Dune buggy storage battery heat dissipation mounting box and dune buggy
By designing a battery heat dissipation installation box in the ATV, using automatically switching air cooling and liquid cooling modes and a closed structure, the problems of battery overheating and humidity corrosion are solved, and the safety and reliability of the battery are improved.
Patent Information
- Application Number
- CN202511016116.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-07-23
AI Technical Summary
The battery cooling system of existing ATVs cannot effectively deal with battery overheating and humidity corrosion problems, resulting in insufficient battery safety and reliability.
A beach buggy battery heat dissipation installation box was designed, which includes a battery box, a heat dissipation tank, a liquid cooling device, a detection unit and a conversion device. It can automatically switch between air cooling and liquid cooling mode according to the battery temperature and humidity, and press and seal the battery during liquid cooling to prevent deformation.
It realizes intelligent heat dissipation control of the battery, reduces energy consumption, prevents battery overheating and deformation, and improves battery safety and service life.
Smart Images

Figure CN120756599A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of beach vehicles, in particular to a beach vehicle battery heat dissipation installation box and a beach vehicle. Background Art
[0002] The beach buggy is a vehicle used for traveling on the beach. As described in publication number CN206141707U, existing beach buggies are single-powered, that is, traditional fuel-driven. In order to adapt to the development of new energy and the trend of energy conservation and environmental protection, it is necessary to develop a hybrid beach buggy. However, due to the limitations of the use environment and body structure of the beach buggy, a beach buggy with a small battery is designed.
[0003] The battery is located inside the beach car, and heat dissipation of the battery is particularly important. When the battery is overheated, it is easy to explode. Therefore, heat dissipation and protection of the battery are particularly important. This application designs a battery heat dissipation installation box according to the use environment of the beach car to protect the battery and the user. Summary of the Invention
[0004] Aiming at the deficiencies in the prior art, the present invention provides a beach vehicle battery heat dissipation installation box and a beach vehicle.
[0005] In order to solve the above technical problems, the present invention is solved through the following technical solutions: a beach car battery heat dissipation installation box, including a base, a battery box for placing batteries is arranged on the base, a plurality of heat dissipation slots for ventilation are opened on the battery box, and a heat dissipation block for sealing or opening the heat dissipation slot is arranged on the heat dissipation slot, and a liquid cooling device is connected to the heat dissipation block to cool the heat dissipation block. The base is also provided with a detection unit, and the detection unit is used to detect the humidity around the battery box and the temperature of the battery body. The battery box is provided with a conversion device, and when the detection unit detects that the surrounding humidity is too high or the temperature of the battery body is too high, the conversion device controls the start of the liquid cooling device to dissipate heat from the battery box, and closes the heat dissipation slot.
[0006] Its beneficial effect is that the battery installation box can automatically switch between air cooling and liquid cooling according to the temperature of the battery body or the surrounding humidity to dissipate heat for the battery body. At the same time, when the liquid cooling operation is started, the battery body is automatically compressed to prevent it from being deformed by heat. At the same time, the battery box is sealed to reduce the impact of battery overheating on surrounding objects.
[0007] In the above scheme, preferably, the base is also provided with a filter device for filtering sand and gravel, and the filter device includes a filter element and a plurality of rotating rollers for guiding the filter element, and the rotating rollers are rotatably arranged on the base, and the filter element is ringed on the rotating rollers, and the filter element surrounds the battery box to filter the airflow entering the battery box.
[0008] Preferably, the filter screen is provided with a sponge layer on the inner wall, which is used to adsorb moisture on the flowing gas.
[0009] Preferably, the rotating shaft is provided with a rotating motor, which drives the filter screen to rotate, and the sponge layer is extruded when it is at the rotating shaft, thereby performing dehydration operation.
[0010] Preferably, the rear end of the battery box is provided with an inclined air deflector between the base, and an air outlet is formed on the base, which is located between the battery box and the air deflector, and the air flowing into the battery box flows out from the air outlet.
