Continuous full-automatic spooling machine and using method thereof

Abstract

The invention relates to a continuous full-automatic spooling machine and a using method thereof, the continuous full-automatic spooling machine comprises a rack, a winding shaft assembly, a bidirectional shaft assembly, a rope pulling positioning assembly, a rope clamping and cutting assembly and the like, and the winding shaft assembly is used for winding a rope; the bidirectional shaft assembly drives the rope to axially move along the winding shaft assembly to realize uniform winding; the rope pulling and positioning assembly is used for pulling the rope into the rope clamping and cutting assembly; the code nail gun assembly is used for fixing a thread end of the thread rope roll on the thread rope roll; the thread rope clamping and cutting-off assembly is used for clamping a thread rope, cutting off the thread rope close to the thread rope roll direction and pushing the thread rope on the feeding side to the clamping space of the bidirectional shaft assembly. The core pain points of production interruption, low efficiency, high cost, quality fluctuation, safety risks and the like caused by manual shaft replacement in the prior art are solved, and a revolutionary, efficient, intelligent and safe continuous shaft winding solution is provided for industries such as spinning, chemical fibers and cables.

Description

Technical Field

[0001] The present invention relates to the technical field of shaft beating machines, and in particular to a continuous fully automatic shaft beating machine and a method for using the same. Background Art

[0002] In industries like textiles and cable manufacturing, bobbining (also known as coning or winding) is a critical process for neatly and tightly winding continuous filamentary materials such as yarn, tow, or cord into packages for subsequent processing, transportation, or use. The bobbin-making machine is the core equipment for this process. Its core mechanism rotates the winding shaft and biaxial shaft assembly, achieving winding. The biaxial shaft drives the cord in a circumferential motion, ensuring uniform winding.

[0003] At present, the winding machines commonly used in the industry (whether semi-automatic or fully automatic models) require operators to manually cut the wire after completing a wire rope roll, remove the full wire rope roll from the winding shaft, and then re-fix the wire end and lead it to the winding shaft to prepare for a new winding.

[0004] This manual operation inevitably results in equipment downtime. While the downtime between each shaft change may not be long, in high-volume, continuous production scenarios, this frequent, unplanned downtime can cumulatively result in significant productivity losses. This prevents the equipment from achieving truly continuous, uninterrupted operation.

[0005] Existing shaft-changing machines are also highly reliant on manual operation, which not only increases labor costs but also affects the speed and stability of manual operation, making it difficult to maximize and stabilize production capacity. Especially in modern factories that require 24 / 7 continuous production, manual shaft changing becomes a key factor restricting overall production efficiency.

[0006] There is a certain risk of mechanical injury when manual operations such as unloading coils and loading materials are performed next to the machine, especially when the equipment is not completely stationary or the operating space is limited.

[0007] Therefore, while existing winding technology can meet basic winding requirements, the reliance on manual labor for winding changes, which can lead to production interruptions, is becoming increasingly prominent in the modern manufacturing trend of pursuing high efficiency, low cost, continuous production, and intelligent manufacturing. The market urgently needs a device that can completely solve these problems and achieve automatic unwinding, thread end processing and thread drawing, and the automatic start of a new winding cycle, thus overcoming the limitations of existing technology. Summary of the Invention

[0008] In view of the deficiencies in the prior art, the present invention provides a continuous fully automatic shaft beating machine and a method for using the same.

[0009] The present invention is achieved through the following technical solutions, providing a continuous fully automatic shaft beating machine, comprising: a frame; a winding shaft assembly, the winding shaft assembly comprising a winding shaft and a spline shaft axially slidably connected to the winding shaft, the spline shaft being fixedly connected to a guide shaft, and a clamping space being formed between the guide shaft and the winding shaft; The bidirectional shaft assembly is used to drive the wire rope to move axially along the winding shaft assembly to achieve uniform winding; A rope pulling and positioning assembly is used to pull the rope into the rope clamping and cutting assembly; A staple gun assembly, used to secure the ends of the cord roll to the cord roll; The wire rope clamping and cutting assembly is used to clamp the wire rope, cut the wire rope close to the wire rope winding direction, and push the wire rope on the incoming material side into the clamping space of the bidirectional shaft assembly; The push plate is used to push the wound rope roll out of the winding shaft assembly.

