A corrugator for making a double wall corrugated pipe
By recovering heat during the corrugated pipe manufacturing process and utilizing R1234yf refrigerant, the problem of high energy and water consumption in corrugated pipe manufacturing has been solved, achieving efficient, energy-saving, and environmentally friendly cooling and shaping, and ensuring stable corrugated pipe forming and equipment flexibility.
Patent Information
- Application Number
- CN202510986460.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2045-07-17
AI Technical Summary
The current corrugated pipe manufacturing process requires a large amount of energy for mold opening, mold closing and demolding. The material cooling and shaping also requires additional cooling water, resulting in poor energy saving, low cooling efficiency, high water consumption and increased probability of deformation and breakage.
Employing a rapid molding mechanism and a synchronous drive mechanism, it recovers heat from materials and air, and uses R1234yf refrigerant for energy conversion to achieve mold opening, mold closing, and demolding. Combined with a refrigerant circulation loop, it improves cooling and molding efficiency and reduces water consumption.
This technology achieves high efficiency and energy saving in the corrugated pipe manufacturing process, reduces energy and water consumption, improves the rate and quality of cooling and shaping, ensures stable corrugated pipe forming, and enhances the flexibility and reliability of the equipment.
Smart Images

Figure CN120756068B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of corrugated pipe manufacturing technology, specifically to a corrugated pipe manufacturing equipment and a double-walled corrugated pipe. Background Technology
[0002] Double-wall corrugated pipe is a composite pipe with a smooth inner wall and a corrugated outer wall. It has a unique double-layer structure design and significant performance advantages. It saves 30%-50% of raw materials compared with solid-wall pipe of the same specification, and has strong resistance to external pressure. Its ring stiffness is 2-3 times that of solid-wall pipe of the same specification. It is widely used in municipal engineering, electrical and telecommunications engineering, industry, agriculture and garden, road engineering, mining and other occasions. Its production process includes digital full-line centralized control, dual-machine co-extrusion, double-layer diversion, full vacuum belt feeding, and random flaring one-time molding.
[0003] The existing Chinese patent, application number 202210857946.4, describes a corrugated pipe processing device and method. This device and method utilizes water flow to rotate multi-branch nozzles, uniformly spraying water droplets that contact the temperature-conducting plate frame. An annular air-blowing shell then blows air upwards, effectively extending the contact time between the cooling water droplets and the temperature-conducting plate frame, allowing for thorough cooling. The airflow is then transported upwards to a pre-cooling air-blowing shell, which blows cold air onto the demolding area of the corrugated pipe, achieving pre-cooling of the newly demolded corrugated pipe and effectively preventing deformation during demolding. An external drying shell continuously blows hot air, enabling the water-cooled corrugated pipe to dry quickly, allowing for direct subsequent processing.
[0004] However, in the current process of manufacturing corrugated pipes, not only is energy required for mold opening, mold closing, and demolding, but the cooling and shaping of materials also requires additional energy to drive the cooling water. This not only results in poor energy efficiency, but also fails to guarantee the efficiency and timeliness of the cooling and shaping process, often requiring secondary water cooling later. This not only increases the probability of deformation and damage when the corrugated pipe is not fully fixed, but also makes the manufacturing process of corrugated pipes consume a large amount of water resources. Summary of the Invention
[0005] This invention provides a corrugated pipe manufacturing equipment that effectively solves the problems mentioned in the background art. Currently, in the corrugated pipe manufacturing process, not only is energy required for mold opening, mold closing, and demolding, but the material cooling and shaping process also requires additional energy for driving cooling water. This not only results in poor energy saving, but also fails to guarantee the efficiency and timeliness of the cooling and shaping process, often requiring secondary water cooling later. This not only increases the probability of deformation and breakage when the corrugated pipe is not fully fixed, but also makes the corrugated pipe manufacturing process consume a large amount of water resources.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a corrugated pipe manufacturing equipment, including a support, a base symmetrically mounted on the top of the support, a drive belt rotatably mounted embedded in the side wall of the base, and a rapid shaping mechanism mounted on the outside of the drive belt;
[0007] The rapid molding mechanism includes a long box;
[0008] The base is equipped with a long box on top, and an inner box is installed inside the long box. Both ends of the inner box are equipped with shell seats, and a turbine and an impeller are installed inside the two shell seats respectively. A long pipe and a short pipe are connected to the middle of the top of the shell seat and one side of the outer curved surface respectively. A toothed disc is installed at the end of the turbine and the impeller, and a toothed chain is sleeved on the outside of the toothed disc.
