Automobile wire harness tension detection device

By designing an automotive wiring harness tensile testing device with a ring clamp and a rotation limiter, the problem of clamping and tensile testing of long wiring harnesses has been solved, achieving stable clamping and multi-point testing, and improving testing efficiency and accuracy.

CN120741164BActive Publication Date: 2025-11-21SUZHOU FUERXI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511250071.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-11-21
Estimated Expiration
2045-09-03

AI Technical Summary

Technical Problem

Existing tensile testing equipment is insufficient for testing the tensile strength of long automotive wiring harnesses, requiring a long tensile path, and the damage points of the wiring harness often occur at the connection between the terminal and the wiring harness.

Method used

An automotive wiring harness tensile testing device was designed, employing a ring clamp and a rotation limiter. Through the cooperation of multiple clamping ports of the ring clamp and the rotation limiter, stable clamping and tensile testing of long wiring harnesses are achieved. The clamping puller and cylinder are used to fix the wiring harness and measure the tensile force.

Benefits of technology

It enables convenient clamping and stretching inspection of long wire harnesses, preventing wire harnesses from falling off. It can simultaneously measure the diameter uniformity of multiple parts of the wire harness, improving the accuracy and efficiency of the inspection.

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Abstract

The application relates to the technical field of tension detection, and discloses a vehicle wire harness tension detection equipment, which comprises a base, a sliding rail is fixedly installed at the top of the base, a sliding frame is slidably connected to the left half of the sliding rail, an annular clamping piece is rotationally connected to the sliding frame, transverse blocking pieces are arranged on the surface of the annular clamping piece, a tension sensor is connected to the left side of the sliding frame, a clamping pulling piece is slidably connected to the right half of the sliding rail, and a pneumatic cylinder is connected to the left bottom end of the clamping pulling piece. When the rotating disc is driven to rotate relative to the base, the fixed clamping plate and the movable clamping plate are driven to clamp the wire harness, meanwhile, the sleeve ring is driven to rotate relative to the embedded disc, the first length scale and the second length scale are staggered with each other, so that the diameter of the wire harness is measured, the wire harness can pass through the plurality of clamping openings, the diameters of multiple positions of the wire harness can be measured at the same time, and whether the thickness of the wire harness is uniform can be detected; in the process, the second length scale is driven to be inserted into the clamping opening, so that the wire harness is prevented from falling off.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of tension detection, and particularly relates to an automobile wire harness tension detection device. BACKGROUND

[0002] During use, the automobile wire harness is subjected to extrusion and stretching due to bumps and the like caused by vehicle travel, and the wire harness is prone to damage under the action of tension, so that stable conduction cannot be guaranteed. Therefore, after automobile wire harness processing is completed, the tensile strength of the automobile wire harness needs to be detected.

[0003] A high-efficiency wire harness tension testing machine is disclosed in Chinese Patent No. CN114739795B, which is filed on April 20, 2022 and published as CN114739795B, and belongs to the field of tension testing equipment. The machine body is provided with a clamping assembly for clamping the cable of the wire harness. The clamping assembly is connected with a tension sensor for measuring the tension borne by the cable. The machine body is provided with a traction seat. The traction seat is slidably connected with a plurality of piston rods. The piston rods can move away from the clamping assembly. All the piston rods are connected with a clamping block for clamping the terminal of the cable. The traction seat is slidably connected with a control block. The control block is connected with a gas supply pipe. With the sliding of the control block, the gas supply pipe is connected with the piston rods in turn. The piston rods driven by the gas supply pipe move away from the clamping assembly. After the gas supply pipe is disconnected from the piston rods, the piston rods are in a freely sliding state. The present application improves the situation that workers frequently disassemble and assemble the cable of the wire harness from the tension testing machine.

[0004] In the technical solution, the wire harness terminal is blocked while the automobile wire harness is clamped, and then the wire harness is subjected to tensile detection. Although the automobile wire harness can be quickly switched for detection, when the automobile wire harness is relatively long, for example, the length of the reverse image connecting wire harness is generally 1.5-2 m, if the entire wire harness is subjected to tensile detection, a relatively long tensile path needs to be correspondingly arranged. In the wire harness processing process, the terminal is generally connected with the wire harness by a terminal pressing machine. In daily use, the damage point of the wire harness is generally at the connection between the terminal and the wire harness under the action of external force. Therefore, the tensile strength of the wire harness can be detected by subjecting the terminal connection part of the wire harness to tensile detection. Therefore, the technical solution cannot meet the tensile detection of the wire harness with a relatively long length, and further improvement can be made. SUMMARY

[0005] (I) Technical problems solved

[0006] In view of the deficiencies of the prior art, the present application provides an automobile wire harness tension detection device, which has the advantages of facilitating clamping and tensile detection of wire harnesses with a relatively long length, and solves the problem that a relatively long tensile path needs to be arranged when the existing tensile equipment is used to detect the tensile strength of wire harnesses with a relatively long length.

