Aluminum plate stamping device applied to bottle cap processing
By introducing a demolding and grinding component and an ejection and fixing component into the aluminum plate stamping device, combined with the negative pressure fixing of the suction component, the problems of easy adhesion and burrs on bottle caps are solved, realizing automated demolding and burr removal, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202511269218.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-09-08
AI Technical Summary
In traditional aluminum plate stamping equipment for bottle cap processing, the bottle caps tend to stick to the surface of the punch after stamping, making demolding difficult and requiring manual intervention or machine shutdown. Furthermore, burrs are easily generated at the stamping fracture points, affecting product quality and posing operational safety hazards.
The demolding and polishing assembly (pressing part + polishing wheel + ratchet drive) automatically rotates the polishing wheel when the punch moves up, simultaneously completing demolding and burr removal; the ejection and fixing assembly achieves automatic demolding through a dual mechanism of rubber ring adsorption and spring ejection; the suction component generates negative pressure to fix the bottle cap through the linkage of air cylinder and piston.
It achieves automated demolding and burr removal, avoids manual intervention, improves production efficiency and product quality, and reduces operational safety hazards.
Smart Images

Figure CN120772390B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bottle cap processing tools, in particular to an aluminum plate stamping device applied to bottle cap processing. BACKGROUND
[0002] The aluminum plate stamping device for bottle cap processing is a special mechanical equipment, which is mainly used for accurately processing aluminum plates into bottle cap products through a pressure forming process.
[0003] However, in actual application, there are still some problems that have not been solved, and the following are some common problems of the aluminum plate stamping device for bottle cap processing: after traditional stamping, the bottle cap is easy to adhere to the surface of the punch, which leads to difficult demolding, manual intervention or shutdown processing is required, burrs are easy to occur at the stamping fracture, which not only affects the product quality, but also has operation safety hazards. SUMMARY
[0004] In view of the problems existing in the prior art aluminum plate stamping device applied to bottle cap processing, the application is proposed.
[0005] Therefore, the problem to be solved by the application is how to solve the problem that after traditional stamping, the bottle cap is easy to adhere to the surface of the punch, which leads to difficult demolding, manual intervention or shutdown processing is required, burrs are easy to occur at the stamping fracture, which not only affects the product quality, but also has operation safety hazards.
[0006] To solve the above technical problems, the application provides the following technical scheme: an aluminum plate stamping device applied to bottle cap processing, which comprises a stamping assembly, a stamping machine is installed on a base, a lower die is fixed on the base, a moving seat is fixed on the driving end of the stamping machine, a punch is fixed on the inner wall of the moving seat, a guide groove is formed on the surface of the punch, a die cavity is formed on the top of the lower die and matched with the punch, a positioning rod is slidably arranged on the moving seat and fixed on the top of the lower die, a demolding and polishing assembly is installed on the moving seat and the punch and arranged on the lower die, a lower pressing piece is installed on the moving seat and the lower die, a polishing wheel is rotatably arranged on the lower pressing piece, a driving piece is arranged on the surface of the punch and rotatably arranged on the surface of the polishing wheel, a transmission piece is arranged between the polishing wheel and the driving piece, an ejection fixing assembly is fixed on the lower die and comprises a top spring piece installed on the lower die, a suction piece is fixed on the bottom of the lower die and communicated with the top spring piece, a rubber ring and a spring piece one are fixed on the top spring piece, a top ring is fixed on the upper end of the spring piece one and slidably arranged in the rubber ring, a feeding assembly is installed on one side of the lower die and matched with the moving seat, a flattening assembly is installed on one side of the moving seat, a fan is fixed on the base, and a discharging frame is fixed on the base.
[0007] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the lower pressing piece comprises a sliding rod sliding on the lower die, the upper end of the sliding rod is fixed to the bottom of the moving seat, a pressing plate is sleeved on the surface of the sliding rod, a spring one is sleeved on the surface of the upper end of the sliding rod, and the two ends of the spring one are fixed between the bottom of the moving seat and the top of the pressing plate.
[0008] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0009] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0010] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0011] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0012] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0013] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0014] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the driving piece comprises a sleeve sleeved on the surface of the punch, and the lower end of the sleeve is rotatably connected to the grinding wheel, and the inner wall of the sleeve is embedded with a plurality of rolling balls which are slidably arranged in the guide groove.
[0015] As a preferred scheme of the aluminum plate stamping device for bottle cap processing, the base surface is fixed with a support plate, and the top of the support plate is flush with the top of the lower die.
[0016] The application has the advantages that: through the demolding and polishing assembly (lower pressing piece + polishing wheel + ratchet transmission), the polishing wheel is automatically rotated when the punch moves up, and the demolding limiting and burr removal are completed synchronously, avoiding traditional manual intervention; the ejection fixing assembly adopts the double mechanism of rubber ring adsorption + spring + ejection, that is, during stamping, the air cylinder and the piston linkage generate negative pressure adsorption to fix the bottle cap, and during demolding, the spring II resets to drive the top block and the spring I to pop out with the aid of elastic force. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 The overall structure of the aluminum plate stamping device for bottle cap processing Figure 1 .
[0019] Figure 2 The overall structure of the aluminum plate stamping device for bottle cap processing Figure 2 .
[0020] Figure 3 The local structure of the aluminum plate stamping device for bottle cap processing Figure 1 .
[0021] Figure 4 The local structure of the aluminum plate stamping device for bottle cap processing Figure 2 .
