Multi-layer synchronous cutting equipment for power battery insulating film
By designing a multi-layer synchronous cutting device with an adaptive mechanism and a synchronous mechanism, the problem of synchronous cutting of multiple insulating films is solved, and the flexibility and stability of batch cutting of insulating films are achieved.
Patent Information
- Application Number
- CN202511071204.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing technology lacks a structure for synchronously cutting multiple insulating films, resulting in insufficient flexibility in batch cutting of insulating films.
A multi-layer synchronous cutting equipment including an adaptation mechanism and a synchronization mechanism is designed. The synchronous cutting of multiple insulating films is achieved through the cooperation of assembly components, energy supply components, conduction components and guide components. The up and down reciprocating motion of the cutting component is realized by using a servo motor and a transmission turntable.
The flexibility and stability of batch cutting of insulating films are improved, and the synchronous cutting of multiple insulating films is achieved.
Smart Images

Figure CN120735128A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cutting technology, and in particular to a multi-layer synchronous cutting device for power battery insulating films. Background Art
[0002] As we all know, in the field of power battery manufacturing, insulating film is a key component to ensure battery safety. It needs to be precisely cut to specific sizes and then assembled on battery cells and other components. The cutting equipment used for power battery insulating film is an automated or semi-automated equipment that is specially used to cut the insulating film raw materials into fixed lengths and shapes. It conveys the coiled material through a feeding mechanism, is precisely calibrated by a positioning device, and then cuts by structures such as blades and lasers. Finally, it produces insulating film sheets that meet the assembly size requirements of the power battery, providing qualified insulating components for subsequent battery packaging and other processes.
[0003] After searching, a Chinese patent discloses a production equipment for efficiently cutting, bending and transporting insulating film, and its application publication number is: CN114407342B. The patent includes: the cutting mechanism includes a cutting template, a cutter and a first driving element, the cutter is linked to the first driving element, and the first driving element can drive the cutter to move toward the cutting template; the bending mechanism includes a bending template, a punch and a second driving element, the punch is linked to the second driving element, and the second driving element can drive the punch to move toward the bending template; the transporting mechanism includes a sliding component and an adsorption component, the adsorption component is connected to the sliding component, and the sliding component can move between the cutting mechanism and the bending mechanism. The beneficial effects of the present invention are: the equipment can efficiently cut, bend and transport insulating film, reduce and optimize the process steps, and improve the thermal film lamination efficiency of battery box products, improve the convenience and comfort of employee operation, improve employee efficiency, and reduce production costs.
[0004] When cutting power battery insulating films in batches, multiple insulating films are placed on multiple cutting devices at the same time to achieve the effect of batch cutting. The problem with the existing technology is that due to the lack of a structure for cutting multiple insulating films synchronously, multiple insulating films cannot be cut synchronously, which reduces the flexibility of batch cutting of insulating films. Summary of the Invention
[0005] In response to the shortcomings of the existing technology, the present invention provides a multi-layer synchronous cutting device for power battery insulating films, which has a structure for synchronously cutting multiple insulating films. Therefore, multiple insulating films can be cut synchronously, thereby improving the flexibility of batch cutting of insulating films.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A multi-layer synchronous cutting device for power battery insulating film, including an adaptation mechanism and a synchronization mechanism, the synchronization mechanism is arranged on the inner side of the adaptation mechanism, the adaptation mechanism includes an assembly base, an energy supply component, a conduction component and a guide component, the energy supply component is arranged at the bottom of the assembly component, the conduction component is arranged on the rear side of the energy supply component, the guide component is arranged on the top of the conduction component, the synchronization mechanism includes a limit component, a transmission component, a synchronization component, a cutting component and a conveying component, the limit component is arranged on the inner side of the assembly component, the transmission component is arranged on both sides of the limit component, the synchronization component is arranged on both sides of the transmission component, the cutting component is arranged on the inner side of the synchronization component, and the conveying component is arranged at the bottom of the cutting component.
[0007] By adopting the above technical solution, by setting an adaptive mechanism and a synchronization mechanism, the adaptive mechanism can adjust the number of cutting devices in real time according to the number of power battery insulating films currently required to be synchronously cut, to adapt to the number of synchronous cuttings currently required. The synchronization mechanism can synchronously set the same number according to the number set by the adaptive mechanism, and cooperate with the adaptive mechanism to perform synchronous cutting processing on multiple power battery insulating films.
[0008] The present invention is further configured as follows: the assembly component includes an assembly base, a positioning column and an assembly top plate, the positioning column is fixedly connected to the top of the assembly base, and the assembly top plate is fixedly connected to the top of the positioning column.