[0007] (II) Technical solutions

[0008] In order to achieve the above-mentioned purpose of facilitating the clamping and tensile detection of long wire harnesses, the application provides the following technical scheme: an automobile wire harness tensile detection device, comprising a base, a sliding rail fixedly installed on the top of the base, a sliding frame slidingly connected to the left half of the sliding rail, a ring-shaped clamping piece rotatably connected to the sliding frame, a plurality of clamping openings arranged on the circumferential surface of the ring-shaped clamping piece, a horizontal blocking piece arranged on the surface of the ring-shaped clamping piece, the horizontal blocking piece shielding the inside of the top of the clamping opening, a tensile sensor connected to the left side of the sliding frame, a rotating limiting piece arranged inside the ring-shaped clamping piece, a clamping and pulling piece slidingly connected to the right half of the sliding rail, and a cylinder connected to the left side of the bottom end of the clamping and pulling piece.

[0009] Preferably, the sliding frame comprises a left sliding seat slidingly connected to the sliding rail, a support column fixedly installed on the top of the left sliding seat, a blocking piece fixedly installed on the top end of the support column, an L-shaped pull rod arranged on the outer side of the support column, a sliding groove opened through the top right end of the L-shaped pull rod, the support column passing through the sliding groove, a connecting rod slidingly connected to the left end of the L-shaped pull rod, two nuts threadedly connected to the right half of the connecting rod, the L-shaped pull rod vertical part being located between the two nuts, and the connecting rod being threadedly connected to the tensile sensor.

[0010] Preferably, the ring-shaped clamping piece comprises a base, a surrounding ring fixedly installed on the edge of the base, a fixed clamping plate fixedly arranged on the top of the surrounding ring, a shaft sleeve fixedly penetrating the center of the base, a disc fixedly installed on the top end outer wall of the shaft sleeve, the shaft sleeve being rotatably connected to the outer side of the support column, the blocking piece being attached to the top of the disc, a rotating disc being sleeved on the outer side of the shaft sleeve, a movable clamping plate being arranged on the circumferential surface of the rotating disc, each movable clamping plate being located between two adjacent fixed clamping plates, the movable clamping plate being attached to the top of the surrounding ring, and the rotating disc being attached to the bottom of the disc.

[0011] Preferably, a sleeve ring is fixedly installed on the top of the rotating disc, the sleeve ring being sleeved on the outer side of the disc, a first length scale is arranged on the top outer edge of the disc, and a second length scale is arranged on the top inner edge of the sleeve ring.

[0012] Preferably, the rotation limiting piece comprises guide rails fixed on the bottom of the rotating disc, a driving ring is rotatably connected to the bottom of the rotating disc, the driving ring passes through the middle of the guide rails, a sliding block is slidably connected in the guide rails, the sliding block is attached to the bottom of the driving ring, inclined grooves are arranged on the surface of the driving ring, a sliding column is fixedly installed on the top of the sliding block and slidably connected in the inclined grooves; a cross bar is slidably connected to the side of the sliding block, a friction plate is fixedly installed on one end of the side wall of the enclosing ring close to the cross bar, a spring is fixedly installed between the sliding block and the friction plate; a threaded convex column is fixedly installed on the top of the driving ring, an arc-shaped groove is formed in the surface of the rotating disc, the threaded convex column passes through the arc-shaped groove, and a threaded sleeve is threadedly connected to the top end of the threaded convex column.

[0013] Preferably, the lateral blocking piece comprises a cladding cover one fixedly installed on the inner side of the fixed clamping plate, a cladding cover two fixedly installed on the inner side of the movable clamping plate, and an avoiding opening is formed in the two sides of the cladding cover two; a threaded rod is rotatably connected to the cladding cover two, a driving gear is fixedly installed on the bottom end of the threaded rod, an annular gear is fixedly installed on the bottom of the inner wall of the enclosing ring, and the driving gear is engaged with the annular gear; a push plate is threadedly connected to the threaded rod and slidably connected in the cladding cover two, two blocking arms are arranged in the cladding cover two, and the push plate drives the blocking arms to extend out of the top opening of the avoiding opening.

[0014] Preferably, the blocking arm comprises two insertion rods slidably connected to the push plate, a sliding bead is fixedly installed on the side of each insertion rod away from the push plate, two V-shaped grooves are formed in the inner side of the movable clamping plate, and the sliding beads are slidably connected in the V-shaped grooves; an L-shaped blocking rod is sleeved on the top end of the insertion rod, the vertical part of the L-shaped blocking rod is hollow, a guide rod is fixedly installed in the top end of the cladding cover two, and the L-shaped blocking rod is slidably connected to the guide rod.