[0022] Figure 5 The local structure of the aluminum plate stamping device for bottle cap processing Figure 4 The enlarged view of area A in FIG. 6.
[0023] Figure 6 The sectional view of the lower die and the moving seat of the aluminum plate stamping device for bottle cap processing.
[0024] Figure 7 The enlarged view of area B in FIG. 6. Figure 6 The enlarged view of area B in FIG. 6.
[0025] Figure 8 The enlarged view of area C in FIG. 6. Figure 6 The enlarged view of area C in FIG. 6.
[0026] Figure 9 Schematic view of the punch of the aluminum sheet stamping device for the processing of bottle caps. Figure 6 Detail of the D area.
[0027] Figure 10 Detail of the E area. Figure 6 Detail of the E area.
[0028] Figure 11 Detail of the F area. Figure 7 Detail of the F area.
[0029] Figure 12 Detail of the G area. Figure 8 Detail of the G area.
[0030] Figure 13 Schematic view of the punch of the aluminum sheet stamping device for the processing of bottle caps.
[0031] Figure 14 Schematic view of the rubber wheel of the aluminum sheet stamping device for the processing of bottle caps.
[0032] Figure 15 Detail of the H area. Figure 14 Detail of the H area.
[0033] Figure 16 Schematic view of the linkage of the aluminum sheet stamping device for the processing of bottle caps.
[0034] Figure 17 Partial structural section view of the aluminum sheet stamping device for the processing of bottle caps.
[0035] Figure 18 Detail of the J area. Figure 17 Detail of the J area.
[0036] Figure 19 Detail of the K area. Figure 17 Detail of the K area.
[0037] Figure 20 Separation view of the moving block and the U-shaped plate of the aluminum sheet stamping device for the processing of bottle caps.
[0038] In the figure: 1, stamping assembly; 11, base; 12, stamping machine; 13, lower die; 14, moving seat; 15, punch; 16, guide groove; 17, die cavity; 18, positioning rod; 19, support plate; 2, demolding and polishing assembly; 21, lower pressing piece; 22, polishing wheel; 23, transmission piece; 24, driving piece; 3, ejection fixing assembly; 31, ejection spring; 32, suction piece; 33, rubber ring; 34, spring piece one; 35, top ring; 4, feeding assembly; 41, mounting plate; 42, roller one; 43, roller two; 44, ring groove; 45, anti-falling block; 46, clamping piece; 47, positioning piece; 48, linkage piece; 5, flattening assembly; 51, unfolding piece; 52, fixed plate; 53, fixed block; 54, clamping groove; 55, fixing piece; 56, connecting plate; 57, unlocking plate; 211, sliding rod; 212, pressing plate; 213, spring one; 231, ratchet wheel; 232, short rod; 233, clamping block; 234, torsional spring one; 241, sleeve; 242, ball; 311, communication pipe; 312, top block; 313, round block; 314, spring two; 315, limiting strip; 321, connecting frame; 322, air cylinder; 323, air hole; 324, piston; 325, push rod; 326, hose; 327, blocking frame; 461, guide rail; 462, sliding block; 463, U-shaped plate; 464, moving block; 465, upper plate; 466, cross plate; 467, limiting bolt; 468, lower plate; 469, spring piece two; 4610, rubber pad one; 4611, rubber pad two; 4612, vertical rod; 4613, spring three; 471, spline rod; 472, limiting block; 473, spring four; 474, roller; 481, connecting rod; 482, moving frame; 483, vertical plate; 484, guide frame; 485, guide column; 486, L-shaped plate; 487, reinforcing block one; 488, reinforcing block two; 511, horizontal rod; 512, movable plate; 513, rubber wheel; 514, torsional spring two; 551, fixed rod; 552, short block; 553, clamping plate; 554, pull plate; 555, spring five; 556, unlocking groove; 557, positioning block; 6, fan; 7, discharging frame. DETAILED DESCRIPTION
[0039] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0040] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0041] Second, the "one embodiment" or "an embodiment" referred to herein means a specific feature, structure, characteristic, or combination of features and / or characteristics described herein that can be included in at least one implementation of the present application. The various appearances of "in one embodiment" or "an embodiment" in the specification do not all refer to the same embodiment, although they can.
[0042] Embodiment 1, refer to Figures 1-6 , the first embodiment of the application, the embodiment provides an aluminum plate stamping device for bottle cap processing, the aluminum plate stamping device for bottle cap processing includes stamping assembly 1, stripping polishing assembly 2, ejection fixing assembly 3, feeding assembly 4, flattening assembly 5, fan 6 and discharge frame 7.
[0043] Specifically, the stamping assembly 1, including the base 11, the base 11 is installed with the stamping machine 12, the stamping machine 12 is a crank stamping machine, which is prior art, the working principle and so on in this part are prior art, the person skilled in the art can clearly know, here is not repeated, can realize the up-down reciprocating movement of the moving seat 14, and then realize the reciprocating movement of the punch 15, stamp the aluminum plate conveyed, form the bottle cap in the mold cavity 17 with the help of the lower die 13, which is prior art, the working principle and so on in this part are prior art, the person skilled in the art can clearly know, here is not repeated.