[0009] By adopting the above technical solution, by setting up the assembly components, the assembly base can cooperate with the positioning columns and the assembly top plate, and a stable frame structure is formed by the assembly base, the positioning columns and the assembly top plate, which can provide stable support for the overall structure of the energy supply component, the conduction component and the synchronization mechanism, and the current assembly base can be assembled on another identical assembly top plate through its own clip-on structure, so that the number of energy supply components, conduction components and synchronization mechanisms assembled can be synchronized with the current assembly components, thereby achieving the effect of subsequent synchronous cutting of the insulating film.
[0010] The present invention is further configured as follows: the energy supply assembly includes an energy supply hydraulic cylinder, an adjusting piston and a guide air cylinder; the energy supply hydraulic cylinder is fixedly connected to the bottom of the assembly base; the adjusting piston is fixedly connected to the output end on the rear side of the energy supply hydraulic cylinder; the guide air cylinder is connected to the rear side of the energy supply hydraulic cylinder; and the surface of the adjusting piston is slidably connected to the inner side of the guide air cylinder.
[0011] By adopting the above technical solution and setting up an energy supply component, the energy supply hydraulic cylinder can cooperate with the adjusting piston and the guide air cylinder. The energy supply hydraulic cylinder is an electric hydraulic cylinder device in the existing technology. After being connected to an external PLC controller and an external power supply, the preset program of the PLC can be used to achieve the effect of pushing and pulling the adjusting piston, so that the adjusting piston can change the gas content in the space of the guide air cylinder and achieve the purpose of delivering the gas to the conduction component.
[0012] The present invention is further configured as follows: the conduction component includes a bifurcated tube, a synchronous tube and an adjusting pneumatic rod, the bifurcated tube is connected to the rear side of the guide air cylinder, the synchronous tube is connected to the top of the bifurcated tube, the adjusting pneumatic rod is connected to the tops of both sides of the bifurcated tube, and the bottom of the adjusting pneumatic rod is fixedly connected to both sides of the rear side of the top of the assembly base.
[0013] By adopting the above technical solution, through setting up a conduction component, the bifurcation tube can cooperate with the synchronization tube and the adjusting pneumatic rod, and three air paths are formed by the bifurcation tube and the synchronization tube. The gas delivered by the energy supply component can be delivered to the adjusting pneumatic rod through the bifurcation tube respectively, so that the adjusting pneumatic rod can change its own position when supporting the guide component through the change of internal gas. The synchronization tube can connect the gas delivery to another identical synchronization tube, so that each synchronization tube can synchronize the gas in the bifurcation tube and the adjusting pneumatic rod, so that each adjusting pneumatic rod can synchronize the position of each adjusting pneumatic rod supporting the guide component when any energy supply component changes the internal gas content, so as to maintain the synchronization required for synchronous cutting.
[0014] The present invention is further configured as follows: the guide assembly includes an insulating film feeder, a guide rail, a positioning frame, a spring plate and a guide rotating rod, the insulating film feeder is fixedly connected to the output end of the top of the adjusting pneumatic rod, the guide rail is fixedly connected to the front side of the insulating film feeder, the positioning frame is fixedly connected to the front side of the bottom of the guide rail, the spring plate is slidably arranged on the inner side of the positioning frame, and the two guide rotating rods are respectively rotatably connected to the top and bottom of the inner side of the spring plate.
[0015] With the above technical solution, by providing a guide assembly, the insulating film feeder can cooperate with the guide rail, positioning frame, spring plate and guide rotating rod. The insulating film feeder is a power battery insulating film conveying device with a built-in electric conveyor roller in the prior art. It can temporarily store the power battery insulating film and can convey the power battery insulating film to the guide rotating rod through its own electric conveyor roller structure, ultimately providing the required battery insulating film for cutting by the synchronization mechanism. The guide rail is a transverse rail structure that can provide guidance and limit for the forward and backward movement of the positioning frame. The spring plate is an existing elastic reset structure consisting of two sliding structures and a tension spring structure. It can slide freely within the positioning frame. According to the adjustment of the spacing between the guide rotating rods, the spacing between the two sliding structures and the length of the tension spring structure itself can be changed when the spring plate is within the positioning frame. Therefore, under the action of the elastic force of the tension spring structure itself, the two sliding structures together with the guide rotating rod connected thereto can be pulled toward the center of the tension spring structure, ultimately achieving the effect of allowing the guide rotating rod to limit the power battery insulating film, thereby providing guidance for the power battery insulating film when it is conveyed to the synchronization mechanism.
[0016] The present invention is further configured as follows: the limiting assembly includes a limiting column, an extension plate and a positioning rail, the limiting column is fixedly connected to both sides of the inner side of the assembly base, the extension plate is fixedly connected to the top of the front side of the limiting column, and the positioning rail is fixedly connected to the front side of the extension plate.