[0015] Preferably, the clamping pulling piece comprises a U-shaped frame, a supporting plate is fixedly installed on the middle of the U-shaped frame, a clamping layer is formed between the supporting plate and the bottom wall of the U-shaped frame, two linear grooves are formed in the supporting plate, a vertical rod is fixedly penetrated through the center of the U-shaped frame, a limiting cap is fixedly installed on the top end of the vertical rod, the cross section of the limiting cap is in the shape of an inverted "convex" character, the limiting cap is located in the clamping layer, a right sliding seat is fixedly installed on the vertical rod, the right sliding seat is slidably connected to the sliding rail, and the output end of the air cylinder is connected to the left side of the bottom end of the vertical rod; a transmission gear is sleeved on the outside of the lower half of the limiting cap, two clamping blocks are slidably connected to the supporting plate, a rack plate and a sliding knob are fixedly installed on the bottom of each clamping block, the rack plate and the sliding knob are slidably connected to the linear grooves, the two rack plates are engaged on the two sides of the transmission gear, respectively, an adjusting screw is rotatably connected to one of the clamping blocks, and the adjusting screw is threadedly connected to the U-shaped frame.

[0016] Preferably, one of the clamping blocks is internally provided with left supporting arms, and the other of the clamping blocks is internally provided with right supporting arms, the left supporting arms are inserted between two adjacent right supporting arms, and the top of the left supporting arms and the right supporting arms is flush with the top of the rotating disc; the two clamping blocks are internally provided with mounting grooves on opposite sides, the mounting grooves are slidably connected with clamping pieces, the clamping pieces are fixedly connected with springs two, and the two rows of clamping pieces are staggered in the left-right direction.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the automobile wire harness tension detection equipment has the following beneficial effects:

[0019] 1. The automobile wire harness tension detection equipment has the following beneficial effects: the one end of the automobile wire harness is placed between the two clamping blocks, the terminal at the end is placed on the right side of the two clamping blocks, the adjusting screw is screwed, the two clamping blocks are driven to move close to each other, the left supporting arms and the right supporting arms slide in opposite directions, the two rows of clamping pieces clamp the wire harness, and the inclined surface of the clamping pieces is pressed on the surface of the wire harness to prevent the wire harness from being separated; thus, the wire harness can be conveniently clamped and fixed, and the wire harness can be prevented from falling off.

[0020] 2. The automobile wire harness tension detection equipment has the following beneficial effects: the other end of the automobile wire harness is inserted from one of the clamping openings, and the terminal is placed inside the annular clamping piece; the rotating disc is pushed to rotate relative to the base, and the fixed clamping plate and the movable clamping plate clamp and fix the wire harness; when the length of the automobile wire harness is relatively long, the terminal of the automobile wire harness is first inserted from one clamping opening, then inserted from the adjacent clamping opening, and then passed from the outside of the annular clamping piece, and then inserted into the annular clamping piece from the nearest clamping opening; the rotating disc is pushed to rotate relative to the base, and the fixed clamping plate and the movable clamping plate clamp and fix the wire harness; thus, the wire harness of different lengths can be conveniently clamped and fixed.

[0021] 3. The automobile wire harness tension detection equipment has the following beneficial effects: when the rotating disc is pushed to rotate relative to the base, the fixed clamping plate and the movable clamping plate clamp the wire harness, the sleeve ring rotates relative to the embedded disc, the first length scale and the second length scale are staggered, the diameter of the wire harness is measured, the diameter of multiple parts of the wire harness can be measured at the same time by inserting the wire harness from multiple clamping openings, and whether the thickness of the wire harness is uniform is detected; in this process, the L-shaped stop rod is inserted into the clamping opening to prevent the wire harness from falling off. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A perspective structural schematic view of the automobile wire harness tension detection equipment is provided.

[0023] Figure 2A stereoscopic structure schematic diagram of the automobile wire harness tension detection equipment without the machine seat is provided for the application;

[0024] Figure 3 A stereoscopic structure schematic diagram of the automobile wire harness tension detection equipment without the machine seat and the tension sensor is provided for the application;

[0025] Figure 4 A stereoscopic structure schematic diagram of the annular clamping piece of the automobile wire harness tension detection equipment is provided for the application;

[0026] Figure 5 A top view stereoscopic structure schematic diagram of the annular clamping piece of the automobile wire harness tension detection equipment is provided for the application;

[0027] Figure 6 A stereoscopic sectional structure schematic diagram of the annular clamping piece of the automobile wire harness tension detection equipment is provided for the application;

[0028] Figure 7 A stereoscopic structure schematic diagram of the transverse blocking piece of the automobile wire harness tension detection equipment is provided for the application;

[0029] Figure 8 A stereoscopic explosion structure schematic diagram of the transverse blocking piece of the automobile wire harness tension detection equipment is provided for the application;

[0030] Figure 9 A right side view stereoscopic structure schematic diagram of the transverse blocking piece of the automobile wire harness tension detection equipment is provided for the application;

[0031] Figure 10 A stereoscopic structure schematic diagram of the rotation limiting piece of the automobile wire harness tension detection equipment is provided for the application;

[0032] Figure 11 A stereoscopic structure schematic diagram of the clamping and pulling piece of the automobile wire harness tension detection equipment is provided for the application;

[0033] Figure 12 A bottom view stereoscopic structure schematic diagram of the clamping and pulling piece of the automobile wire harness tension detection equipment is provided for the application.