[0044] The base 11 is fixed with the lower die 13, the driving end of the stamping machine 12 is fixed with the moving seat 14, the inner wall of the moving seat 14 is fixed with the punch 15, the surface of the punch 15 is provided with a guide groove 16, the top of the lower die 13 is provided with a mold cavity 17, and the punch 15 is matched with the punch 15, the moving seat 14 is slidably provided with a positioning rod 18, and the lower end of the positioning rod 18 is fixed to the top of the lower die 13.
[0045] The positioning rod 18 penetrates through the moving seat 14 and is slidably connected with the moving seat 14, the number of the positioning rod 18 is four, the moving seat 14 is guided and positioned by the positioning rod 18, so that the punch 15 can be accurately inserted into the mold cavity 17 on the lower die 13 when the punch 15 moves down, through the setting of the guide groove 16, when the pressure plate 212 contacts with the lower die 13 during the up-down movement of the punch 15, the driving part 24 can be acted on, and under the cooperation of the transmission part 23, whether the polishing wheel 22 rotates or not is realized.
[0046] Specifically, the demolding and polishing assembly 2 is installed on the moving seat 14 and the punch 15 and arranged on the lower die 13, and includes a pressing piece 21 installed on the moving seat 14 and the lower die 13. Through the arrangement of the pressing piece 21, the corresponding part of the aluminum plate to be punched can be pressed and held during the downward movement of the pressing piece 21, the moving seat 14 and the punch 15, so as to reduce the movement of the aluminum plate during the punching process. The pressing and holding of the aluminum plate can avoid the action between the aluminum plate and the punch 15, so that the punch 15 moves upward to drive the punched part of the aluminum plate to move upward. After the punch 15 moves away from the lower die 13 and the aluminum plate gradually moves upward, the pressing plate 212 on the pressing piece 21 gradually moves upward to separate from the aluminum plate.
[0047] The polishing wheel 22 is rotatably arranged on the pressing piece 21. Through the arrangement of the polishing wheel 22, firstly, the corresponding part of the aluminum plate to be punched can be pressed and held after the polishing wheel 22 contacts the aluminum plate during the downward movement of the pressing piece 21. Then, after the punch 15 completes the punching process and moves upward, the polishing wheel 22 can limit the bottle cap formed in the mold cavity 17, so as to avoid the bottle cap adhering to the surface of the punch 15, which causes the material to be unable to be taken out and affects the subsequent punching and forming of the bottle cap.
[0048] Finally, during the upward movement of the punch 15, the polishing wheel 22 can be rotated under the driving of the driving member 24 and the transmission member 23, so as to polish the fracture of the bottle cap in contact with the polishing wheel 22, thereby removing the burrs and avoiding the damage to the human body when the bottle cap is taken by the operator. At the same time, the polishing can play a certain auxiliary role in polishing and separating the formed bottle cap from the aluminum plate.
[0049] The driving member 24 is installed on the surface of the punch 15 and rotates on the surface of the polishing wheel 22. The transmission member 23 is installed between the polishing wheel 22 and the driving member 24. Through the arrangement of the transmission member 23, after the pressing piece 21 presses and holds the aluminum plate, the polishing wheel 22 will not rotate under the action of the driving member 24 during the downward movement of the punch 15. After the punching is completed, the polishing wheel 22 can rotate under the action of the driving member 24 during the upward movement of the punch 15, so as to polish the fracture of the bottle cap.
[0050] Specifically, the ejection fixing assembly 3 is fixed to the lower die 13 and includes a top spring 31 installed on the lower die 13. Through the arrangement of the top spring 31, the bottle cap formed in the mold cavity 17 after punching can be provided with a driving force, so as to facilitate the demolding of the bottle cap after the punch 15 and the pressing plate 212 move upward after the punching is completed, so that the bottle cap can be smoothly discharged without affecting the subsequent punching process.
[0051] The bottom of the lower die 13 is fixed with a suction element 32, and the suction element 32 is communicated with the top elastic element 31. Through the setting of the suction element 32, when the aluminum plate is subjected to stamping to form the bottle cap in the die cavity 17, and the top elastic element 31 is lowered, the suction element 32 generates suction force under the cooperation of the rubber ring 33, so as to adsorb and fix the bottle cap. The fixing function firstly reduces the upward movement of the bottle cap from the punch 15, and then fixes the bottle cap, so as to avoid the rotation of the bottle cap with the rotation of the polishing wheel 22, and make the polishing wheel 22 better polish the bottle cap.
[0052] The top elastic element 31 is respectively fixed with the rubber ring 33 and the elastic sheet 34. The top ring 35 is fixed at the upper end of the elastic sheet 34 and slides in the rubber ring 33. Through the setting of the elastic sheet 34, the top ring 35 is pressed down to be flush with the rubber ring 33 in the process of stamping the bottle cap. At this time, the elastic sheet 34 is deformed. In the subsequent pressing process, the elastic sheet 34 and the top ring 35 move downward together with the rubber ring 33. When the bottle cap moves upward from the die cavity 17 and separates from the pressing plate 212 after the subsequent stamping is completed, the bottle cap is bounced up by the upward force under the instantaneous elastic force of the elastic sheet 34, so as to be conveniently discharged into the discharge frame 7 under the action of the wind force.
[0053] Specifically, the feeding assembly 4 is installed on one side of the lower die 13 and cooperates with the moving seat 14. The feeding assembly 4 can intermittently feed the aluminum plate without affecting the normal stamping forming of the aluminum plate. The stamping machine 12 does not need to stop for feeding, has strong continuity, and improves the efficiency of processing and production.