[0010] The spline shaft in this scheme moves axially, driving the guide shaft to move axially relative to the winding shaft. When the guide shaft and the winding shaft are connected, the end of the rope can be clamped. When the guide shaft and the winding shaft are separated, the end of the rope is released, so that the winding shaft is pushed out by the push plate after the winding is completed. The nail gun assembly fixes the end of the rope roll on the rope roll, thereby achieving the fixation of the end of the rope after the winding is completed. The rope pulling and positioning assembly pulls the rope into the rope clamping and cutting assembly, so that the rope clamping and cutting assembly can clamp the rope, cut the rope after the winding is completed, and send the new rope end between the guide shaft and the winding shaft to facilitate the new winding operation.

[0011] As an optimization, the end of the spline shaft is axially connected to a bearing seat, which is connected to the telescopic shaft of the push-pull cylinder. A pulley is fixed to the winding shaft, and the motor drives the pulley to rotate via a belt. In this solution, the motor drives the pulley to rotate, thereby achieving rotation of the winding shaft. The telescopic movement of the push-pull cylinder drives the spline shaft to move axially, thereby driving the axial movement of the guide shaft.

[0012] As an optimization, the rope-pulling positioning assembly includes a crank arm base and a crank arm hinged to the crank arm base. A rope-pulling hook is fixedly connected to one end of the crank arm, and the other end is connected to the telescopic shaft of the rope-pulling cylinder. In this solution, the rope-pulling cylinder's telescopic movement drives the crank arm to swing, thereby swinging the rope through the rope hook at the other end into the rope clamping and cutting assembly.

[0013] As an optimization, the nail gun assembly includes a nail gun and a nail gun cylinder that drives the nail gun to rise and fall. The nail gun in this solution can nail the thread end to the rope coil, and the nail gun can be fed and retracted by the extension and contraction of the nail gun cylinder.

[0014] As an optimization, the wire rope clamping and cutting assembly includes a lifting base and a lifting cylinder that drives the lifting base. The lifting base is equipped with pneumatic scissors and pneumatic grippers arranged on both sides. In this solution, the pneumatic grippers are used to clamp the wire rope, while the pneumatic scissors are used to cut the wire rope. The lifting cylinder drives the pneumatic grippers to rise and fall, thereby clamping the wire rope and feeding it into the clamping space of the bidirectional shaft assembly.

[0015] As an optimization, the rear end of the pneumatic gripper is hinged to a lifting base, which is equipped with a gripper swing cylinder that drives the front end of the pneumatic gripper up and down. In this solution, the gripper swing cylinder drives the front end of the pneumatic gripper up and down, not only increasing the downward push distance of the wire rope, but also allowing for forward and backward adjustment of the wire rope position, facilitating its entry into the clamping space.

[0016] As an optimization, the push plate is mounted on a push plate cylinder that extends and retracts along the axial direction of the winding shaft assembly, and one end of the push plate is provided with a semicircular groove that wraps the winding shaft assembly. In this solution, the push plate is driven to move forward and backward by the push plate cylinder.

[0017] As an optimization, a meter wheel and a guide pulley located above the bidirectional shaft assembly are included. The wire rope is sequentially wound around the meter wheel, the guide pulley, and the bidirectional shaft assembly. In this solution, the meter wheel is connected to an encoder. After the wire rope passes around the meter wheel, it drives the meter wheel to rotate, thereby calculating the beating length. Once the set length is reached, the beating is completed.

[0018] As an optimization, the system also includes a traction assembly and a tension control assembly arranged vertically. The tension control assembly includes a spring guide post, a slider vertically slidably connected to the spring guide post, and a tension control wheel axially connected to the slider. The spring guide post is sheathed with springs located on the upper and lower sides of the slider, and also includes a proximity switch for detecting the upper and lower positions of the slider. The rope is sequentially passed around the traction assembly, the tension control wheel, and the meter wheel. In this solution, the tension control assembly is provided to achieve tension control during the winding process.