[0034] In the figure: 100, machine seat; 200, sliding rail; 300, sliding carriage; 400, annular clamping piece; 500, transverse blocking piece; 600, tension sensor; 700, rotation limiting piece; 800, clamping and pulling piece; 900, air cylinder;

[0035] 301, left sliding seat; 302, support column; 303, blocking piece; 304, L-shaped pull rod; 305, sliding groove; 306, connecting rod; 307, nut;

[0036] 401, base; 402, enclosure ring; 403, fixed clamping plate; 404, shaft sleeve; 405, embedded disc; 406, rotating disc; 407, movable clamping plate; 408, sleeve ring; 409, first length scale; 410, second length scale;

[0037] 501, cover one; 502, cover two; 503, avoidance port; 504, threaded rod; 505, drive gear; 506, push plate; 507, insertion rod; 508, sliding bead; 509, V-shaped groove; 510, L-shaped blocking rod; 511, guide rod; 512, ring gear;

[0038] 701, guide rail; 702, drive ring; 703, sliding block; 704, inclined groove; 705, sliding column; 706, crossbar; 707, friction plate; 708, spring one; 709, threaded convex column; 710, arc-shaped groove; 711, threaded sleeve;

[0039] 801, U-shaped frame; 802, supporting plate; 803, straight line-shaped groove; 804, vertical rod; 805, limiting cap; 806, right sliding seat; 807, transmission gear; 808, clamping block; 809, rack plate; 810, sliding knob; 811, adjusting screw; 812, left supporting arm; 813, right supporting arm; 814, mounting groove; 815, clamping piece; 816, spring two. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0041] Please refer to Figures 1-2 A kind of automobile wire harness tension detection equipment, including base 100, the top of base 100 is fixedly installed with slide rail 200, the left half of slide rail 200 is slidably connected with sliding frame 300, sliding frame 300 is rotatably connected with annular clamping piece 400, multiple clamping ports are arrayed on the circumferential surface of annular clamping piece 400, transverse blocking piece 500 is arrayed on the surface of annular clamping piece 400, transverse blocking piece 500 is shielded in the top inside of clamping port, tension sensor 600 is connected on the left side of sliding frame 300, rotating limiting piece 700 is arranged in annular clamping piece 400, clamping pulling piece 800 is slidably connected with the right half of slide rail 200, cylinder 900 is connected to the left side of the bottom end of clamping pulling piece 800.

[0042] Please refer to Figures 2-4The sliding frame 300 comprises a left sliding seat 301 slidably connected to the sliding rail 200, a supporting column 302 fixedly installed on the top of the left sliding seat 301, a blocking piece 303 fixedly installed on the top end of the supporting column 302, an L-shaped pull rod 304 arranged on the outer side of the supporting column 302, a sliding groove 305 formed on the top of the right end of the L-shaped pull rod 304, the supporting column 302 penetrating through the sliding groove 305, the L-shaped pull rod 304 sliding relative to the supporting column 302 through the sliding groove 305, the connecting rod 306 slidably connected to the left end of the L-shaped pull rod 304, and two nuts 307 threadedly connected to the right half of the connecting rod 306, the vertical part of the L-shaped pull rod 304 being located between the two nuts 307, so that the vertical part of the L-shaped pull rod 304 can move between the two nuts 307, and the connecting rod 306 being threadedly connected to the tension sensor 600.

[0043] Please refer to Figures 4-5 The annular clamping piece 400 comprises a base 401, a surrounding ring 402 fixedly installed on the edge of the base 401, a plurality of fixed clamping plates 403 fixedly arranged on the top of the surrounding ring 402, a shaft sleeve 404 penetratingly fixed at the center of the base 401, a disc 405 fixedly installed on the top end of the outer wall of the shaft sleeve 404, and the shaft sleeve 404 being rotatably connected to the outer side of the supporting column 302, and the blocking piece 303 being attached to the top of the disc 405, so that the base 401 can rotate relative to the supporting column 302.

[0044] The disc 405 is rotatably connected to the outer side of the shaft sleeve 404. A plurality of movable clamping plates 407 are arranged on the circumferential surface of the disc 405, each movable clamping plate 407 being located between two adjacent fixed clamping plates 403, the movable clamping plate 407 being attached to the top of the surrounding ring 402, and the disc 405 being attached to the bottom of the disc 405, so that the disc 405 is limited and stably located on the top of the surrounding ring 402. The fixed clamping plates 403 and the movable clamping plates 407 form clamping openings, so that a plurality of clamping openings are formed on the circumferential surface of the annular clamping piece 400. When the length of the automobile wire harness is short, the right end of the wire harness is clamped by the clamping pulling member 800, the left end of the wire harness penetrates through one of the clamping openings, the disc 405 is rotated relative to the base 401, and the fixed clamping plates 403 and the movable clamping plates 407 clamp the wire harness, so that the terminals of the wire harness are simultaneously blocked by the fixed clamping plates 403 and the movable clamping plates 407. When the length of the automobile wire harness is long, the right end of the wire harness is clamped by the clamping pulling member 800, the left end of the wire harness penetrates through one of the clamping openings and then penetrates through the adjacent clamping opening, the wire harness bypasses the outer side of the circumferential surface of the annular clamping piece 400, and the terminal of the left end of the wire harness penetrates through the nearest clamping opening, and then the disc 405 is rotated relative to the base 401, so that the fixed clamping plates 403 clamp the movable clamping plates 407. Thus, the excess part of the wire harness is wound on the outer side of the circumferential surface of the annular clamping piece 400, and the path length of the wire harness for stretching is reduced.