[0017] By adopting the above technical solution, through setting a limit component, the limit column can cooperate with the extension plate and the positioning rail. The extension plate is limited by the limit column, so that the positioning rail can be placed above the limit column to adapt to the cutting movement trajectory required by the cutting component. The positioning rail can guide the movement of the synchronization component so that the synchronization component can move back and forth up and down inside it.
[0018] The present invention is further configured as follows: the transmission assembly includes a transmission base, a servo motor and a transmission turntable, the transmission base is fixedly connected to the front side of the extension plate, the servo motor is fixedly connected to both sides of the transmission base, and the transmission turntable is fixedly connected to the output end of the servo motor on the side away from the transmission base.
[0019] By adopting the above technical solution, through setting up a transmission assembly, the transmission base can cooperate with the servo motor and the transmission turntable. The servo motor provides a structure for the axial rotation power started by an external PLC controller and an external power supply in the existing technology. By limiting the servo motor by the transmission base, the servo motor can drive the transmission turntable to rotate, thereby realizing that the transmission turntable drives the synchronization assembly to move circumferentially.
[0020] The present invention is further configured as follows: the synchronization component includes a synchronization slide rod, a synchronization guide rod and a synchronization transmission rod, the synchronization slide rod is slidably connected to the inner side of the positioning rail, the synchronization guide rod is fixedly connected to the bottom of the synchronization slide rod, the synchronization guide rod is rotationally connected to the transmission turntable on the side close to the transmission turntable, and the synchronization transmission rod is fixedly connected to the bottom of the synchronization slide rod.
[0021] By adopting the above technical solution, by setting up a synchronization component, the synchronization slide bar can cooperate with the synchronization guide bar and the synchronization transmission bar. The synchronization guide bar rotates with the transmission turntable, performs circumferential motion around the center point of the rotation of the transmission turntable, and drives the synchronization slide bar to move together. The synchronization slide bar can slide back and forth up and down under the limit within the positioning track, thereby driving the synchronization transmission bar connected to it to move back and forth up and down. The synchronization transmission bar can connect the current synchronization slide bar with another identical synchronization slide bar to achieve the effect of driving another identical synchronization slide bar to perform up and down reciprocating motion together.
[0022] The present invention is further configured as follows: the cutting assembly includes a transmission top plate, a guide slide rail and a cutting plate, the transmission top plate is fixedly connected to the inner side of the synchronization slide rod, the two guide slide rails are respectively opened on both sides of the bottom of the transmission top plate, and the cutting plate is fixedly connected to the front side of the bottom of the transmission top plate.
[0023] By adopting the above technical solution, through setting up a cutting component, the transmission top plate can cooperate with the guide slide rail and the cutting plate. The transmission top plate can drive the cutting plate to move up and down reciprocatingly along with the synchronous slide rod, so that the insulating film can be cut when the cutting plate contacts the insulating film supported on the conveying component, and the guide slide rail can limit the movement of the transmission top plate on the conveying component, thereby increasing the stability of the cutting plate during movement.
[0024] The present invention is further configured as follows: the conveying assembly includes an electric conveying roller, a feeding tray and a guide slide bar, the electric conveying roller is fixedly connected to the front side of the inner side of the extension plate, the feeding tray is fixedly connected to the front side of the electric conveying roller, and the two guide slide bars are respectively fixedly connected to the two sides of the top of the feeding tray, and the top of the guide slide bar surface is slidably connected to the inner side of the guide slide rail.
[0025] By adopting the above technical solution, by setting up a conveying component, the electric conveyor roller can cooperate with the feeding tray and the guide slide bar. The electric conveyor roller is an insulating film conveying device composed of an electric roller group structure in the prior art, and can convey the insulating film forward through its own two conveying roller structures. The electric conveyor roller limits the feeding tray with the transmission base as the support point, so that the power battery insulating film can be stably conveyed into the electric conveyor roller and the insulating film can be conveyed to the feeding tray, and the guide slide bar can guide the movement of the guide rail to increase the stability of the transmission top plate and the cutting plate during movement.