[0019] A method for using a continuous fully automatic shaft beating machine comprises the following steps: a. After the shaft beating machine has worked for a predetermined number of meters, the bidirectional shaft assembly and the winding shaft assembly slow down, the rope pulling and positioning assembly pulls the rope into the rope clamping and cutting assembly, and then the bidirectional shaft assembly and the winding shaft assembly stop; b. The nail gun assembly fixes the thread ends of the cord roll to the cord roll through the nail gun; c. The wire rope clamping and cutting assembly clamps the wire rope and cuts the wire rope close to the direction of the wire rope winding; d. The push-pull cylinder in the winding shaft assembly drives the guide shaft to move axially, the clamping space between the guide shaft and the winding shaft opens, the clamped wire rope end is released, and the push plate pushes the wound wire rope roll out of the winding shaft assembly; e. The wire rope clamping and cutting assembly pushes the wire rope on the feed side into the clamping space of the bidirectional shaft assembly. The push-pull cylinder drives the guide shaft to move axially. The guide shaft and the winding shaft clamp the wire rope end on the feed side. The bidirectional shaft assembly and the winding shaft assembly work again to bend the shaft.

[0020] The beneficial effects of the present invention are: This eliminates the need for traditional winding machines to stop and wait for manual operations (unwinding, threading, and starting) after completing a single winding. This enables truly continuous production and significantly improves production efficiency: 24 / 7 uninterrupted operation is possible. This significantly improves equipment utilization and significantly increases output per unit time, with an estimated capacity increase of over 20%-50%, meeting the needs of large-scale, high-efficiency production.

[0021] Automatic wire drawing and tension control are more precise, helping to form packages with tighter winding, smoother end faces, and more stable forming, reducing problems such as end breakage and ring unwinding in subsequent processes and improving the quality of the final product.

[0022] Operators no longer need to perform high-risk operations such as unloading and loading coils in the operating area or immediately after the equipment stops. Operators only need to monitor or assist in operations from a safe area, significantly reducing the risk of mechanical injuries such as pinching and cutting during operation, meeting the safety production requirements of modern factories. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a front view of the present invention; Figure 3 This is a front view of the rope-pulling positioning assembly of the present invention when it is working; Figure 4 A front view of the wire rope clamping and cutting assembly of the present invention when in operation; Figure 5 For the present invention Figure 2 Middle AA plane section view; Figure 6 It is a structural schematic diagram of the winding shaft assembly of the present invention; Figure 7 A front view of a winding shaft assembly according to the present invention; Figure 8 For the present invention Figure 7 Middle BB plane cross-sectional view; Figure 9 It is a structural schematic diagram of the bidirectional shaft assembly of the present invention; Figure 10 This is a schematic structural diagram of the rope-pulling positioning assembly of the present invention; Figure 11 A top view of the pull rope positioning assembly of the present invention; Figure 12 This is a structural diagram of the nail gun assembly of the present invention; Figure 13 This is a schematic structural diagram of the wire rope clamping and cutting assembly of the present invention; Figure 14 This is a schematic diagram of the right side of the wire rope clamping and cutting assembly of the present invention; Figure 15 It is a left side schematic diagram of the wire rope clamping and cutting assembly of the present invention; Figure 16 Schematic diagram of the structure of the tension control assembly of the present invention; As shown in the figure: 1. Frame, 2. Winding shaft assembly, 3. Bidirectional shaft assembly, 4. Rope pulling and positioning assembly, 5. Nail gun assembly, 6. Rope clamping and cutting assembly, 7. Push plate, 8. Pulling assembly, 9. Tension control assembly, 10. Guide wheel, 11. Meter wheel, 12. Rope, 13. Rope reel; 21. Pulley, 22. Winding shaft, 23. Spline shaft, 24. Guide shaft, 25. Push-pull cylinder, 26. Bearing seat, 27. Push-pull cylinder mounting plate; 31. Bidirectional shaft box, 32. Bidirectional slider, 33. Wire guide nozzle; 41. Crank arm seat, 42. Crank arm, 43. Rope pulling cylinder, 44. Rope pulling hook, 45. Rope pulling pin; 51. Nail gun mounting base, 52. Nail gun fixing plate, 53. Nail gun cylinder, 54. Nail gun, 55. Nail gun guide post, 56. Nail gun guide sleeve; 61. Rear mounting seat, 62. Lifting cylinder, 63. Lifting seat, 64. Pneumatic gripper, 65. Gripper swing cylinder, 66. Pneumatic scissors, 67. Lifting guide column, 68. Lifting guide sleeve; 91. Spring guide pin, 92. Slider, 93. Tension control wheel, 94. Spring, 95. Proximity switch. DETAILED DESCRIPTION

[0024] In order to clearly illustrate the technical features of this solution, this solution is described below through specific implementation methods.

