039] A fixing ring 48 is fixedly connected to the outer wall of the first connecting ring 31 on the side away from the gear 46. A water storage chamber is opened inside the fixing ring 48, which stores clean water. Multiple spray heads 49 are fixedly connected to the inner peripheral wall of the first connecting ring 31. The spray heads 49 are inclined towards the arc-shaped grinding disc 44. A water supply pump 410 is fixedly connected to the top of the support plate 2 near the discharge end. The output end of the water supply pump 410 is fixedly connected to a telescopic hose 411. The other end of the telescopic hose 411 is connected to the inside of the water storage chamber.

[0040] An annular exhaust fan 412 is fixedly connected to the inner wall of the outer toothed ring 47. The discharge end of the annular exhaust fan 412 is rotatably and fixedly connected to a receiving ring 414. The inside of the receiving ring 414 is fixedly connected to a telescopic discharge pipe 413. The other end of the telescopic discharge pipe 413 slides through the outer wall of the support plate 2.

[0041] It also includes a moving mechanism 5, which includes two symmetrical first drive motors 51 and second drive motors 52 fixedly connected to the outer wall of the support plate 2 near the discharge end. The first drive motors 51 and second drive motors 52 are respectively fixedly connected to the two ends of the first drive motors 51 and second drive motors 52. The outer walls of the first threaded rods 53 and second threaded rods 54 are respectively threadedly fitted with a first fixing frame 55 and a second fixing frame 56. The first fixing frame 55 is fixedly connected to the outer wall of the first connecting ring 31, and the second fixing frame 56 is fixedly connected to the outer wall of the second connecting ring 41.

[0042] A first support block 57 is fixedly connected to the outer wall of the first connecting ring 31 on the side away from the first fixed frame 55. A second support block 58 is fixedly connected to the outer wall of the second connecting ring 41 on the side away from the second fixed frame 56. Two symmetrical limiting rods 59 are fixedly connected between the two support plates 2. One limiting rod 59 slides through the first fixed frame 55 and the second support block 58, and the other limiting rod 59 slides through the second fixed frame 56 and the first support block 57.

[0043] Both support plates 2 have circular grooves 6 on their outer walls, and sliding grooves 7 are arranged in a circular array on the inner walls of both circular grooves 6. A connecting spring 8 is fixedly connected to the inner wall of the sliding groove 7. A sliding block 9 is fixedly connected to the other end of the connecting spring 8. A mounting bracket 10 is fixedly connected to the other end of the sliding block 9. A micro motor 11 is fixedly connected to the outer wall of the mounting bracket 10. A rotating rod is fixedly connected to the output end of the micro motor 11. A pressing wheel 12 is fixedly connected to the outer wall of the rotating rod.

[0044] A mounting ring 13 is fixedly connected to the outer wall of the support plate 2 at the feed point, and the mounting ring 13 faces another mounting plate. Multiple cleaning brushes 14 are fixedly connected to the inner circumferential wall of the mounting ring 13.

[0045] The working principle of this invention is as follows:

[0046] This steel rust removal device for construction projects is specifically designed for rust removal of round steel used in construction. Its operating principle revolves around the process of segmented conveying, inspection, and grinding to remove rust from the round steel. The various mechanisms work together to achieve automated operation, as detailed below:

[0047] The round steel is processed in a segmented conveying mode (because some round steel is too long to be processed in one segment). First, it passes through the circular groove 6 of the feed end support plate 2, the mounting ring 13, the first connecting ring 31, and the second connecting ring 41 in sequence from the feed end, and finally passes out from the circular groove 6 of the discharge end support plate 2.

