A twisting structure for data line processing and a twisting method thereof

Abstract

The application relates to the technical field of twisting structures, in particular to a twisting structure for data line processing and a twisting method thereof. The twisting structure comprises an operation table, a rack and a twisting die are fixedly connected to the top of the operation table, a collecting mechanism is installed on the operation table and is used for collecting the twisted cores, a rotating shaft is rotationally connected to the rack, a driver for driving the rotating shaft to rotate is installed on the operation table, one end of the rotating shaft towards the twisting die is fixedly connected with a first mounting disc, a plurality of swing plates are rotationally connected to the first mounting disc, the end of the swing plate away from the first mounting disc is provided with a pay-off structure, a mounting seat is fixedly connected to the rack, and a translation frame is arranged on the side of the mounting seat towards the first mounting disc. The interval between the pay-off structure and the center of revolution of the pay-off structure can be adjusted according to the change of the number of the twisted cores, different specifications of data lines can be produced, and diversified needs can be met.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of twisting structure, and in particular to a twisting structure for data line processing and a twisting method thereof. BACKGROUND

[0002] The data line is used to connect mobile devices and computers to achieve data communication. In order to increase the flexibility and overall effect of the data line, the twisting step is used in the process of making the data line to twist multiple cores together.

[0003] Through the search of the prior art, the Chinese patent with the publication number CN209912621U discloses a twisting device for processing a mobile phone data line. The data line is pulled out from the wire arranging port by opening a placing sliding hole on the twisting wheel. When the data line is twisted to the tail end, the screw is twisted off to make the reel slide out along the placing sliding hole to approach the folding mechanism to complete the twisting of the tail end of the multiple data lines, thereby avoiding the waste of the wire material due to the untwisted tail end of the data line.

[0004] However, it is worth thinking that the distance between the reel and the center of revolution is constant. When the number of twisted cores needs to be increased, it is inconvenient to adjust the distance between the reel and the center of revolution according to the actual demand, resulting in a small application range and only limited specifications of data lines can be produced, which cannot meet the diversified demand.

[0005] Therefore, in order to solve the above problems, a more suitable facility needs to appear. SUMMARY

[0006] Therefore, the present application aims to provide a twisting structure for data line processing and a twisting method thereof to solve the problem that it is inconvenient to adjust the distance between the reel and the center of revolution according to the actual demand, resulting in a small application range and only limited specifications of data lines can be produced.

[0007] In order to achieve the above purpose, the present application provides a twisting structure for data line processing, which comprises an operation table, a rack and a twisting die fixedly connected to the top of the operation table, a collecting mechanism installed on the operation table for collecting the twisted cores, a rotating shaft rotatably connected to the rack, and a driver installed on the operation table for driving the rotating shaft to rotate.

[0008] The rotating shaft is fixedly connected with a first mounting disc at one end of the stranding die, a plurality of swing plates are rotationally connected to the first mounting disc, a wire paying-off structure is installed at one end of the swing plates away from the first mounting disc, a mounting seat is fixedly connected to the rack, a translation frame is arranged on the side of the mounting seat facing the first mounting disc, a first hydraulic telescopic rod is fixedly connected to the mounting seat, and the telescopic end of the first hydraulic telescopic rod is fixedly connected to the translation frame, a supporting ring is rotationally sleeved outside the translation frame, a plurality of first prisms are penetrated through the supporting ring, the first prisms are connected to the corresponding swing plates through sliding guide pieces, and a split locking assembly matched with the first prisms is installed on the supporting ring.

[0009] Optionally, the split locking assembly comprises a limiting ring arranged on the side of the translation frame facing the first mounting disc, a plurality of first sliding blocks are slidingly sleeved outside the limiting ring, the number of the first sliding blocks is consistent with that of the first prisms, the limiting ring is fixedly connected to the supporting ring, a clamping block is fixedly connected to the first prism, a clamping groove matched with the clamping block is arranged on the first sliding block, a magnetic attraction piece matched with the first prism is installed on the mounting seat, and a positioner for positioning the position of the first sliding block is installed on the translation frame.

[0010] Optionally, the positioner comprises a supporting sleeve arranged on the side of the limiting ring facing the first mounting disc, a plurality of second hydraulic telescopic rods are fixedly connected to the translation frame, the telescopic end of the second hydraulic telescopic rod is fixedly connected to the supporting sleeve, a first rotating frame is rotationally sleeved outside the supporting sleeve, a plurality of guide columns are penetrated through the first rotating frame, the guide columns are fixedly connected to the limiting ring, and the first rotating frame is in contact with the first sliding block.

[0011] Optionally, the magnetic attraction piece comprises a magnet ring fixedly installed on the mounting seat, a first iron plate is fixedly connected to one end of the first prism facing the mounting seat, and the first iron plate is in contact with the magnet ring.

[0012] Optionally, the sliding guide piece comprises a first guide frame fixedly installed on the swing plate, a rotating seat is slidingly sleeved outside the first guide frame, and the first prisms are rotationally connected to the corresponding rotating seats.

[0013] Optionally, the driver comprises a first servo motor fixedly installed on the operation table, a first sprocket is fixedly connected to the output end of the first servo motor, a second sprocket is fixedly connected to the rotating shaft, and the second sprocket is connected to the first sprocket through a chain.