[0025] like Figures 1 to 16 As shown, a continuous fully automatic shaft-beating machine of the present invention includes a frame 1, a winding shaft assembly 2, a bidirectional shaft assembly 3, a rope pulling positioning assembly 4, a nail gun assembly 5, a rope clamping and cutting assembly 6, a push plate 7, a traction assembly 8, a tension control assembly 9, a wire pulley 10 and a meter wheel 11.

[0026] like Figure 2As shown, the bidirectional shaft assembly 3 and the winding shaft assembly 2 are arranged side by side at the same height, the wire pulley 10 is located above the bidirectional shaft assembly 3, the meter wheel 11 is located at the lower right of the wire pulley 10, the traction assembly 8 is located at the upper right corner of the frame, and the tension control assembly 9 is located directly below the traction assembly 8. The rope 12 passes through the traction assembly 8, the tension control assembly 9, the meter wheel 11, the wire pulley 10, and the bidirectional shaft assembly 3 in sequence and then enters the winding shaft assembly 2 to be rolled into a rope roll 13.

[0027] The winding shaft assembly 2 realizes the winding of the rope by rotation, and the bidirectional shaft assembly 3 is used to drive the rope to move axially along the winding shaft assembly 2 to achieve uniform winding; the rope pulling and positioning assembly 4 is used to pull the rope 12 into the rope clamping and cutting assembly 6; the nail gun assembly 5 is used to fix the thread end of the rope roll 13 on the rope roll 13; the nail gun assembly 5 is used to fix the thread end of the rope roll 13 on the rope roll 13; the rope clamping and cutting assembly 6 is used to clamp the rope 12, cut the rope 12 close to the rope roll 13, and push the rope 12 on the incoming side to the clamping space of the bidirectional shaft assembly 3; the push plate 7 is used to push the wound rope roll 13 out of the winding shaft assembly 2.

[0028] The meter wheel 11 is connected to an encoder. After the rope 12 passes around the meter wheel 11, it drives the meter wheel 11 to rotate, so as to calculate the length of the shaft. When the set length is reached, one shaft is completed.

[0029] The traction assembly 8 includes multiple traction wheels, and the motor drives the traction wheels to rotate, thereby realizing the driving of the rope, and cooperating with the winding speed of the winding shaft assembly 2 to realize the tension control of the winding. In order to realize the tension control, a tension control assembly 9 is set, such as Figure 16 As shown, the tension control assembly 9 includes two vertically arranged spring guide columns 91, a slider 92 vertically slidably connected to the spring guide columns 91, and a tension control wheel 93 axially connected to the slider 92. The spring guide columns 91 pass through the slider 92. The spring guide columns 91 are covered with springs 94 located on the upper and lower sides of the slider 92. Therefore, when the slider 92 moves up and down, elastic force can be achieved. The rope passes around the tension control wheel 93 and drives the tension control wheel 93 to move upward through the tension, thereby compressing the upper spring. The proximity switch 95 detects the upper and lower positions of the slider 92. When the upper and lower positions are offset too much, it proves that the tension is too large or too small. The tension is controlled by adjusting the motor speed of the traction assembly 8.

[0030] like Figure 6-8 As shown, the winding shaft assembly 2 includes a winding shaft 22 and a spline shaft 23 axially slidingly connected to the winding shaft 22. The winding shaft 22 is axially connected to the frame 1, and a pulley 21 is fixed to the winding shaft 22. The motor drives the pulley 21 to rotate through a belt, thereby driving the winding shaft 22 to rotate.