[0009] The long box has a ring box symmetrically mounted on its outer curved surface. A ring shell is rotatably mounted embedded in the outer wall of the ring box. Several mold bases are evenly mounted on the outer wall of the drive belt at equal intervals. A cavity is opened inside the mold base. A guide tube is symmetrically connected to the top of the mold base. A valve body is installed at the end of the guide tube.
[0010] Preferably, the two long pipes are an air supply pipe and a receiving pipe, and the two short pipes are an exhaust pipe and a return pipe, respectively. The exhaust pipe and the air supply pipe are connected to the housing where the turbine is located, and the receiving pipe and the return pipe are connected to the housing where the impeller is located.
[0011] Preferably, the inner box is equipped with partitions that divide the inner cavity into a continuous channel arranged in a serpentine pattern. The inner box is connected to the turbine housing via an air supply pipe and to the impeller housing via a connecting pipe. The air supply pipe and the connecting pipe are respectively connected to both ends of the continuous channel.
[0012] Preferably, the valve body is a one-way valve, and the valve body consists of an exhaust valve and a return valve. The cavity is connected to the top annular box through the exhaust valve and a conduit. The cavity is connected to the bottom annular box through the return valve and a conduit. The housing where the turbine is located is connected to the top annular box through the exhaust pipe. The housing where the impeller is located is connected to the bottom annular box through the return pipe.
[0013] Preferably, the toothed disk at the turbine end is larger than the toothed disk at the impeller end, and the turbine and impeller deflect in the same direction. The inner box, the ring box, and the cavity are all filled with Ryf refrigerant in a gas-liquid equilibrium state.
[0014] Preferably, a synchronous drive mechanism is installed on the outer side of the long box;
[0015] The synchronous drive mechanism includes a rotating box;
[0016] A rotating box is installed at the top of the base. A forward wheel is rotatably installed in the inner cavity at the bottom of the rotating box. A reverse wheel is rotatably installed in the inner cavity at the top of the rotating box. An axle is rotatably installed in the middle of the top of the rotating box. A drive disc is installed at the bottom of the axle. A fan wheel is installed at the end of the drive disc. A blower seat is installed at the bottom of the base corresponding to the position of the fan wheel.
[0017] A flow divider box is installed on one side of the outer curved surface of the blower seat. A sliding sleeve is slidably installed inside the flow divider box. A through hole is opened in the middle of the top of the sliding sleeve. A three-way pipe is connected to one side of the top of the flow divider box, and a four-way pipe is connected to the other side of the top of the flow divider box. A solenoid valve is symmetrically installed on the outer curved surface of the rotating box. A connecting valve is installed at the end of each four-way pipe. An air valve is embedded in the end of the flow divider box. Filter boxes are installed in the middle of the bottom of the blower seat and on one side of the top of the long box.
[0018] Preferably, the forward and reverse wheels deflect in opposite directions, and the chambers containing the forward and reverse wheels are not connected to each other. Both the forward and reverse wheels are connected to the gear disk at the end of the turbine via axles.
[0019] Preferably, the air valve is a one-way valve, the chambers containing the turbine and the reverse wheel are both connected to a three-way pipe via a solenoid valve, the chambers containing the turbine and the reverse wheel are both connected to a four-way pipe via an air valve, and the other end of the four-way pipe is connected to a long box.
[0020] Preferably, the blower seat is fitted with the impeller, and the deflection directions of the impeller and the forward impeller are the same as those of the turbine. The drive disc is fitted with the drive belt. The filter box is filled with activated carbon. The distance between the connection end of the three-way pipe and the flow divider box and the connection end of the four-way pipe and the flow divider box is equal to the sliding distance of the sliding sleeve.