[0014] Optionally, the wire laying structure comprises a first fixing frame arranged on the side of the swing plate facing the wire bobbin, a first wire laying wheel for laying wire is rotatably connected to the first fixing frame, and the two sides of the first wire laying wheel are in contact with the inner walls of the first fixing frame, a mounting hole is formed in the swing plate, a first rectangular iron pipe is arranged in the mounting hole, the first rectangular iron pipe is fixedly connected to the corresponding first fixing frame, a first sliding groove is formed in the inner wall of the mounting hole, a positioning plate is slidably arranged in the first sliding groove, one end of the positioning plate is located in the corresponding first rectangular iron pipe, and the other end of the positioning plate is connected to the inner wall of the first sliding groove through a plurality of compression springs.

[0015] Optionally, the pusher comprises a supporting block fixedly arranged on the rack, a rectangular hole is formed in the inner wall of the first sliding groove, a supporting column is fixedly connected to the positioning plate and penetrates through the rectangular hole, and the supporting block is provided with an inclined surface matched with the supporting column.

[0016] Optionally, the side of the first mounting disc facing the wire bobbin is provided with a movable frame, a plurality of third guide frames are fixedly connected to the operating table and the rack, and the third guide frames penetrate through the movable frame, two magnet blocks are fixedly connected to the third guide frames, two third iron plates are arranged between the two adjacent magnet blocks, and the two adjacent third iron plates are fixedly connected to the two sides of the movable frame, a second rotating frame is rotatably connected to the side of the movable frame facing the first mounting disc, a plurality of second guide frames are arranged on the side of the second rotating frame facing the first mounting disc, an activity seat is slidably sleeved on the outer portion of the second guide frame, a second fixing frame is arranged on the side of the activity seat away from the second rotating frame, the number of the second fixing frames is consistent with that of the first fixing frames, a second wire laying wheel is rotatably connected to the second fixing frame, and the two sides of the second wire laying wheel are in contact with the inner walls of the second fixing frame, a second rectangular iron pipe matched with the positioning plate is fixedly connected to the second fixing frame, four insertion holes are formed in the activity seat, two iron blocks matched with the insertion holes are fixedly connected to the second fixing frame and the first fixing frame, two magnet strips are fixedly connected to the activity seat, and the two iron blocks on the second fixing frame are in contact with the corresponding two magnet strips, a second iron plate is arranged on each of the two sides of the second guide frame, the second iron plate is fixedly connected to the second rotating frame, and the magnet strip is in contact with the corresponding second iron plate, a push unit for driving the activity seat to slide relative to the second guide frame is arranged on the rack, a plurality of insertion rods are fixedly connected to the side of the second rotating frame facing the first mounting disc, and avoiding holes matched with the insertion rods are formed in the swing plate, a third hydraulic telescopic rod is fixedly connected to the rack, and an electromagnet matched with the first rectangular iron pipe is fixedly connected to the telescopic end of the third hydraulic telescopic rod.

[0017] Optionally, the pushing unit comprises a fourth hydraulic telescopic rod fixedly installed on the rack, the telescopic end of the fourth hydraulic telescopic rod is fixedly connected with a lifting block, the movable seat is fixedly connected with a second sliding block, and the lifting block is provided with a second sliding groove matched with the second sliding block.

[0018] Optionally, the collecting mechanism comprises a take-up wheel arranged on the side of the stranding die away from the rack, the bottom of the take-up wheel is provided with a second mounting disc, two guide wheels for guiding are rotatably connected to the operation table, the guide wheels are located between the stranding die and the take-up wheel, the second mounting disc and the take-up wheel are connected through a plurality of bolts, a fifth hydraulic telescopic rod and a second servo motor are fixedly connected to the operation table, the telescopic end of the fifth hydraulic telescopic rod is slidably connected with the second mounting disc, a second prism is rotatably connected to the operation table, the output end of the second servo motor is fixedly connected with the bottom end of the second prism, a lifting sleeve is slidably arranged on the outer side of the second prism, and the top end of the lifting sleeve is fixedly connected with the bottom of the second mounting disc.

[0019] The application further provides a stranding method for data line processing, applied to the stranding structure for data line processing.

[0020] Step one: according to the number of cores to be stranded, the corresponding first prism and support ring are fixedly connected through the separation type locking assembly;

[0021] Step two: the corresponding translation frame and support ring are driven to translate through the first hydraulic telescopic rod, the support ring and the first prism drive the swing plate to tilt relative to the pivot, change the tilt angle of the swing plate, and then adjust the distance between the pay-off structure and the pivot;

[0022] Step three: when the pay-off structure rotates to the preset position, the operator drives the core wound on the pay-off structure to pass through the stranding die, and then fixes the core on the collecting mechanism;

[0023] Step four: the pivot and the first mounting disc are driven to rotate through the driver, the first mounting disc drives the core to rotate through the swing plate, so that the core is stranded, and the stranded core is collected through the collecting mechanism.