[0031] The spline shaft 23 passes through the center of the winding shaft 22, and a guide shaft 24 is fixed to the spline shaft 23. The guide shaft 24 is arranged concentrically with the winding shaft 22 and is located at the front end of the winding shaft 22. The outer ring of the guide shaft 24 is tapered, and the outer diameter gradually decreases as it moves away from the winding shaft 22. The outer diameter of the guide shaft 24 at the end closest to the winding shaft 22 is consistent with the outer diameter of the winding shaft 22.

[0032] A clamping space is formed between the guide shaft 24 and the winding shaft 22; when the spline shaft 23 drives the guide shaft 24 to move backward, the guide shaft 24 and the winding shaft 22 are docked to achieve clamping of the rope, and when the spline shaft 23 drives the guide shaft 24 to move forward, the guide shaft 24 and the winding shaft 22 are separated, making it easier for the rope to be rolled forward and pushed out.

[0033] In order to realize the forward and backward movement of the spline shaft 23, the end shaft of the rear end of the spline shaft 23 is connected to the bearing seat 26, the bearing seat 26 is connected to the telescopic shaft of the push-pull cylinder 25, and the push-pull cylinder 25 is fixed to the inside of the frame through the push-pull cylinder mounting plate 27, thereby realizing the forward and backward movement of the spline shaft 23 while realizing the relative rotation between the spline shaft 23 and the push-pull cylinder 25 through the bearing seat 26.

[0034] like Figure 9 As shown, the bidirectional shaft assembly 3 is used to drive the wire rope to move axially along the winding shaft assembly 2 to achieve uniform winding; the bidirectional shaft assembly 3 includes a bidirectional shaft box 31, a bidirectional slider 32, a wire guide nozzle 33, etc. Figure 2 As shown, the bidirectional shaft box 31 is located to the right of the winding shaft assembly 2 and can be moved left and right by a pneumatic cylinder. When the cylinder pushes the bidirectional shaft assembly 3 to the right (away from the winding shaft assembly 2), it reaches the waiting position. The bidirectional slider 32 slides back and forth within the bidirectional shaft box 31 and moves back and forth to achieve uniform winding of the wire rope on the winding shaft assembly 2. The wire guide nozzle 33 is fixed to the bidirectional slider 32 and has a slot through which the wire rope passes.

[0035] like Figure 10 、 11 As shown, the rope-pulling positioning assembly 4 is used to pull the rope 12 into the rope clamping and cutting assembly 6. The rope-pulling positioning assembly 4 includes a crank arm seat 41 and a crank arm 42 hinged to the crank arm seat 41. The hinge axis is vertically arranged so that the front end of the crank arm 42 can swing left and right. The front end of the crank arm 42 is fixedly connected to a rope-pulling hook 44, and the rear end is connected to the telescopic shaft of the rope-pulling cylinder 43. Specifically, in this embodiment, the rope-pulling cylinder 43 is fixed within the frame 1. A vertical rope-pulling pin 45 is fixed to the telescopic shaft of the rope-pulling cylinder 43. The rear end of the crank arm 42 has an arc-shaped elongated hole, and the rope-pulling pin 45 is inserted into the arc-shaped elongated hole. The rope-pulling cylinder 43 is used to drive the crank arm 42 to swing when it is extended and retracted. The rope-pulling hook 44 is a U-shaped metal wire, and the rope is pulled by swinging.

[0036] like Figure 12 As shown, the nail gun assembly 5 is used to secure the end of the cord roll 13 to the cord roll 13; the nail gun assembly 5 includes a nail gun 54 and a nail gun cylinder 53 that drives the nail gun 54 up and down. The nail gun mounting base 51 is fixed to the front face of the frame 1, and the nail gun cylinder 53 is vertically fixed to the nail gun mounting base 51. The nail gun 54 is mounted on the nail gun fixing plate 52. The upper end of the nail gun fixing plate 52 is fixedly connected to a vertical nail gun guide post 55. The nail gun mounting base 51 is fixedly connected to a nail gun guide sleeve 56, which serves as a vertical guide for the nail gun guide post 55.

[0037] The wire rope clamping and cutting assembly 6 is used to clamp the wire rope 12 , cut the wire rope 12 close to the wire rope roll 13 , and push the wire rope 12 on the incoming material side into the clamping space of the bidirectional shaft assembly 3 .