[0011] Preferably, the air deflector is provided with a ventilation opening, which is aligned with the inner wall of the filter screen at the rear through a channel, and part of the air flowing into the battery box flows out from the ventilation opening and acts on the filter screen, thereby blowing outward to clean the filter screen.
[0012] Preferably, the heat dissipation block is provided with a sliding groove, and the heat dissipation block is slidably arranged on the guide rod through the sliding groove, and the guide rod and the heat dissipation block are provided with a first elastic member, which is used to elastically push the heat dissipation block away, so that the heat dissipation groove is unblocked.
[0013] Preferably, the heat dissipation block is provided with a contact plate, and the contact plate and the heat dissipation block are connected by an annular folding cover to form a sealed cavity, and the heat dissipation block is provided with an inlet and an outlet communicated with the liquid cooling device, the liquid cooling device injects liquid into the sealed cavity, the annular folding cover expands, the contact plate presses on the battery body, and the heat dissipation block is pushed out of the battery box, thereby blocking the heat dissipation groove.
[0014] Preferably, the outlet is provided with a pressure valve, which is opened when the pressure in the liquid flow cavity reaches a set value, and the liquid cooling device circulates the cooling liquid.
[0015] Preferably, the sand beach vehicle is provided with a battery heat dissipation mounting box, a power battery is arranged in the mounting box, and a hub motor is arranged on the rear wheel of the vehicle, the power battery is used to provide power support for the hub motor, and the hub motor is used to assist the vehicle to travel.
[0016] The sand beach vehicle provided by the application can automatically switch the heat dissipation mode according to the temperature of the battery body and the humidity of the surrounding environment, and can perform air cooling or liquid cooling, thereby reducing the energy consumption for heat dissipation of the battery body, and when the liquid cooling operation is started, the battery body is automatically compressed to prevent it from being deformed due to heat, and the battery box is closed to reduce the influence of the battery overheating on the surrounding objects. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The schematic view of the sand vehicle of the present application.
[0018] Figure 2 The sectional view of the sand vehicle of the present application.
[0019] Figure 3 The schematic view of the installation box of the present application.
[0020] Figure 4 The sectional view of the installation box of the present application.
[0021] Figure 5 The schematic view of the battery box of the present application.
[0022] Figure 6 The partial enlarged view of the filter screen device of the present application.
[0023] Figure 7 The schematic view of the cooperation of the heat dissipation groove and the heat dissipation block of the present application.
[0024] Figure 8 The schematic view of the embodiment 2 of the present application. DETAILED DESCRIPTION
[0025] The present application will be further described in detail below in combination with the drawings and specific embodiments: Embodiment 1:
[0026] Referring to Figure 1-Figure 7 A sand vehicle battery heat dissipation installation box and a sand vehicle, the sand vehicle is configured with a battery heat dissipation installation box, a power battery is configured in the installation box, and a hub motor is configured on the rear wheel of the vehicle, the power battery is used to provide power support for the hub motor, wherein the hub motor is involved into the power system at the starting stage of the vehicle or when the vehicle accelerates to overtake, so as to assist the vehicle to start quickly or to overtake quickly.
[0027] The heat dissipation installation box comprises a base 1, a battery box 2 for placing a battery and a conversion device 3 for converting heat dissipation mode are configured on the base 1, heat dissipation grooves 21 for ventilation and heat dissipation are uniformly arranged on the peripheral wall of the battery box 2, so that the wind from outside blows into the battery box 2 to dissipate heat for the battery fixedly placed inside, a guide rod 211 is arranged on the heat dissipation groove 21, a heat dissipation block 22 is slidingly arranged on the guide rod 211 in a guided manner, a sliding groove 221 is arranged on the heat dissipation block 22, the heat dissipation block 22 is slidingly arranged on the guide rod 211 of the heat dissipation groove 21 in a guided manner through the sliding groove 221, the heat dissipation block 22 moves forward and backward to block or open the heat dissipation groove 21, a first elastic member is arranged between the guide rod 211 and the heat dissipation block 22, and the first elastic member is used to move the heat dissipation block 22 into the battery box 2 to make the heat dissipation groove 21 in an open state.