[0054] Specifically, the flattening assembly 5 is installed on one side of the moving seat 14. Through the setting of the flattening assembly 5, a pulling force equivalent to one side can be provided for the aluminum plate during the downward movement of the punch 15 and the moving seat 14, and when the aluminum plate is not pressed by the downward pressing element 21, so that the stamping part of the aluminum plate is ensured to be flat. Then, a good condition is provided when the aluminum plate is pressed by the downward pressing element 21, so as to improve the quality of subsequent stamping.
[0055] Specifically, the fan 6 is fixed on the base 11, and the discharge frame 7 is fixed on the base 11. Through the operation of the fan 6, the demolded bottle cap can be blown to guide the bottle cap into the discharge frame 7 for discharge and collection.
[0056] Embodiment 2, refer to Figures 2-13 This is the second embodiment of the present application, which is based on the previous embodiment.
[0057] Specifically, the lower pressing piece 21 comprises a sliding rod 211 sliding on the lower die 13, and the upper end of the sliding rod 211 is fixed to the bottom of the moving seat 14, the sliding rod 211 penetrates through the lower die 13 and is in sliding connection with the lower die 13, the surface of the sliding rod 211 is sleeved with a pressing plate 212, the pressing plate 212 is slidingly sleeved on the surface of the sliding rod 211, the upper end surface of the sliding rod 211 is sleeved with a spring 213, and the two ends of the spring 213 are fixed between the bottom of the moving seat 14 and the top of the pressing plate 212, respectively, and the polishing wheel 22 is rotationally connected to the pressing plate 212.
[0058] Through the arrangement of the spring 213, when the pressing plate 212 is not in contact with the lower die 13, the pressing plate 212 is indirectly connected between the moving seat 14, so that when the moving seat 14 moves up and down, the pressing plate 212 can move together with the moving seat 14 under the action of the spring 213, after the pressing plate 212 is in contact with the lower die 13, the spring 213 is compressed with the downward movement of the moving seat 14, and the elastic force generated by the spring 213 acts on the pressing plate 212 to hold the aluminum plate, at the same time, the continuous downward movement of the moving seat 14 and the punch 15 is not affected, the aluminum plate is punched, and the subsequent upward movement of the punch 15 and the moving seat 14, when the spring 213 is not restored, can act on the pressing plate 212 to prevent the pressing plate 212 from moving upward, and then act on the polishing wheel 22, so that the polishing wheel 22 is in contact with the formed bottle cap to ensure the time and quality of polishing the bottle cap by the polishing wheel 22.
[0059] The driving piece 24 comprises a sleeve 241 sleeved on the surface of the punch 15, and the lower end of the sleeve 241 is rotationally connected to the polishing wheel 22, the inner wall of the sleeve 241 is embedded with a plurality of rolling balls 242, and the rolling balls 242 are slidingly arranged in the guide groove 16, the polishing wheel 22 is rotationally connected with the pressing plate 212 through a bearing, the sleeve 241 is rotationally connected with the polishing wheel 22 through a bearing, the sleeve 241 is slidingly sleeved on the surface of the punch 15, and the rolling balls 242 are rotationally arranged on the sleeve 241, during the process that the pressing plate 212 is in contact with the lower die 13 and no longer moves, the upward and downward movement of the punch 15 makes the rolling balls 242 move in the guide groove 16 thereon, so as to make the sleeve 241 rotate reversely or positively, so as to rotate the sleeve 241 when the punch 15 moves up and down.
[0060] The transmission piece 23 comprises a ratchet wheel 231 fixed to the lower end surface of the sleeve 241, a short rod 232 is fixed to the inner wall of the polishing wheel 22, a clamping block 233 is rotationally arranged on the short rod 232, and the clamping block 233 is matched with the ratchet wheel 231, the clamping block 233 is sleeved on the surface of the short rod 232, a torsional spring 234 is sleeved on the surface of the short rod 232, and the two ends of the torsional spring 234 are fixed to the surface of the clamping block 233 and the short rod 232, respectively.
[0061] The setting of the torsion spring 234 provides an elastic force to the clamping block 233, so that the clamping block 233 can be reset after rotation. The setting of the clamping block 233 and the cooperation of the torsion spring 234 enable the punch 15 to move downward, and the ratchet wheel 231 to rotate under the action of the driving piece 24, without driving the polishing wheel 22 to rotate. When the punch 15 moves upward and the ratchet wheel 231 rotates under the action of the driving piece 24, the polishing wheel 22 can rotate, thereby polishing the bottle cap to be subsequently ejected and demolded.
[0062] Embodiment 3, refer to Figures 3-11 This is the third embodiment of the present application, which is based on the previous two embodiments.
[0063] Specifically, the top elastic piece 31 comprises a communication pipe 311 sliding on the lower mold 13, the communication pipe 311 penetrates through the lower mold 13 and is slidingly connected with the lower mold 13, a top block 312 is slidingly arranged in the mold cavity 17, and the top block 312 is fixed on the upper end of the communication pipe 311. A circular block 313 is fixed on the lower end of the communication pipe 311, the communication pipe 311 communicates with the top block 312 and the circular block 313 respectively, a spring 314 is sleeved on the surface of the communication pipe 311, and the two ends of the spring 314 are fixed between the bottom of the top block 312 and the inner wall of the mold cavity 17.