[0024] The beneficial effects of this invention are as follows: Based on the required number of stranded wire cores, the corresponding first prism and support ring are locked and fixedly connected by a separate locking assembly. The corresponding translation frame and support ring are translated by a first hydraulic telescopic rod. The support ring and first prism drive the swing plate to tilt relative to the rotating shaft via a sliding guide, changing the tilt angle of the swing plate and thus adjusting the distance between the wire feeding structure and the rotating shaft. When the wire feeding structure rotates to a preset position, the operator drives the wire cores wound on the wire feeding structure through the stranding die, and then fixes the wire cores onto the collecting mechanism. The rotating shaft and the first mounting plate are driven by a driver. The first mounting plate rotates, driving the wire cores to rotate via a swing plate, thus twisting the wire cores together. The twisted wire cores are then collected by a collecting mechanism. This allows for adjustment of the spacing between the pay-off structure and its center of rotation based on the number of wire cores. As the number of wire cores increases, the rotation radius can be increased, reducing the rotation speed of the pay-off structure and minimizing the impact of centrifugal force on the equipment. Simultaneously, increasing the spacing reduces the tension on the wire cores, reducing fatigue damage during twisting and improving the long-term reliability of the finished data cable. This process enables the production of data cables in different specifications to meet diverse needs. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is one of the overall structural schematic diagrams of an embodiment of the present invention;

[0027] Figure 2 This is a second schematic diagram of the overall structure of an embodiment of the present invention;

[0028] Figure 3 For the present invention Figure 1 Enlarged structural diagram of region A in the middle;

[0029] Figure 4 For the present invention Figure 1 Enlarged structural diagram of region B in the middle;

[0030] Figure 5 This is a schematic diagram of the overall structure of the locator according to an embodiment of the present invention;

[0031] Figure 6 This is a schematic diagram of the disassembled locator according to an embodiment of the present invention;

[0032] Figure 7 This is a schematic diagram of the structure of the first installation disk in an embodiment of the present invention;

[0033] Figure 8 Structure diagram of the swing plate of the embodiment of the present application;

[0034] Figure 9 Structure diagram of the swing plate of the embodiment of the present application;

[0035] Figure 10 Structure diagram of the second mounting disc, the lifting sleeve and the second prism of the embodiment of the present application;

[0036] Figure 11 Structure diagram of the movable frame of the embodiment of the present application;

[0037] Figure 12 Structure diagram of the movable frame of the embodiment of the present application;

[0038] Figure 13 Structure diagram of the second rotating frame of the embodiment of the present application;

[0039] Figure 14 Structure diagram of the movable seat of the embodiment of the present application;

[0040] Figure 15 Structure diagram of the second fixed frame of the embodiment of the present application;

[0041] Figure 16 Structure diagram of the second rotating frame of the embodiment of the present application; Figure 2 Enlarged structure diagram of the C area of the embodiment of the present application.

[0042] The figure is marked as:

[0043] 1, operation platform; 2, rack; 3, twisting die; 4, rotating shaft; 5, first mounting disc; 6, swing plate; 7, mounting seat; 8, first hydraulic telescopic rod; 9, supporting ring; 10, first prism; 11, limiting ring; 12, first sliding block; 13, clamping groove; 14, clamping block; 15, translation frame; 16, second hydraulic telescopic rod; 17, supporting sleeve; 18, first rotating frame; 19, guide column; 20, magnet ring; 21, first iron plate; 22, first servo motor; 23, first sprocket; 24, second sprocket; 25, rotating seat; 26, first guide frame; 27, first fixed frame; 28, first wire laying wheel; 29, mounting hole; 30, first rectangular iron pipe; 31, positioning plate; 32, first sliding groove; 33, compression spring; 34, rectangular hole; 35, supporting column; 36, supporting block; 37, chain; 38, third hydraulic telescopic rod; 39, electromagnet; 40, movable frame; 41, second rotating frame; 42, second guide frame; 43, movable seat; 44, second fixed frame; 45, second wire laying wheel; 46, second rectangular iron pipe; 47, jack; 48, iron block; 49, magnet strip; 50, second iron plate; 51, second sliding block; 52, fourth hydraulic telescopic rod; 53, lifting block; 54, second sliding groove; 55, third guide frame; 56, third iron plate; 57, magnet block; 58, insertion rod; 59, avoiding hole; 60, take-up wheel; 61, second mounting disc; 62, second prism; 63, lifting sleeve; 64, fifth hydraulic telescopic rod; 65, second servo motor; 66, guide wheel. DETAILED DESCRIPTION

[0044] To make the objects, technical solutions and advantages of the present application clearer, further detailed description will be made to the present application in combination with specific examples.

[0045] Example one, by Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , the present application includes operation platform 1, the top of operation platform 1 is fixedly connected with rack 2 and twisting die 3, collecting mechanism is installed on operation platform 1, collecting mechanism is used for collecting the wire core after twisting, rotating shaft 4 is rotatably connected on rack 2, drive for driving rotating shaft 4 to rotate is installed on operation platform 1;