[0045] The top of the rotating disc 406 is fixedly provided with a sleeve ring 408, the sleeve ring 408 is sleeved outside the embedded disc 405, the outer edge of the top of the embedded disc 405 is provided with a first length scale 409, and the inner edge of the top of the sleeve ring 408 is provided with a second length scale 410. When the movable clamping plate 407 is attached to the fixed clamping plate 403 on the right side thereof, the first length scale 409 is aligned with the second length scale 410. After the automobile wire harness is placed between the movable clamping plate 407 and the fixed clamping plate 403 on the right side thereof, the rotating disc 406 is pushed to rotate relative to the base 401, the fixed clamping plate 403 and the movable clamping plate 407 are clamped, and the length of the offset part of the first length scale 409 and the second length scale 410 indicates the diameter of the wire harness. The automobile wire harness can pass through the plurality of clamping openings, and the plurality of fixed clamping plates 403 and movable clamping plates 407 simultaneously clamp a plurality of parts of the wire harness. If the wire harness is uniform, the plurality of fixed clamping plates 403 and movable clamping plates 407 can simultaneously clamp the surface of the wire harness. If the wire harness is not uniform, the fixed clamping plate 403 and the movable clamping plate 407 can only clamp the thicker part of the wire harness, and the fixed clamping plate 403 and the movable clamping plate 407 can have a gap at the thinner part of the wire harness, so that whether the wire harness is uniform can be determined.

[0046] Please refer to Figure 6 and Figure 10 The rotating limiting piece 700 is arranged between the rotating disc 406 and the enclosing ring 402 and is used for inhibiting the rotating disc 406 from rotating relative to the enclosing ring 402. After the rotating disc 406 rotates, the rotating disc 406 can be kept in the current state, so that the fixed clamping plate 403 and the movable clamping plate 407 stably clamp the wire harness. The rotating limiting piece 700 comprises guide rails 701 fixedly arranged on the bottom of the rotating disc 406, and a driving ring 702 rotatably connected to the bottom of the rotating disc 406. The driving ring 702 passes through the middle of the guide rails 701 and can be clamped and positioned by the guide rails 701 and the rotating disc 406.

[0047] The sliding block 703 is slidably connected in the guide rail 701 and is attached to the bottom of the driving ring 702. The surface of the driving ring 702 is arrayed with inclined grooves 704, the top of the sliding block 703 is fixedly provided with a sliding column 705, and the sliding column 705 is slidably connected in the inclined grooves 704. Thus, when the guide rail 701 rotates, the driving ring 702 is extruded against the sliding column 705 at the side wall of the inclined groove 704, so as to drive the sliding block 703 to slide along the guide rail 701.

[0048] The horizontal rod 706 is slidably connected through the side of the sliding block 703, the friction plate 707 is fixedly arranged at one end of the horizontal rod 706 close to the side wall of the enclosing ring 402, and the spring 708 is fixedly arranged between the sliding block 703 and the friction plate 707. The elasticity of the spring 708 enables the friction plate 707 to be attached to the side wall of the enclosing ring 402. The friction between the friction plate 707 and the enclosing ring 402 inhibits the rotating disc 406 from rotating relative to the enclosing ring 402.

[0049] The distance between the slider 703 and the friction plate 707 is adjusted by sliding the slider 703 along the guide rail 701, thereby adjusting the pressure exerted by the spring 708 on the friction plate 707, and further adjusting the friction between the friction plate 707 and the surrounding ring 402. The threaded column 709 is fixedly installed on the top of the driving ring 702, the arc-shaped slot 710 is formed on the surface of the turntable 406, the threaded column 709 passes through the arc-shaped slot 710, and the threaded sleeve 711 is threadedly connected to the top end of the threaded column 709. By holding the threaded sleeve 711 and pushing the threaded column 709 and the driving ring 702 to rotate, the pressure of the spring 708 on the friction plate 707 is adjusted. By screwing the threaded sleeve 711, the threaded sleeve 711 is pressed against the surface of the turntable 406, the position of the driving ring 702 is fixed, and the pressure exerted by the spring 708 on the friction plate 707 remains stable.

[0050] Please refer to Figures 6-9 The transverse blocking piece 500 includes the cladding cover 501 fixedly installed on the inner side of the fixed clamping plate 403, and the cladding cover 502 fixedly installed on the inner side of the movable clamping plate 407. The cladding cover 501 and the cladding cover 502 block and clamp the wire harness terminals, and the cladding cover 502 is provided with the avoiding opening 503 on both sides. The threaded rod 504 is threadedly connected to the cladding cover 502, the driving gear 505 is fixedly installed on the bottom end of the threaded rod 504, the ring gear 512 is fixedly installed on the inner wall of the surrounding ring 402, and the driving gear 505 is engaged with the ring gear 512.

