Modification device for producing low-compression mixed silicone rubber and modification method thereof
By introducing liquid and solid quantitative mechanisms into the modification device, accurate quantitative feeding and efficient stirring and mixing of fillers and modifiers are achieved, solving the problem of quantitative feeding difficulties in existing devices and improving silicone rubber processing efficiency.
Patent Information
- Application Number
- CN202510430283.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-10-10
AI Technical Summary
Existing modification devices do not have the function of quantitatively feeding fillers and modifiers, resulting in low silicone rubber processing efficiency. They need to be weighed in advance and then added, which is time-consuming and labor-intensive.
A modification device including a liquid dosing mechanism and a solid dosing mechanism was designed. The precise quantitative dispensing of liquid and solid modifiers was achieved through a dosing cylinder, an electronically controlled valve, a dosing roller and a sealing assembly. Combined with the rotation of the stirring shaft and the scraper, efficient stirring and mixing was achieved.
It realizes the rapid quantitative feeding of low-compression mixed silicone rubber, ensures the precise ratio between rubber, filler and modifier, improves processing efficiency and saves time and effort in operation.
Smart Images

Figure CN120755993A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of low-compression mixed silicone rubber production, in particular to a modification device and a modification method for producing low-compression mixed silicone rubber. Background Art
[0002] Low-compression kneaded silicone rubber is a special type of silicone rubber with low compression set (compression set). This means that after compression, the material quickly returns to its original shape, maintaining excellent elasticity and stability. It is typically used in applications where high compression set is required, ensuring long-term performance. Modification of low-compression kneaded silicone rubber involves adding various fillers, additives, or employing specialized processing techniques to enhance its performance and adaptability to various applications. Modification can improve its physical properties, chemical stability, temperature resistance, mechanical strength, and aging resistance, among other properties, to meet the requirements of specific industries.
[0003] In the prior art, a modification device is required to modify the silicone rubber before mixing it. At this time, suitable fillers and modifiers need to be added and heated and mixed according to the application performance requirements of the silicone rubber. However, the existing modification device does not have the function of quantitative feeding of fillers and modifiers. Generally, they need to be weighed and quantified in advance and then added to the interior of the modification device. This operation is time-consuming and labor-intensive, which greatly reduces the processing efficiency of the silicone rubber. To this end, we propose a modification device for producing low-compression mixed silicone rubber and a modification method thereof to solve the above problems. Summary of the Invention
[0004] The purpose of the present application is to provide a modification device and a modification method for producing low-compression mixed silicone rubber, so as to solve the problem proposed in the above background technology that a modification device needs to be used to modify the silicone rubber before mixing it. At this time, it is necessary to add suitable fillers and modifiers according to the application performance requirements of the silicone rubber and heat and mix them. However, the existing modification device does not have the function of quantitative feeding of fillers and modifiers. Generally, they need to be weighed in advance and then added to the interior of the modification device. This operation is time-consuming and labor-intensive, which greatly reduces the processing efficiency of the silicone rubber.
[0005] To achieve the above objectives, the present application provides the following technical solution: a modification device for producing low-compression compounded silicone rubber, comprising a heating box having a plurality of heating rods fixedly installed therein, and further comprising: A discharge pipe, the top of which is fixedly connected to the bottom of the heating box, and a discharge valve is fixedly installed on the discharge pipe; a first motor, wherein the first motor is fixedly mounted on the top of the heating box, an output shaft of the first motor passes through the top of the heating box and extends into the interior of the heating box, a stirring shaft is fixedly mounted on the output shaft of the first motor, a plurality of stirring rods are fixedly mounted on the stirring shaft, and scrapers are fixedly mounted on the left and right sides of the stirring shaft, and the scrapers are in contact with the inner wall of the heating box; A liquid quantitative mechanism, comprising: a quantitative cylinder, a discharge pipe, an electrically controlled valve, and a sealing cover, wherein the bottom end of the discharge pipe is fixedly connected to the top of the heating box, the bottom end of the quantitative cylinder is fixedly connected to the top end of the discharge pipe, the electrically controlled valve is fixedly mounted on the discharge pipe, and the sealing cover is mounted on the top end of the quantitative cylinder; A feed pipe, the bottom end of which is fixedly connected to the top of the heating box, and a second scale line is provided on the front side of the feed pipe; A solid quantitative mechanism, which is arranged on the feed pipe and is used to quantitatively discharge solid rubber, filler and solid modifier; A blocking component is provided on the feed pipe and is used to open and close the internal channel of the feed pipe.