[0064] During the process of forming the bottle cap in the mold cavity 17 by the punch 15, the punch 15 and the bottle cap press downward on the top block 312, thereby moving the communication pipe 311 and the circular block 313 downward, and the spring 314 is compressed to generate elastic force. After the punch 15 is separated from the lower mold 13, the spring 314 provides force for the reset of the top block 312, the communication pipe 311 and the circular block 313, thereby ejecting and demolding the bottle cap formed in the mold cavity 17.
[0065] The rubber ring 33 is fixed on the inner wall of the top block 312, and the elastic sheet 34 is fixed on the inner wall of the top block 312. The rubber ring 33 can provide good sealing effect when the bottle cap contacts with it. With the downward movement of the top elastic piece 31, the rubber ring 33 can stably fix the bottle cap under the action of the suction piece 32.
[0066] The communication pipe 311 is fixed with a limiting strip 315 on the surface, and the limiting strip 315 slides on the lower mold 13. The limiting strip 315 penetrates through the lower mold 13 and is slidingly connected with the lower mold 13. The limiting strip 315 can limit the communication pipe 311, so that the communication pipe 311, the top block 312 and the circular block 313 cannot rotate during the upward and downward movement.
[0067] The suction member 32 comprises a connecting frame 321 fixed to the bottom of the lower die 13, the connecting frame 321 is provided with a through hole on the surface, the through hole is arranged to communicate the connecting frame 321 with the atmosphere, so that the circular block 313 is not affected by the internal pressure of the connecting frame 321 during movement, the bottom of the connecting frame 321 is fixed with a gas cylinder 322, the gas cylinder 322 is provided with a gas hole 323, a soft tube 326 is arranged in communication between the gas cylinder 322 and the circular block 313, the soft tube 326 is arranged to communicate between the circular block 313 and the gas cylinder 322, and the communication between the circular block 313 and the gas cylinder 322 is not affected during the up and down movement of the circular block 313, and the gas cylinder 322 is provided with a plurality of gas holes 323 arranged in a circumferential array on the gas cylinder 322.
[0068] The piston 324 is arranged to slide in the gas cylinder 322, a sealing ring is arranged between the piston 324 and the gas cylinder 322 and is sleeved on the surface of the piston 324, the sealing ring is arranged to seal between the piston 324 and the gas cylinder 322, so as to prevent gas leakage from the gap therebetween, the push rod 325 is arranged to slide on the gas cylinder 322, and the two ends of the push rod 325 are respectively fixed between the bottom of the circular block 313 and the top of the piston 324, the push rod 325 penetrates through the gas cylinder 322 and is in sliding connection with the gas cylinder 322, a sealing ring is arranged between the push rod 325 and the gas cylinder 322 and is sleeved on the surface of the push rod 325, the sealing ring is arranged to seal between the push rod 325 and the gas cylinder 322, so as to prevent gas leakage from the gap therebetween, and the blocking frame 327 is arranged to slide in the gas cylinder 322 and is fixed to the bottom of the piston 324.
[0069] With the arrangement of the piston 324, when the circular block 313 moves downward with the communicating pipe 311 and the top block 312, the push rod 325 is driven to move downward, the piston 324 is driven to move in the gas cylinder 322, and the piston 324 drives the blocking frame 327 to move downward to block the gas hole 323 in communication with the atmosphere, with the movement of the piston 324, the gas in the top elastic member 31 is sucked into the gas cylinder 322, in the case that the amount of gas remains unchanged, the volume is changed, the pressure in the top elastic member 31 is reduced, and then the bottle cap is adsorbed and fixed on the rubber ring 33, in the process that the punch 15 moves upward away from the lower die 13, the piston 324 moves upward and resets under the action of the spring 314, the blocking frame 327 unblocks the gas hole 323, the gas hole 323 is in communication with the atmosphere, and then the top elastic member 31 is in communication with the atmosphere, and the fixing of the bottle cap is released.
[0070] The base 11 is fixed with a support plate 19, and the top of the support plate 19 is flush with the top of the lower die 13, the support plate 19 is fixedly connected with the base 11 through a support rod, and the support plate 19 supports the aluminum plate after stamping, so as to provide support when the flattening assembly 5 acts on the aluminum plate.
[0071] Embodiment 4, refer to Figures 16-20 This is the fourth embodiment of the present application, which is based on the previous three embodiments.
[0072] Specifically, the feeding assembly 4 comprises a mounting plate 41 fixed to one side of the lower die 13, a roller one 42 and a roller two 43 are rotatably arranged on the mounting plate 41, the roller one 42 and the roller two 43 are rotatably connected with the mounting plate 41 through bearings, a ring groove 44 is arranged on one side of the mounting plate 41, through the arrangement of the ring groove 44, the clamping piece 46 can move the aluminum plate to realize feeding when moving to the stamping assembly 1 under the driving of the linkage 48 and the cooperation of the positioning piece 47, and the aluminum plate will not be moved during the resetting process away from the stamping assembly 1, thereby realizing intermittent continuous feeding and not affecting the operation process of the aluminum plate stamping forming.
[0073] The inner wall of the ring groove 44 is fixed with an anti-falling block 45, the clamping piece 46 is installed on the mounting plate 41, the positioning piece 47 is installed on the clamping piece 46 and cooperates with the ring groove 44, the linkage 48 is installed between the moving seat 14 and the clamping piece 46 and is arranged on the mounting plate 41, through the arrangement of the driving piece 24, the clamping piece 46 can move in the resetting direction away from the stamping assembly 1 when it is driven by the moving seat 14 to move downward, on the contrary, the clamping piece 46 can move the aluminum plate in the direction of the stamping assembly 1 to feed during the upward movement, two anti-falling blocks 45 are arranged in one ring groove 44, so that the positioning piece 47 can only move in one direction when moving in the ring groove 44 and will not retreat along the original route.