[0048] When the round steel enters the device, the sliding block 9 in the circular groove 6 at the feed end, under the action of the connecting spring 8, drives the extrusion roller 12 on the mounting frame 10 to press tightly against the surface of the round steel. At the same time, the micro motor 11 starts and drives the rotating rod to rotate, so that the extrusion roller 12 rotates synchronously. This not only assists in the stable conveying of the round steel, but also crushes the loose rust layer through extrusion, preparing for subsequent rust removal. When the round steel passes through the mounting ring 13, the cleaning brush 14 on its inner wall will perform a preliminary cleaning of the surface of the round steel, removing floating dust, impurities and crushed loose rust pieces.

[0049] Once a section of round steel is delivered to the designated position, the operator starts the first drive motor 51 via the PLC controller. The first drive motor 51 drives the first threaded rod 53 to rotate. Since the first fixed frame 55 is threadedly connected to the first threaded rod 53, and under the limiting action of the limit rod 59, the first fixed frame 55 drives the first connecting ring 31 to move forward (the running time of the first drive motor 51 is preset to ensure that it can cover the entire section of round steel for inspection. After running for a period of time, it automatically shuts off, causing the first connecting ring 31 to stop moving for inspection. The stopping time is adjusted according to the actual inspection time).

[0050] After the first connecting ring 31 stops moving, the electromagnetic plate 33 inside the detection frame 32 is de-energized. Because the electromagnetic plate 33 and the permanent magnet block 35 are magnetically attracted, after the power is de-energized, under the action of the elastic force of the plastic spring 34 and the attraction force between the arc-shaped magnetic block 36 and the round steel, the permanent magnet block 35 drives the arc-shaped magnetic block 36 to be attracted to the surface of the round steel.

[0051] Because there is a rust layer between the arc-shaped magnetic block 36 and the round steel, the rust layer (mainly composed of non-magnetic substances such as iron oxide) will block the magnetic field of the arc-shaped magnetic block 36, causing the attraction force between the two to change with the thickness of the rust layer: the thicker the rust layer, the more obvious the magnetic field attenuation and the smaller the attraction force; the thinner the rust layer, the weaker the magnetic field blockage and the greater the attraction force.

[0052] Based on this characteristic, the PLC controller slowly energizes the electromagnetic plate 33, causing its magnetism to gradually attract the permanent magnet block 35 and the arc-shaped magnetic block 36. When the attraction force of the electromagnetic plate 33 is sufficient to overcome the attraction force between the arc-shaped magnetic block 36 and the round steel, the permanent magnet block 35 and the arc-shaped magnetic block 36 detach from the round steel. At the same time, the permanent magnet block 35 drives the L-shaped conductive sheet 38 to slide on the resistance plate 37, changing the resistance value of the detection circuit. The current detector transmits the electrical signal corresponding to the resistance change to the PLC controller, and the PLC controller records the magnitude of the current flowing through the electromagnetic plate 33 at this time.

[0053] The thicker the rust layer, the weaker the attraction between the arc-shaped magnetic block 36 and the round steel, and the electromagnetic plate 33 only needs a small current to detach it; the thinner the rust layer, the greater the current required. By the difference in current values, the thickness of the rust layer on the surface of the round steel can be indirectly determined. Then, by moving the mechanism, the detection mechanism 3 continues to move forward, and the detection continues as described above.

[0054] After the inspection is completed, the PLC controller starts the second drive motor 52 according to the rust layer thickness information, which drives the second threaded rod 54 to rotate. Under the limit of the limit rod 59, the second fixed frame 56 drives the second connecting ring 41 to move forward. After moving to the first inspection position, the second drive motor 52 is turned off (the running time of the second drive motor 52 is preset to be consistent with the running time of the first drive motor 51 to ensure that it can cover the entire section of the round steel for rust removal. After running for a period of time, it will automatically turn off, so that the second connecting ring 41 stops moving to remove rust. The stopping time is adjusted according to the actual rust removal time requirements). Then the third drive motor 45 is started, which drives the rotating ring 42 to rotate through the meshing of the gear 46 and the external gear ring 47.