[0006] With the above structure, the sealing cover is opened, and the liquid modifier that needs to be adjusted is added into the interior of the metering cylinder. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder, and then the liquid modifier can be added into the interior of the heating box by opening the electric control valve, and then the rubber material is added into the feed pipe, and then the rubber material is added into the interior of the heating box by starting the solid quantitative mechanism. When the rubber material is added, the feed pipe is blocked by the blocking component. At this time, the filler or solid modifier that needs to be added is added into the feed pipe in turn. At this time, the filler or solid modifier added into the feed pipe can be quantified through the second scale line. Control, when the filler or solid modifier is quantitatively added, the sealing component is opened, and then the solid quantitative mechanism is started to add the filler or solid modifier into the interior of the heating box in sequence. Finally, when the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod is energized and the rubber material, liquid modifier, filler or solid modifier are heated. Then the motor is started to drive the stirring shaft, multiple stirring rods and two scrapers to rotate. At this time, the rubber material, liquid modifier, filler or solid modifier can be efficiently stirred and mixed, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature.
[0007] Preferably, two reinforcing rods are fixedly mounted on the bottom end of the stirring shaft, and the bottom ends of the reinforcing rods are fixedly mounted on corresponding scrapers.
[0008] Furthermore, the provision of a reinforcing rod can increase the strength of the scraper and thus prolong its service life.
[0009] Preferably, a first scale line is provided on the front side of the metering cylinder.
[0010] Furthermore, by providing the first scale line, the quantitative accuracy of the quantitative cylinder for the liquid modifier can be improved.
[0011] Preferably, the solid quantitative mechanism includes a second motor, a quantitative roller, a disc, a push rod, a knock rod and an impact block. The second motor is fixedly installed on the right side of the feed pipe, and the output shaft of the second motor passes through the feed pipe and is rotatably connected to the feed pipe. The quantitative roller is arranged inside the feed pipe, and the quantitative roller is fixedly sleeved on the output shaft of the second motor. A plurality of storage grooves are provided on the quantitative roller at equal intervals. The disc is fixedly installed on the output shaft of the second motor. The bottom end of the push rod is rotatably connected to the left side of the disc, and the bottom end of the knock rod is rotatably connected to the top end of the push rod. The impact block is fixedly installed on the top end of the knock rod, the knock rod is slidably connected to the left side of the feed pipe, and the impact block cooperates with the feed pipe.
[0012] Furthermore, by starting the second motor, the metering roller can be driven to rotate. At this time, the material is quantitatively stored through the storage trough, and the quantitative discharge of the material can be achieved by coordinating the rotation of the metering roller, which can ensure the uniformity of the discharge and improve the mixing efficiency and effect between the rubber and the filler or solid modifier. At the same time, when the second motor rotates, it can also drive the disc to rotate. At this time, the disc can drive the bottom end of the push rod to rotate and move up and down on the disc. At this time, the push rod can drive the knocking rod and the impact block to move up and down, thereby vibrating the feed pipe through the cooperation between the impact block and the feed pipe. Here, by vibrating the feed pipe, the solid material can be discharged, and the wall can be prevented from sticking, thereby ensuring the smoothness of the discharge.
[0013] Preferably, a slider is fixedly installed on the right side of the knocking rod, and a slide rail is fixedly installed on the left side of the feed pipe, and the slider is slidably connected to the slide rail.
[0014] Furthermore, through the sliding limit cooperation between the slider and the slide rail, the knocking rod can be stably slidably limited and slidably supported.
[0015] Preferably, a docking block is fixedly installed on the left side of the feed pipe, and the bottom of the docking block matches the top of the impact block.
[0016] Furthermore, the connection and transmission between the impact block and the feed pipe can be facilitated by providing the docking block.