[0026] Compared with the prior art, the present invention provides a multi-layer synchronous cutting device for power battery insulation film, which has the following beneficial effects: This multi-layer synchronous cutting device for power battery insulating films is provided with an adaptable mechanism, wherein the assembly component can cooperate with the energy supply component, the conductive component and the guide component. By assembling the current assembly component with another identical assembly component, the energy supply component, the conductive component and the synchronous mechanism can be assembled synchronously with it, thereby achieving the effect of subsequently cutting multiple power battery insulating films. The energy supply component can change the height of each conductive component when supporting the guide component by adjusting the air pressure, so that each guide component can adapt to the orientation required by the current synchronous mechanism during cutting, thereby improving the stability of the insulating film when cutting in the synchronous mechanism; This is a multi-layer synchronous cutting device for power battery insulating film. By setting a synchronization mechanism, the limiting component can cooperate with the transmission component, synchronization component, cutting component and conveying component. The moving trajectory of the synchronization component is limited by the limiting component. When the transmission component utilizes axial rotation to convert into circumferential motion of the synchronization component, the synchronization component can be allowed to perform up and down reciprocating motion in the limiting component, so that the synchronization component can drive the cutting component to perform up and down reciprocating motion. When the conveying component conveys the power battery insulating film to the motion trajectory of the cutting component, the cutting component can cooperate with the conveying component to cut the insulating film, and through the current synchronization component and another identical synchronization component being interconnected, the other identical synchronization component can drive another identical cutting component to perform synchronous cutting on another identical insulating film, thereby finally achieving the effect of synchronous cutting of multiple insulating films. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the adaptive mechanism structure in the present invention; Figure 3 is a schematic diagram of the assembly component structure of the present invention; Figure 4 A schematic diagram of the energy supply component structure of the present invention; Figure 5 is a schematic diagram of the conductive component structure of the present invention; Figure 6 is a schematic diagram of the guiding component structure of the present invention; Figure 7 Schematic diagram of the synchronization mechanism structure of the present invention; Figure 8 Schematic diagram of the structure of the limiting component in the present invention; Figure 9 is a schematic diagram of the transmission assembly structure of the present invention; Figure 10 is a schematic diagram of the synchronization component structure of the present invention; Figure 11 is a schematic diagram of the cutting component structure of the present invention; Figure 12 Schematic diagram of the conveying component structure in the present invention.
[0028] In the figure: 1. Adaptation mechanism; 11. Assembly assembly; 111. Assembly base; 112. Positioning column; 113. Assembly top plate; 12. Energy supply assembly; 121. Energy supply hydraulic cylinder; 122. Adjusting piston; 123. Guide cylinder; 13. Conducting assembly; 131. Bifurcation pipe; 132. Synchronizing pipe; 133. Adjusting gas pressure rod; 14. Guide assembly; 141. Insulation film feeder; 142. Guide rail; 143. Positioning frame; 144. Spring plate; 145. Guide rotating rod; 2. Synchronizing mechanism; 21. Limiting assembly; 211. Limiting column; 212. Extension plate; 213. Positioning rail; 22. Transmission assembly; 221. Transmission base; 222. Servo motor; 223. Transmission turntable; 23. Synchronizing assembly; 231. Synchronizing slide bar; 232. Synchronizing guide bar; 233. Synchronizing transmission rod; 24. Cutting assembly; 241. Transmission top plate; 242. Guide slide rail; 243. Cutting board; 25. Conveying assembly; 251. Electric conveying roller; 252. Feeding tray; 253. Guide slide bar. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Example 1: Please refer to Figure 1-6, a multi-layer synchronous cutting device for power battery insulating film, including an adaptive mechanism 1, the adaptive mechanism 1 includes an assembly base 111, an energy supply component 12, a conductive component 13 and a guide component 14, the energy supply component 12 is arranged at the bottom of the assembly component 11, the conductive component 13 is arranged at the rear side of the energy supply component 12, and the guide component 14 is arranged at the top of the conductive component 13. By setting the adaptive mechanism 1, the assembly component 11 can cooperate with the energy supply component 12, the conductive component 13 and the guide component 14. By assembling the current assembly component 11 with another identical assembly component 11, the energy supply component 12, the conductive component 13 and the synchronous mechanism 2 can be assembled synchronously with it to achieve the effect of subsequent cutting of multiple power battery insulating films. The energy supply component 12 can change the height of each conductive component 13 when supporting the guide component 14 by adjusting the air pressure, so that each guide component 14 can adapt to the orientation required to be input by the current synchronous mechanism 2 during cutting, thereby improving the stability of the insulating film when cutting in the synchronous mechanism 2.
[0031] Among them, the assembly component 11 includes an assembly base 111, a positioning column 112 and an assembly top plate 113. The positioning column 112 is fixedly connected to the top of the assembly base 111, and the assembly top plate 113 is fixedly connected to the top of the positioning column 112. By setting the assembly component 11, the assembly base 111 can cooperate with the positioning column 112 and the assembly top plate 113. A stable frame structure is formed by the assembly base 111, the positioning column 112 and the assembly top plate 113, which can provide stable support for the overall structure of the energy supply component 12, the conduction component 13 and the synchronization mechanism 2, and the current assembly base 111 can be assembled on another identical assembly top plate 113 through its own clip-on structure, so that the number of energy supply components 12, the conduction component 13 and the synchronization mechanism 2 assembled can be synchronized with the current assembly component 11, thereby achieving the effect of subsequent synchronous cutting of the insulating film.