[0046] The rotating shaft 4 is fixedly connected with a first mounting disc 5 at one end of the stranding die 3, a plurality of swing plates 6 are rotatably connected to the first mounting disc 5, the swing plates 6 are provided with a pay-off structure at one end away from the first mounting disc 5, the rack 2 is fixedly connected with a mounting seat 7, the mounting seat 7 is provided with a translation frame 15 on the side facing the first mounting disc 5, the mounting seat 7 is fixedly connected with a first hydraulic telescopic rod 8, and the telescopic end of the first hydraulic telescopic rod 8 is fixedly connected with the translation frame 15, the translation frame 15 is rotatably sleeved with a supporting ring 9 outside, a plurality of first prisms 10 are penetrated through the supporting ring 9, and the first prisms 10 and the corresponding swing plates 6 are connected through sliding guides, and the supporting ring 9 is provided with a split locking assembly matched with the first prisms 10; according to the number of cores to be stranded, the corresponding first prisms 10 and the supporting ring 9 are fixedly connected by the split locking assembly, the corresponding translation frame 15 and the supporting ring 9 are driven to translate by the first hydraulic telescopic rod 8, the swing plates 6 are driven to be inclined relative to the rotating shaft 4 by the sliding guides of the supporting ring 9 and the first prisms 10, the inclination angle of the swing plates 6 is changed, and then the distance between the pay-off structure and the rotating shaft 4 is adjusted, when the pay-off structure rotates to a preset position, the staff drives the core wound on the pay-off structure to pass through the stranding die 3, and then the core is fixedly installed on the collecting mechanism, the rotating shaft 4 and the first mounting disc 5 are driven to rotate by the driver, the first mounting disc 5 can drive the core to rotate by the swing plates 6, so that the core can be stranded, and the stranded core can be collected by the collecting mechanism, so as to adjust the distance between the pay-off structure and the pay-off structure revolution center according to the change of the number of cores, when the number of cores increases, the rotation radius can be increased, the revolution speed of the pay-off structure can be reduced, the influence of centrifugal force on the equipment can be reduced, at the same time, with the increase of the distance, the tension on the core can be reduced, the fatigue damage of the core in the stranding process can be reduced, the long-term reliability of the finished data line can be improved, data lines of different specifications can be produced, and diversified needs can be met.

[0047] In example two, on the basis of example one, Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8The separation type locking assembly comprises a limiting ring 11 arranged on one side of the translation frame 15 towards the first mounting disc 5, a plurality of first sliding blocks 12 are slidingly sleeved on the outside of the limiting ring 11, the number of the first sliding blocks 12 is consistent with the number of the first prisms 10, the limiting ring 11 is fixedly connected with the supporting ring 9, the first prisms 10 are fixedly connected with the clamping blocks 14, the clamping grooves 13 matched with the clamping blocks 14 are arranged on the first sliding blocks 12, the magnetic attraction pieces matched with the first prisms 10 are arranged on the mounting seat 7, the positioners for positioning the positions of the first sliding blocks 12 are arranged on the translation frame 15, the positioners comprise a supporting sleeve 17 arranged on one side of the limiting ring 11 towards the first mounting disc 5, a plurality of second hydraulic telescopic rods 16 are fixedly connected with the translation frame 15, the telescopic ends of the second hydraulic telescopic rods 16 are fixedly connected with the supporting sleeve 17, the first rotating frame 18 is rotatably sleeved on the outside of the supporting sleeve 17, a plurality of guide columns 19 are arranged through the first rotating frame 18, the guide columns 19 are fixedly connected with the limiting ring 11, the first rotating frame 18 is in contact with the first sliding blocks 12, the magnetic attraction pieces comprise the magnet ring 20 fixedly arranged on the mounting seat 7, the first prisms 10 are fixedly connected with the first iron plates 21 on one end thereof towards the mounting seat 7, the first iron plates 21 are in contact with the magnet ring 20, the sliding guide pieces comprise the first guide frame 26 fixedly arranged on the swing plate 6, the rotating seat 25 is slidingly sleeved on the outside of the first guide frame 26, the first prisms 10 are rotatably connected with the corresponding rotating seats 25, the driver comprises the first servo motor 22 fixedly arranged on the operation table 1, the output end of the first servo motor 22 is fixedly connected with the first sprocket 23, the second sprocket 24 is fixedly connected with the rotating shaft 4, and the second sprocket 24 is connected with the first sprocket 23 through the chain 37.

[0048] The support sleeve 17 and the first rotating frame 18 are driven to move by the second hydraulic telescopic rod 16, the first rotating frame 18 exerts pressure on the first sliding block 12 to preliminarily fix the first sliding block 12 relative to the first rotating frame 18, so as to avoid the first sliding block 12 from sliding on the limiting ring 11 due to gravity, according to the number of the wire cores to be twisted, the staff drives the first sliding block 12 to rotate relative to the limiting ring 11 and the first rotating frame 18 by overcoming the frictional force, so as to make the clamping block 14 slide into the corresponding clamping groove 13, when the corresponding first sliding blocks 12 are all adjusted, the first rotating frame 18 is driven by the second hydraulic telescopic rod 16 to increase the pressing force on the first sliding block 12, so as to lock the first sliding block 12, so that the first sliding block 12 is fixed relative to the first rotating frame 18 and the support ring 9, and when the support ring 9, the first rotating frame 18 and the first sliding block 12 rotate synchronously, the first sliding block 12 will not slide relative to the first rotating frame 18 and the support ring 9, the translation frame 15 and the support ring 9 are driven to translate by the first hydraulic telescopic rod 8, the support ring 9 drives the corresponding first prisms 10 to synchronously move through the first sliding block 12 and the clamping block 14, and the magnet ring 20 exerts magnetic force on the first iron plate 21, part of the first prisms 10 corresponding to the clamping blocks 14 not located in the clamping grooves 13 stop moving, when the first prisms 10 translate, the first prisms 10 can drive the rotating seat 25 to slide on the first guide frame 26, and the swinging plate 6 and the rotating seat 25 rotate and tilt relative to the first mounting disc 5, so that the corresponding swinging plates 6 tilt, the first servo motor 22 drives the first sprocket 23 to rotate, the first sprocket 23 drives the second sprocket 24 and the rotating shaft 4 to rotate through the chain 37, the rotating shaft 4 drives the first mounting disc 5 and the swinging plate 6 to rotate, the swinging plate 6 drives the support ring 9 to rotate relative to the translation frame 15 through the first prism 10, and part of the first prisms 10 drive the first iron plate 21 to slide on the magnet ring 20, at the same time, the support ring 9 drives the first rotating frame 18 to rotate relative to the support sleeve 17 through the limiting ring 11 and the guide column 19.