[0021] Preferably, a double-walled corrugated pipe is manufactured using a corrugated pipe manufacturing equipment.
[0022] Compared with the prior art, the advantages of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use;
[0023] 1. Equipped with a rapid molding mechanism, the long box, inner box, shell base, turbine, impeller, toothed disc, toothed chain, and cavity work together to form an energy recovery and conversion structure. This structure can convert and utilize the heat emitted by the material during the corrugated pipe manufacturing process. On the one hand, it can turn the heat emitted by the material into driving force, realizing energy recovery and utilization, and automatically performing mold opening, mold closing, and demolding. This not only effectively eliminates dependence on external energy, making the corrugated pipe manufacturing process more continuous, efficient, and stable, but also saves the driving force required for refrigerant flow, significantly improving the effective utilization rate of equipment energy during the corrugated pipe manufacturing process, and significantly reducing the energy consumption of corrugated pipe manufacturing. While achieving energy saving and emission reduction, it also significantly reduces manufacturing costs, greatly improves economic benefits, and makes the produced corrugated pipes more competitive in the market.
[0024] On the other hand, it can use the heat emitted by the material as the initial driving force to leverage the thermal energy of the air. While further avoiding the constraints of energy on the corrugated pipe manufacturing process, it can transform passive heat dissipation into active cooling and direct water cooling into indirect dynamic refrigerant cooling. This not only effectively improves the speed and quality of cooling and shaping, ensuring the timeliness of cooling and shaping, and avoiding the trouble of subsequent secondary water cooling, but also avoids direct contact between the cooling water flow and the not fully fixed corrugated pipe, preventing water stains from adhering. While reducing processing steps and improving the convenience of subsequent processing, it can effectively improve the forming quality of the corrugated pipe. At the same time, it can eliminate the need for water resources in the corrugated pipe manufacturing process, significantly reducing water consumption and making the corrugated pipe manufacturing process more green and environmentally friendly. Through the cooperation of long pipes, short pipes, ring boxes, ring shells, mold bases, guide pipes, and valve bodies, the refrigerant can be limited and guided to form a complete refrigerant circulation loop, making the energy recovery and conversion work more efficient and stable.
[0025] 2. Equipped with a synchronous drive mechanism, the drive force is further converted through the cooperation of the rotating box, forward wheel, reverse wheel, axle, drive disc, blower seat, and impeller. In addition, the flow-limiting and guiding effect of the diverter box, sliding sleeve, and through hole can further accumulate and convert the heat energy emitted by the material and the air heat energy induced by the rapid molding mechanism, providing a more sufficient and stable driving force for the drive belt. This effectively realizes multiple utilization of air heat energy and material heat energy, making the processing of the corrugated pipe smoother and more stable, and achieving efficient and continuous production. In addition, the control function of the connecting valve, solenoid valve, and air valve can achieve dual control of the deflection speed of the drive belt.
[0026] On the one hand, the opening, closing, and demolding rates can be precisely adjusted and limited, making them more compatible with the material extrusion speed of the external extruder and the fixed shaping work of the corrugated pipe. This improves the convenience and reliability of equipment adjustment, enhances the controllability of corrugated pipe manufacturing, and makes the manufacturing process more flexible. It can meet the requirements of different material extrusion speeds for opening, closing, and demolding speeds, making the equipment suitable for more types of corrugated pipe preparation. On the other hand, it can be used in conjunction with distribution boxes, sliding sleeves, through holes, tees, four-way pipes, and filter boxes to guide external airflow, providing more stable heat exchange conditions for refrigerant circulation, improving the refrigerant circulation conversion rate, making the cooling and shaping work of the corrugated pipe more stable and efficient, and further enhancing the air heat energy that can be leveraged during refrigerant circulation, providing more sufficient driving force for the corrugated pipe manufacturing process, and further improving the reliability of the corrugated pipe manufacturing process.