[0055] During this process, the thickness of the rust layer is clearly related to the grinding pressure and speed, and is adaptively adjusted through a PLC controller.

[0056] Grinding pressure adjustment: When the detection structure indicates a thick rust layer, the PLC controller will control the electric telescopic rod 43 to extend a longer length, so that the arc-shaped grinding disc 44 applies greater pressure to the surface of the round steel. The pressure sensor monitors the grinding pressure in real time and feeds the signal back to the PLC controller. The controller continuously fine-tunes the extension and retraction of the electric telescopic rod 43 according to the feedback to ensure that the pressure is within a reasonable range suitable for thick rust layers and to ensure grinding effect. If the rust layer is thin, the PLC controller will control the electric telescopic rod 43 to extend a shorter length, reduce the pressure of the arc-shaped grinding disc 44 on the round steel, and avoid damage to the round steel body due to excessive pressure. The pressure sensor also provides real-time feedback to ensure that the pressure is suitable for thin rust layers.

[0057] Grinding speed adjustment: For areas with thicker rust layers, the PLC controller will increase the speed of the third drive motor 45, and through the transmission of gear 46 and external gear ring 47, the rotating ring 42 will drive the arc-shaped grinding disc 44 to rotate at a faster speed; when the rust layer is thinner, the PLC controller will reduce the speed of the third drive motor 45, reduce the rotation speed of the arc-shaped grinding disc 44, and ensure the rust removal effect.

[0058] During the grinding process, the water pump 410 supplies water to the water storage chamber of the fixed ring 48 through the telescopic hose 411, and then sprays clean water onto the grinding area through the spray head 49 to reduce dust and cool the area. The annular exhaust fan 412 on the inner wall of the outer toothed ring 47 extracts the rust dust generated during grinding through the telescopic discharge pipe 413 to keep the working environment clean.

[0059] After one section of round steel is processed, the device repeats the above process to transport, inspect, and grind and remove rust from the next section of round steel until the entire round steel is processed.

[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A steel rust removal device for construction engineering, characterized in that, include: The processing table (1) has two symmetrical support plates (2) fixedly connected to its top end. One of the support plates (2) is located at the feeding point and the other is located at the discharging point. The detection mechanism (3) includes a first connecting ring (31) that moves back and forth. The inner wall of the first connecting ring (31) is symmetrically provided with detection frames (32). An electromagnetic plate (33) is provided inside the detection frame (32). A plastic spring (34) is fixedly connected to the other end of the electromagnetic plate (33). A permanent magnet block (35) is fixedly connected to the other end of the plastic spring (34). An arc-shaped magnetic block (36) is fixedly connected to the other end of the permanent magnet block (35). The electromagnetic plate (33) and the permanent magnet block (35) are magnetically attracted to each other. The grinding and rust removal mechanism (4) includes a second connecting ring (41) that moves back and forth. A rotating ring (42) is rotatably connected to the inner circumferential wall of the second connecting ring (41). Multiple electric telescopic rods (43) are arranged in a circular array on the inner circumferential wall of the rotating ring (42). A pressure sensor is fixedly connected to the telescopic end of the electric telescopic rod (43), and an arc-shaped grinding disc (44) is fixedly connected to the other end of the pressure sensor. The moving mechanism (5) includes two symmetrical first drive motors (51) and second drive motors (52) fixedly connected to the outer wall of the support plate (2) near the discharge end. The first drive motor (51) and the second drive motor (52) are respectively fixedly connected to the two ends of the first drive motor (51) and the second drive motor (52). The outer walls of the first threaded rod (53) and the second threaded rod (54) are respectively threaded with a first fixing frame (55) and a second fixing frame (56). The first fixing frame (55) is fixedly connected to the outer wall of the first connecting ring (31), and the second fixing frame (56) is fixedly connected to the outer wall of the second connecting ring (41). The first connecting ring (31) is fixedly connected to the outer wall of the side away from the first fixed frame (55) with a first support block (57), and the second connecting ring (41) is fixedly connected to the outer wall of the side away from the second fixed frame (56) with a second support block (58). Two symmetrical limiting rods (59) are fixedly connected between the two support plates (2). One of the limiting rods (59) slides through the first fixed frame (55) and the second support block (58), and the other limiting rod (59) slides through the second fixed frame (56) and the first support block (57). Both of the support plates (2) have circular grooves (6) on their outer walls. The inner walls of both circular grooves (6) are provided with sliding grooves (7) arranged in a circular array. A connecting spring (8) is fixedly connected to the inner wall of the sliding groove (7). A sliding block (9) is fixedly connected to the other end of the connecting spring (8). A mounting bracket (10) is fixedly connected to the other end of the sliding block (9). A micro motor (11) is fixedly connected to the outer wall of the mounting bracket (10). A rotating rod is fixedly connected to the output end of the micro motor (11). A pressing wheel (12) is fixedly connected to the outer wall of the rotating rod. The detection mechanism (3) also includes a resistor plate (37) embedded in the inner peripheral wall of the detection frame (32). An L-shaped conductive sheet (38) is fixedly connected to the outer wall of the permanent magnet block (35) and the electromagnetic plate (33) on the opposite side. The L-shaped conductive sheet (38) slides in contact with the resistor plate (37). The L-shaped conductive sheet (38) and the resistor plate (37) are electrically connected to a current detector. The current detector is electrically connected to a PLC controller to form a detection circuit. The PLC controller is electrically connected to the electromagnetic plate (33) to form a control circuit. The PLC controller is electrically connected to the micro motor (11) to form a processing circuit. The PLC controller is electrically connected to the first drive motor (51) and the second drive motor (52) to form a start-stop circuit.