[0017] Preferably, the sealing assembly includes a bracket, a third motor, a screw rod, a moving rod and a material baffle plate. The bracket is fixedly mounted on the right side of the feed pipe, the third motor is fixedly mounted on the left side of the bracket, the right end of the screw rod is fixedly mounted on the output shaft of the third motor, the left end of the screw rod is rotatably connected to the right side of the feed pipe, the moving rod is threadedly sleeved on the screw rod, the right end of the material baffle plate is fixedly mounted on the left side of the moving rod, and the left end of the material baffle plate passes through the right side of the feed pipe and extends to the inside of the feed pipe.
[0018] Furthermore, by starting the third motor, the screw rod can be driven to rotate. At this time, the threaded connection between the screw rod and the moving rod can drive the moving rod to move laterally. At this time, the moving rod can drive the baffle plate to move laterally. When the baffle plate moves to the left, the internal channel of the feed pipe can be blocked to facilitate the quantitative addition of fillers and solid modifiers. When the baffle plate moves to the right, the internal channel of the feed pipe can be opened to facilitate the discharge of rubber, fillers and solid modifiers.
[0019] Preferably, a slot is provided on the left inner wall of the feed pipe, and the left end of the baffle plate can be detachably inserted into the slot.
[0020] Furthermore, by providing a slot, the left end of the baffle plate can be inserted and limited to ensure the stability of the baffle plate.
[0021] The present invention also proposes a modification method for a modification device for producing low-compression mixed silicone rubber, comprising the following steps: S1: First, connect the discharge valve, the first motor, the heating rod, the electric control valve, the second motor and the third motor to the external power supply; S2: Then open the plugging component, add the rubber material into the feed pipe, and then start the solid quantitative mechanism to add the rubber material into the heating box; S3: Then, the sealing cover is opened, and the liquid modifier to be adjusted is added into the interior of the metering cylinder. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder, and then the liquid modifier can be added into the interior of the heating box by opening the electric control valve; S4: The feed pipe is sealed by the sealing component. At this time, the filler or solid modifier to be added is sequentially added into the feed pipe. At this time, the filler or solid modifier added into the feed pipe can be quantitatively controlled by the second scale line. When the filler or solid modifier is quantitatively added, the sealing component is opened, and then the solid quantitative mechanism is started to sequentially add the filler or solid modifier into the heating box. S5: Finally, after the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod is energized to heat the rubber material, liquid modifier, filler or solid modifier, and then the motor is started to drive the stirring shaft, multiple stirring rods and two scrapers to rotate. At this time, the rubber material, liquid modifier, filler or solid modifier can be efficiently stirred and mixed, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature.
[0022] The beneficial effects of the present invention are: 1. Open the sealing cover and add the liquid modifier that needs to be adjusted into the interior of the metering cylinder. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder. Then, open the electric control valve to add the liquid modifier into the interior of the heating box. Then add the rubber material into the feed pipe. Then, start the solid quantitative mechanism to add the rubber material into the interior of the heating box. After the rubber material is added, seal the feed pipe through the blocking component. At this time, add the filler or solid modifier that needs to be added into the feed pipe in sequence. At this time, the filler or solid modifier added to the feed pipe can be quantitatively controlled by the second scale line. After the quantitative addition of the filler or solid modifier is completed, open the blocking component. Then, start the solid quantitative mechanism to add the filler or solid modifier into the interior of the heating box in sequence. 