Quick disassembling and locking structure of battery cover
By designing a quick-release and quick-locking structure including a lock tongue, a cable and an elastic ejector pin, the problem of the large space occupied by the battery cover of an electric motorcycle is solved, and rapid battery replacement and expansion of the power battery are achieved.
Patent Information
- Application Number
- CN202511176804.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-10-10
AI Technical Summary
The battery cover mechanism of existing electric motorcycles takes up a large space, restricts the layout of the power battery, and makes it difficult to achieve rapid battery replacement.
A quick-release and quick-lock structure comprising a first bracket, a second bracket and a third bracket is adopted, and a combination design of a lock tongue, a cable and an elastic ejector pin is utilized to achieve rapid opening and locking of the battery cover.
It improves the battery replacement speed, reduces space occupation, expands the capacity of the power battery, and has a simple structure and low cost.
Smart Images

Figure CN120756598A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electric motorcycles, and in particular to a quick-release and quick-locking structure for a battery cover. Background Art
[0002] Existing electric motorcycles typically utilize a flip hinge and locking mechanism. This hinge takes up considerable space, restricting the placement of the power battery within limited space and making the entire mechanism relatively expensive to manufacture. Furthermore, battery swapping is becoming increasingly popular in electric motorcycles. Therefore, designing a battery cover mechanism that is simple, low-cost, requires minimal components, requires minimal space, and allows for quick and easy opening and closing is an urgent challenge. Summary of the Invention
[0003] In response to the above-mentioned shortcomings in the existing technology, the present invention provides a battery cover quick-release and quick-lock structure, which can effectively improve the speed and popularity of battery replacement. At the same time, the spatial structure is small, and the power battery capacity can be expanded to the maximum extent within a limited space.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A battery cover quick-release and quick-lock structure, characterized in that it includes a first bracket, a second bracket, and a third bracket, wherein one end of the first bracket is limitedly connected or hingedly connected to the main pipe on one side of the frame, the second bracket is fixedly connected to the other end of the first bracket, and the third bracket is welded to the main pipe on the other side of the frame, and the third bracket is provided with a locking tongue that limits the second bracket, the locking tongue is elastically arranged on the third bracket, the rear end of the locking tongue is connected to a cable, the cable head of the cable is arranged in the electric vehicle seat barrel, the second bracket is provided with a vertically arranged elastic ejector pin, and the third bracket has a support platform that contacts the lower end of the elastic ejector pin.
[0006] Furthermore, a first guide limiter is provided on the third bracket, the first guide limiter has a first positioning groove, a second guide limiter is provided in the first positioning groove, the second guide limiter has a second positioning groove, the lock tongue is laterally slidably provided in the second positioning groove, a cover plate is provided on the top surface of the second guide limiter, and the cover plate, the second guide limiter and the first guide limiter are all connected to the third bracket by screws.
[0007] Furthermore, the front portion of the first guide limiter has a front support portion that bends upward and supports the front portion of the lock tongue. The rear portion of the first guide limiter has an extended support portion that supports the rear portion of the lock tongue. The rear portion of the second guide limiter has a first slot limiter (101) that limits the outer sleeve of the cable. The rear end of the lock tongue has a second slot limiter that limits the hammer head of the cable. A first spring is provided between the first slot limiter (101) and the second slot limiter, and the first spring is sleeved on the steel wire of the cable.
[0008] Furthermore, the elastic ejector pin includes a pin shaft vertically movably arranged on the second bracket, a second spring is sleeved on the pin shaft, the upper end of the second spring is limited to the bottom of the second bracket, and the lower end is limited to the disk head of the pin shaft, the upper end of the pin shaft passes through the top surface of the second bracket and is provided with a cotter pin, and a gasket is provided below the cotter pin.
[0009] Furthermore, a nylon sleeve is provided between the second bracket and the pin shaft.
[0010] Furthermore, the upper portion of the front end of the locking tongue has an extrusion slope that contacts the second bracket.
