Rapidly-assembled pavilion embedding and clamping mechanism and pavilion assembling process

Abstract

The invention provides a pavilion embedding and clamping mechanism capable of being quickly assembled. The pavilion embedding and clamping mechanism comprises an embedding and clamping male part and an embedding and clamping female part. The embedding and clamping surface of the embedding and clamping male piece is bent to form at least one embedding and clamping blade, and each embedding and clamping blade comprises a transverse plate, a vertical plate and an inclined plate which are integrally connected in sequence; the embedding and clamping female part is of a hollow structure, and the side face of the embedding and clamping female part is provided with inserting openings allowing the embedding and clamping blades to be embedded and achieving interference fit. According to the pavilion embedding and clamping mechanism, through embedding and clamping matching of the embedding and clamping male piece and the embedding and clamping female piece, hole alignment-free, hardware-less and rapid and stable assembly of the cross beam and the stand column is achieved.

Description

Technical field

[0001] The present invention relates to the technical field of connecting components, and in particular to a quick-assembled pavilion embedding mechanism and a pavilion assembly process. [Background Technology]

[0002] Traditional pavilions typically use multiple hardware fixings to connect columns and beams (or side pipes). A typical structure requires welding connecting plates to the tops of the columns, drilling holes at the ends of the beams (or side pipes), and then tightening them with at least five sets of bolts. This method has significant drawbacks:

[0003] 1. The installation accuracy requirements are very strict. The bolt holes of the beams need to be precisely aligned with the holes of the column connecting plates. This makes it difficult to align the holes and results in low operating efficiency.

[0004] 2. The structural reliability is insufficient, and multiple sets of hardware bolt mechanisms are prone to rust, which further accelerates the failure of connections during the rainy season.

[0005] In view of this, this case conducted an in-depth study on the above issues, which led to the emergence of this case.

[0006] In view of this, the inventors of this case conducted in-depth research on the above-mentioned issues, which led to the creation of this case. [Summary of the invention]

[0007] The present invention aims to solve the technical problems existing in the existing connection method between the columns and beams of the pavilion, and provides a quick-assembled pavilion embedding mechanism and a pavilion assembly process, so as to achieve fast and stable assembly of the beams and columns without the need for matching holes and with less hardware.

[0008] The present invention is implemented as follows: a quick-assembled pavilion card insertion mechanism includes a male card insertion component and a female card insertion component; the card insertion surface of the male card insertion component is bent to form at least one card insertion blade, and the card insertion blade includes a horizontal plate, a vertical plate, and an inclined plate that are connected in sequence; the female card insertion component is a hollow structure, and a socket is provided on the side for the card insertion blade to be inserted and achieve an interference fit.

[0009] Furthermore, the embedded card mother component is a rectangular column, including a first side plate, a second side plate, a third side plate and a fourth side plate connected in sequence; the third side plate and the fourth side plate are both penetrated by at least one socket.

[0010] Furthermore, a horizontal extension column is provided on one side of the third side plate and the fourth side plate facing the card embedding member, and the card embedding member is provided with a long slot for the horizontal extension column to be inserted into and slide up and down.

[0011] Furthermore, the number of the embedded card blades is 2, and the number of the sockets on the third side panel and the fourth side panel is 2; the embedded card blades and the sockets are arranged in a one-to-one correspondence.

[0012] Furthermore, the two embedded card blades are arranged up and down, and the two sockets on the third side plate and the fourth side plate are arranged up and down; the horizontal extension column is located between the two sockets, and the long slot is located between the two embedded card blades.

[0013] Furthermore, the horizontal extension column forms a screw hole in the horizontal direction, the embedded male component forms a screw hole, and the horizontal extension column and the embedded male component are locked by bolts.

[0014] Furthermore, the cross-section of the embedded male component is a U-shaped structure, including an embedded plate facing the connecting female component, and a first connecting plate and a second connecting plate respectively arranged on both sides of the embedded plate, the screw openings are opened on the first connecting plate and the second connecting plate, the crossbeam is opened with a bolt hole, and the bolt hole is opened coaxially with the screw opening and the screw hole.

[0015] Furthermore, guide arc surfaces are formed on both sides of the inclined plate.

[0016] Furthermore, the pavilion includes columns and beams; the embedded male parts are pre-assembled at both ends of the beams, and beam slots are opened on the tops of the columns; the embedded female parts are pre-installed in the beam slots, and the first side panels and the second side panels are locked to the columns by bolt assemblies.

