Raw material slitting device for fiber umbrella rib production

By introducing a cooling system of temperature-variable blocks and sponge blocks into the raw material slitting device for fiber umbrella rib production, the problem of blade overheating is solved, efficient fiber rod cutting is achieved, the service life of the blade is extended, and the cutting quality is improved.

CN120715972AActive Publication Date: 2025-09-30JINJIANG ZHONG CHENG RAIN GEAR CO LTD
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Patent Information

Application Number
CN202511179520.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-09-30
Estimated Expiration
2045-08-22

AI Technical Summary

Technical Problem

During the production of fiber umbrella ribs, cutting the fiber rods can easily cause the blades to overheat, affecting the cutting quality, and existing equipment lacks effective cooling measures.

Method used

A raw material slitting device for fiber umbrella rib production was designed. The device includes a cooling device that uses a temperature-variable block and a sponge block in conjunction with a water supply pipe to cool the blade. The expansion and contraction of the temperature-variable block causes the blade to cool down as the temperature changes. The device is also equipped with a positioning device and a feeding device to improve cutting quality and efficiency.

Benefits of technology

It effectively reduces the temperature of the blade, extends the service life of the blade, improves the cutting quality and efficiency, and prevents the blade from aging quickly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of umbrella production, in particular to a raw material slitting device for fiber umbrella rib production, which comprises a working table, a cutting device is further arranged on the working table, a positioning device for preventing a fiber rod from moving during cutting is further arranged on the working table, and the cutting device comprises two L-shaped supporting plates arranged on the working table; l-shaped supporting plates are arranged on the workbench, at least one mounting plate is arranged between the L-shaped supporting plates, a first rotating part is arranged on the mounting plate through a driving device, a blade is arranged on a rotating rod of the first rotating part, an avoiding groove matched with the blade is formed in the workbench, and a cooling device is arranged between the first rotating part and the blade.
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Description

Technical Field

[0001] The invention relates to the technical field of umbrella production, in particular to a raw material slitting device for producing fiber umbrella ribs. Background Art

[0002] Umbrella ribs are one of the components of an umbrella. Fiber ribs are made of fiber lines and have the advantages of being light, flexible, and rust-resistant. When making fiber ribs from fiber lines, multiple strands of fiber lines are combined into one strand, and then the strand of fiber line is processed to become a fiber rod. Subsequently, the fiber rod is cut according to the actual length of the ribs to obtain fiber rods of different sizes. The ribs are then made by processes such as rubber coating. When cutting the fiber rods, a large number of fiber rods are usually cut at one time, which can easily cause the blade and the fiber rod to overheat, affecting the cutting quality. Summary of the Invention

[0003] Therefore, in order to solve the above problems, the present invention provides a raw material slitting device for producing fiber umbrella ribs.

[0004] To achieve the above-mentioned purpose, the technical solution of the present invention is to provide a raw material slitting device for the production of fiber umbrella ribs, comprising a workbench, a cutting device is also provided on the workbench, and a positioning device is also provided on the workbench to prevent the fiber rod from moving during cutting. The cutting device comprises: two L-shaped support plates are provided on the workbench, at least one mounting plate is provided between the L-shaped support plates, a first rotating member is provided on the mounting plate through a driving device, a blade is provided on the rotating rod of the first rotating member, an avoidance groove matching the blade is provided on the workbench, and a cooling device is provided between the first rotating member and the blade.

[0005] A further improvement is that the cooling device includes: a protective cover is provided on the first rotating part, a temperature-changing block that can expand and contract with temperature changes is provided on the protective cover, a sponge block is provided on the temperature-changing block for cooling close to the blade, and the protective cover is also provided with several water supply pipes for supplying water to the sponge block.

[0006] A further improvement is that a cavity is provided in the temperature-changing block, the cavity is filled with nitrogen, the temperature-changing block is an elastic temperature-changing block, and a guide device is provided in the cavity to prevent the temperature-changing block from deflecting when expanding.

[0007] A further improvement is that the guide device includes: a guide column provided on one side of the cavity, and a guide sleeve matched with the guide column provided on the other side of the cavity.

[0008] A further improvement is that a plurality of deformation grooves are provided on the outer peripheral side of the temperature-changing block.

[0009] A further improvement is that the positioning device includes: a positioning plate is provided at the front and rear ends of the mounting plate between the L-shaped support plates, a first telescopic member is provided on the positioning plate, and the telescopic rod of the first telescopic member passes through the positioning plate and is connected to an anti-movement plate.