[0051] The threaded rod 504 is threadedly connected to the cladding cover 502, the driving gear 505 is fixedly installed on the bottom end of the threaded rod 504, the ring gear 512 is fixedly installed on the inner wall of the surrounding ring 402, and the driving gear 505 is engaged with the ring gear 512.

[0052] The blocking arm comprises two insertion rods 507 slidably connected to the push plate 506, each insertion rod 507 is fixedly installed with a sliding ball 508 on the side away from the push plate 506, the inner side of the movable clamping plate 407 is provided with two V-shaped grooves 509, and the sliding ball 508 is slidably connected in the V-shaped groove 509. The top end of the insertion rod 507 is sleeved with an L-shaped blocking rod 510, the vertical part of the L-shaped blocking rod 510 is hollow, the top end of the cover 502 is fixedly installed with a guide rod 511, and the L-shaped blocking rod 510 is slidably connected to the guide rod 511. Therefore, during the upward or downward movement of the push plate 506, the insertion rod 507 moves in the vertical direction along with the push plate 506, the sliding ball 508 slides along the V-shaped groove 509, the insertion rod 507 slides in the transverse direction relative to the push plate 506, and the insertion rod 507 drives the L-shaped blocking rod 510 to slide along the guide rod 511, so that the horizontal part of the L-shaped blocking rod 510 penetrates out of the avoiding port 503 and enters the inside of the clamping port top.

[0053] Please refer to Figures 2-3 and Figures 11-12 The clamping pulling member 800 comprises a U-shaped frame 801, the U-shaped frame 801 is in a U shape, a supporting plate 802 is fixedly installed at the middle part of the U-shaped frame 801, a clamping layer is formed between the supporting plate 802 and the bottom wall of the U-shaped frame 801, and two linear grooves 803 are formed in the supporting plate 802. A vertical rod 804 is fixedly penetrated at the center of the U-shaped frame 801, a limiting cap 805 is fixedly installed at the top end of the vertical rod 804, the limiting cap 805 is in an inverted "convex" shape in cross section, the limiting cap 805 is located in the clamping layer, a right sliding seat 806 is fixedly installed on the vertical rod 804, the right sliding seat 806 is slidably connected to the sliding rail 200, and the output end of the air cylinder 900 is connected to the bottom end left side of the vertical rod 804.

[0054] A transmission gear 807 is sleeved on the outer side of the lower half of the limiting cap 805, the transmission gear 807 can rotate relative to the limiting cap 805, and two clamping blocks 808 are slidably connected to the supporting plate 802. A rack plate 809 and a sliding knob 810 are fixedly installed at the bottom of each clamping block 808, the rack plate 809 and the sliding knob 810 are slidably connected to the linear groove 803, and the two rack plates 809 are meshed on the two sides of the transmission gear 807. A adjusting screw 811 is rotatably connected to one of the clamping blocks 808, and the adjusting screw 811 is threadedly connected to the U-shaped frame 801. By rotating the adjusting screw 811, one of the clamping blocks 808 is driven to move backward, and the other clamping block 808 is driven to move forward through the meshing effect of the rack plate 809 and the transmission gear 807, so that the automobile wire harness is clamped.

[0055] One of the clamping blocks 808 is internally arrayed with a left supporting arm 812, and the other clamping block 808 is bottom arrayed with a right supporting arm 813, the left supporting arm 812 is inserted between two adjacent right supporting arms 813, and the top of the left supporting arm 812 and the right supporting arm 813 is flush with the top of the rotating disc 406. The wire harness is lifted by the left supporting arm 812 and the right supporting arm 813. The wire harness located at the top of the rotating disc 406 and the top of the left supporting arm 812 and the right supporting arm 813 can be kept horizontal.

[0056] The two clamping blocks 808 are arrayed with mounting grooves 814 on opposite sides, the mounting grooves 814 are slidably connected with clamping pieces 815, the clamping pieces 815 are fixedly installed with springs 816 between the inner wall of the mounting grooves 814, the two rows of clamping pieces 815 are staggered in the left-right direction, and the bottom of the opposite side of the two rows of clamping pieces 815 is provided with an inclined surface. When the two clamping blocks 808 are close to each other, the two rows of clamping pieces 815 clamp and fix the wire harness through the inclined surface, and prevent the wire harness from being separated from the clamping pieces 815. Through the elasticity of the springs 816, the clamping pieces 815 prevent the wire harness from being crushed.