[0017] In another aspect, a pavilion assembly process is provided, wherein the pavilion includes a plurality of beams and a plurality of columns, and also includes a quick-assembly pavilion locking mechanism. The pavilion assembly process includes the following steps:

[0018] S1: Pre-assembly: The male inserts are pre-assembled at both ends of the beam, and the female inserts are pre-assembled in the beam slots of the columns;

[0019] S2: Card insertion connection: The card insertion blade of the card insertion component is aligned horizontally with the socket of the third side plate and inserted. At this time, the horizontal extension column is inserted into the long slot. The card insertion component moves downward, and the card insertion blade and the third side plate are locked together by an interference fit. Finally, the horizontal plate abuts against the bottom of the socket.

[0020] S3: One hardware lock: Use a bolt to pass through the bolt hole, screw mouth, and screw hole in sequence to lock the locking mechanism horizontally, completing the locking connection between one end of the first beam and the first column;

[0021] S4: Similarly, one end of the second crossbeam is connected to the fourth side plate of the first column by an inserting card; finally, the quick assembly of multiple columns and multiple crossbeams is completed.

[0022] The pavilion locking mechanism of the present invention has the following beneficial technical effects: Through the interlocking engagement of the male and female locking components, crossbeams and columns can be quickly assembled. First, quick assembly without hole alignment: The locking blades are automatically corrected by the guide of the inclined plate, eliminating the traditional bolt hole alignment process and significantly improving installation efficiency. Second, structural stability is enhanced: The interference fit between the locking blades and the socket provides a self-locking force, resisting longitudinal loads, reducing the risk of loose connections, and ensuring the stability of the locking mechanism. Third, parts simplification and cost optimization: The locking blades are integrally bent and formed on the male locking component, replacing the traditional multi-bolt assembly, reducing the amount of hardware, reducing rust points, and lowering material and processing costs.

[0023] The pavilion assembly process of the present invention has the following beneficial technical effects: standardized assembly line operation, multiple columns and multiple beams are connected in a modular manner through an embedding mechanism, and the main body can be built by a single person. During the on-site assembly stage, a pavilion with four columns only requires eight bolts (traditional 40+) to be locked, rust points are reduced by 80%, and working hours are shortened by at least 70%.

Brief Description of the Drawings

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Figure 1 It is one of the structural diagrams of the pavilion in the present invention.

[0026] Figure 2 This is the second structural diagram of the pavilion in the present invention.

[0027] Figure 3 It is a structural diagram of the card embedding mechanism in the present invention.

[0028] Figure 4 This is a structural diagram of the present invention in which the embedded card mother component is pre-installed in the crossbeam slot on the top of the column.

[0029] Figure 5 It is a structural diagram of the card-embedded public component in the present invention.

[0030] Figure 6 It is a schematic diagram of the assembly process of the card embedding mechanism in the present invention.

[0031] Figure numerals: embedded card male part 1, embedded card blade 11, horizontal plate 111, vertical plate 112, inclined plate 113, guide arc surface 114, long slot 12, screw hole 13, embedded card plate 14, first connecting plate 15, second connecting plate 16, embedded card female part 2, first side plate 21, second side plate 22, third side plate 23, fourth side plate 24, socket 25, horizontal extension column 26, screw hole 261, bolt 3, crossbeam 4, bolt hole 41, column 5. [Specific implementation method]

[0032] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0033] See also Figures 1 to 6 As shown, the present invention provides a quick-assembled pavilion card insertion mechanism 100, including a card insertion male component 1 and a card insertion female component 2; the card insertion male component 1 is bent on the card insertion surface to form at least one card insertion blade 11, and the card insertion blade 11 includes a horizontal plate 111, a vertical plate 112, and an inclined plate 113 that are connected in sequence; the card insertion female component 2 is a hollow structure, and a socket 25 is provided on the side for the card insertion blade 11 to be inserted and achieve an interference fit.

[0034] The gazebo locking mechanism 100 of the present invention enables quick assembly of the crossbeam 4 and column 5 through the interlocking engagement of the male locking member 1 and the female locking member 2. First, it enables quick assembly without hole alignment: the locking blade 11 is guided by the inclined plate 113 to automatically adjust its position, eliminating the traditional bolt hole alignment process and significantly improving installation efficiency. Second, it enhances structural stability: the interference fit between the locking blade 11 and the socket 25 provides a self-locking force, resisting longitudinal loads, reducing the risk of loose connections, and ensuring the connection stability of the locking mechanism 100. Third, it streamlines parts and optimizes costs: the locking blade 11 is integrally bent and formed on the male locking member 1, replacing the traditional multiple sets of bolts 3. This reduces the amount of hardware, reduces rust points, and lowers material and processing costs.

[0035] In the present invention, the female insert 2 is a rectangular column, comprising a first side panel 21, a second side panel 22, a third side panel 23, and a fourth side panel 24, which are connected in sequence. Each of the third and fourth side panels 23 and 24 has at least one socket 25 extending therethrough. The first and second side panels 21 and 22 are used to securely connect the female insert 2 to the column 5, preferably by bolts. The rectangular hollow structure of the female insert 2 enhances structural stability and disperses stress. The sockets 25 of the third and fourth side panels 23 and 24 are designed to synergistically resist lateral torsional forces and inhibit structural deformation.