[0049] In example three, on the basis of example one, Figure 1 、 Figure 2 、 Figure 3 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 11 、 Figure 12 、 Figure 13 、 Figure 14 and Figure 15The wire feeding structure comprises a first fixing frame 27 arranged on the side of the swing plate 6 facing the wire bobbin 3, a first wire feeding wheel 28 rotatably connected to the first fixing frame 27 and used for feeding wire, and two sides of the first wire feeding wheel 28 are in contact with the inner walls of the first fixing frame 27, a mounting hole 29 is arranged on the swing plate 6, a first rectangular iron pipe 30 is arranged in the mounting hole 29, the first rectangular iron pipe 30 is fixedly connected with the corresponding first fixing frame 27, a first sliding groove 32 is arranged on the inner wall of the mounting hole 29, a positioning plate 31 is slidably arranged in the first sliding groove 32, one end of the positioning plate 31 is located in the corresponding first rectangular iron pipe 30, the other end of the positioning plate 31 is connected with the inner wall of the first sliding groove 32 through a plurality of compression springs 33, a pusher for driving the positioning plate 31 to slide relative to the swing plate 6 is arranged on the rack 2, the pusher comprises a supporting block 36 fixedly arranged on the rack 2, a rectangular hole 34 is arranged on the inner wall of the first sliding groove 32, a supporting column 35 is fixedly connected to the positioning plate 31 and penetrates through the rectangular hole 34, an inclined surface matched with the supporting column 35 is arranged on the supporting block 36, a movable frame 40 is arranged on the side of the first mounting disc 5 facing the wire bobbin 3, a plurality of third guide frames 55 are fixedly connected to the operating table 1 and the rack 2 and penetrate through the movable frame 40, two magnet blocks 57 are fixedly connected to the third guide frames 55, two third iron plates 56 are arranged between the two adjacent magnet blocks 57 and are fixedly connected to the two sides of the movable frame 40, respectively, a second rotating frame 41 is rotatably connected to the side of the movable frame 40 facing the first mounting disc 5, a plurality of second guide frames 42 are arranged on the side of the second rotating frame 41 facing the first mounting disc 5, a movable seat 43 is slidably sleeved on the outer portion of the second guide frame 42, a second fixing frame 44 is arranged on the side of the movable seat 43 away from the second rotating frame 41, the number of the second fixing frame 44 is consistent with that of the first fixing frame 27, a second wire feeding wheel 45 is rotatably connected to the second fixing frame 44, two sides of the second wire feeding wheel 45 are in contact with the inner walls of the second fixing frame 44, respectively, a second rectangular iron pipe 46 matched with the positioning plate 31 is fixedly connected to the second fixing frame 44, four insertion holes 47 are arranged on the movable seat 43, two iron blocks 48 matched with the insertion holes 47 are fixedly connected to the second fixing frame 44 and the first fixing frame 27, respectively, two magnet strips 49 are fixedly connected to the movable seat 43 and are in contact with the two iron blocks 48 on the second fixing frame 44, respectively, a second iron plate 50 is arranged on each of the two sides of the second guide frame 42 and is fixedly connected to the second rotating frame 41, the magnet strip 49 is in contact with the corresponding second iron plate 50, a pushing unit for driving the movable seat 43 to slide relative to the second guide frame 42 is arranged on the rack 2, a plurality of insertion rods 58 are fixedly connected to the side of the second rotating frame 41 facing the first mounting disc 5, and avoiding holes 59 matched with the insertion rods 58 are arranged on the swing plate 6, a third hydraulic telescopic rod 38 is fixedly connected to the rack 2,The telescopic end of the third hydraulic telescopic rod 38 is fixedly connected with an electromagnet 39 matched with the first rectangular iron pipe 30, and the pushing unit comprises a fourth hydraulic telescopic rod 52 fixedly installed on the rack 2, the telescopic end of the fourth hydraulic telescopic rod 52 is fixedly connected with a lifting block 53, the movable seat 43 is fixedly connected with a second sliding block 51, and the lifting block 53 is provided with a second sliding groove 54 matched with the second sliding block 51.

