Tornado dust removal equipment

Abstract

The invention discloses tornado dust removal equipment which comprises a main body frame, a control screen, a rotary motor, a fixed clamping jaw, a movable motor, a taking and placing table, a dust removal closed bin, a dust removal mechanism gun body and a tornado generator, and the control screen is arranged at the front end of the upper portion of the main body frame. In the using process, dust is efficiently blown, stable and strong tornado mode airflow can be generated through the tornado generator which is uniquely designed, compared with a common dust blowing gun, the dust and scrap removing capacity is greatly improved, and the dust blowing gun is particularly suitable for cleaning areas, metal bent pipes and high-quality materials which are complex in structure and difficult to touch. The durability of key parts of the dust removal mechanism is remarkably improved, the maintenance cost and replacement frequency of products are reduced, the service life is long, equipment runs automatically, dust removal operation is conducted according to the set track and angle, differences caused by operation factors of personnel are eliminated, stability is good in the practical process, the production efficiency is improved, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile parts cleaning, in particular to a tornado dust removal equipment. BACKGROUND

[0002] With the increasing requirement of the automobile parts industry on the cleanliness of products, how to ensure the cleanliness of products has become a common and important work in the product assembly process. The traditional dust blowing tool, such as the ordinary air gun, has a single air flow, and the cleaning effect is poor for the dust firmly attached or in the complex structure. In addition, the personnel need to operate manually, and the cleaning angle and track cannot be kept consistent, which leads to the low cleaning quality, low efficiency and increased cost. Therefore, it is of great practical significance to develop a dust removal equipment with optimized structure, stable performance and multiple functions, and a dust removal equipment is needed to solve the above problems. SUMMARY

[0003] The present application relates to the technical field of automobile parts cleaning, in particular to a tornado dust removal equipment.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a tornado dust removal equipment, comprising a main frame, a control screen, a rotating motor, a fixed jaw, a moving motor, a taking and placing table, a dust removal closed warehouse, a dust removal mechanism gun body and a tornado generator, the control screen is arranged at the upper front end of the main frame, the taking and placing table is fixedly installed at the middle part of the main frame, the rotating motor and the moving motor are arranged in the interior of the main frame, the rotating motor and the moving motor are located at one side of the taking and placing table, the fixed jaw is arranged in the interior of the main frame, the fixed jaw is arranged at the side of the taking and placing table close to the rotating motor, the dust removal closed warehouse is arranged in the interior of the main frame, the dust removal closed warehouse is located at the inner side of the taking and placing table, the dust removal mechanism gun body and the tornado generator are arranged in the interior of the main frame, and the dust removal mechanism gun body and the tornado generator are located at the outer side of the taking and placing table, and the tornado generator is fixedly connected to the dust removal mechanism gun body.

[0005] Preferably, the bottom end of the main frame is fixedly provided with a power distribution cabinet.

[0006] Preferably, the front end of the main frame is provided with a safety light curtain installation area on both sides.

[0007] Preferably, the tornado generator comprises an outer cover, a core shaft, a high-precision bearing, a sleeve and a bent pipe air blowing head.

[0008] Preferably, the material of the bent pipe in the tornado generator is a high-strength corrosion-resistant metal.

[0009] Compared with the prior art, the application has the following advantages: The application uses high-efficiency dust blowing in the process, and through the unique design of the tornado generator, stable and strong tornado mode airflow can be generated. Compared with ordinary dust blowing guns, the dust and debris removal capacity is greatly improved. It is especially suitable for cleaning complex structures and hard-to-reach areas, and the application of metal bent pipes and high-quality materials significantly improves the durability of key components of the dust removal mechanism, reduces the maintenance cost and replacement frequency of the product, has a long service life, and automatically operates according to the set trajectory and angle for dust removal work. The difference caused by personnel operation is excluded, the stability is good in the practical process, the production efficiency is improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0010] Fig. 1 The figure is a schematic diagram of the main body structure of the application; Fig. 2 The figure is a schematic diagram of the main body side view structure of the application.

[0011] In the figure: 1-main body frame, 2-control screen, 3-rotary motor, 4-fixed clamping jaw, 5-moving motor, 6-take-and-place table, 7-power distribution cabinet, 8-safety photosensitive curtain installation area, 9-dust removal closed warehouse, 10-dust removal mechanism gun body, 11-tornado generator. DETAILED DESCRIPTION