[0010] A further improvement is that the workbench is further provided with a protection plate for cooperating with the anti-movement plate.

[0011] A further improvement is that: the protection plate is provided with a plurality of positioning strips corresponding to the axial direction of the fiber rod, and the anti-movement plate is provided with a buffer layer for preventing the fiber rod from being crushed.

[0012] A further improvement is that: the workbench is also provided with a collecting device for collecting the cut fiber rods.

[0013] A further improvement is that the collecting device comprises: a collecting box is provided on the peripheral side of the workbench, a second telescopic member is further provided on the workbench, and a push plate is connected to the telescopic rod of the second telescopic member.

[0014] A further improvement is that: the workbench is also provided with a feeding device for conveying fiber rods.

[0015] A further improvement is that the feeding device includes: a CNC feeder is provided on the periphery of the workbench, a support seat is provided on the slide of the CNC feeder, at least one third telescopic member is provided on the support seat, and the telescopic rod of the third telescopic member passes through the support seat and is connected to a pressure plate.

[0016] A further improvement is that the workbench and the CNC feeder are both provided with at least one separation plate for keeping the fiber rods at an appropriate distance, and the separation plate is provided with a plurality of through holes for the fiber rods to pass through.

[0017] The advantages and beneficial effects of the present invention are: The structure is simple and easy to use. A cooling device is provided for lowering the temperature of the blade. As the temperature of the blade increases, the cooling device can gradually approach the blade until it is close to the blade, thereby directly cooling the blade through chilled water, preventing the blade from aging quickly, extending the service life of the blade, and improving the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic top view of a raw material slitting device for producing fiber umbrella ribs according to the present invention; Figure 2 This is a partial schematic diagram of the first rotating part of a raw material slitting device for producing fiber umbrella ribs according to the present invention; Figure 3 This is a schematic cross-sectional view of the protective cover and blade portion of a raw material slitting device for producing fiber umbrella ribs of the present invention; Figure 4 This is a schematic diagram of the interior of a temperature-variable block of a raw material slitting device for producing fiber umbrella ribs according to the present invention; Figure 5 This is a schematic diagram of a separation plate of a raw material slitting device for producing fiber umbrella ribs according to the present invention; Figure 6 This is a schematic diagram of a protective plate of a raw material slitting device for producing fiber umbrella ribs according to the present invention; Figure 7 This is a schematic diagram of a raw material slitting device for producing fiber umbrella ribs according to the present invention without an L-shaped support plate installed; Figure 8 This is a top view of an L-shaped support plate and related components of a raw material slitting device for producing fiber umbrella ribs according to the present invention; In the figure: 1. workbench; 2. L-shaped support plate; 3. mounting plate; 4. first rotating part; 5. blade; 6. avoidance groove; 7. slide rail; 8. slide block; 9. second rotating part; 10. transmission screw; 11. connecting plate; 12. protective cover; 13. temperature change block; 14. sponge block; 15. water supply pipe; 16. cavity; 17. guide column; 18. guide sleeve; 19. deformation groove; 20. positioning plate; 21. first telescopic part; 22. anti-movement plate; 23. protection plate; 24. positioning strip; 25. collection box; 26. second telescopic part; 27. push plate; 28. CNC feeder; 29. ​​support seat; 30. third telescopic part; 31. pressure plate; 32. separation plate; 33. through hole. DETAILED DESCRIPTION

[0019] The following embodiments are further described in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.

[0020] like Figures 1-8 As shown, a raw material slitting device for producing fiber umbrella ribs includes a workbench 1, a cutting device is further provided on the workbench 1, and a positioning device is further provided on the workbench 1 to prevent the fiber rod from moving during cutting. The cutting device includes: two L-shaped support plates 2 are provided on the workbench 1, at least one mounting plate 3 is provided between the L-shaped support plates 2, a first rotating member 4 is provided on the mounting plate 3 via a driving device, a blade 5 is provided on the rotating rod of the first rotating member 4, an avoidance groove 6 matching the blade 5 is provided on the workbench 1, and a cooling device is provided between the first rotating member 4 and the blade 5; There are two mounting plates 3; In order to smoothly drive the first rotating member 4 to translate, the driving device includes: a slide rail 7 is provided on the mounting plate 3, a slide block 8 is provided on the slide rail 7, and a second rotating member 9 is also provided on the L-shaped support plate 2. The L-shaped support plate 2 is rotatably provided with a transmission screw 10, and the transmission screw 10 is connected to the rotating rod of the second rotating member 9. The slide block 8 is provided with a transmission nut (not shown in the figure) that cooperates with the transmission screw 10, and the first rotating member 4 is hoisted on the slide block 8 through a connecting plate 11.