[0038] like Figure 13-15 As shown, the wire rope clamping and cutting assembly 6 includes a lifting seat 63 and a lifting cylinder 62 that drives the lifting seat 63 to lift and lower. The lifting cylinder 62 is vertically fixed on the rear mounting seat 61. A vertical lifting guide column 67 is fixedly connected to the upper end of the lifting seat 63. A lifting guide sleeve 68 is fixedly connected to the rear mounting seat 61. The lifting guide sleeve 68 serves as a vertical guide for the lifting guide column 67.

[0039] The lifting base 63 is equipped with pneumatic scissors 66 and pneumatic grippers 64 arranged side by side. The rear ends of the pneumatic grippers 64 are hinged to the lifting base 63, and the lifting base 63 is equipped with a gripper swing cylinder 65 that drives the front ends of the pneumatic grippers 64 to swing up and down. The gripper swing cylinder 65 is hinged to the lifting base 63, and the telescopic axis of the gripper swing cylinder 65 is hinged to the front ends of the pneumatic grippers 64, allowing the pneumatic grippers 64 to swing from a forward position to a downward position. This not only increases the downward push distance of the wire rope, but also allows for the front-to-back position adjustment of the wire rope, facilitating its insertion into the clamping space.

[0040] like Figure 1-4 As shown, the push plate 7 is installed on a push plate cylinder that extends and retracts along the axial direction of the winding shaft assembly 2, and a semicircular groove that wraps the winding shaft assembly 2 is opened at one end of the push plate 7.

[0041] The method of using the present invention comprises the following steps: 1. After the shaft beating machine has worked for a predetermined number of meters, the encoder on the meter wheel 11 transmits a signal to the equipment PLC, which controls the servo controller to reduce the speed of the servo motors of the bidirectional shaft assembly 3 and the winding shaft assembly 2 to a specified value.

[0042] 2. The equipment PLC sends a signal to the solenoid valve of the rope-pulling cylinder 43, and the rope-pulling cylinder 43 acts to pull the rope 12 to the specified position. After the rope-pulling cylinder 43 reaches the specified position, it waits at the position. Figure 3shown.

[0043] 3. The proximity switch (or slot-type photoelectric) of the bidirectional shaft assembly 3 senses that the bidirectional slider 32 on which the wire guide nozzle 33 is installed has reached the designated position at the end of the bidirectional shaft box 31 (near the main panel side of the equipment), and transmits the arrival signal to the equipment PLC.

[0044] 4. The equipment PLC transmits the stop signal to the servo motor driver of the bidirectional shaft assembly 3, and the servo motor stops rotating immediately to ensure that the wire guide nozzle 33 of the bidirectional shaft assembly 3 stops at the position where the proximity switch senses the signal.

[0045] 5. The equipment PLC transmits a signal to the push-pull cylinder solenoid valve of the bidirectional shaft assembly 3. The cylinder controlled by the solenoid valve pushes the bidirectional shaft assembly 3 to the waiting position (away from the rope reel 13).

[0046] 6. The equipment PLC transmits an action signal to the solenoid valve of the nail gun cylinder 53. The nail gun cylinder 53 extends, and after the nail gun 54 moves down to the specified position, the nail gun 54 executes the nailing action and nails the thread end of the rope roll 13 to the rope roll 13.

[0047] 7. While the nail gun 54 is executing the nailing action, the equipment PLC simultaneously transmits the action signal to the solenoid valve of the pneumatic clamp 64, and the pneumatic clamp 64 operates to clamp the wire rope.

[0048] 8. After the nailing action is executed for 0.5 seconds, the equipment PLC transmits the action signal to the solenoid valve of the nail gun cylinder 53, driving the nail gun 53 to bring the nail gun 54 back to the waiting position.

[0049] 9. After the pneumatic gripper 64 has been in action for 0.5 seconds, the equipment PLC transmits an action signal to the solenoid valve that controls the pneumatic scissors 66. The equipment PLC transmits two signals to the solenoid valve of the pneumatic scissors 66, and the pneumatic scissors close and open twice (to ensure that the rope is cut).