[0074] The clamping piece 46 comprises a guide rail 461 fixed to the top of the mounting plate 41, a sliding block 462 sleeved on the surface of the guide rail 461, the sliding block 462 is slidably arranged on the surface of the guide rail 461, a U-shaped plate 463 is fixed on one side of the sliding block 462, a moving block 464 is slidably arranged on the U-shaped plate 463, an upper plate 465 is fixed on the surface of the U-shaped plate 463, a horizontal plate 466 is fixed on the moving block 464, a limiting pin 467 is slidably arranged on the horizontal plate 466, the limiting pin 467 penetrates through the horizontal plate 466 and is slidably connected with the horizontal plate 466, a lower plate 468 is fixed on the upper end of the limiting pin 467, and a second elastic sheet 469 is fixed between the bottom of the lower plate 468 and the top of the horizontal plate 466.
[0075] When the positioning member 47 moves to the upper half of the ring groove 44, the rubber pad two 4611 on the lower plate 468 is in contact with the bottom of the aluminum plate, so that the horizontal plate 466 exerts a force on the elastic sheet two 469, and the aluminum plate is clamped by the rubber pad one 4610 on the upper plate 465 and the rubber pad two 4611 on the lower plate 468. When the U-shaped plate 463 and the sliding block 462 are driven by the linkage member 48 to move, the upper plate 465 and the lower plate 468 are moved, and the clamped aluminum plate is moved to the direction of the stamping assembly 1 for feeding. When the positioning member 47 moves to the lower half of the ring groove 44, the rubber pad two 4611 on the lower plate 468 is separated from the aluminum plate, and the clamping of the aluminum plate is released. When the U-shaped plate 463 and the sliding block 462 are driven by the linkage member 48 to move back, the aluminum plate is not clamped and moved, and intermittent continuous feeding is realized.
[0076] The upper plate 465 is fixed with a rubber pad one 4610 at the bottom, the lower plate 468 is fixed with a rubber pad two 4611 at the top, the U-shaped plate 463 is slidably provided with a vertical rod 4612, and the lower end of the vertical rod 4612 is fixed to the top of the moving block 464. The vertical rod 4612 penetrates through the U-shaped plate 463 and is slidably connected thereto. A spring three 4613 is sleeved on the surface of the vertical rod 4612, and the two ends of the spring three 4613 are fixed between the surface of the U-shaped plate 463 and the top of the moving block 464. The vertical rod 4612 limits the spring three 4613 from bending when compressed. The spring three 4613 provides a force for the reset of the moving block 464 when the moving block 464 moves on the surface of the U-shaped plate 463.
[0077] The positioning member 47 comprises a spline rod 471 slidably arranged on the moving block 464. The spline rod 471 penetrates through the moving block 464 and is slidably connected thereto. The spline rod 471 can only move on the moving block 464 and cannot rotate. One end of the spline rod 471 is fixed with a limiting block 472. A spring four 473 is sleeved on the surface of the spline rod 471, and the two ends of the spring four 473 are fixed to the surface of the moving block 464 and the limiting block 472. The other end of the spline rod 471 is rotatably provided with a roller 474, and the roller 474 is slidably arranged in the ring groove 44.
[0078] The roller 474 is rotatably connected with the spline rod 471 through a bearing. The setting of the roller 474 reduces the resistance when moving in the ring groove 44. When the roller 474 is pressed by the inclined surface of the anti-falling block 45 during movement in the ring groove 44, the spring four 473 enables the roller 474 and the spline rod 471 to move and provides a spring force to prevent the roller 474 from separating from the ring groove 44. When the roller 474 separates from the anti-falling block 45, the spring force causes the roller 474 to quickly move to the deep part of the ring groove 44, and the anti-falling block 45 cannot retreat due to the limitation of the arc vertical surface.
[0079] The linkage 48 comprises a connecting rod 481 fixed to one side of the moving seat 14, one end of the connecting rod 481 is fixed with a moving frame 482, the connecting rod 481 and the vertical plate 483 are indirectly connected through the moving frame 482, so that the connecting rod 481 can drive the vertical plate 483 to move when the connecting rod 481 moves, and the movement of the moving frame 482 does not affect the conveying of the aluminum plate, the bottom of the moving frame 482 is fixed with the vertical plate 483, the lower end of the vertical plate 483 is fixed with a guide frame 484, the guide frame 484 is slidably provided with a guide column 485, both ends of the guide column 485 are fixed with L-shaped plates 486, one end of the L-shaped plate 486 is fixed to the U-shaped plate 463, the surface of the moving frame 482 is sleeved with a reinforcing block two 488, and the reinforcing block two 488 is fixed to the top of the mounting plate 41, the surface of the L-shaped plate 486 is sleeved with a reinforcing block one 487, and the reinforcing block one 487 is fixed to the base 11.