[0027] In summary, this equipment can recover and convert the thermal energy of materials and air into energy multiple times during the production of corrugated pipes, reducing the dependence on external energy sources during the production process. It can also significantly increase the cooling and shaping rate of the corrugated pipes, ensure the timeliness of the shaping process, avoid the probability of deformation and damage due to untimely corrugation shaping, and greatly reduce water consumption, making the production of corrugated pipes more energy-efficient and environmentally friendly. Attached Figure Description
[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0029] In the attached diagram:
[0030] Figure 1 This is a schematic diagram of the structure of the present invention;
[0031] Figure 2 This is a schematic diagram of the long box mounting structure of the present invention;
[0032] Figure 3 This is a schematic diagram of the rapid molding mechanism of the present invention;
[0033] Figure 4 This is a schematic diagram of the toothed disc mounting structure of the present invention;
[0034] Figure 5 This is a schematic diagram of the catheter installation structure of the present invention;
[0035] Figure 6 This is a schematic diagram of the synchronous drive mechanism of the present invention;
[0036] Figure 7 This is a schematic diagram of the sliding sleeve mounting structure of the present invention;
[0037] The diagram is labeled as follows: 1. Support; 11. Base; 12. Drive belt;
[0038] 20. Rapid molding mechanism; 201. Long box; 202. Inner box; 203. Shell base; 204. Turbine; 205. Impeller; 206. Long tube; 207. Short tube; 208. Gear disc; 209. Gear chain; 210. Ring box; 211. Ring shell; 212. Mold base; 213. Cavity; 214. Guide tube; 215. Valve body;
[0039] 25. Spacer bar; 26. Exhaust valve; 27. Return valve; 28. Connecting channel;
[0040] 30. Synchronous drive mechanism; 301. Rotary box; 302. Forward wheel; 303. Reverse wheel; 304. Wheel axle; 305. Drive disc; 306. Blower seat; 307. Fan wheel; 308. Diverter box; 309. Sliding sleeve; 310. Through hole; 311. T-pipe; 312. Four-way pipe; 313. Connecting valve; 314. Air valve; 315. Filter box; 316. Solenoid valve. Detailed Implementation
[0041] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0042] Example: Figure 1-7 As shown, the present invention provides a technical solution, a corrugated pipe manufacturing equipment, including a support 1, a base 11 symmetrically installed on the top of the support 1, a drive belt 12 rotatably installed embedded in the side wall of the base 11, and a rapid shaping mechanism 20 installed on the outside of the drive belt 12.
[0043] The rapid molding mechanism 20 includes an elongated box 201;
[0044] A long box 201 is installed on the top of the base 11. An inner box 202 is installed inside the long box 201. A housing 203 is installed at both ends of the inner box 202. A turbine 204 and an impeller 205 are installed inside the two housings 203 respectively. A partition 25 is installed inside the inner box 202, and the partition 25 divides the inner cavity of the inner box 202 into a continuous channel 28 arranged in a serpentine shape. The inner box 202 is connected to the housing 203 where the turbine 204 is located through an air supply pipe. The inner box 202 is connected to the housing 203 where the impeller 205 is located through a connecting pipe. The air supply pipe and the connecting pipe are connected to both ends of the continuous channel 28 respectively, so as to recover and convert the thermal energy of the material and the thermal energy of the air.
[0045] The top center of the housing 203 and one side of the outer curved surface are respectively connected to a long pipe 206 and a short pipe 207. The two long pipes 206 are the air supply pipe and the inlet pipe, respectively, and the two short pipes 207 are the exhaust pipe and the return pipe, respectively. The exhaust pipe and the air supply pipe are connected to the housing 203 where the turbine 204 is located, and the inlet pipe and the return pipe are connected to the housing 203 where the impeller 205 is located, so as to promote the circulation of coolant and achieve rapid cooling. The turbine 204 and the impeller 205 are both equipped with a toothed disc 208, and a toothed chain 209 is sleeved on the outside of the toothed disc 208.