[0032] Among them, the energy supply component 12 includes an energy supply hydraulic cylinder 121, an adjusting piston 122 and a guide air cylinder 123. The energy supply hydraulic cylinder 121 is fixedly connected to the bottom of the assembly base 111, and the adjusting piston 122 is fixedly connected to the output end on the rear side of the energy supply hydraulic cylinder 121. The guide air cylinder 123 is connected to the rear side of the energy supply hydraulic cylinder 121. The surface of the adjusting piston 122 is slidably connected to the inner side of the guide air cylinder 123. By setting the energy supply component 12, the energy supply hydraulic cylinder 121 can cooperate with the adjusting piston 122 and the guide air cylinder 123. The energy supply hydraulic cylinder 121 is an electric hydraulic cylinder equipment in the prior art. After being connected to an external PLC controller and an external power supply, the preset program of the PLC can be used to push and pull the adjusting piston 122, so as to allow the adjusting piston 122 to change the gas content in the space of the guide air cylinder 123, thereby achieving the purpose of delivering the gas to the conduction component 13.
[0033] Among them, the conduction component 13 includes a bifurcated tube 131, a synchronous tube 132 and an adjusting gas pressure rod 133. The bifurcated tube 131 is connected to the rear side of the guide air cylinder 123, the synchronous tube 132 is connected to the top of the bifurcated tube 131, and the adjusting gas pressure rod 133 is connected to the top of both sides of the bifurcated tube 131. The bottom of the adjusting gas pressure rod 133 is fixedly connected to both sides of the rear side of the top of the assembly base 111. By setting the conduction component 13, the bifurcated tube 131 can cooperate with the synchronous tube 132 and the adjusting gas pressure rod 133, and three air paths are formed by the bifurcated tube 131 and the synchronous tube 132, and the energy supply group can be respectively supplied through the bifurcated tube 131. The gas delivered by the component 12 is delivered to the regulating pneumatic rod 133, so that the regulating pneumatic rod 133 can change its own position when supporting the guide component 14 by changing the internal gas. The synchronization tube 132 can provide the gas delivery to it and connect it to another identical synchronization tube 132, so that each synchronization tube 132 can synchronize the gas in the bifurcation tube 131 and the regulating pneumatic rod 133, so that each regulating pneumatic rod 133 can synchronize the position of the support of each regulating pneumatic rod 133 on the guide component 14 when any energy supply component 12 changes the internal gas content, so as to maintain the synchronization required for synchronous cutting.
[0034] Among them, the guide assembly 14 includes an insulating film feeder 141, a guide rail 142, a positioning frame 143, a spring plate 144 and a guide rotating rod 145. The insulating film feeder 141 is fixedly connected to the output end of the top of the adjusting gas pressure rod 133, the guide rail 142 is fixedly connected to the front side of the insulating film feeder 141, the positioning frame 143 is fixedly connected to the front side of the bottom of the guide rail 142, the spring plate 144 is slidably arranged on the inner side of the positioning frame 143, and the two guiding rotating rods 145 are rotatably connected to the top and bottom of the inner side of the spring plate 144 respectively. By setting the guide assembly 14, the insulating film feeder 141 can cooperate with the guide rail 142, the positioning frame 143, the spring plate 144 and the guide rotating rod 145. The insulating film feeder 141 is a power battery insulating film conveying equipment with an electric conveying roller 251 in the prior art, which can temporarily store the power battery insulating film and can be moved by its own electric The conveying roller 251 structure conveys the power battery insulating film to the guide rotating rod 145, and finally can provide the required battery insulating film for the cutting of the synchronization mechanism 2. The guide rail 142 is a horizontal rail structure, which can provide guidance and limitation for the forward and backward movement of the positioning frame 143. The spring plate 144 is an existing elastic reset structure composed of two sliding structures and a tension spring structure, which can slide freely in the positioning frame 143, and according to the adjustment of the spacing between the guide rotating rods 145, the spacing between the two sliding structures and the length of the tension spring structure itself can be changed when the spring plate 144 is in the positioning frame 143. Therefore, under the elastic force of the tension spring structure itself, the two sliding structures together with the guide rotating rod 145 connected thereto can be pulled toward the center of the tension spring structure, and finally the guide rotating rod 145 can be used to limit the power battery insulating film, so that the power battery insulating film can be guided when it is conveyed to the synchronization mechanism 2.