[0080] The guide frame 484 is divided into three parts, the first and third parts are used for the movement of the guide column 485, and the L-shaped plate 486 does not move, and the second part is used for the movement of the guide column 485, and the L-shaped plate 486 moves, in the process that the moving seat 14 and the punch 15 move downward, the guide column 485 passes through the second part and enters the first part from the third part of the guide frame 484, at this time, the rubber pad two 4611 on the lower plate 468 is separated from the aluminum plate when the lower half of the corresponding positioning part 47 moves in the ring groove 44, the clamping of the aluminum plate is released, and the aluminum plate is not clamped and moved when the U-shaped plate 463 and the sliding block 462 are driven by the linkage 48 to move to the reset position.
[0081] In the process that the moving seat 14 and the punch 15 move upward and the pressing plate 212 on the pressing piece 21 moves upward to separate from the lower die 13, the guide column 485 moves in the first part of the guide frame 484, but as it moves upward, the guide column 485 passes through the second part and enters the third part from the first part of the guide frame 484, at this time, the upper half of the corresponding positioning part 47 moves in the ring groove 44, the aluminum plate is clamped and moved to be conveyed, and the process is repeated, intermittent and continuous feeding is realized, the moving frame 482 and the reinforcing block two 488 are slidably connected, the L-shaped plate 486 and the reinforcing block one 487 are slidably connected, the reinforcing block one 487 and the reinforcing block two 488 are used for limiting and guiding the L-shaped plate 486 and the moving frame 482 respectively, so that the L-shaped plate 486 and the moving frame 482 are more stable during movement.
[0082] Embodiment 5, refer to Figures 3-15 This is the fifth embodiment of the application, which is based on the previous four embodiments.
[0083] Specifically, the flattening assembly 5 comprises an unfolding piece 51 mounted on one side of the moving seat 14. Through the unfolding piece 51, a pulling force can be provided to the aluminum plate during the downward movement of the punch 15 and the moving seat 14, and when the pressing piece 21 does not press the aluminum plate, so that the stamping part of the aluminum plate is ensured to be flat. The unfolding piece 51 is fixed with a fixed plate 52, and the fixed plate 52 is fixed with a fixed block 53. The fixed block 53 is provided with a clamping groove 54 on one side. The moving seat 14 is fixed with a fixing piece 55 on one side, which is matched with the clamping groove 54. The positioning rod 18 is fixed with a connecting plate 56 at the upper end. The connecting plate 56 is fixed with an unlocking plate 57 at the bottom, which is matched with the fixing piece 55.
[0084] Through the setting of the clamping groove 54, after the unfolding piece 51 is rotated by a certain angle and is positioned under the action of the fixing piece 55 after the downward stamping of the punch 15 and the moving seat 14 is completed, the unfolding piece 51 will not act on the aluminum plate during the subsequent resetting of the punch 15 and the moving seat 14, and only the downward stamping will play a flattening role. Through the setting of the unlocking plate 57, the fixing piece 55 can be acted on to release the fixing of the unfolding piece 51 after the upward movement, so as to reset the unfolding piece 51 for the next operation.
[0085] The unfolding piece 51 comprises a horizontal rod 511 fixed on the moving seat 14. The horizontal rod 511 is rotatably provided with a movable plate 512 on the surface. The movable plate 512 is fixed with a rubber wheel 513 at the lower end. The horizontal rod 511 is sleeved with a torsion spring 514 at both ends of the surface, and the both ends are respectively fixed on the surface of the movable plate 512 and the horizontal rod 511.
[0086] Through the setting of the torsion spring 514, when the rubber wheel 513 contacts the aluminum plate and moves downward with the moving seat 14 and the punch 15, the torsion spring 514 provides a force to the movable plate 512 to rotate the rubber wheel 513, so that the aluminum plate is pressed and moved at the same time. By means of the friction force, the aluminum plate is pushed to be flattened. In this process, the torsion spring 514 is deformed, and provides a force for the resetting of the movable plate 512, the rubber wheel 513, the connecting plate 56 and the fixed block 53 when the unlocking plate 57 releases the fixing of the fixed block 53 by the fixing piece 55.
[0087] The fixing piece 55 comprises a fixed rod 551 fixed on one side of the moving seat 14. The fixed rod 551 is fixed with a short block 552 at one end. The short block 552 is slidably provided with a clamping plate 553, which is matched with the clamping groove 54. The clamping plate 553 penetrates through the short block 552 and is slidably connected with the short block 552. The clamping plate 553 is fixed with a pulling plate 554 at one end. The clamping plate 553 is sleeved with a spring 555 on the surface, and the both ends are respectively fixed on the surface of the short block 552 and the pulling plate 554. The clamping plate 553 is provided with an unlocking groove 556 at one end, which is matched with the unlocking plate 57. The clamping plate 553 is fixed with a positioning block 557.
[0088] The end of the clamping plate 553 and the fixing block 53 are provided with inclined surfaces. Through such arrangement, when the fixing block 53 rotates and is pressed by the clamping plate 553, the clamping plate 553 and the pulling plate 554 can move, and then the spring five 555 deforms. When the clamping plate 553 corresponds to the clamping groove 54, the end of the clamping plate 553 is inserted into the clamping groove 54 under the action of the rebound of the spring five 555, the fixing block 53 and the connecting plate 56 are limited, and thus the unfolded piece 51 is limited. The unlocking groove 556 and the lower end of the unlocking plate 57 are provided with inclined surfaces. With the upward movement of the moving seat 14, the fixing piece 55 moves upward, the clamping plate 553 is pressed by the rear end of the unlocking groove 556 and the unlocking plate 57, and thus the clamping plate 553 moves, the end of the clamping plate 553 is separated from the clamping groove 54, the fixing of the fixing block 53 is released, and the movable plate 512 and the rubber wheel 513 are reset under the action of the torsional spring two 514.