2. By energizing the heating rod and heating the rubber material, liquid modifier, filler or solid modifier, and then starting the first motor to drive the stirring shaft, multiple stirring rods and two scrapers to rotate, the rubber material, liquid modifier, filler or solid modifier can be efficiently stirred and mixed, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature; 3. By starting the second motor, the metering roller can be driven to rotate. At this time, the material is quantitatively stored through the storage trough, and the quantitative discharge of the material can be achieved in conjunction with the rotation of the metering roller, which can ensure the uniformity of the discharge and improve the mixing efficiency and effect between the rubber and the filler or solid modifier. At the same time, when the second motor rotates, it can also drive the disc to rotate. At this time, the disc can drive the bottom end of the push rod to rotate and move up and down on the disc. At this time, the push rod can drive the knocking rod and the impact block to move up and down, thereby vibrating the feed pipe through the cooperation between the impact block and the feed pipe. Here, the vibration of the feed pipe can promote the discharge of solid materials, prevent sticking to the wall, and ensure the smooth discharge of materials. 4. By starting the third motor, the screw rod can be driven to rotate. At this time, the threaded connection between the screw rod and the moving rod can drive the moving rod to move horizontally. At this time, the moving rod can drive the baffle plate to move horizontally. When the baffle plate moves to the left, the internal channel of the feed pipe can be blocked to facilitate the quantitative addition of fillers and solid modifiers. When the baffle plate moves to the right, the internal channel of the feed pipe can be opened to facilitate the discharge of rubber, fillers and solid modifiers. The present invention realizes rapid quantitative feeding during the modification processing of low-compression mixed silicone rubber through a simple structure, can ensure the precise ratio between the rubber material, filler and modifier, and does not require personnel to quantify in advance through weighing equipment, which saves time and labor and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a main cross-sectional view of the structure of an embodiment of the present application; Figure 2 This is a main cross-sectional view of the structure of the metering cylinder of an embodiment of the present application; Figure 3 This is a main cross-sectional view of the structure of the feed pipe of an embodiment of the present application; Figure 4 Attached to the embodiment of this application Figure 3 Schematic diagram of the structure of part A; Figure 5 This is a three-dimensional structural diagram of the second motor, metering roller, material storage trough, disc and push rod of an embodiment of the present application.
[0024] In the figure: 1. Heating box; 2. Discharge pipe; 3. Discharge valve; 4. First motor; 5. Stirring shaft; 6. Stirring rod; 7. Scraper; 8. Reinforcement rod; 9. Heating rod; 10. Dosing cylinder; 11. Discharge pipe; 12. Electric control valve; 13. Sealing cover; 14. First scale line; 15. Feed pipe; 16. Second motor; 17. Dosing roller; 18. Storage trough; 19. Disc; 20. Push rod; 21. Knock rod; 22. Slider; 23. Slide rail; 24. Impact block; 25. Docking block; 26. Bracket; 27. Third motor; 28. Screw rod; 29. Moving rod; 30. Baffle plate; 31. Slot; 32. Second scale line. DETAILED DESCRIPTION
[0025] The present invention will be further explained below with reference to specific embodiments.
[0026] refer to Figure 1-Figure 5 In this embodiment, a modification device for producing low-compression mixed silicone rubber is proposed, comprising a heating box 1, wherein a plurality of heating rods 9 are fixedly installed inside the heating box 1. The modification device also includes: A discharge pipe 2, the top of which is fixedly connected to the bottom of the heating box 1, and a discharge valve 3 is fixedly installed on the discharge pipe 2; A first motor 4 is fixedly mounted on the top of the heating box 1. The output shaft of the first motor 4 passes through the top of the heating box 1 and extends into the interior of the heating box 1. A stirring shaft 5 is fixedly mounted on the output shaft of the first motor 4. A plurality of stirring rods 6 are fixedly mounted on the stirring shaft 5. Scrapers 7 are fixedly mounted on the left and right sides of the stirring shaft 5. The scrapers 7 are in contact with the inner wall of the heating box 1. The liquid quantitative mechanism includes: a quantitative cylinder 10, a discharge pipe 11, an electric control valve 12 and a sealing cover 13. The bottom end of the discharge pipe 11 is fixedly connected to the top of the heating box 1, the bottom end of the quantitative cylinder 10 is fixedly connected to the top of the discharge pipe 11, the electric control valve 12 is fixedly installed on the discharge pipe 11, and the sealing cover 13 is installed on the top of the quantitative cylinder 10; The feed pipe 15 has its bottom end fixedly connected to the top of the heating box 1 and a second scale line 32 is provided on the front side of the feed pipe 15; Solid quantitative mechanism, the solid quantitative mechanism is arranged on the feeding pipe 15, and the solid quantitative mechanism is used to quantitatively discharge solid rubber, filler and solid modifier; The blocking component is arranged on the feed pipe 15 and is used to open and close the internal channel of the feed pipe 15 .