[0057] In use, one end of the automobile wire harness is placed between the two clamping blocks 808, and the terminal at the end is placed on the right side of the two clamping blocks 808, the adjusting screw 811 is screwed, the two clamping blocks 808 are driven to approach each other, the left supporting arm 812 and the right supporting arm 813 slide in opposite directions, and the two rows of clamping pieces 815 clamp the wire harness, and the inclined surface of the clamping pieces 815 is pressed on the surface of the wire harness to prevent the wire harness from being separated;

[0058] The other end of the automobile wire harness is then passed through one of the clamping openings, so that the terminal is placed inside the annular clamping piece 400; the rotating disc 406 is then pushed to rotate relative to the base 401, so that the fixed clamping plate 403 and the movable clamping plate 407 clamp and fix the wire harness;

[0059] When the length of the automobile wire harness is relatively long, the terminal of the automobile wire harness is first passed through one clamping opening, then passed out from the adjacent clamping opening, and then passed around the outside of the annular clamping piece 400, and then the terminal is passed into the annular clamping piece 400 from the nearest clamping opening; the rotating disc 406 is then pushed to rotate relative to the base 401, so that the fixed clamping plate 403 and the movable clamping plate 407 clamp and fix the wire harness;

[0060] When the rotating disc 406 rotates relative to the base 401, the driving gear 505 rolls on the annular gear 512, thus rotating the threaded rod 504 in the cover 502, moving the push plate 506 upward or downward, cooperating with the guiding action of the sliding bead 508 and the V-shaped slot 509, moving the two insertion rods 507 in the vertical direction while moving the two insertion rods 507 in opposite directions, thus moving the two L-shaped blocking rods 510 in opposite directions, the horizontal part of the L-shaped blocking rod 510 passing out of the avoiding port 503 and inserting into the clamping port, blocking the wire harness;

[0061] Finally, the output end of the air cylinder 900 is elongated, driving the clamping pulling member 800 to move to the right, the sliding frame 300 and the annular clamping member 400 move to the right by a distance, the supporting column 302 is attached to the right side wall of the sliding groove 305, the L-shaped pulling rod 304 is attached to the nut 307 at the right end of the connecting rod 306, thus the annular clamping member 400 stops moving to the right; the clamping pulling member 800 continues to move to the right, tightening the wire harness and applying tension to the wire harness, and the tension sensor 600 detects the tension applied to the wire harness.

[0062] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire harness tension detection device for an automobile, comprising a base (100), characterized in that: The machine base (100) top fixedly installed with slide rail (200), the slide rail (200) left half slidingly connected with slide (300), the slide (300) upper rotationally connected with annular clamping piece (400), the annular clamping piece (400) circumferential surface array is provided with multiple clamping mouths, the annular clamping piece (400) surface array is provided with transverse blocking piece (500), the transverse blocking piece (500) is shielded in the clamping mouth top inside, the slide (300) left side is connected with tension sensor (600), the annular clamping piece (400) inside is provided with rotation limiting piece (700), the slide rail (200) right half slidingly connected with clamping puller (800), the clamping puller (800) bottom left side is connected with pneumatic cylinder (900); The slide (300) includes a left slide seat (301) slidably connected to the slide rail (200), and the left slide seat (301) is fixedly installed with a support column (302) on the top. The annular clamping piece (400) includes a base (401), and the base (401) is fixedly installed with a surrounding ring (402) on the edge. The surrounding ring (402) is fixedly installed with a fixed clamping plate (403) on the top. The base (401) is fixedly installed with a shaft sleeve (404) at the center. The shaft sleeve (404) is fixedly installed with an embedded disc (405) on the top outer wall. The shaft sleeve (404) is rotationally connected to the outside of the support column (302). The blocking piece (303) is attached to the top of the embedded disc (405). The shaft sleeve (404) is sleeved with a rotating disc (406), and the rotating disc (406) is arrayed with movable clamping plates (407) on the circumferential surface. Each movable clamping plate (407) is located between two adjacent fixed clamping plates (403). The movable clamping plate (407) is attached to the top of the surrounding ring (402). The rotating disc (406) is attached to the bottom of the embedded disc (405). The rotating disc (406) is fixedly installed with a sleeve ring (408) on the top. The sleeve ring (408) is sleeved on the outside of the embedded disc (405). The embedded disc (405) is provided with a first length scale (409) on the top outer edge. The sleeve ring (408) is provided with a second length scale (410) on the top inner edge. The transverse blocking piece (500) includes a cladding cover one (501) fixedly installed on the inner side of the fixed clamping plate (403). The inner side of the movable clamping plate (407) is fixedly installed with a cladding cover two (502). The cladding cover two (502) is provided with an avoidance opening (503) penetratingly formed on both sides. The cladding cover two (502) is rotationally connected with a threaded rod (504) penetratingly formed thereon. The threaded rod (504) is fixedly installed with a drive gear (505) on the bottom. The inner wall of the surrounding ring (402) is fixedly installed with an annular gear (512) on the bottom. The drive gear (505) is engaged with the annular gear (512). The threaded rod (504) is threadedly connected with a push plate (506), the push plate (506) is slidingly connected in the second cover (502), two blocking arms are arranged in the second cover (502), and the push plate (506) pushes the blocking arms to extend out of the top opening of the avoiding opening (503).