[0012] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0013] As Figs. 1-2 shown, the application provides an embodiment: a tornado dust removal device, which comprises a main body frame 1, a control screen 2, a rotary motor 3, a fixed clamping jaw 4, a moving motor 5, a take-and-place table 6, a dust removal closed warehouse 9, a dust removal mechanism gun body 10 and a tornado generator 11. The control screen 2 is arranged at the upper front end of the main body frame 1, the take-and-place table 6 is fixedly installed at the middle of the main body frame 1, the rotary motor 3 and the moving motor 5 are arranged inside the main body frame 1, the rotary motor 3 and the moving motor 5 are located on one side of the take-and-place table 6, the fixed clamping jaw 4 is arranged inside the main body frame 1, the fixed clamping jaw 4 is arranged on the side of the take-and-place table 6 close to the rotary motor 3, the dust removal closed warehouse 9 is arranged inside the main body frame 1, the dust removal closed warehouse 9 is located inside the take-and-place table 6, the dust removal mechanism gun body 10 and the tornado generator 11 are arranged inside the main body frame 1, and the dust removal mechanism gun body 10 and the tornado generator 11 are located outside the take-and-place table 6, and the tornado generator 11 is fixedly connected to the dust removal mechanism gun body 10.

[0014] The bottom end of the main frame 1 is fixedly provided with a power distribution cabinet 7.

[0015] The front end of the main frame 1 is provided with a safety light curtain installation area 8 on both sides.

[0016] The tornado generator 11 includes an outer cover, a core shaft, high-precision bearings, a sleeve, and a bent pipe blowing head. The multiple bearings are closely arranged around the axis of the core shaft to ensure smooth rotation. The airflow passes through the bent pipe of a specific angle to generate a rotating airflow. The generated centrifugal force makes the bent pipe rotate rapidly, and finally forms a tornado airflow with extremely strong impact force.

[0017] The material of the bent pipe in the tornado generator 11 is high-strength corrosion-resistant metal, with a long service life.

[0018] Working principle: The unique structure of the tornado generator 11, the tornado dust removal mechanism mainly consists of a dust removal mechanism gun body 10 and a tornado generator 11. The two are connected through a precisely designed thread, making it easy to disassemble and replace. The tornado generator 11 includes an outer cover, a core shaft, multiple high-precision bearings, a sleeve, and a bent pipe blowing head. The multiple bearings are closely arranged around the axis of the core shaft to ensure smooth rotation. The airflow passes through the bent pipe of a specific angle to generate a rotating airflow. The generated centrifugal force makes the bent pipe rotate rapidly, and finally forms a tornado airflow with extremely strong impact force. In terms of material selection, the bent pipe of the tornado generator 11 discards the traditional plastic hose and is made of high-strength, corrosion-resistant metal material, greatly enhancing its wear resistance and allowing it to maintain a longer service life under high-frequency rotation and airflow impact. The product is grabbed and fixed. The fixed clamping jaw 4 is made of high-strength alloy material to ensure its strength and lightness. At the same time, elastic plastic is added to the position in contact with the product to ensure that the product will not be scratched during the grabbing and fixing process. During the product cleaning process, the operator puts in the product to be cleaned, and the fixed clamping jaw 4 automatically clamps and fixes the product. Through high-precision servo, the product is moved to the designated cleaning position and rotated to the specified working angle. The dust removal gun is driven by the servo according to the set movement trajectory frequency to complete the deep cleaning of the product. The device is installed with a safety light curtain to ensure the safety risk caused by misoperation during the operation of personnel.

[0019] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements, and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A tornado dust removal device, comprising a main frame (1), a control screen (2), a rotating motor (3), a fixed clamp (4), a moving motor (5), a pick-up and place table (6), a dust removal closed chamber (9), a dust removal mechanism gun body (10) and a tornado generator (11), characterized in that: The control screen (2) is arranged at the upper front end of the main frame (1), the pick-up and placement platform (6) is fixedly installed in the middle of the main frame (1), the rotating motor (3) and the moving motor (5) are arranged inside the main frame (1), and the rotating motor (3) and the moving motor (5) are located on one side of the pick-up and placement platform (6), the fixed clamp (4) is arranged inside the main frame (1), and the fixed clamp (4) is arranged on the side of the pick-up and placement platform (6) close to the rotating motor (3), the dust removal closed chamber (9) is arranged inside the main frame (1), and the dust removal closed chamber (9) is located on the inner side of the pick-up and placement platform (6), the dust removal mechanism gun body (10) and the tornado generator (11) are arranged inside the main frame (1), and the dust removal mechanism gun body (10) and the tornado generator (11) are located on the outer side of the pick-up and placement platform (6), and the tornado generator (11) is fixedly connected to the dust removal mechanism gun body (10).

2. The tornado dust removal device according to claim 1, characterized in that: A power distribution cabinet (7) is fixedly provided at the bottom end of the main frame (1).

3. The tornado dust removal device according to claim 2, characterized in that: Safety light curtain installation areas (8) are provided on both sides of the front end of the main frame (1).

4. The tornado dust removal device according to claim 3, characterized in that: The tornado generator (11) comprises an outer cover, a core shaft, a high-precision bearing, a sleeve and a curved pipe blowing head.

5. The tornado dust removal device according to claim 4, characterized in that: The material of the bent pipe in the tornado generator (11) is high-strength and corrosion-resistant metal.

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