[0050] The compression spring 33 is in a compressed state initially, and the compression spring 33 exerts a pressing force on the positioning plate 31, so that the end of the positioning plate 31 is located in the first rectangular iron pipe 30, and the first mounting plate 5 is fixed relative to the swing plate 6, when the first mounting plate 27 needs to be removed, the swing plate 6 is rotated relative to the first mounting plate 5 to the initial state by driving the translation frame 15 to translate through the first hydraulic telescopic rod 8, the staff drives the movable frame 40 to slide relative to the third guide frame 55, so that the third iron plate 56 is separated from the corresponding magnet block 57, the staff drives the movable frame 40 to move towards the first mounting plate 5, and finally the insertion rod 58 on the second rotating frame 41 penetrates through the corresponding avoiding hole 59, so that the second rotating frame 41 is aligned with the swing plate 6, and at this time, the corresponding third iron plate 56 and the magnet block 57 are magnetically attracted, so that the movable frame 40 is fixed relative to the operation table 1, the first mounting plate 5 drives the swing plate 6 to rotate by driving the rotating shaft 4 and the first mounting plate 5 to rotate through the driver, so that the first mounting plate 27 to be replaced moves to the dismounting station, and the supporting column 35 located at the dismounting station is rotated to the inclined surface of the supporting block 36, in the process of rotating the swing plate 6, the inclined surface on the supporting block 36 pushes the supporting column 35 and the positioning plate 31 to move, and finally the corresponding positioning plate 31 is separated from the first rectangular iron pipe 30 located at the dismounting station, at this time, the first rectangular iron pipe 30 moves to one side of the electromagnet 39, the electromagnet 39 exerts a magnetic force on the first rectangular iron pipe 30, so that the first mounting plate 27 and the first rectangular iron pipe 30 are fixedly connected relative to the electromagnet 39, and in the process of rotating the first mounting plate 5, the first mounting plate 5 drives the second rotating frame 41 to rotate synchronously through the swing plate 6 and the insertion rod 58, one of the second sliding blocks 51 moves into the second sliding groove 54, at this time, the electromagnet 39 is driven to translate through the third hydraulic telescopic rod 38, the electromagnet 39 drives the first rectangular iron pipe 30 and the first mounting plate 27 to translate, so that the first rectangular iron pipe 30 is separated from the mounting hole 29, and the iron block 48 on the first mounting plate 27 is inserted into the corresponding insertion hole 47, at this time, the iron block 48 on the first mounting plate 27 and the magnet strip 49 are magnetically attracted, the electromagnet 39 is powered off, the electromagnet 39 is no longer magnetically attracted to the first rectangular iron pipe 30, the fourth hydraulic telescopic rod 52 drives the lifting block 53 to move downwards, the lifting block 53 drives the movable seat 43 to slide relative to the second guide frame 42 through the second sliding block 51, finally the magnet strip 49 is magnetically attracted to the other second iron plate 50, the movable seat 43 is fixed relative to the second rotating frame 41, and the second rectangular iron pipe 46 on the second mounting plate 44 moves to one side of the electromagnet 39, the electromagnet 39 is powered again, the electromagnet 39 and the second rectangular iron pipe 46 are magnetically attracted, the electromagnet 39 is driven to move reversely to the initial position through the third hydraulic telescopic rod 38, the electromagnet 39 can drive the second rectangular iron pipe 46 to be inserted into the mounting hole 29, at this time, the driver drives the rotating shaft 4 and the first mounting plate 5 to rotate again, the supporting column 35 located at the dismounting station slides off the supporting block 36,The compression spring 33 can drive the positioning plate 31 and the support column 35 to reset to the initial position relative to the swing plate 6, the end of the positioning plate 31 is inserted into the corresponding second rectangular iron pipe 46, so that the second rectangular iron pipe 46 and the second fixed frame 44 are fixed relative to the swing plate 6, the swing plate 6 is driven by the insertion rod 58 to rotate the second rotating frame 41 synchronously, the second sliding block 51 at the disassembly station slides out of the second sliding groove 54, and then the fourth hydraulic telescopic rod 52 drives the lifting block 53 to move upward to the initial height again, when the next second sliding block 51 slides into the second sliding groove 54 again, the fourth hydraulic telescopic rod 52 can drive the corresponding second sliding block 51 and the movable seat 43 to move downward again.

[0051] In the fourth embodiment, based on the first embodiment, Figure 1 、 Figure 2 、 Figure 10 and Figure 16 The collecting mechanism comprises a take-up wheel 60 arranged on the side of the stranding die 3 away from the rack 2, the bottom of the take-up wheel 60 is in contact with a second mounting disc 61, two guide wheels 66 for guiding are rotatably connected to the operation table 1 and located between the stranding die 3 and the take-up wheel 60, the second mounting disc 61 and the take-up wheel 60 are connected by a plurality of bolts, a fifth hydraulic telescopic rod 64 and a second servo motor 65 are fixedly connected to the operation table 1, the telescopic end of the fifth hydraulic telescopic rod 64 is slidably connected to the second mounting disc 61, a second prism 62 is rotatably connected to the operation table 1, the output end of the second servo motor 65 is fixedly connected to the bottom end of the second prism 62, and a lifting sleeve 63 is slidably arranged on the outer side of the second prism 62, and the top end of the lifting sleeve 63 is fixedly connected to the bottom of the second mounting disc 61.

[0052] The stranding core is guided by the adjacent two guide wheels 66 and fixedly installed on the take-up wheel 60, the second servo motor 65 drives the second prism 62, the lifting sleeve 63 and the second mounting disc 61 to rotate, the second mounting disc 61 slides relative to the top end of the fifth hydraulic telescopic rod 64, the second mounting disc 61 drives the take-up wheel 60 to rotate, the fifth hydraulic telescopic rod 64 drives the second mounting disc 61 and the take-up wheel 60 to reciprocate vertically, and the second mounting disc 61 drives the lifting sleeve 63 to slide relative to the second prism 62, so that the stranding core is uniformly wound on the take-up wheel 60.

[0053] The embodiment also provides a stranding method for data line processing, which is applied to the stranding structure for data line processing and comprises the following steps.