[0028] The upper and lower ends of the inner wall of the heat dissipation block 22 are provided with top contact blocks 222. The protruding top contact blocks 222 make the inner wall of the heat dissipation block 22 into a C shape. The battery body of the vehicle is fixedly installed in the battery box 2. There is a gap between the battery body and the surrounding walls of the battery box 2 to allow air circulation for heat dissipation. The heat dissipation block 22 slides into the battery box 2 under the action of the first elastic member, and the top contact blocks 222 thereon touch the end wall of the battery body, thereby preventing the middle area on the inner wall of the heat dissipation block 22 from contacting the battery body, so that air can flow through this gap. The heat dissipation block 22 is made of thermally conductive material, so the heat on the battery body is absorbed through the upper and lower top contact blocks 222. When the air flows into the heat dissipation groove 21, it passes through the heat dissipation block 22 and dissipates heat through the heat dissipation block 22. At the same time, the air flows through the gap between the heat dissipation block 22 and the battery body to dissipate heat to the battery body.
[0029] A contact plate 223 is provided in the middle position of the inner wall of the heat dissipation block 22, and one end of the annular folding cover is connected to the contact plate 223, and the other end of the annular folding cover is tightly fitted in the middle position of the inner wall of the heat dissipation block 22, so that the annular folding cover, the inner wall of the heat dissipation block 22 and the contact plate 223 form a sealed chamber, and the heat dissipation block 22 is connected to the liquid cooling device, and the upper and lower top contact blocks 222 are respectively provided with an injection port and an outflow port, and the two ports are connected with the sealed chamber, and the injection port and the outflow port are respectively connected with the circulation pipe of the liquid cooling device. After the liquid cooling device is started, the coolant can be injected into the sealed chamber from the injection port, and flow out from the outflow port and return to the liquid storage tank, thereby circulating heat.
[0030] The outlet is provided with a pressure valve. When the pressure at the outlet reaches a set value, the outlet opens, thereby allowing the coolant to circulate. The sealed chamber is initially in a deflated state. After the coolant is injected into the sealed chamber, the outlet does not open because the pressure in the sealed chamber does not reach the set value. At this time, the coolant remains in the sealed chamber, and the annular folding cover is an annular accordion cover, which allows the sealed chamber to expand, pushing the contact plate 223 forward to contact the side wall of the battery body. The contact plate 223 is made of heat-conducting metal. At this time, the coolant continues to be injected, causing the heat sink 22 to move outward from the battery box 2. Eventually, the inclined surface of the front end of the heat sink 22 contacts the heat sink 21, thereby blocking the heat sink 21. At this time, the heat sink 22 can no longer move, and the space inside the sealed chamber no longer expands. At this time, the injection port continues to inject coolant, thereby increasing the pressure in the sealed chamber. When the pressure reaches the set value, the outlet opens, allowing excess coolant to flow back into the liquid storage tank through the pipeline.
[0031] And the pressure in the sealed chamber is maintained at a set pressure, and the peripheral wall of the battery box 2 is provided with a heat dissipation groove 21, and the heat dissipation block 22 is arranged in each heat dissipation groove 21, and the battery body is in contact with the heat dissipation block on the four peripheral surfaces, and the heat dissipation block 22 on the four peripheral surfaces is pressed tightly on the side surface of the battery body, preventing the battery body from deforming due to excessive temperature, and the contact plate 223 is in contact with the battery body, and the cooling in the sealed chamber is realized by heat exchange through the contact plate 223, thereby cooling the battery body.