[0035] The working principle of this embodiment is as follows: First, the adaptation mechanism 1 is connected to the PLC controller and the external power supply and started, and then the assembly component 11 is installed on the assembly top plate 113 of another identical assembly component 11 through the assembly base 111 according to the number of cuts required for the current power battery insulation film, until the number of cuts required is matched, and then each synchronization tube 132 is connected to each other, and then the insulation film feeder 141 equipped with the power battery insulation film is installed on the adjustment pneumatic rod 133 of each corresponding position, and then the energizing hydraulic cylinder 121 will Push the regulating piston 122 to move in the guide air cylinder 123, thereby sending the gas in the guide air cylinder 123 to the bifurcated tube 131, and then send it to each bifurcated tube 131 through the synchronization tube 132, and finally enter each regulating air pressure rod 133 through the bifurcated tube 131. Each regulating air pressure rod 133 will lift the insulating film feeder 141 as the air pressure is fed in until it is lifted to the position where the insulating film is required to be conveyed, and then the insulating film in each insulating film feeder 141 is placed in the guide rotating rod 145, and then sent to the synchronization mechanism 2 through the guide rotating rod 145.
[0036] Example 2: Reference Figure 6-12 A multi-layer synchronous cutting device for power battery insulating film also includes a synchronous mechanism 2, wherein the synchronous mechanism 2 includes a limiting component 21, a transmission component 22, a synchronous component 23, a cutting component 24 and a conveying component 25. The limiting component 21 is arranged on the inner side of the assembly component 11, the transmission component 22 is arranged on both sides of the limiting component 21, the synchronous component 23 is arranged on both sides of the transmission component 22, the cutting component 24 is arranged on the inner side of the synchronous component 23, and the conveying component 25 is arranged at the bottom of the cutting component 24. By setting the synchronous mechanism 2, the limiting component 21 can cooperate with the transmission component 22, the synchronous component 23, the cutting component 24 and the conveying component 25, and the moving trajectory of the synchronous component 23 is limited by the limiting component 21, which can be When the transmission component 22 utilizes axial rotation to convert into circumferential motion of the synchronization component 23, the synchronization component 23 can perform up and down reciprocating motion in the limiting component 21, so that the synchronization component 23 can drive the cutting component 24 to perform up and down reciprocating motion. When the conveying component 25 conveys the power battery insulating film to the motion trajectory of the cutting component 24, the cutting component 24 can cooperate with the conveying component 25 to cut the insulating film, and through the current synchronization component 23 and another identical synchronization component 23 being interconnected, the other identical synchronization component 23 can drive another identical cutting component 24 to perform synchronous cutting on another identical insulating film, thereby finally achieving the effect of synchronous cutting of multiple insulating films.
[0037] Among them, the limiting component 21 includes a limiting column 211, an extension plate 212 and a positioning rail 213. The limiting column 211 is fixedly connected to both sides of the inner side of the assembly base 111, the extension plate 212 is fixedly connected to the top of the front side of the limiting column 211, and the positioning rail 213 is fixedly connected to the front side of the extension plate 212. By setting the limiting component 21, the limiting column 211 can cooperate with the extension plate 212 and the positioning rail 213. The extension plate 212 is limited by the limiting column 211, so that the positioning rail 213 can be above the limiting column 211 to adapt to the trajectory of the cutting movement required by the cutting component 24. The positioning rail 213 can guide the movement of the synchronization component 23, so that the synchronization component 23 can reciprocate up and down inside it.
[0038] Among them, the transmission assembly 22 includes a transmission base 221, a servo motor 222 and a transmission turntable 223. The transmission base 221 is fixedly connected to the front side of the extension plate 212, the servo motor 222 is fixedly connected to both sides of the transmission base 221, and the transmission turntable 223 is fixedly connected to the output end of the servo motor 222 away from the transmission base 221. By setting the transmission assembly 22, the transmission base 221 can cooperate with the servo motor 222 and the transmission turntable 223. The servo motor 222 provides a structure for the axial rotation power started by an external PLC controller and an external power supply in the prior art. By limiting the servo motor 222 by the transmission base 221, the servo motor 222 can drive the transmission turntable 223 to rotate, thereby realizing that the transmission turntable 223 drives the synchronization assembly 23 to move circumferentially.
[0039] Among them, the synchronization component 23 includes a synchronization slide bar 231, a synchronization guide bar 232 and a synchronization transmission bar 233. The synchronization slide bar 231 is slidably connected to the inner side of the positioning track 213, and the synchronization guide bar 232 is fixedly connected to the bottom of the synchronization slide bar 231. The synchronization guide bar 232 is rotatably connected to the transmission turntable 223 on one side thereof, and the synchronization transmission bar 233 is fixedly connected to the bottom of the synchronization slide bar 231. By setting the synchronization component 23, the synchronization slide bar 231 can cooperate with the synchronization guide bar 232 and the synchronization transmission bar 233. As the transmission turntable 223 rotates, 232 moves in a circumferential direction with the center point of the transmission turntable 223, and drives the synchronous slide bar 231 to move together. The synchronous slide bar 231 can slide back and forth up and down under the limit in the positioning track 213, thereby driving the synchronous transmission rod 233 connected to it to move back and forth up and down. The synchronous transmission rod 233 can connect the current synchronous slide bar 231 with another identical synchronous slide bar 231 to achieve the effect of driving another identical synchronous slide bar 231 to move back and forth up and down.