[0046] A ring box 210 is symmetrically installed on the outer curved surface of the long box 201. A ring shell 211 is rotatably installed embedded in the outer wall of the ring box 210. Several mold seats 212 are evenly installed on the outer wall of the drive belt 12 at equal intervals. A cavity 213 is opened inside the mold seat 212. The toothed disk 208 at the end of the turbine 204 is larger than the toothed disk 208 at the end of the impeller 205, and the turbine 204 and the impeller 205 deflect in the same direction. The inner box 202, the ring box 210 and the cavity 213 are all filled with R1234yf refrigerant in a gas-liquid equilibrium state to recover and convert the heat of the material and improve the cooling and shaping efficiency.
[0047] The top of the mold base 212 is symmetrically connected with a conduit 214. The valve body 215 is a one-way valve, and the valve body 215 is composed of an exhaust valve 26 and a return valve 27. The cavity 213 is connected to the top ring box 210 through the exhaust valve 26 and the conduit 214. The cavity 213 is connected to the bottom ring box 210 through the return valve 27 and the conduit 214. The housing 203 where the turbine 204 is located is connected to the top ring box 210 through the exhaust pipe. The housing 203 where the impeller 205 is located is connected to the bottom ring box 210 through the return pipe to limit flow and guide the flow, thereby improving the circulation stability of the R1234yf refrigerant. The valve body 215 is installed at the end of the conduit 214.
[0048] A synchronous drive mechanism 30 is installed on the outside of the long box 201;
[0049] The synchronous drive mechanism 30 includes a rotating box 301;
[0050] A rotating box 301 is installed at the top of the base 11. A forward wheel 302 is rotatably installed in the bottom cavity of the rotating box 301, and a reverse wheel 303 is rotatably installed in the top cavity of the rotating box 301. A wheel axle 304 is rotatably installed in the middle of the top of the rotating box 301. The forward wheel 302 and the reverse wheel 303 deflect in opposite directions, and the chambers where the forward wheel 302 and the reverse wheel 303 are located are not connected to each other. Both the forward wheel 302 and the reverse wheel 303 are connected to the gear disk 208 at the end of the turbine 204 through the wheel axle 304 for linkage conversion. A drive disk 305 is installed at the bottom of the wheel axle 304, and a wind wheel 307 is installed at the end of the drive disk 305. A blower seat 306 is installed at the bottom of the base 11 corresponding to the position of the wind wheel 307.
[0051] A flow divider box 308 is installed on one side of the outer curved surface of the blower seat 306. A sliding sleeve 309 is slidably installed inside the flow divider box 308. A through hole 310 is opened in the middle of the top of the sliding sleeve 309. A three-way pipe 311 is connected to one side of the top of the flow divider box 308, and a four-way pipe 312 is connected to the other side of the top of the flow divider box 308. A solenoid valve 316 is symmetrically installed on the outer curved surface of the rotating box 301.
[0052] Each end of the four-way pipe 312 is equipped with a connecting valve 313, and the end of the flow divider box 308 is embedded with a gas valve 314. The gas valve 314 is a one-way valve. The chambers where the turbine 204 and the reverse wheel 303 are located are connected to the three-way pipe 311 through the solenoid valve 316. The chambers where the turbine 204 and the reverse wheel 303 are located are connected to the four-way pipe 312 through the gas valve 314. The other end of the four-way pipe 312 is connected to the long box 201 to guide the external airflow.
[0053] A filter box 315 is installed at the bottom center of the blower seat 306 and on one side of the top of the long box 201. The blower seat 306 is fitted with the impeller 307, and the deflection direction of the impeller 307 and the forward wheel 302 is the same as that of the turbine 204. The drive disc 305 is fitted with the drive belt 12. The filter box 315 is filled with activated carbon. The distance between the connection end of the three-way pipe 311 and the connection end of the diverter box 308 and the connection end of the four-way pipe 312 and the diverter box 308 is equal to the sliding distance of the sliding sleeve 309, so as to precisely adjust the opening, closing and demolding speeds.
[0054] A double-walled corrugated pipe, which is manufactured by a corrugated pipe manufacturing equipment.