[0050] 10. After the equipment PLC controls the solenoid valve of the pneumatic shears 66 to close and open twice, it simultaneously transmits the new action signal to the solenoid valves of the push-pull cylinder 25, the push plate cylinder, and the rope-pulling cylinder 43 in the winding shaft assembly 2. The push-pull cylinder 25, which controls the back-and-forth movement of the spline shaft 23, extends, opening the clamping space between the guide shaft 24 and the winding shaft 22, releasing the clamped rope end while the cylinder waits in this position. The push plate cylinder extends, and the push plate 7 pushes the completed rope roll 13 off the guide shaft 24. The rope-pulling cylinder 43 retracts, and the crank arm 42 returns to its waiting position. The equipment PLC compares the latest arrival time of the three cylinders, records this time, and then proceeds to the next action.

[0051] 11. The equipment PLC transmits the action signal to the solenoid valve of the lifting cylinder 62 and the solenoid valve of the clamping jaw swing cylinder 65 in the wire rope clamping and cutting assembly 6. The lifting cylinder 62 and the clamping jaw swing cylinder 65 extend, driving the pneumatic clamping jaw 64 to move downward and swing downward, thereby driving the wire rope 12 into the clamping space formed between the guide shaft 24 and the winding shaft 22. Figure 4 After the two cylinders are in place, the PLC of the equipment receives the magnetic opening signals of the two cylinders in place at the same time, records and compares the time when the two cylinders are in place, and then proceeds to the next step.

[0052] 12. The equipment PLC notifies the solenoid valve of the push-pull cylinder 25 that controls the forward and backward movement of the spline shaft 23 to retract the push-pull cylinder 25; after retracting to its position, the magnetic valve opens and transmits a signal to the equipment PLC. The purpose of this action is to allow the guide shaft 24 and the winding shaft 22 to clamp the rope end of the new axis line.

[0053] 13. The equipment PLC transmits a signal to the solenoid valve of the lifting cylinder 62 and the solenoid valve of the clamping jaw swinging cylinder 65 in the wire rope clamping and cutting assembly 6. The lifting cylinder 62 and the clamping jaw swinging cylinder 65 contract, driving the pneumatic clamping jaw 64 to retract to the waiting position. After they are in place, the two cylinders are magnetically opened and the arrival signal is transmitted to the equipment PLC. The equipment PLC records and compares the time when the two are in place, and then proceeds to the next step.

[0054] 14. The equipment PLC transmits a signal to the solenoid valve of the push plate cylinder, allowing the cylinder to drive the push plate 7 to retract to the waiting position. After it reaches the waiting position, the magnet opens and transmits a signal to the equipment PLC.

[0055] 15. The equipment PLC transmits a signal to the servo motor controller, and the servo motor starts to drive the bidirectional shaft assembly 3 and the winding shaft assembly 2 to rotate and accelerate to the set speed, and then the shaft is rotated again.

[0056] Of course, the above description is not limited to the above examples. Technical features not described in the present invention can be achieved by or by adopting existing technologies, which will not be described here. The above embodiments and drawings are only used to illustrate the technical solutions of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not depart from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.

Claims

1. A continuous fully automatic shaft beating machine, characterized in that: include: Rack (1); A winding shaft assembly (2), the winding shaft assembly (2) comprising a winding shaft (22) and a spline shaft (23) axially slidably connected within the winding shaft (22), a guide shaft (24) being fixedly connected to the spline shaft (23), and a clamping space being formed between the guide shaft (24) and the winding shaft (22); A bidirectional shaft assembly (3) is used to drive the wire rope to move axially along the winding shaft assembly (2) to achieve uniform winding; A rope pulling and positioning assembly (4) is used to pull the rope (12) into the rope clamping and cutting assembly (6); a nail gun assembly (5) is used to fix the end of the rope roll (13) on the rope roll (13); A wire rope clamping and cutting assembly (6) is used to clamp the wire rope (12), cut the wire rope (12) in the direction close to the wire rope coil (13), and push the wire rope (12) on the incoming material side into the clamping space of the bidirectional shaft assembly (3); The push plate (7) is used to push the wound cord roll (13) out of the winding shaft assembly (2).