[0011] The beneficial effects of the present invention include: the structure can effectively increase the speed and popularity of battery replacement, while also maximizing battery capacity within a limited space due to its compact design. Furthermore, it is simple in structure and low in cost, allowing the battery cover of an electric motorcycle to be quickly opened and locked. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the present invention;
[0013] Figure 2 It is a structural schematic diagram of the present invention (hidden foot pedal);
[0014] Figure 3 This is a schematic diagram of the structure of the cable structure of the present invention before being locked;
[0015] Figure 4 It is a schematic diagram of the structure of the cable structure of the present invention after being locked. DETAILED DESCRIPTION
[0016] The present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0017] A kind of Figure 1-4The battery cover quick-release and quick-locking structure shown includes a first bracket 1, a second bracket 2, and a third bracket 3, wherein the top surface of the first bracket 1 is used to connect and fix the foot pedal, and the space under the foot pedal is the power battery installation space. One end of the first bracket 1 is limitedly connected or hingedly connected to the main pipe on one side of the frame 4, so as to facilitate the removal of the foot pedal as a whole or flip it open. The second bracket 2 is fixedly connected to the other end of the first bracket 1. The third bracket 3 is welded to the main pipe on the other side of the frame 4. A lock tongue 5 that limits the second bracket 2 is provided on the third bracket 3. The lock tongue 5 is elastically arranged on the third bracket 3, and a cable 6 is connected to the rear end of the lock tongue 5, and the cable head of the cable 6 is set in the electric vehicle seat barrel. A vertically arranged elastic top pin 7 is provided on the second bracket 2, and a support platform 8 in contact with the lower end of the elastic top pin 7 is provided on the third bracket 3.
[0018] A first guide limiter 9 is provided on the third bracket 3, the first guide limiter 9 has a first positioning groove, a second guide limiter 10 is provided in the first positioning groove, the second guide limiter 10 has a second positioning groove, the lock tongue 5 is horizontally slidably provided in the second positioning groove, the top surface of the second guide limiter 10 is provided with a cover plate 11, the cover plate 11, the second guide limiter 10 and the first guide limiter 9 are all connected to the third bracket 3 by screws.
[0019] The front portion of the first guide limiter 9 has a front support portion 91 that bends upward and supports the front portion of the lock tongue 5. The rear portion of the first guide limiter 9 has an extended support portion 92 that supports the rear portion of the lock tongue 5. The rear portion of the second guide limiter 10 has a first slot limiter 101 for the outer sleeve of the limit cable 6. The rear end of the lock tongue 5 has a second slot limiter 51 for the hammer head of the limit cable 6. A first spring 12 is provided between the first slot limiter 101 and the second slot limiter 51. The first spring 12 is sleeved on the steel wire of the cable 6.
[0020] Elastic ejector pin 7 includes a pin 71 vertically movably mounted on second bracket 2, with a nylon sleeve 75 disposed between second bracket 2 and pin 71. A second spring 72 is sleeved on pin 71, with the upper end of second spring 72 restrained by the bottom of second bracket 2 and the lower end restrained by the disc head of pin 71. The upper end of pin 71 protrudes from the top surface of second bracket 2 and is provided with a cotter pin 73, with a gasket 74 disposed below cotter pin 73.
[0021] The upper front end of the locking tongue 5 has an extrusion slope that contacts the second bracket 2 .
[0022] Locking principle: The foot pedal is placed in the appropriate position, with the second bracket 2 positioned above the lock tongue and the second spring 72 in its natural state. The foot pedal is not closed at this time. Applying a certain force above the foot pedal causes the second bracket 2 to move vertically downward. Simultaneously, the first and second springs are gradually compressed, and the lock housing 5 gradually moves to the left until the second bracket 2 moves past the lock housing 5. The lock tongue 5 then automatically returns to its original position under the action of the first spring. At this point, the second bracket 2 is below the lock tongue 5 and is compressed. Simultaneously, the second spring is compressed, exerting an upward force on the second bracket 2, locking it tightly. Because the second bracket 2 is connected to the foot pedal, the foot pedal is firmly secured.