[0040] Among them, the cutting assembly 24 includes a transmission top plate 241, a guide slide rail 242 and a cutting plate 243. The transmission top plate 241 is fixedly connected to the inner side of the synchronous slide bar 231, and the two guide slide rails 242 are respectively opened on both sides of the bottom of the transmission top plate 241, and the cutting plate 243 is fixedly connected to the front side of the bottom of the transmission top plate 241. By setting the cutting assembly 24, the transmission top plate 241 can cooperate with the guide slide rails 242 and the cutting plate 243. The transmission top plate 241 can move back and forth along with the synchronous slide bar 231, so that the cutting plate 243 can be driven to move up and down together, so that the insulating film can be cut when the cutting plate 243 contacts the insulating film supported on the conveying assembly 25, and the guide slide rails 242 can limit the movement of the transmission top plate 241 on the conveying assembly 25, thereby increasing the stability of the cutting plate 243 during movement.
[0041] Among them, the conveying assembly 25 includes an electric conveying roller 251, a feeding tray 252 and a guide slide 253. The electric conveying roller 251 is fixedly connected to the front side of the inner side of the extension plate 212, the feeding tray 252 is fixedly connected to the front side of the electric conveying roller 251, and the two guide slides 253 are respectively fixedly connected to the two sides of the top of the feeding tray 252. The top of the surface of the guide slide 253 is slidably connected to the inner side of the guide slide rail 242. By setting the conveying assembly 25, the electric conveying roller 251 can cooperate with the feeding tray 252 and the guide slide 253, and the electric The dynamic conveying roller 251 is an insulating film conveying device composed of an electric roller group structure in the prior art. It can convey the insulating film forward through its own two conveying roller structures. The electric conveying roller 251 uses the transmission base 221 as the support point to limit the feeding tray 252, so that the power battery insulating film can be stably conveyed into the electric conveying roller 251 and the insulating film can be conveyed to the feeding tray 252. The guide slide bar 253 can guide the movement of the guide rail 242, thereby increasing the stability of the transmission top plate 241 and the cutting plate 243 during movement.
[0042] The working principle of this embodiment is as follows: First, the synchronization mechanism 2 is connected to the PLC controller and the external power supply and started, and then the current synchronization transmission rod 233 is connected to another identical synchronization slide 231 until the number of connections matches the number of insulation films required for synchronization cutting, and then the servo motor 222 will drive the transmission turntable 223 to rotate, and the transmission turntable 223 will drive the synchronization guide rod 232 to perform circumferential motion together, and the synchronization guide rod 232 will drive the synchronization slide 231 to perform up and down reciprocating motion in the positioning track 213 during the circumferential motion, and then The rear synchronous transmission rod 233 will then drive another identical synchronous slide rod 231 to move synchronously. At this time, the electric conveying roller 251 will send the insulating film to the feeding tray 252. After the insulating film moves along the feeding tray 252 to the required cutting position, the transmission top plate 241 will drive the cutting plate 243 together under the drive of the synchronous slide rod 231. The cutting plate 243 will keep moving downward after contacting the insulating film and contact the front end of the feeding tray 252. At this time, the insulating film will be cut by the cutting plate 243 and the feeding tray 252.
[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-layer synchronous cutting device for power battery insulation film, comprising an adaption mechanism (1) and a synchronization mechanism (2), characterized in that: The synchronization mechanism (2) is arranged on the inner side of the adaptation mechanism (1). The adaptation mechanism (1) includes an assembly base (111), an energy supply component (12), a conduction component (13) and a guide component (14). The energy supply component (12) is arranged at the bottom of the assembly component (11), the conduction component (13) is arranged at the rear side of the energy supply component (12), and the guide component (14) is arranged at the top of the conduction component (13). The synchronization mechanism (2) includes a limit component (21), a transmission component (22), a synchronization component (23), a cutting component (24) and a conveying component (25). The limit component (21) is arranged on the inner side of the assembly component (11), the transmission component (22) is arranged on both sides of the limit component (21), the synchronization component (23) is arranged on both sides of the transmission component (22), the cutting component (24) is arranged on the inner side of the synchronization component (23), and the conveying component (25) is arranged at the bottom of the cutting component (24).
2. The multi-layer synchronous cutting device for power battery insulation film according to claim 1, characterized in that: The assembly component (11) comprises an assembly base (111), a positioning column (112) and an assembly top plate (113), wherein the positioning column (112) is fixedly connected to the top of the assembly base (111), and the assembly top plate (113) is fixedly connected to the top of the positioning column (112).