[0054] Step one: according to the number of stranding cores required, the corresponding first prism 10 and support ring 9 are fixedly connected by the split locking assembly;

[0055] Step two: the corresponding translation frame 15 and support ring 9 are translated by the first hydraulic telescopic rod 8, the support ring 9 and the first prism 10 drive the swing plate 6 to tilt relative to the rotating shaft 4 through the sliding guide, change the tilt angle of the swing plate 6, and then adjust the distance between the pay-off structure and the rotating shaft 4;

[0056] Step three: when the pay-off structure rotates to the preset position, the staff drives the wire core wound on the pay-off structure to pass through the stranding die 3, and then the wire core is fixedly installed on the collecting mechanism;

[0057] Step four: the rotating shaft 4 and the first mounting disc 5 are driven to rotate by the driver, the first mounting disc 5 can drive the wire core to rotate through the swing plate 6, that is, the wire core can be stranded, and the stranded wire core is collected by the collecting mechanism.

[0058] It should be understood by those of ordinary skill in the art that the above discussion of any embodiment is only exemplary and is not intended to suggest that the scope of the present application is limited to these examples; under the idea of the present application, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above. In order to be brief, they are not provided in details.

Claims

1. A twisting structure for data cable processing, comprising an operation table (1), characterized in that, The top of the operation table (1) is fixedly connected with a rack (2) and a twisting die (3), the operation table (1) is provided with a collecting mechanism for collecting the twisted core, the rack (2) is rotatably connected with a rotating shaft (4), and the operation table (1) is provided with a driver for driving the rotating shaft (4) to rotate; The rotating shaft (4) is fixedly connected with a first mounting disc (5) at one end thereof facing the twisting die (3), a plurality of swing plates (6) are rotatably connected to the first mounting disc (5), the swing plates (6) are provided with a pay-off structure at one end thereof away from the first mounting disc (5), the rack (2) is fixedly connected with a mounting seat (7), one side of the mounting seat (7) facing the first mounting disc (5) is provided with a translation frame (15), the mounting seat (7) is fixedly connected with a first hydraulic telescopic rod (8), and the extension end of the first hydraulic telescopic rod (8) is fixedly connected with the translation frame (15), the translation frame (15) is rotatably sleeved with a supporting ring (9) outside, a plurality of first prisms (10) are penetrated through the supporting ring (9), the first prisms (10) and the corresponding swing plates (6) are connected through sliding guide pieces, and the supporting ring (9) is provided with a split locking assembly matched with the first prisms (10); The split locking assembly comprises a limiting ring (11) arranged on one side of the translation frame (15) facing the first mounting disc (5), a plurality of first sliding blocks (12) are slidably sleeved outside the limiting ring (11), the number of the first sliding blocks (12) is consistent with that of the first prisms (10), the limiting ring (11) is fixedly connected with the supporting ring (9), the first prisms (10) are fixedly connected with clamping blocks (14), and the first sliding blocks (12) are provided with clamping grooves (13) matched with the clamping blocks (14), the mounting seat (7) is provided with magnetic attraction pieces matched with the first prisms (10), and the translation frame (15) is provided with a positioner for positioning the positions of the first sliding blocks (12). The positioner comprises a supporting sleeve (17) arranged on one side of the limiting ring (11) facing the first mounting disc (5), a plurality of second hydraulic telescopic rods (16) are fixedly connected to the translation frame (15), the extension end of the second hydraulic telescopic rod (16) is fixedly connected with the supporting sleeve (17), the supporting sleeve (17) is rotatably sleeved with a first rotating frame (18) outside, a plurality of guide columns (19) are penetrated through the first rotating frame (18), the guide columns (19) are fixedly connected with the limiting ring (11), and the first rotating frame (18) is in contact with the first sliding blocks (12).

2. The stranding structure for data cable processing according to claim 1, wherein, The magnetic attraction pieces comprise a magnet ring (20) fixedly installed on the mounting seat (7), the first prisms (10) are fixedly connected with first iron plates (21) at one end thereof facing the mounting seat (7), and the first iron plates (21) are in contact with the magnet ring (20).

3. The stranding structure for data cable processing according to claim 1, wherein, The sliding guide pieces comprise first guide frames (26) fixedly installed on the swing plates (6), the first guide frames (26) are slidably sleeved with rotating seats (25) outside, and the first prisms (10) are rotatably connected with the corresponding rotating seats (25).

4. The stranding structure for data cable processing according to claim 1, wherein, The driver includes a first servo motor (22) fixedly installed on the operation table (1), an output end of the first servo motor (22) is fixedly connected with a first chain wheel (23), a rotating shaft (4) is fixedly connected with a second chain wheel (24), and the second chain wheel (24) and the first chain wheel (23) are connected through a chain (37).

5. The data line processing stranding structure according to claim 1, wherein The wire paying-off structure includes a first fixed frame (27) arranged on the oscillating plate (6) and facing the stranding block (3), a first wire paying-off wheel (28) for paying off wire is rotatably connected to the first fixed frame (27), and the two sides of the first wire paying-off wheel (28) are in contact with the inner walls of the first fixed frame (27), a mounting hole (29) is formed in the oscillating plate (6), a first rectangular iron pipe (30) is arranged in the mounting hole (29), the first rectangular iron pipe (30) is fixedly connected with the corresponding first fixed frame (27), a first sliding groove (32) is formed in the inner wall of the mounting hole (29), a positioning plate (31) is slidably arranged in the first sliding groove (32), one end of the positioning plate (31) is located in the corresponding first rectangular iron pipe (30), the other end of the positioning plate (31) and the inner wall of the first sliding groove (32) are connected through a plurality of compression springs (33), and the rack (2) is provided with a pusher for driving the positioning plate (31) to slide relative to the oscillating plate (6).