[0055] The working principle and usage process of this invention: When manufacturing double-wall corrugated pipes, first, according to the site conditions, install the base 11 in the corresponding position, so that the mold cavity formed by the mold base 212 is aligned with the external extruder and screw extruder, and adjust the position of the support 1 accordingly, so that the die head of the external screw extruder can penetrate into and pull out of the mold cavity interface formed by the mold base 212 within the stroke range, thus completing the basic installation work;
[0056] After cleaning, filling and heating, the preheated screw head can be pushed into the mold cavity interface formed by the mold base 212 to start the production of double-wall corrugated pipe. The external extruder extrudes the molten material and fills the gap between the external screw head and the mold cavity formed by the mold base 212.
[0057] In the aforementioned process, after the head of the external screw compressor is pushed into the mold cavity interface formed by the mold base 212, the heat it emits will be absorbed by the R1234yf refrigerant inside the cavity 213, which will disrupt the equilibrium state of the R1234yf refrigerant inside the cavity 213. The R1234yf refrigerant inside the cavity 213 will rapidly vaporize, causing the pressure inside the cavity 213 to rise. Then, under the pushing action of the pressure and the guiding action of the valve body 215, the vaporized R1234yf refrigerant will pass through the exhaust valve 26 and enter the top ring box 210 along the conduit 214.
[0058] Subsequently, the gaseous R1234yf refrigerant will enter the housing 203 where the turbine 204 is located through the exhaust pipe, causing the turbine 204 to rotate inside the housing 203. Then, driven by the wheel axle 304, the drive disc 305 will rotate synchronously, and drive the drive belt 12 to deflect around the base 11, causing each mold base 212 to deflect synchronously around the base 11. At the same time, the impeller 307 will also rotate inside the blower seat 306 under the drive of the drive disc 305.
[0059] Then, under the traction of the impeller 307, the external airflow is filtered by the filter box 315 at the bottom of the blower seat 306 and enters the blower seat 306. It is then pressed into the diversion box 308. In the initial state, under the limit of the air pressure inside the diversion box 308, the through hole 310 and the three-way pipe 311 are in a connected state. At this time, the external airflow will pass through the through hole 310 and be pressed into the three-way pipe 311. Before the bellows manufacturing work is carried out, the solenoid valve 316 connected to the chamber where the forward impeller 302 is located or the solenoid valve 316 connected to the chamber where the reverse impeller 303 is located can be opened.
[0060] Here, taking the opening of the solenoid valve 316 connected to the chamber where the forward wheel 302 is located as an example, the external airflow will pass through the solenoid valve 316 along the three-way pipe 311 and enter the chamber where the forward wheel 302 is located, pushing the forward wheel 302 to deflect inside the rotating box 301. Under the linkage of the wheel axle 304, the external airflow driving force and the R1234yf refrigerant driving force form a combined force, jointly driving the blower seat 306 and the impeller 307 to rotate faster. The impeller 307 will then force the external airflow into the chamber where the forward wheel 302 is located at a faster speed and pressure, pushing the forward wheel 302 to rotate faster, thus forming a circulating power storage mechanism. In conjunction with the R1234yf refrigerant, it provides sufficient driving force and speed for the drive disc 305.
[0061] Similarly, when the solenoid valve 316, which is connected to the chamber where the reverse wheel 303 is located, is opened, the external airflow applies pressure to the reverse wheel 303, and the reverse wheel 303 applies a reverse force to the wheel axle 304, which hinders the deflection of the blower seat 306, counteracts part of the driving force provided by the R1234yf refrigerant, reduces the speed of the drive disc 305, and makes a preliminary adjustment to the speed of the drive disc 305 to adapt to the different requirements of the extruder base speed and the shaping and cooling speed.