[0032] Wherein the liquid cooling device includes a liquid storage tank and a circulating pump, the circulating pump is powered by the battery body, the circulating pump can rotate forward or reverse, when the heat dissipation operation is performed, the circulating pump rotates forward, and the cooling liquid in the liquid storage tank is injected into the sealed chamber from the injection port, and the battery body is fixed and supported, and the battery body is cooled by liquid cooling, when the temperature of the battery body decreases to the set temperature and the humidity decreases to the set value, the air cooling can be started at this time, at this time the circulating pump is reversed, the pressure valve on the outlet is a one-way valve, therefore the circulating pump reverses to suck the cooling liquid in the sealed chamber back to the liquid storage tank, thereby the space of the sealed chamber is reduced and returns to the initial state, the heat dissipation block 22 is pressed on the battery body by the top contact block 222 under the action of the first elastic member, and the battery box 2 returns to the air cooling state.
[0033] The base 1 is also provided with a filter screen device 4 for filtering the air entering the battery box 2, the filter screen device 4 includes a filter screen 41 and a rotating roller 42, the rotating roller 42 is rotatably arranged on the base 1, the battery box 2 is a cuboid, and four rotating rollers 42 are respectively located outside the four right angles of the cross section of the battery box 2, the filter screen 41 is tightly sleeved on the four rotating rollers 42, so that the filter screen 41 surrounds the four peripheral surfaces of the battery box 2 upward, one of the rotating rollers 42 is a power roller or a rotating motor is connected to one of the rotating rollers 42, thereby making this rotating roller 42 rotate, the rotating roller 42 drives the filter screen 41 to rotate, and a sponge layer 411 is arranged on the inner side of the filter screen 41, the sponge layer 411 is used to absorb the moisture in the flowing air, and a detection unit is also arranged on the base 1, the detection unit is used to detect the humidity in the battery box 2 and the temperature of the battery body, because the sand beach vehicle is used in the sand beach environment, the salt content in the air is relatively high, therefore when the humidity around the battery box 2 is too high, the contact or control parts on the battery body will be corroded, and when the temperature of the battery body is too high, the battery body will become unstable and be damaged, therefore when the detection unit detects that the humidity in the battery box 2 exceeds the set value or the temperature of the battery body exceeds the set value, the battery box 2 is closed and converted to a liquid cooling state.
[0034] In the initial state, the heat dissipation groove 21 is in the open state, at this time the battery body is cooled by air cooling, and during the driving of the ATV, air enters the battery box 2 from the front end of the battery box 2 and flows out from the rear end of the battery box 2, thereby performing air cooling and heat dissipation on the internal battery body.
[0035] Before entering the battery box 2, the air first passes through the filter screen 41, which first filters the sand in the air, and the sponge layer 411 absorbs the moisture in the air. At the same time, the rotating roller 42 drives the filter screen 41 to rotate, and the front end surface of the annular filter screen is the windward surface, so the sand accumulates on the front end surface of the filter screen. The rotating roller 42 drives the filter screen 41 to rotate, thereby changing the filter screen area on the windward surface all the time. When the filter screen with sand moves to the side surface or rear end surface of the battery box 2, the vibration force during vehicle driving will cause the sand on the filter screen to fall off, and at the same time, when it moves to the rear end surface, the gas blown out from the rear end synchronously blows the filter screen 41 outward.
[0036] Since the filter screen 41 is tightly arranged on the four rotating rollers 42, the sponge layer 411 at the rotating roller 42 is in a compressed state, so the sponge layer 411 is extruded every time it passes through the rotating roller 42, thereby extruding the moisture in the sponge layer 411 at the position, and drying the sponge layer 411. At the same time, when the sponge layer 411 passes through the rear end of the battery box 2, the heat of the battery is taken out, thereby to a certain extent, drying the sponge layer 411 that passes through the rear end.
[0037] The working principle or method of use is as follows: In the initial state, the heat dissipation groove 21 is in the open state, at this time the battery body is cooled by air cooling, and during the driving of the ATV, air enters the battery box 2 from the front end of the battery box 2 and flows out from the rear end of the battery box 2, thereby performing air cooling and heat dissipation on the internal battery body.