[0023] Opening principle: Gently pull the cable head of the cable 6 installed in the seat bucket. The cable 6 moves to the left, driving the lock 5 to move to the left. The lock 5 compresses the first spring and moves to the left, no longer restricting the second bracket 2. At the same time, because the second spring is in a compressed state and is no longer restricted by the lock tongue 5, the second spring instantly returns to its natural length. By pushing the second bracket 2 out of the plane, since the second bracket 2 is connected to the foot pedal, the foot pedal is pushed out of the plane, which makes it easy to remove the foot pedal by hand, and the power battery can be quickly removed and replaced at the same time. After the power battery is replaced, repeat the locking action to firmly fix the foot pedal to the frame.
[0024] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.
Claims
1. A battery cover quick release and quick lock structure, characterized by: The invention comprises a first bracket (1), a second bracket (2), and a third bracket (3), wherein one end of the first bracket (1) is limitedly connected or hingedly connected to a main pipe on one side of a vehicle frame (4), the second bracket (2) is fixedly connected to the other end of the first bracket (1), the third bracket (3) is welded to the main pipe on the other side of the vehicle frame (4), the third bracket (3) is provided with a locking tongue (5) for limiting the second bracket (2), the locking tongue (5) is elastically arranged on the third bracket (3), the rear end of the locking tongue (5) is connected to a cable (6), the cable head of the cable (6) is arranged in the electric vehicle seat barrel, the second bracket (2) is provided with a vertically arranged elastic top pin (7), and the third bracket (3) has a support platform (8) in contact with the lower end of the elastic top pin (7).
2. The battery cover quick release and quick lock structure according to claim 1, characterized in that: The third bracket (3) is provided with a first guide limiter (9), the first guide limiter (9) has a first positioning groove, a second guide limiter (10) is provided in the first positioning groove, the second guide limiter (10) has a second positioning groove, the lock tongue (5) is transversely slidably provided in the second positioning groove, a cover plate (11) is provided on the top surface of the second guide limiter (10), and the cover plate (11), the second guide limiter (10) and the first guide limiter (9) are all connected to the third bracket (3) by screws.
3. The battery cover quick release and quick lock structure according to claim 1, characterized in that: The front portion of the first guide limiting member (9) has a front supporting portion (91) that is bent upward and supports the front portion of the locking tongue (5). The rear portion of the first guide limiting member (9) has an extending supporting portion (92) that supports the rear portion of the locking tongue (5). The rear portion of the second guide limiting member (10) has a first card slot limiting portion (101) for limiting the outer sleeve of the cable (6). The rear end of the locking tongue (5) has a second card slot limiting portion (51) for limiting the hammer head of the cable (6). A first spring (12) is provided between the first card slot limiting portion (101) and the second card slot limiting portion (51). The first spring (12) is sleeved on the steel wire of the cable (6).
4. The battery cover quick release and quick lock structure according to claim 1, characterized in that: The elastic ejector pin (7) comprises a pin shaft (71) vertically movably arranged on the second bracket (2); a second spring (72) is sleeved on the pin shaft (71); the upper end of the second spring (72) is limited to the bottom of the second bracket (2), and the lower end is limited to the disk head of the pin shaft (71); the upper end of the pin shaft (71) passes through the top surface of the second bracket (2) and is provided with a cotter pin (73); a gasket (74) is provided below the cotter pin (73).
5. The battery cover quick release and quick lock structure according to claim 4, characterized in that: A nylon sleeve (75) is provided between the second bracket (2) and the pin shaft (71).
6. The battery cover quick release and quick lock structure according to claim 1, characterized in that: The upper front end of the locking tongue (5) has an extrusion slope in contact with the second bracket (2).