[0021] In order to prevent the temperature of the blade 5 from rising sharply and affecting the cutting effect, the cooling device includes: a protective cover 12 is provided on the first rotating member 4, and a temperature-changing block 13 that can expand and contract with temperature changes is provided on the protective cover 12. A sponge block 14 is provided on the temperature-changing block 13 for cooling the blade 5. The protective cover 12 is also provided with a plurality of water supply pipes 15 for supplying water to the sponge block 14; The temperature change block 13 is U-shaped to allow the fluid to spread naturally and fit the periphery of the blade 5; A water pump (not shown in the figure) is provided on the workbench 1 , the water outlet of the water pump is connected to the water supply pipe 15 , and the water inlet of the water pump is connected to a water source.

[0022] In order to make the temperature-changing block 13 more sensitive to temperature changes, a cavity 16 is provided in the temperature-changing block 13 , and the cavity 16 is filled with nitrogen. The temperature-changing block 13 is an elastic temperature-changing block 13 , and a guide device is also provided in the cavity 16 to prevent the temperature-changing block 13 from deflecting when expanding.

[0023] In order to prevent the temperature-changing block 13 from deviating from its direction when it expands due to heat, the guide device includes: a guide column 17 is provided on one side of the cavity 16, and a guide sleeve 18 is provided on the other side of the cavity 16 to match the guide column 17.

[0024] In order to prevent the temperature-changing block 13 from cracking due to multiple expansions and contractions, which would affect its service life, a plurality of deformation grooves 19 are further provided on the outer circumference of the temperature-changing block 13 .

[0025] In order to position the fiber rod and prevent it from shifting during cutting, the positioning device includes: a positioning plate 20 is provided at the front and rear ends of the mounting plate 3 between the L-shaped support plate 2, and a first telescopic member 21 is provided on the positioning plate 20, and the telescopic rod of the first telescopic member 21 passes through the positioning plate 20 and is connected to an anti-movement plate 22.

[0026] In order to prevent the fiber rod from being damaged during the pressing and positioning, and to enhance the positioning effect of the cylindrical object and reduce its shaking, the workbench 1 is further provided with a protective plate 23 for cooperating with the anti-movement plate 22. The protective plate 23 is a nylon plate and is provided with a plurality of positioning strips 24 corresponding to the axial direction of the fiber rod. The anti-movement plate 22 is provided with a buffer layer for preventing the fiber rod from being crushed. The buffer layer is a rubber layer. In order to facilitate the collection of the cut fiber rods, the workbench 1 is also provided with a collection device for collecting the cut fiber rods, and the collection device includes: a collection box 25 is provided on the side of the workbench 1, and a second telescopic member 26 is also provided on the workbench 1, and a push plate 27 is connected to the telescopic rod of the second telescopic member 26.

[0027] In order to reduce the burden of labor, avoid manual loading, and enable the fiber rod to be cut continuously, the workbench 1 is also provided with a feeding device for conveying the fiber rod, and the feeding device includes: a CNC feeder 28 is provided on the side of the workbench 1, and a support seat 29 is provided on the slide of the CNC feeder 28, and at least one third telescopic member 30 is provided on the support seat 29. The telescopic rod of the third telescopic member 30 passes through the support seat 29 and is connected to a pressing plate 31. The pressing plate 31 and the slide of the CNC feeder 28 are both provided with anti-slip buffer pads (not shown in the figure), and the anti-slip buffer pads (not shown in the figure) are rubber pads.

[0028] In order to prevent the fiber rods from being close to each other and resonating during cutting, which affects the cutting effect, the workbench 1 and the CNC feeder 28 are each provided with at least one separation plate 32 for keeping the fiber rods at an appropriate distance, and the separation plate 32 is provided with a plurality of through holes 33 for the fiber rods to pass through.

[0029] The first telescopic member, the second telescopic member and the third telescopic member are telescopic air cylinders, telescopic oil cylinders or telescopic electric cylinders.