[0038] Before entering the battery box 2, the air first passes through the filter screen 41, which first filters the sand in the air, and the sponge layer 411 absorbs the moisture in the air. At the same time, the rotating roller 42 drives the filter screen 41 to rotate, and the front end surface of the annular filter screen is the windward surface, so the sand accumulates on the front end surface of the filter screen. The rotating roller 42 drives the filter screen 41 to rotate, thereby changing the filter screen area on the windward surface all the time. When the filter screen with sand moves to the side surface or rear end surface of the battery box 2, the vibration force during vehicle driving will cause the sand on the filter screen to fall off, and at the same time, when it moves to the rear end surface, the gas blown out from the rear end synchronously blows the filter screen 41 outward.
[0039] When the detecting unit detects that the humidity in the battery box 2 exceeds the set value or the battery body temperature exceeds the set value, the liquid cooling device is started, and the cooling mode is converted to the liquid cooling state.
[0040] After the liquid cooling device is started, the coolant can be injected from the injection port into the sealed chamber, and the flow port is provided with a pressure valve. When the pressure of the flow port reaches the set value, the flow port is opened, and the coolant circulation operation is performed.
[0041] The sealed chamber is in a deflated state in the initial state. After the coolant is injected inward, the pressure value in the sealed chamber does not reach the set value, and the flow port is not opened. At this time, the coolant remains in the sealed chamber, and the sealed chamber can expand to push the contact plate 223 to move forward and touch the side wall of the battery body. At this time, the coolant continues to be injected, the heat dissipation block 22 moves outward from the battery box 2, and finally the inclined surface at the front end of the heat dissipation block 22 touches the heat dissipation groove 21, thereby blocking the heat dissipation groove 21. At this time, the heat dissipation block 22 cannot move any more, and the battery box 2 is in a closed state.
[0042] After the battery box 2 is closed, the space inside the sealed chamber is no longer enlarged. At this time, the injection port continues to inject the coolant, thereby increasing the pressure in the sealed chamber. When the set value is reached, the flow port is opened, and the excess coolant flows back to the liquid tank through the pipeline. The pressure in the sealed chamber is maintained at the set pressure, the heat dissipation block 22 on the periphery of the battery box 2 presses the side of the battery body to prevent the battery body from deforming due to high temperature, and the contact plate 223 contacts the battery body. The cooling in the sealed chamber realizes heat exchange through the contact plate 223, thereby dissipating heat for the battery body.
[0043] Embodiment 2:
[0044] The difference between the embodiment 1 is the structure of the filter screen device 4, and the rest is the same. Referring to Figures 1-8 , the rear end of the battery box 2 and the base 1 are provided with an inclined air deflector 12, and an air outlet 11 is formed on the base 1. The air outlet 11 is located between the battery box 2 and the air deflector 12. The air deflector 12 is provided with a ventilation opening 121, and the ventilation opening is aligned with the inner wall of the filter screen 41 at the rear through a channel member. The air flowing into the battery box 2 from the ventilation opening 121 acts on the filter screen 41 to blow outward.
[0045] The air flowing out of the rear end of the battery box 2 is guided by the air deflector 12, and then flows out of the air outlet 11 on the base 1, thereby reducing the resistance of the air flowing out, so that the air at the front end of the battery box 2 can quickly enter the battery box 2.
[0046] Part of the air flow enters the channel member, so that the air can flow quickly and part of the air can blow the filter screen member 41 at the rear end.
[0047] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A beach car battery heat dissipation installation box, characterized by: The invention comprises a base (1), wherein a battery box (2) for placing batteries is arranged on the base (1), a plurality of heat dissipation slots (21) for ventilation are provided on the battery box (2), and a heat dissipation block (22) for sealing or opening the heat dissipation slots (21) is arranged on the heat dissipation slots (21), and a liquid cooling device is connected to the heat dissipation block (22) for cooling the heat dissipation block; The base (1) is also provided with a detection unit, which is used to detect the humidity around the battery box (2) and the temperature of the battery body; The battery box (2) is provided with a conversion device, which controls the activation of a liquid cooling device to dissipate heat from the battery box (2) and simultaneously closes the heat dissipation slot (21) when a detection unit detects that the ambient humidity is too high or the battery body temperature is too high.