[0062] Here, air can be injected into the distribution box 308 through the air valve 314 to adjust the air pressure at the end of the sliding sleeve 309. In the aforementioned process, as the impeller 307 forces the external airflow into the distribution box 308, when the pressure it applies to the sliding sleeve 309 is sufficient to offset the air pressure at the other end of the sliding sleeve 309, the sliding sleeve 309 will slide towards the air valve 314, cutting off the connection between the through hole 310 and the three-way pipe 311, and connecting the through hole 310 and the four-way pipe 312. The external airflow will directly enter the four-way pipe 312, so that the pressure of the airflow on the forward wheel 302 or the reverse wheel 303 is maintained at the set value, and the rotation speed of the drive disc 305 is precisely limited.
[0063] In the aforementioned process, after the external extruder squeezes the molten material into the cavity gap formed by the die head of the external screw and the die holder 212, the heat emitted by the molten material will also be absorbed by the R1234yf refrigerant inside the cavity 213, further increasing the internal pressure of the R1234yf refrigerant, providing sufficient driving force for the drive disc 305, driving the drive belt 12 to deflect stably, and driving each die holder 212 to perform mold opening and closing operations in a cycle;
[0064] At the same time, the R1234yf refrigerant that enters the housing 203 where the turbine 204 is located will then enter the inner box 202 through the gas supply pipe, causing the internal pressure of the inner box 202 to rise. During the flow along the continuous channel 28, it will gradually liquefy under the pressure. Subsequently, the liquefied R1234yf refrigerant will enter the housing 203 where the impeller 205 is located through the connecting pipe.
[0065] Meanwhile, driven by the toothed disc 208 and toothed chain 209, the impeller 205 will rotate at a faster speed with the turbine 204, pushing the liquid R1234yf refrigerant that enters the housing 203 where the impeller 205 is located into the bottom ring box 210 through the return pipe. Under the flow restriction effect of the return valve 27, it is sent back to each cavity 213 through the conduit 214 and the return valve 27. Then, the liquid R1234yf refrigerant will quickly vaporize again, repeating the above process.
[0066] During the aforementioned process, under the flow-limiting guidance of the connecting valve 313, the external airflow will pass through the connecting valve 313 and enter the four-way pipe 312. The airflow inside the four-way pipe 312 is forced into the gap between the long box 201 and the inner box 202 under the action of air pressure, absorbing the heat emitted when the R1234yf refrigerant liquefies, and then filtered by the activated carbon inside the filter box 315 at the top of the long box 201, carrying the heat and being discharged into the outside air.
[0067] Furthermore, in the aforementioned process, the R1234yf refrigerant rapidly absorbs the heat emitted by the molten material during the circulation process, rapidly cooling it and causing the molten material to cool and solidify rapidly inside the mold base 212. At the same time, the R1234yf refrigerant converts the absorbed heat into the driving pressure that drives the belt 12 to deflect, causing each mold base 212 to cycle through opening and closing, thus continuously producing the double-walled corrugated pipe.
[0068] After the aforementioned manufacturing process is completed, the double-walled corrugated pipe will be quickly fixed and formed. No further water cooling or heating is required. Depending on the diversified production needs, external auxiliary equipment can be used for corresponding drilling, wrapping, and cutting.
[0069] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for the production of bellows comprising a support (1), characterised in that: The support (1) top end symmetry is equipped with base (11), the side wall of base (11) is embedded and is equipped with drive belt (12) rotationally, the outer side of drive belt (12) is equipped with quick plastic mechanism (20); The quick plastic mechanism (20) comprises a long box (201); The base (11) top is equipped with long box (201), the inside of long box (201) is equipped with inner box (202), both ends of inner box (202) are equipped with shell seat (203), and the inside of two shell seats (203) is respectively equipped with turbine (204) and impeller (205), the top end of shell seat (203) is respectively connected with long pipe (206) and short pipe (207) in the middle and outer curved surface side, the end of turbine (204) and impeller (205) is equipped with tooth disc (208), the outer side of tooth disc (208) is sleeved with tooth chain (209); The outer curved surface of long box (201) is symmetrically equipped with ring box (210), the outer wall of ring box (210) is embedded and is equipped with ring shell (211) rotationally, the outer wall of drive belt (12) is equidistantly and uniformly equipped with several mold seats (212), the inside of mold seat (212) is provided with cavity (213), the top end of mold seat (212) is symmetrically connected with conduit (214), and the end of conduit (214) is equipped with valve body (215).