2. The automotive wire harness pull force detection apparatus according to claim 1, characterized by: The L-shaped pull rod (304) is provided outside the supporting column (302), a sliding groove (305) is formed in the top of the right end of the L-shaped pull rod (304), the supporting column (302) passes through the sliding groove (305), a connecting rod (306) is slidingly connected to the left end of the L-shaped pull rod (304), two nuts (307) are threadedly connected to the right half of the connecting rod (306), the vertical part of the L-shaped pull rod (304) is located between the two nuts (307), and the connecting rod (306) is threadedly connected to the tension sensor (600).

3. The automotive wire harness pull force detection apparatus according to claim 1, characterized by: The rotating limiting piece (700) comprises guide rails (701) fixedly arranged in the bottom of the rotating disc (406), a driving ring (702) is rotatably connected to the bottom of the rotating disc (406), the driving ring (702) passes through the middle of the guide rails (701), sliding blocks (703) are slidingly connected to the guide rails (701), the sliding blocks (703) are attached to the bottom of the driving ring (702), inclined grooves (704) are formed in the surface of the driving ring (702), sliding columns (705) are fixedly installed on the top of the sliding blocks (703), and the sliding columns (705) are slidingly connected to the inclined grooves (704). The sliding blocks (703) are slidingly connected with cross rods (706), the cross rods (706) are fixedly installed with friction plates (707) near one end of the side wall of the surrounding ring (402), and springs (708) are fixedly installed between the sliding blocks (703) and the friction plates (707). A threaded convex column (709) is fixedly installed on the top of the driving ring (702), an arc-shaped groove (710) is formed in the surface of the rotating disc (406), the threaded convex column (709) passes through the arc-shaped groove (710), and a threaded sleeve (711) is threadedly connected to the top end of the threaded convex column (709).

4. The automotive wire harness pull force detection apparatus according to claim 1, characterized by: The blocking arms comprise two insertion rods (507) slidingly connected to the push plate (506), sliding beads (508) are fixedly installed on the side, away from the push plate (506), of each insertion rod (507), two V-shaped grooves (509) are formed in the inner side of the movable clamping plate (407), and the sliding beads (508) are slidingly connected to the V-shaped grooves (509). An L-shaped blocking rod (510) is sleeved on the top end of the insertion rod (507), the vertical part of the L-shaped blocking rod (510) is hollow, a guide rod (511) is fixedly installed in the top end of the second cover (502), and the L-shaped blocking rod (510) is slidingly connected to the guide rod (511).

5. The automotive wire harness pull force detection apparatus according to claim 1, characterized by: The clamping puller (800) comprises a U-shaped frame (801), a supporting plate (802) is fixedly installed in the middle of the U-shaped frame (801), a clamping layer is formed between the supporting plate (802) and the bottom wall of the U-shaped frame (801), two linear grooves (803) are formed in the supporting plate (802), a vertical rod (804) is fixedly arranged at the center of the U-shaped frame (801), a limiting cap (805) is fixedly arranged at the top end of the vertical rod (804), the limiting cap (805) is in the shape of an inverted "convex" in cross section, the limiting cap (805) is located in the clamping layer, a right sliding seat (806) is fixedly arranged on the vertical rod (804), the right sliding seat (806) is slidingly connected to the sliding rail (200), and the output end of the air cylinder (900) is connected to the bottom left side of the vertical rod (804). A transmission gear (807) is arranged on the outer side of the lower half of the limiting cap (805), two clamping blocks (808) are slidingly connected to the supporting plate (802), a rack plate (809) and a sliding knob (810) are fixedly arranged on the bottom of each clamping block (808), the rack plate (809) and the sliding knob (810) are slidingly connected to the linear groove (803), and the two rack plates (809) are respectively arranged on the two sides of the transmission gear (807). One of the clamping blocks (808) is rotatably connected to an adjusting screw (811), and the adjusting screw (811) is threadedly connected to the U-shaped frame (801).

6. The automotive wire harness pull force detection apparatus according to claim 5, characterized by: The left supporting arms (812) are arranged in the other clamping block (808), and the right supporting arms (813) are arranged at the bottom of the other clamping block (808), the left supporting arms (812) are inserted between adjacent two right supporting arms (813), and the top of the left supporting arm (812) and the right supporting arm (813) is flush with the top of the rotating disc (406). The installation grooves (814) are arranged on the opposite sides of the two clamping blocks (808), the clamping pieces (815) are slidingly connected to the installation grooves (814), the spring (816) is fixedly arranged between the clamping piece (815) and the inner wall of the installation groove (814), the two rows of clamping pieces (815) are staggered in the left-right direction, and the bottom of the opposite side of the two rows of clamping pieces (815) is provided with an inclined surface.

Citation Information

Patent Citations

  • A high-efficiency wire harness tensile testing machine

    CN114739795B

  • New energy automobile wire harness detection equipment

    CN116625808A

  • Device for testing drawing force of wiring harness terminal of multilayer circuit board

    CN118730692A