6. The stranding structure for data cable processing according to claim 5, wherein The pusher includes a supporting block (36) fixedly installed on the rack (2), a rectangular hole (34) is formed in the inner wall of the first sliding groove (32), a supporting column (35) is fixedly connected to the positioning plate (31) and penetrates through the rectangular hole (34), and the supporting block (36) is provided with an inclined surface matched with the supporting column (35).

7. The stranding structure for data cable processing according to claim 6, wherein The side of the first mounting disc (5) facing the stranding die (3) is provided with a movable frame (40), the operating table (1) and the rack (2) are both fixedly connected with a plurality of third guide frames (55), and the third guide frames (55) penetrate through the movable frame (40), the third guide frames (55) are fixedly connected with two magnet blocks (57), two third iron plates (56) are arranged between the adjacent two magnet blocks (57), and the adjacent two third iron plates (56) are fixedly connected with the two sides of the movable frame (40), the side of a second rotating frame (41) facing the first mounting disc (5) is rotatably connected with the movable frame (40), the side of the second rotating frame (41) facing the first mounting disc (5) is provided with a plurality of second guide frames (42), the outside of the second guide frames (42) is slidably sleeved with a movable seat (43), the side, away from the second rotating frame (41), of the movable seat (43) is provided with a second fixed frame (44), the number of the second fixed frame (44) and the first fixed frame (27) is consistent, a second pay-off wheel (45) is rotatably connected to the second fixed frame (44), and the two sides of the second pay-off wheel (45) are in contact with the inner walls of the second fixed frame (44), a second rectangular iron pipe (46) matched with the positioning plate (31) is fixedly connected to the second fixed frame (44), four insertion holes (47) are formed in the movable seat (43), two iron blocks (48) matched with the insertion holes (47) are fixedly connected to the second fixed frame (44) and the first fixed frame (27), two magnet strips (49) are fixedly connected to the movable seat (43), and the two iron blocks (48) located on the second fixed frame (44) are in contact with the two magnet strips (49) corresponding thereto, a second iron plate (50) is arranged on the two sides of the second guide frame (42), the second iron plate (50) is fixedly connected with the second rotating frame (41), and the magnet strip (49) is in contact with the corresponding second iron plate (50), a pushing unit for driving the movable seat (43) to slide relative to the second guide frame (42) is mounted on the rack (2), a plurality of insertion rods (58) are fixedly connected to the side of the second rotating frame (41) facing the first mounting disc (5), and an avoiding hole (59) matched with the insertion rod (58) is formed in the swing plate (6), a third hydraulic telescopic rod (38) is fixedly connected to the rack (2), and an electromagnet (39) matched with the first rectangular iron pipe (30) is fixedly connected to the telescopic end of the third hydraulic telescopic rod (38).

8. The stranding structure for data cable processing according to claim 7, wherein, The pushing unit comprises a fourth hydraulic telescopic rod (52) fixedly installed on the rack (2), a lifting block (53) fixedly connected to the telescopic end of the fourth hydraulic telescopic rod (52), a second sliding block (51) fixedly connected to the movable seat (43), and a second sliding groove (54) matched with the second sliding block (51) formed in the lifting block (53).

9. The stranding structure for data cable processing according to claim 1, wherein, The collecting mechanism includes a take-up wheel (60) arranged on the side of the stranding die (3) away from the rack (2), the bottom of the take-up wheel (60) is in contact with a second mounting disc (61), two guide wheels (66) for guiding are rotatably connected on the operation table (1), and the guide wheels (66) are located between the stranding die (3) and the take-up wheel (60), the second mounting disc (61) and the take-up wheel (60) are connected through a plurality of bolts, the fifth hydraulic telescopic rod (64) and the second servo motor (65) are fixedly connected on the operation table (1), the telescopic end of the fifth hydraulic telescopic rod (64) is in sliding connection with the second mounting disc (61), the second prism (62) is rotatably connected on the operation table (1), the output end of the second servo motor (65) is fixedly connected with the bottom end of the second prism (62), the outer sliding sleeve of the second prism (62) is provided with a lifting sleeve (63), and the top end of the lifting sleeve (63) is fixedly connected with the bottom of the second mounting disc (61).

10. A twisting method for data line processing, applied to the twisted structure for data line processing according to claim 1, characterized in that: The method comprises the following steps: Step one: according to the number of cores to be stranded, the corresponding first prism (10) and support ring (9) are fixedly connected by the split locking assembly; Step two: the corresponding translation frame (15) and support ring (9) are driven to translate by the first hydraulic telescopic rod (8), the support ring (9) and the first prism (10) drive the swing plate (6) to tilt relative to the rotating shaft (4) through the sliding guide, change the tilt angle of the swing plate (6), and then adjust the distance between the pay-off structure and the rotating shaft (4); Step three: when the pay-off structure rotates to the preset position, the staff drives the core wound on the pay-off structure to pass through the stranding die (3), and then the core is fixedly installed on the collecting mechanism; Step four: the rotating shaft (4) and the first mounting disc (5) are driven to rotate by the driver, the first mounting disc (5) can drive the core to rotate through the swing plate (6), so that the core can be stranded, and the stranded core can be collected by the collecting mechanism.

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