2. A machine for making bellows according to claim 1, characterized in that Two long pipes (206) are respectively air supply pipe and connecting pipe, two short pipes (207) are respectively exhaust pipe and return pipe, and the exhaust pipe and air supply pipe are communicated with the shell seat (203) where turbine (204) is located, the connecting pipe and return pipe are communicated with the shell seat (203) where impeller (205) is located.
3. A machine for making bellows according to claim 2, characterized in that The inside of inner box (202) is equipped with partition strip (25), and the inner chamber of inner box (202) is divided into continuous channels (28) arranged in a serpentine shape by partition strip (25), the inner box (202) is communicated with the shell seat (203) where turbine (204) is located through air supply pipe, the inner box (202) is communicated with the shell seat (203) where impeller (205) is located through connecting pipe, and the air supply pipe and connecting pipe are respectively communicated with both ends of continuous channels (28).
4. A machine for making bellows according to claim 2, characterized in that The valve body (215) is a one-way valve, and the valve body (215) is composed of exhaust valve (26) and return valve (27), the cavity (213) is communicated with the ring box (210) at the top through the exhaust valve (26) and the conduit (214), the cavity (213) is communicated with the ring box (210) at the bottom through the return valve (27) and the conduit (214), the shell seat (203) where turbine (204) is located is communicated with the ring box (210) at the top through the exhaust pipe (21), and the shell seat (203) where impeller (205) is located is communicated with the ring box (210) at the bottom through the return pipe.
5. A machine for making bellows as claimed in claim 1, characterized in that The tooth disc (208) at the end of turbine (204) is larger than the tooth disc (208) at the end of impeller (205), and the turbine (204) and the impeller (205) have the same deflection direction, and the inside of inner box (202), ring box (210) and cavity (213) is filled with R1234yf refrigerant in a gas-liquid equilibrium state.
6. A machine for making bellows as claimed in claim 1, characterized in that The long box (201) is externally provided with a synchronous driving mechanism (30); The synchronous driving mechanism (30) comprises a rotating box (301); The rotating box (301) is externally provided with a positive wheel (302) and a negative wheel (303), and the rotating box (301) is internally provided with a wheel shaft (304), a driving disc (305), a wind wheel (307), a blast base (306), a shunt box (308), a sliding sleeve (309), a through hole (310), a three-way pipe (311), a four-way pipe (312), an electromagnetic valve (316), a connecting valve (313), an air valve (314) and a filter box (315). The positive wheel (302) and the negative wheel (303) are opposite in deflection direction, and the chambers where the positive wheel (302) and the negative wheel (303) are located are not communicated with each other.
7. A machine for making bellows according to claim 6, characterized in that The air valve (314) is a one-way valve, the chambers where the turbine (204) and the negative wheel (303) are located are communicated with the three-way pipe (311) through the electromagnetic valve (316), and the chambers where the turbine (204) and the negative wheel (303) are located are communicated with the four-way pipe (312) through the air valve (314).
8. A machine for making bellows according to claim 6, characterized in that The blast base (306) is matched with the wind wheel (307), the deflection directions of the wind wheel (307) and the positive wheel (302) are the same as that of the turbine (204), the driving disc (305) is matched with the driving belt (12), the filter box (315) is filled with activated carbon, and the distance between the connecting end of the three-way pipe (311) and the connecting end of the four-way pipe (312) is equal to the slidable distance of the sliding sleeve (309).
9. A machine for making bellows as defined in claim 6, characterized in that The blast base (306) is matched with the wind wheel (307), the deflection directions of the wind wheel (307) and the positive wheel (302) are the same as that of the turbine (204), the driving disc (305) is matched with the driving belt (12), the filter box (315) is filled with activated carbon, and the distance between the connecting end of the three-way pipe (311) and the connecting end of the four-way pipe (312) is equal to the slidable distance of the sliding sleeve (309).
Citation Information
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