3. The multi-layer synchronous cutting device for power battery insulation film according to claim 2, characterized in that: The energy supply assembly (12) comprises an energy supply hydraulic cylinder (121), an adjusting piston (122) and a guide air cylinder (123); the energy supply hydraulic cylinder (121) is fixedly connected to the bottom of the assembly base (111); the adjusting piston (122) is fixedly connected to the output end on the rear side of the energy supply hydraulic cylinder (121); the guide air cylinder (123) is connected to the rear side of the energy supply hydraulic cylinder (121); and the surface of the adjusting piston (122) is slidably connected to the inner side of the guide air cylinder (123).
4. The multi-layer synchronous cutting device for power battery insulation film according to claim 3, characterized in that: The conduction assembly (13) includes a bifurcated tube (131), a synchronous tube (132) and an adjusting pneumatic rod (133), wherein the bifurcated tube (131) is connected to the rear side of the guide air cylinder (123), the synchronous tube (132) is connected to the top of the bifurcated tube (131), the adjusting pneumatic rod (133) is connected to the tops of both sides of the bifurcated tube (131), and the bottom of the adjusting pneumatic rod (133) is fixedly connected to both sides of the rear side of the top of the assembly base (111).
5. The multi-layer synchronous cutting device for power battery insulation film according to claim 4, characterized in that: The guide assembly (14) includes an insulating film feeder (141), a guide rail (142), a positioning frame (143), a spring plate (144) and a guide rotating rod (145), wherein the insulating film feeder (141) is fixedly connected to the output end of the top of the regulating pneumatic rod (133), the guide rail (142) is fixedly connected to the front side of the insulating film feeder (141), the positioning frame (143) is fixedly connected to the front side of the bottom of the guide rail (142), the spring plate (144) is slidably arranged on the inner side of the positioning frame (143), and two guide rotating rods (145) are rotatably connected to the top and bottom of the inner side of the spring plate (144) respectively.
6. The multi-layer synchronous cutting device for power battery insulation film according to claim 2, characterized in that: The limiting assembly (21) comprises a limiting column (211), an extension plate (212) and a positioning rail (213), wherein the limiting column (211) is fixedly connected to both sides of the inner side of the assembly base (111), the extension plate (212) is fixedly connected to the top of the front side of the limiting column (211), and the positioning rail (213) is fixedly connected to the front side of the extension plate (212).
7. The multi-layer synchronous cutting device for power battery insulation film according to claim 6, characterized in that: The transmission assembly (22) comprises a transmission base (221), a servo motor (222) and a transmission turntable (223), wherein the transmission base (221) is fixedly connected to the front side of the extension plate (212), the servo motor (222) is fixedly connected to both sides of the transmission base (221), and the transmission turntable (223) is fixedly connected to the output end of the servo motor (222) away from the transmission base (221).
8. The multi-layer synchronous cutting device for power battery insulation film according to claim 7, characterized in that: The synchronization assembly (23) includes a synchronization slide bar (231), a synchronization guide bar (232) and a synchronization transmission bar (233), wherein the synchronization slide bar (231) is slidably connected to the inner side of the positioning track (213), the synchronization guide bar (232) is fixedly connected to the bottom of the synchronization slide bar (231), the synchronization guide bar (232) is rotationally connected to the transmission turntable (223) on a side close to the transmission turntable (223), and the synchronization transmission bar (233) is fixedly connected to the bottom of the synchronization slide bar (231).
9. The multi-layer synchronous cutting device for power battery insulation film according to claim 8, characterized in that: The cutting assembly (24) includes a transmission top plate (241), a guide slide rail (242) and a cutting plate (243), wherein the transmission top plate (241) is fixedly connected to the inner side of the synchronization slide bar (231), two guide slide rails (242) are respectively opened on both sides of the bottom of the transmission top plate (241), and the cutting plate (243) is fixedly connected to the front side of the bottom of the transmission top plate (241).
10. The multi-layer synchronous cutting device for power battery insulation film according to claim 9, characterized in that: The conveying assembly (25) includes an electric conveying roller (251), a feeding tray (252) and a guide slide (253), wherein the electric conveying roller (251) is fixedly connected to the front side of the inner side of the extension plate (212), the feeding tray (252) is fixedly connected to the front side of the electric conveying roller (251), and two guide slides (253) are respectively fixedly connected to the two sides of the top of the feeding tray (252), and the top of the surface of the guide slide (253) is slidably connected to the inner side of the guide slide rail (242).
Citation Information
Patent Citations
A production equipment for efficient cutting, bending and handling of insulating films
CN114407342B