[0036] In the present invention, horizontal extension posts 26 are provided on the sides of the third and fourth side panels 23 and 24 facing the male card insertion member 1. The male card insertion member 1 defines an elongated slot 12 into which the horizontal extension posts 26 are inserted and slide upward and downward. These horizontal extension posts 26 cooperate with the elongated slot 12 to stabilize the connection between the female card insertion member 2 and the male card insertion member 1, provide lateral positioning support, and form a 90-degree, bidirectional stop with the card insertion blade 11, preventing the card insertion mechanism 100 from wobbling.

[0037] In the present invention, the number of the embedded blades 11 is two, and there are two sockets 25 on each of the third side panel 23 and the fourth side panel 24; the embedded blades 11 and the sockets 25 are arranged in a one-to-one correspondence. The two embedded blades 11 are arranged up and down, and the two sockets 25 on the third side panel 23 and the fourth side panel 24 are arranged up and down; the horizontal extension column 26 is located between the two sockets 25, and the long slot 12 is located between the two embedded blades 11. The upper and lower layout of the double embedded blades 11 realizes a load distribution design, so that the longitudinal pressure is evenly distributed to the two fulcrums, the single-point stress is reduced, and the connection life is extended. The horizontal extension column 26 and the long slot 12 are designed to provide horizontal lateral restraint force, which cooperates with the vertical restraint force of the embedded blades 11 to form a two-way anti-sway structure.

[0038] In the present invention, the horizontal extension column 26 has a screw hole 261 formed in the horizontal direction, and the male locking member 1 has a screw hole 13 formed therein. The horizontal extension column 26 and the male locking member 1 are locked together by a bolt 3. A single bolt 3 can achieve horizontal locking, achieving secondary reinforcement, capable of withstanding high loads, and providing a simpler and stronger connection stability than traditional methods.

[0039] In the present invention, the male insert 1 has a U-shaped cross-section and includes an insert plate 14 facing the female connector, and first and second connecting plates 15 and 16 disposed on either side of the insert plate 14. The screw openings 13 are formed on the first and second connecting plates 15 and 16, and the crossbeam 4 is provided with bolt holes 41 coaxially with the screw openings 13 and screw holes 261. The U-shaped male insert 1 is pre-installed at the end of the crossbeam 4. The coaxial design of the bolt holes 41, screw openings 13, and screw holes 261 enables rapid on-site assembly and disassembly, and the modular design facilitates maintenance.

[0040] In the present invention, in order to improve the smoothness of installation, the inclined plate 113 is formed with a guide arc surface 114 on both sides. The guide arc surface 114 is designed to reduce the friction resistance when the embedded blade 11 is inserted into the socket 25, achieving smooth guidance and avoiding the problem of jamming caused by installation deviation.

[0041] In the present invention, the pavilion includes columns 5 and beams 4; the embedded male parts 1 are pre-assembled at both ends of the beams 4, and a beam slot is opened at the top of the column 5; the embedded female parts 2 are pre-installed in the beam slots, and the first side panels 21 and the second side panels 22 are locked in the beam slots at the tops of the columns 5 by bolt assemblies. The pre-assembled embedded female parts 2 are fixed to the columns 5 by bolts, eliminating high-altitude welding operations and improving installation safety.

[0042] The pavilion locking mechanism 100 of the present invention achieves high-efficiency installation, structural reliability and long service life of the pavilion columns 5 and beams 4 through the coordinated guidance of the locking blades 11, the horizontal extension column 26 and the single bolt reinforcement, thereby solving the three major defects of the traditional pavilion industry: difficult hole alignment, slow assembly and rapid rusting.

[0043] The present application also provides a pavilion assembly process, the pavilion comprising a plurality of beams 4 and a plurality of columns 5, and further comprising the quick-assembly pavilion clamping mechanism 100, the pavilion assembly process comprising the following steps:

[0044] S1: pre-assembly: the male clamping part 1 is pre-assembled at both ends of the beam 4, and the female clamping part 2 is pre-assembled at the beam slot of the column 5;

[0045] S2: clamping connection: the clamping blade 11 of the male clamping part 1 is horizontally aligned with the socket 25 of the third side plate 23 and clamped, at this time the horizontally extending column 26 is inserted into the long slot 12; the male clamping part 1 is lowered, the clamping blade 11 is clamped with the third side plate 23 in interference fit, and finally the horizontal plate 111 is abutted against the bottom of the socket 25;

[0046] S3: one hardware locking: one bolt 3 is used to pass through the bolt hole 41, the screw hole 13 and the screw hole 261 in sequence to horizontally lock the clamping mechanism 100, and the clamping connection of one end of the first beam 4 and the first column 5 is completed;

[0047] S4: by analogy, one end of the second beam 4 is clamped and connected with the fourth side plate 24 of the first column 5; finally, the quick assembly of a plurality of columns 5 and a plurality of beams 4 is completed.