2. A beach vehicle battery heat dissipation installation box according to claim 1, characterized in that: The base (1) is further provided with a filter device (4) for filtering sand and gravel. The filter device (4) comprises a filter element (41) and a plurality of rotating rollers (42) for guiding the filter element (41). The rotating rollers (42) are rotatably arranged on the base (1). The filter element (41) is arranged around the rotating rollers (42). The filter element (41) surrounds the battery box (2) to filter the airflow entering the battery box (2).
3. A beach vehicle battery heat dissipation installation box according to claim 2, characterized in that: A sponge layer (411) is disposed on the inner wall of the filter element (41), and the sponge layer (411) is used to absorb moisture on the gas flowing through it.
4. A beach vehicle battery heat dissipation installation box according to claim 3, characterized in that: A rotating motor is disposed on one of the rotating shafts (42) to drive the filter element (41) to rotate, and the sponge layer (411) is squeezed at the rotating shaft (42), thereby performing a dehydration operation.
5. The beach vehicle battery heat dissipation installation box according to claim 1, characterized in that: An inclined air guide plate (12) is arranged between the rear end of the battery box (2) and the base (1), and an air outlet (11) is provided on the base (1). The air outlet (11) is located between the battery box (2) and the air guide plate (12), and the air flow entering the battery box (2) flows out from the air outlet (11).
6. The beach vehicle battery heat dissipation installation box according to claim 5, characterized in that: The air guide plate (12) is provided with an air vent, which is aligned with the inner wall of the filter element (41) at the rear through a channel element. Part of the airflow entering the battery box (2) flows out from the air vent and acts on the filter element (41) to blow the filter outward.
7. The beach vehicle battery heat dissipation installation box according to claim 1, characterized in that: A slide groove (221) is provided on the heat dissipation block (22), and a guide rod (211) is provided on the heat dissipation groove (21). The heat dissipation block (22) is slidably arranged on the guide rod (221) through the slide groove (221), and a first elastic member is provided between the guide rod (221) and the heat dissipation block (22) for elastically pushing the heat dissipation block (22) away, so that the heat dissipation groove (21) is unobstructed.
8. The beach vehicle battery heat dissipation installation box according to claim 1, characterized in that: The heat dissipation block (22) is provided with a contact plate (223), and the contact plate (223) and the heat dissipation block (22) are connected to each other via an annular folding cover to form a sealed cavity. The heat dissipation block (22) is provided with an injection port and an outflow port that are in communication with a liquid cooling device. When the liquid cooling device is activated to inject liquid into the sealed cavity, the annular folding cover expands, and the contact plate (223) presses against the battery body, while pushing the heat dissipation block (22) to slide outward from the battery box (2), thereby sealing the heat dissipation slot (21).
9. The beach vehicle battery heat dissipation installation box according to claim 1, characterized in that: The outflow port is provided with a pressure valve, which opens when the pressure in the liquid flow cavity reaches a set value, and the liquid cooling device circulates the cooling liquid.
10. A beach vehicle equipped with a battery heat dissipation installation box according to any one of claims 1 to 9, characterized in that: The beach car is equipped with a battery heat dissipation installation box, which is equipped with a power battery. A hub motor is arranged on the rear wheel of the vehicle. The power battery is used to provide power support to the hub motor, and the hub motor is used to assist the vehicle in driving.
Citation Information
Patent Citations
Sandy beach car
CN206141707U
Heat dissipation mechanism for battery
CN117175069A
High-stability dune buggy capable of preventing gravel interference
CN118579181A
Battery pack structure and electric cross-country motorcycle
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Anti-corrosion all terrain vehicle engine radiator
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