[0027] By means of the above structure, the sealing cover 13 is opened, and the liquid modifier to be adjusted is added into the interior of the metering cylinder 10. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder 10, and then the liquid modifier can be added into the interior of the heating box 1 by opening the electric control valve 12. Then, the rubber material is added into the feed pipe 15, and then the rubber material is added into the interior of the heating box 1 by starting the solid quantitative mechanism. When the rubber material is added, the feed pipe 15 is blocked by the blocking component. At this time, the filler or solid modifier to be added is sequentially added into the feed pipe 15. At this time, the filler or solid modifier added into the feed pipe 15 can be adjusted by the second scale line 32. The quantitative control of the filler or solid modifier is carried out. After the quantitative addition of the filler or solid modifier is completed, the sealing component is opened, and then the solid quantitative mechanism is started to add the filler or solid modifier into the interior of the heating box 1 in sequence. Finally, when the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod 9 is energized and the rubber material, liquid modifier, filler or solid modifier are heated. Then, the first motor 4 is started to drive the stirring shaft 5, multiple stirring rods 6 and two scrapers 7 to rotate. At this time, efficient stirring and mixing of the rubber material, liquid modifier, filler or solid modifier can be achieved, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature.
[0028] In this embodiment, two reinforcing rods 8 are fixedly mounted on the bottom end of the stirring shaft 5, and the bottom ends of the reinforcing rods 8 are fixedly mounted on the corresponding scrapers 7. By providing the reinforcing rods 8, the strength of the scrapers 7 can be improved and the service life can be increased.
[0029] In this embodiment, a first scale line 14 is provided on the front side of the metering cylinder 10 . The provision of the first scale line 14 can improve the quantitative accuracy of the liquid modifier by the metering cylinder 10 .
[0030] In this embodiment, the solid quantitative mechanism includes a second motor 16, a quantitative roller 17, a disc 19, a push rod 20, a knock rod 21 and a collision block 24. The second motor 16 is fixedly mounted on the right side of the feed pipe 15, and the output shaft of the second motor 16 passes through the feed pipe 15 and is rotatably connected to the feed pipe 15. The quantitative roller 17 is arranged inside the feed pipe 15, and the quantitative roller 17 is fixedly sleeved on the output shaft of the second motor 16. A plurality of storage troughs 18 are provided on the quantitative roller 17 at equal intervals in an annular manner. The disc 19 is fixedly mounted on the output shaft of the second motor 16. The bottom end of the push rod 20 is rotatably connected to the left side of the disc 19, and the bottom end of the knock rod 21 is rotatably connected to the top of the push rod 20. The collision block 24 is fixedly mounted on the top of the knock rod 21. The knock rod 21 is slidably connected to the left side of the feed pipe 15, and the collision block 24 is rotatably connected to the feed pipe 15. In coordination, by starting the second motor 16, the metering roller 17 can be driven to rotate. At this time, the material is quantitatively stored through the storage trough 18, and in conjunction with the rotation of the metering roller 17, the quantitative discharge of the material can be achieved, which can ensure the uniformity of the discharge and improve the mixing efficiency and effect between the rubber and the filler or solid modifier. At the same time, when the second motor 16 rotates, it can also drive the disc 19 to rotate. At this time, the disc 19 can drive the bottom end of the push rod 20 to rotate and move up and down on the disc 19. At this time, the push rod 20 can drive the knocking rod 21 and the impact block 24 to move up and down, thereby vibrating the feed pipe 15 through the cooperation between the impact block 24 and the feed pipe 15. Here, by vibrating the feed pipe 15, the solid material can be discharged, and the wall can be prevented from sticking, thereby ensuring the smoothness of the discharge.
[0031] In this embodiment, a slider 22 is fixedly installed on the right side of the knocking rod 21, and a slide rail 23 is fixedly installed on the left side of the feed tube 15. The slider 22 is slidably connected to the slide rail 23. Through the sliding limit cooperation between the slider 22 and the slide rail 23, the knocking rod 21 can be stably slidably limited and slidably supported.
[0032] In this embodiment, a docking block 25 is fixedly installed on the left side of the feed pipe 15, and the bottom of the docking block 25 cooperates with the top of the impact block 24. By setting the docking block 25, the connection and transmission between the impact block 24 and the feed pipe 15 can be facilitated.