[0048] The pavilion assembly process has the following beneficial technical effects: standardized flow operation, modular clamping connection of multiple columns 5 and multiple beams 4 through the clamping mechanism 100, single-person completion of the main body construction, on-site assembly stage, only 8 bolts 3 (traditional 40+) are needed to lock the pavilion with 4 columns 5, the corrosion points are reduced by 80%, and the working hours are shortened by at least 70%.

[0049] Although the specific embodiments of the present application are described above, those skilled in the art should understand that the specific examples described are only illustrative, and are not intended to limit the scope of the present application, and equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present application should be covered within the scope of the claims of the present application.

Claims

1. A quick-assembled pavilion card mechanism, characterized by: It includes a male card embedding component and a female card embedding component; the card embedding surface of the male card embedding component is bent to form at least one card embedding blade, and the card embedding blade includes a horizontal plate, a vertical plate, and an inclined plate that are connected in sequence; the female card embedding component is a hollow structure, and a socket is provided on the side for the card embedding blade to be embedded and achieve interference fit.

2. The quick-assembled pavilion card embedding mechanism according to claim 1, characterized in that: The embedded card mother component is a rectangular column, comprising a first side plate, a second side plate, a third side plate and a fourth side plate connected in sequence; the third side plate and the fourth side plate are both penetrated by at least one socket.

3. The quick-assembled pavilion card embedding mechanism according to claim 2, characterized in that: Horizontal extension columns are provided on one side of the third side plate and the fourth side plate facing the card-embedding public component, and the card-embedding public component is provided with a long slot for the horizontal extension column to be inserted into and slide up and down.

4. The quick-assembled pavilion card embedding mechanism according to claim 3, characterized in that: The number of the card embedding blades is 2, and the number of the sockets on the third side panel and the fourth side panel is 2; the card embedding blades and the sockets are arranged in a one-to-one correspondence.

5. The quick-assembled pavilion card embedding mechanism according to claim 4, characterized in that: The two card-embedding blades are arranged vertically, and the two sockets on the third side plate and the fourth side plate are arranged vertically; the horizontal extension column is located between the two sockets, and the long slot is located between the two card-embedding blades.

6. The quick-assembled pavilion card embedding mechanism according to claim 5, characterized in that: The horizontal extension column forms a screw hole in the horizontal direction, and the embedded male part forms a screw hole. The horizontal extension column and the embedded male part are locked by bolts.

7. The quick-assembled pavilion card embedding mechanism according to claim 6, characterized in that: The cross-section of the embedded male component is a U-shaped structure, including an embedded plate facing the connecting female component, and a first connecting plate and a second connecting plate respectively arranged on both sides of the embedded plate. The screw holes are opened on the first connecting plate and the second connecting plate, and the crossbeam is opened with a bolt hole, which is coaxial with the screw hole and the screw hole.

8. The quick-assembled pavilion card embedding mechanism according to any one of claims 2 to 7, characterized in that: Guide arc surfaces are formed on both sides of the inclined plate.

9. The quick-assembled pavilion embedding mechanism according to claim 8, characterized in that: The pavilion includes columns and beams; the embedded male parts are pre-assembled at both ends of the beams, and beam slots are opened on the tops of the columns; the embedded female parts are pre-installed in the beam slots, and the first side panels and the second side panels are locked to the columns by bolt assemblies.

10. A process for assembling a pavilion, the pavilion comprising a plurality of beams and a plurality of columns, and further comprising the quick-assembly pavilion locking mechanism of claim 9, characterized in that: The assembly process of the pavilion comprises the following steps: S1: Pre-assembly: The male inserts are pre-assembled at both ends of the beam, and the female inserts are pre-assembled in the beam slots of the columns; S2: Card insertion connection: The card insertion blade of the card insertion component is aligned horizontally with the socket of the third side plate and inserted. At this time, the horizontal extension column is inserted into the long slot. The card insertion component moves downward, and the card insertion blade and the third side plate are locked together by an interference fit. Finally, the horizontal plate abuts against the bottom of the socket. S3: One hardware lock: Use a bolt to pass through the bolt hole, screw mouth, and screw hole in sequence to lock the locking mechanism horizontally, completing the locking connection between one end of the first beam and the first column; S4: Similarly, one end of the second crossbeam is connected to the fourth side plate of the first column by an inserting card; finally, the quick assembly of multiple columns and multiple crossbeams is completed.

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