2. The steel rust removal device for construction engineering according to claim 1, characterized in that, The support plate (2) located at the feed point has a mounting ring (13) fixedly connected to its outer wall, and the mounting ring (13) faces another mounting plate. The inner peripheral wall of the mounting ring (13) has a plurality of cleaning brushes (14) fixedly connected to it.

3. The steel rust removal device for construction engineering according to claim 2, characterized in that, The grinding and rust removal mechanism (4) also includes a third drive motor (45) fixedly connected to the outer wall of the first fixed frame (55). A gear (46) is fixedly connected to the output end of the third drive motor (45). An external gear ring (47) is fixedly connected to the side of the rotating ring (42) near the gear (46). The external gear ring (47) meshes with the gear (46). The PLC controller is electrically connected to the third drive motor (45), the electric telescopic rod (43), and the pressure sensor to form an adjustment circuit.

4. A steel rust removal device for construction engineering according to claim 3, characterized in that, A fixing ring (48) is fixedly connected to the outer wall of the first connecting ring (31) away from the gear (46). A water storage chamber is opened inside the fixing ring (48), and the water storage chamber stores clean water. Multiple spray heads (49) are fixedly connected to the inner peripheral wall of the first connecting ring (31). The spray heads (49) are inclined toward the arc-shaped grinding disc (44). A water supply pump (410) is fixedly connected to the top of the support plate (2) near the discharge end. A telescopic hose (411) is fixedly connected to the output end of the water supply pump (410). The other end of the telescopic hose (411) is connected to the inside of the water storage chamber.

5. A steel rust removal device for construction engineering according to claim 4, characterized in that, The inner wall of the outer toothed ring (47) is fixedly connected to an annular exhaust fan (412), and the discharge end of the annular exhaust fan (412) is rotatably and fixedly connected to a receiving ring (414). The inside of the receiving ring (414) is fixedly connected to a telescopic discharge pipe (413), and the other end of the telescopic discharge pipe (413) slides through the outer wall of the support plate (2).

Citation Information

Patent Citations

  • Rust removal structure for steel bars

    CN210968318U

  • Automatic rust removal device for steel

    CN217317464U