[0033] In this embodiment, the blocking assembly includes a bracket 26, a third motor 27, a screw rod 28, a moving rod 29 and a baffle plate 30. The bracket 26 is fixedly mounted on the right side of the feed pipe 15, the third motor 27 is fixedly mounted on the left side of the bracket 26, the right end of the screw rod 28 is fixedly mounted on the output shaft of the third motor 27, the left end of the screw rod 28 is rotatably connected to the right side of the feed pipe 15, the moving rod 29 is threadedly sleeved on the screw rod 28, the right end of the baffle plate 30 is fixedly mounted on the left side of the moving rod 29, and the left end of the baffle plate 30 passes through the right side of the feed pipe 15 and extends to The inside of the feed pipe 15 can drive the screw rod 28 to rotate by starting the third motor 27. At this time, the threaded connection between the screw rod 28 and the moving rod 29 can drive the moving rod 29 to move laterally. At this time, the moving rod 29 can drive the baffle plate 30 to move laterally. When the baffle plate 30 moves to the left, the internal channel of the feed pipe 15 can be blocked to facilitate the quantitative addition of fillers and solid modifiers. When the baffle plate 30 moves to the right, the internal channel of the feed pipe 15 can be opened to facilitate the discharge of rubber, fillers and solid modifiers.
[0034] In this embodiment, a slot 31 is provided on the left inner wall of the feed pipe 15, and the left end of the baffle plate 30 can be detached and inserted into the slot 31. By providing the slot 31, the left end of the baffle plate 30 can be inserted and limited to ensure the stability of the baffle plate 30.
[0035] The present invention also proposes a modification method for a modification device for producing low-compression mixed silicone rubber, comprising the following steps: S1: First, connect the discharge valve 3, the first motor 4, the heating rod 9, the electric control valve 12, the second motor 16 and the third motor 27 to the external power supply; S2: Then open the blocking component, add the rubber material into the feed pipe 15, and then start the solid quantitative mechanism to add the rubber material into the interior of the heating box 1; S3: Then, the sealing cover 13 is opened, and the liquid modifier to be adjusted is added into the interior of the metering cylinder 10. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder 10, and then the electronically controlled valve 12 is opened to add the liquid modifier into the interior of the heating box 1; S4: The feed pipe 15 is sealed by the sealing component. At this time, the filler or solid modifier to be added is sequentially added into the feed pipe 15. At this time, the filler or solid modifier added into the feed pipe 15 can be quantitatively controlled by the second scale line 32. When the filler or solid modifier is quantitatively added, the sealing component is opened, and then the solid quantitative mechanism is started to sequentially add the filler or solid modifier into the heating box 1. S5: Finally, after the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod 9 is energized and the rubber material, liquid modifier, filler or solid modifier are heated, and then the motor 4 is started to drive the stirring shaft 5, multiple stirring rods 6 and two scrapers 7 to rotate. At this time, efficient stirring and mixing of the rubber material, liquid modifier, filler or solid modifier can be achieved, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature.
[0036] It should be noted that the specific types of discharge valve 3, first motor 4, heating rod 9, electric control valve 12, second motor 16 and third motor 27 to be used are selected by relevant technical personnel familiar with the field, and the above-mentioned discharge valve 3, first motor 4, heating rod 9, electric control valve 12, second motor 16 and third motor 27 are all existing technologies and will not be elaborated in this solution.