[0030] Working principle: When in use, the user sequentially passes each fiber rod through the through-hole 33 on the separation plate 32, and then activates the third telescopic member 30 to control the pressing plate 31 to move downward, pressing the fiber rod against the slide of the CNC feeder 28. At this time, the CNC feeder 28 works, and the slide moves toward the workbench 1, so that the fiber rod is transported forward; Subsequently, the first telescopic member 21 is activated to control the anti-movement plate 22 to move toward the fiber rod, so that the fiber rod is pressed against the protective plate 23. Since most fiber rods are cylindrical, under normal conditions, the fiber rod has only two force points, the upper and lower points, after being positioned. However, a large number of positioning strips 24 parallel to the axial direction of the fiber rod are densely distributed on the protective plate 23. Therefore, the fiber rod can be positioned at three points, improving positioning stability and preventing deviation during cutting. At this time, the first rotating member 4, the second rotating member 9 and the water pump are started. The first rotating member 4 controls the blade 5 to rotate, and the second rotating member 9 controls the blade to move horizontally for cutting. Due to the material of the fiber rod, some powder debris will be produced during cutting. At this time, the water in the sponge will begin to drip due to the continuous water supply from the water pump, thereby playing a dust-proof role. After the cutting is completed, the first telescopic member 21 releases the positioning of the fiber rod. At this time, the second telescopic member 26 is activated, driving the push plate 27 to move, pushing all the cut fiber rods into the collection box 25. At this time, the third telescopic member 30 is activated to release the pressure on the fiber rod, and then moves away from the workbench 1, and then presses the fiber rod again, moving towards the workbench 1, and repeats the cycle. After a long period of cutting, due to the uninterrupted operation of the blade 5, the temperature of the blade 5 continues to rise under the action of friction. At this time, the temperature-changing block 13 and the nitrogen in the temperature-changing block 13 continue to expand under the action of high temperature, causing the sponge block 14 to approach the blade 5 until it abuts against the blade 5, allowing the cooling water to directly contact the blade 5 to cool it down, preventing it from overheating and rapid wear during cutting, which would affect its service life.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A raw material slitting device for producing fiber umbrella ribs, comprising a workbench, a cutting device, and a positioning device for preventing the fiber rods from moving during cutting, characterized in that: The cutting device comprises: two L-shaped support plates are provided on the workbench, at least one mounting plate is provided between the L-shaped support plates, a first rotating member is provided on the mounting plate via a driving device, a blade is provided on a rotating rod of the first rotating member, an avoidance groove matching the blade is provided on the workbench, and a cooling device is provided between the first rotating member and the blade; The cooling device includes: a protective cover is provided on the first rotating part, a temperature-changing block that can expand and contract with temperature changes is provided on the protective cover, a sponge block is provided on the temperature-changing block for cooling close to the blade, and the protective cover is also provided with a plurality of water supply pipes for supplying water to the sponge block.

2. The raw material slitting device for producing fiber umbrella ribs according to claim 1, characterized in that: A cavity is provided in the temperature-changing block, which is filled with nitrogen. The temperature-changing block is an elastic temperature-changing block, and a guide device is provided in the cavity to prevent the temperature-changing block from deflecting when expanding.

3. The raw material slitting device for producing fiber umbrella ribs according to claim 2, characterized in that: The guide device comprises: a guide column is provided on one side of the cavity, and a guide sleeve matched with the guide column is provided on the other side of the cavity.

4. The raw material slitting device for producing fiber umbrella ribs according to claim 2, characterized in that: A plurality of deformation grooves are also provided on the outer peripheral side of the temperature-changing block.

5. The raw material slitting device for producing fiber umbrella ribs according to claim 1, characterized in that: The positioning device includes: a positioning plate is provided at both ends of the front and rear ends of the mounting plate between the L-shaped support plates, a first telescopic member is provided on the positioning plate, and a telescopic rod of the first telescopic member passes through the positioning plate and is connected to an anti-movement plate.

6. The raw material slitting device for producing fiber umbrella ribs according to claim 5, characterized in that: The workbench is also provided with a protection plate for cooperating with the anti-movement plate.

7. The raw material slitting device for producing fiber umbrella ribs according to claim 6, characterized in that: The protection plate is provided with a plurality of positioning strips corresponding to the axial direction of the fiber rod, and the anti-movement plate is provided with a buffer layer for preventing the fiber rod from being crushed.

8. The raw material slitting device for producing fiber umbrella ribs according to claim 1, characterized in that: The workbench is also provided with a collecting device for collecting the cut fiber rods.

9. The raw material slitting device for producing fiber umbrella ribs according to claim 8, characterized in that: The collecting device comprises: a collecting box is arranged on the peripheral side of the workbench, a second telescopic member is also arranged on the workbench, and a push plate is connected to the telescopic rod of the second telescopic member.

Citation Information

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