2. A continuous fully automatic shaft beating machine according to claim 1, characterized in that: The end of the spline shaft (23) is axially connected to the bearing seat (26), and the bearing seat (26) is connected to the telescopic shaft of the push-pull cylinder (25). A pulley (21) is fixedly connected to the winding shaft (22), and the motor drives the pulley (21) to rotate through a belt.

3. A continuous fully automatic shaft beating machine according to claim 1, characterized in that: The rope pulling positioning assembly (4) comprises a crank arm seat (41) and a crank arm (42) hinged on the crank arm seat (41); one end of the crank arm (42) is fixedly connected to a rope pulling hook (44), and the other end is connected to the telescopic shaft of the rope pulling cylinder (43).

4. A continuous fully automatic shaft beating machine according to claim 1, characterized in that: The nail gun assembly (5) comprises a nail gun (54) and a nail gun cylinder (53) for driving the nail gun (54) to move up and down.

5. A continuous fully automatic shaft beating machine according to claim 1, characterized in that: The wire rope clamping and cutting assembly (6) comprises a lifting seat (63) and a lifting cylinder (62) for driving the lifting seat (63) to lift and lower. The lifting seat (63) is provided with pneumatic scissors (66) and pneumatic clamps (64) arranged on the left and right.

6. A continuous fully automatic shaft beating machine according to claim 5, characterized in that: The rear end of the pneumatic clamp (64) is hinged to the lifting seat (63), and the lifting seat (63) is equipped with a clamp swing cylinder (65) for driving the front end of the pneumatic clamp (64) to swing up and down.

7. A continuous fully automatic shaft beating machine according to claim 1, characterized in that: The push plate (7) is mounted on a push plate cylinder that is axially telescopic along the winding shaft assembly (2), and a semicircular groove for wrapping the winding shaft assembly (2) is formed at one end of the push plate (7).

8. The continuous fully automatic shaft beating machine according to claim 1, characterized in that: It also includes a meter wheel (11) and a guide wheel (10) located above the bidirectional shaft assembly (3), and the rope (12) is wound around the meter wheel (11), the guide wheel (10) and the bidirectional shaft assembly (3) in sequence.

9. A continuous fully automatic shaft beating machine according to claim 8, characterized in that: The invention also includes a traction assembly (8) and a tension control assembly (9) arranged in an upper and lower manner. The tension control assembly (9) includes a spring guide column (91), a slider (92) vertically slidably connected to the spring guide column (91), and a tension control wheel (93) axially connected to the slider (92). The spring guide column (91) is provided with springs (94) located on the upper and lower sides of the slider (92). The invention also includes a proximity switch (95) for detecting the upper and lower positions of the slider (92). The rope (12) is passed through the traction assembly (8), the tension control wheel (93), and the meter wheel (11) in sequence.

10. A method for using the continuous fully automatic shaft beating machine according to claim 1, characterized in that: The steps include: a. After the shaft beating machine has worked for a predetermined number of meters, the bidirectional shaft assembly (3) and the winding shaft assembly (2) decelerate, the rope positioning assembly (4) pulls the wire rope (12) into the wire rope clamping and cutting assembly (6), and then the bidirectional shaft assembly (3) and the winding shaft assembly (2) stop; b. The nail gun assembly (5) fixes the thread end of the wire rope roll (13) on the wire rope roll (13) through the nail gun; c. The wire rope clamping and cutting assembly (6) clamps the wire rope (12) and cuts the wire rope (12) in the direction close to the wire rope coil (13); d. The push-pull cylinder (25) in the winding shaft assembly (2) drives the guide shaft (24) to move axially, and the clamping space between the guide shaft (24) and the winding shaft (22) is opened, the clamped wire rope end is released, and the push plate (7) pushes the wound wire rope roll (13) out of the winding shaft assembly (2); e. The wire rope clamping and cutting assembly (6) pushes the wire rope (12) on the feed side into the clamping space of the bidirectional shaft assembly (3), and the push-pull cylinder (25) drives the guide shaft (24) to move axially. The guide shaft (24) and the winding shaft (22) clamp the end of the wire rope (12) on the feed side, and the bidirectional shaft assembly (3) and the winding shaft assembly (2) work again to bend the shaft.

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