[0037] Working principle: When in use, first connect the discharge valve 3, the first motor 4, the heating rod 9, the electric control valve 12, the second motor 16 and the third motor 27 to the external power supply, then open the sealing cover 13, and then add the liquid modifier that needs to be adjusted into the interior of the metering cylinder 10. At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder 10, and then open the electric control valve 12 to add the liquid modifier to the interior of the heating box 1, and then add the rubber into the feed pipe 15, and then start the solid quantitative mechanism to add the rubber into the interior of the heating box 1. When the rubber is added, the feed pipe 15 is blocked by the blocking component. At this time, the filler or solid modifier that needs to be added is added to the feed pipe 1 in sequence. 5, at this time, the filler or solid modifier added to the feed pipe 15 can be quantitatively controlled through the second scale line 32. When the filler or solid modifier is quantitatively added, the blocking component is opened, and then the solid quantitative mechanism is started to add the filler or solid modifier to the interior of the heating box 1 in sequence. Finally, when the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod 9 is energized and the rubber material, liquid modifier, filler or solid modifier are heated, and then the first motor 4 is started to drive the stirring shaft 5, multiple stirring rods 6 and two scrapers 7 to rotate. At this time, efficient stirring and mixing of the rubber material, liquid modifier, filler or solid modifier can be achieved, and by controlling the heating temperature The modification effect of the silicone rubber can be accurately controlled. Here, in the solid quantitative mechanism, the quantitative roller 17 can be driven to rotate by starting the second motor 16. At this time, the material is quantitatively stored through the storage trough 18, and the rotation of the quantitative roller 17 can realize the quantitative discharging of the material, which can ensure the uniformity of the discharging and improve the mixing efficiency and effect between the rubber material and the filler or solid modifier. At the same time, when the second motor 16 rotates, it can also drive the disc 19 to rotate. At this time, the disc 19 can drive the bottom end of the push rod 20 to rotate on the disc 19 and move up and down. At this time, the push rod 20 can drive the knocking rod 21 and the impact block 24 to move up and down, thereby achieving the desired effect through the matching between the impact block 24 and the feed pipe 15. The feeding pipe 15 is vibrated together. Here, the vibration of the feeding pipe 15 can promote the discharge of solid materials, prevent sticking to the wall, and ensure the smooth discharge of materials. Finally, the third motor 27 in the sealing component is started to drive the screw rod 28 to rotate. At this time, the threaded connection between the screw rod 28 and the moving rod 29 can drive the moving rod 29 to move laterally. At this time, the moving rod 29 can drive the baffle plate 30 to move laterally. When the baffle plate 30 moves to the left, the internal channel of the feeding pipe 15 can be blocked to facilitate the quantitative addition of fillers and solid modifiers. When the baffle plate 30 moves to the right, the internal channel of the feeding pipe 15 can be opened to facilitate the discharge of rubber, fillers and solid modifiers.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A modification device for producing low-compression compounded silicone rubber, comprising a heating box (1), wherein a plurality of heating rods (9) are fixedly installed inside the heating box (1), characterized in that: The modification device also includes: A discharge pipe (2), the top end of which is fixedly connected to the bottom of the heating box (1), and a discharge valve (3) is fixedly mounted on the discharge pipe (2); a first motor (4), the first motor (4) being fixedly mounted on the top of the heating box (1), an output shaft of the first motor (4) passing through the top of the heating box (1) and extending into the interior of the heating box (1), a stirring shaft (5) being fixedly mounted on the output shaft of the first motor (4), a plurality of stirring rods (6) being fixedly mounted on the stirring shaft (5), scrapers (7) being fixedly mounted on the left and right sides of the stirring shaft (5), the scrapers (7) being in contact with the inner wall of the heating box (1); A liquid quantitative mechanism, comprising: a quantitative cylinder (10), a discharge pipe (11), an electrically controlled valve (12) and a sealing cover (13), wherein the bottom end of the discharge pipe (11) is fixedly connected to the top of the heating box (1), the bottom end of the quantitative cylinder (10) is fixedly connected to the top of the discharge pipe (11), the electrically controlled valve (12) is fixedly mounted on the discharge pipe (11), and the sealing cover (13) is mounted on the top of the quantitative cylinder (10); A feed pipe (15), the bottom end of the feed pipe (15) is fixedly connected to the top of the heating box (1), and a second scale line (32) is provided on the front side of the feed pipe (15); A solid quantitative mechanism, the solid quantitative mechanism being arranged on the feed pipe (15), and being used for quantitatively discharging solid rubber, filler and solid modifier; A blocking component is provided on the feed pipe (15), and the blocking component is used to open and close the internal channel of the feed pipe (15).
2. A modification device for producing low-compression mixed silicone rubber according to claim 1, characterized in that: Two reinforcing rods (8) are fixedly mounted on the bottom end of the stirring shaft (5), and the bottom ends of the reinforcing rods (8) are fixedly mounted on corresponding scrapers (7).
3. A modification device for producing low-compression mixed silicone rubber according to claim 1, characterized in that: A first scale line (14) is provided on the front side of the metering cylinder (10).
4. A modification device for producing low-compression mixed silicone rubber according to claim 1, characterized in that: The solid quantitative mechanism comprises a second motor (16), a quantitative roller (17), a disc (19), a push rod (20), a knock rod (21) and an impact block (24), wherein the second motor (16) is fixedly mounted on the right side of the feed pipe (15), an output shaft of the second motor (16) passes through the feed pipe (15) and is rotatably connected to the feed pipe (15), the quantitative roller (17) is arranged inside the feed pipe (15), and the quantitative roller (17) is fixedly sleeved on the output shaft of the second motor (16), A plurality of material storage troughs (18) are provided on the metering roller (17) at equal intervals in an annular manner. The disc (19) is fixedly mounted on the output shaft of the second motor (16). The bottom end of the push rod (20) is rotatably connected to the left side of the disc (19). The bottom end of the knock rod (21) is rotatably connected to the top end of the push rod (20). The impact block (24) is fixedly mounted on the top end of the knock rod (21). The knock rod (21) is slidably connected to the left side of the feed pipe (15). The impact block (24) cooperates with the feed pipe (15).
5. A modification device for producing low-compression mixed silicone rubber according to claim 4, characterized in that: A slider (22) is fixedly installed on the right side of the knocking rod (21), a slide rail (23) is fixedly installed on the left side of the feed pipe (15), and the slider (22) is slidably connected to the slide rail (23).
6. A modification device for producing low-compression mixed silicone rubber according to claim 4, characterized in that: A docking block (25) is fixedly mounted on the left side of the feed pipe (15), and the bottom of the docking block (25) is matched with the top of the impact block (24).
7. A modification device for producing low-compression mixed silicone rubber according to claim 1, characterized in that: The blocking assembly includes a bracket (26), a third motor (27), a screw rod (28), a moving rod (29) and a baffle plate (30), wherein the bracket (26) is fixedly mounted on the right side of the feed pipe (15), the third motor (27) is fixedly mounted on the left side of the bracket (26), the right end of the screw rod (28) is fixedly mounted on the output shaft of the third motor (27), the left end of the screw rod (28) is rotatably connected to the right side of the feed pipe (15), the moving rod (29) is threadedly sleeved on the screw rod (28), the right end of the baffle plate (30) is fixedly mounted on the left side of the moving rod (29), and the left end of the baffle plate (30) passes through the right side of the feed pipe (15) and extends into the interior of the feed pipe (15).
8. A modification device for producing low-compression compounded silicone rubber according to claim 7, characterized in that: A slot (31) is provided on the left inner wall of the feed pipe (15), and the left end of the baffle plate (30) can be detachably inserted into the slot (31).
9. A method for modifying a modification device for producing low-compression mixed silicone rubber, characterized in that: The following steps are involved: S1: First, the discharge valve (3), the first motor (4), the heating rod (9), the electric control valve (12), the second motor (16) and the third motor (27) are connected to an external power supply; S2: Then, the blocking component is opened, and the rubber material is added into the feed pipe (15), and then the solid quantitative mechanism is activated to add the rubber material into the interior of the heating box (1); S3: Then, the sealing cover (13) is opened, and the liquid modifier to be adjusted is added into the interior of the metering cylinder (10). At this time, the addition amount of the liquid modifier can be accurately set through the metering cylinder (10), and then the electronically controlled valve (12) is opened to add the liquid modifier into the interior of the heating box (1); S4: The feed pipe (15) is sealed by the sealing component. At this time, the filler or solid modifier to be added is sequentially added into the feed pipe (15). At this time, the filler or solid modifier added into the feed pipe (15) can be quantitatively controlled by the second scale line (32). When the filler or solid modifier is quantitatively added, the sealing component is opened, and then the solid quantitative mechanism is started to sequentially add the filler or solid modifier into the heating box (1); S5: Finally, after the rubber material, liquid modifier, filler or solid modifier are added in sequence, the heating rod (9) is energized to heat the rubber material, liquid modifier, filler or solid modifier, and then the motor (4) is started to drive the stirring shaft (5), multiple stirring rods (6) and two scrapers (7) to rotate. At this time, the rubber material, liquid modifier, filler or solid modifier can be efficiently stirred and mixed, and the modification effect of the silicone rubber can be accurately controlled by controlling the heating temperature.