[0089] In use, the operation of the punch press 12 drives the moving seat 14 and the punch 15 to move downward. When the pressing plate 212 does not contact the lower die 13, the pressing plate 212 moves with the moving seat 14. After the pressing plate 212 contacts the lower die 13, the spring one 213 is compressed with the downward movement of the moving seat 14, and the generated elastic force acts on the pressing plate 212 to press and hold the aluminum plate. After the grinding wheel 22 moves downward with the lower pressing piece 21 and contacts the aluminum plate, the corresponding part of the aluminum plate that is subjected to stamping is pressed and held.
[0090] After the aluminum plate is subjected to stamping to form a bottle cap in the mold cavity 17, and the suction piece 32 generates suction force under the cooperation of the rubber ring 33 with the downward movement of the top pop piece 31, the bottle cap can be adsorbed and fixed. Then, after the punch 15 completes stamping and moves upward, the bottle cap formed in the mold cavity 17 can be limited, avoiding that the bottle cap is attached to the surface of the punch 15, causing that the bottle cap cannot be removed, and affecting subsequent stamping and forming of the bottle cap. Finally, in the process of upward movement of the punch 15, the grinding wheel 22 can rotate under the driving of the driving piece 24 and the transmission piece 23, and then the grinding wheel 22 contacts the bottle cap to grind the breakage of the bottle cap and remove burrs.
[0091] In the process of the punch 15 moving upward after separating from the lower die 13, the piston 324 moves upward and resets under the action of the top pop piece 31, the air hole 323 is communicated with the atmosphere after the blocking frame 327 removes the shielding of the air hole 323, and then the top pop piece 31 is communicated with the atmosphere, and the fixing of the bottle cap is released. Through the operation of the fan 6, the demolded bottle cap can be blown to guide the bottle cap into the discharging frame 7 for discharging and collecting.
[0092] In summary, through the demolding polishing assembly 2 (downward pressure piece 21 + polishing wheel 22 + ratchet 231 transmission), compared with the prior art, the polishing wheel 22 is automatically rotated when the punch 15 moves up, the demolding limiting and burr removal are synchronously completed, the traditional manual intervention is avoided, and the ejection fixing assembly 3 is through the rubber ring 33 adsorption + elastic piece one 34 ejection mechanism: when stamping: air cylinder 322 and piston 324 linkage generates negative pressure adsorption fixed bottle cap, when demolding: spring two 314 reset push top block 312 and elastic piece one 34 elastic force auxiliary pop out.
[0093] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. An aluminum sheet stamping device applied to bottle cap processing, characterized by: The utility model relates to a stamping assembly (1) and a demoulding and polishing assembly (2) and a ejection fixing assembly (3) and a feeding assembly (4) and a flattening assembly (5) and a fan (6) and a discharging frame (7), and the stamping assembly (1) comprises a base (11), a stamping machine (12) is installed on the base (11), a lower mould (13) is fixed on the base (11), a moving seat (14) is fixed to the driving end of the stamping machine (12), a punch (15) is fixed to the inner wall of the moving seat (14), guide grooves (16) are formed in the surface of the punch (15), a mould cavity (17) is formed in the top of the lower mould (13) and is matched with the punch (15), a positioning rod (18) is slidably arranged on the moving seat (14) and is fixed to the top of the lower mould (13). The demoulding and polishing assembly (2) is installed on the moving seat (14) and the punch (15) and is arranged on the lower mould (13) and comprises a lower pressing piece (21) installed on the moving seat (14) and the lower mould (13), a polishing wheel (22) is rotatably arranged on the lower pressing piece (21), a driving piece (24) is arranged on the surface of the punch (15) and is rotatably arranged on the surface of the polishing wheel (22), and a transmission piece (23) is arranged between the polishing wheel (22) and the driving piece (24). The ejection fixing assembly (3) is fixed on the lower mould (13) and comprises a top elastic piece (31) arranged on the lower mould (13), a suction piece (32) is fixed to the bottom of the lower mould (13) and is communicated with the top elastic piece (31), a rubber ring (33) and a first elastic sheet (34) are fixed to the top elastic piece (31) respectively, a top ring (35) is fixed to the upper end of the first elastic sheet (34) and is slidably arranged in the rubber ring (33). The feeding assembly (4) is installed on one side of the lower mould (13) and is matched with the moving seat (14). The flattening assembly (5) is installed on one side of the moving seat (14). The fan (6) is fixed to the base (11). The discharging frame (7) is fixed to the base (11). The lower pressing piece (21) comprises a sliding rod (211) slidably arranged on the lower mould (13) and fixed to the bottom of the moving seat (14), a pressing plate (212) is sleeved on the surface of the sliding rod (211), a first spring (213) is sleeved on the surface of the upper end of the sliding rod (211) and is fixed between the bottom of the moving seat (14) and the top of the pressing plate (212), and the polishing wheel (22) is rotatably connected to the pressing plate (212).
2. The aluminum plate punching device for bottle cap processing according to claim 1, characterized in that: The driving piece (24) comprises a sleeve (241) sleeved on the surface of the punch (15) and rotatably arranged on the polishing wheel (22), and the inner wall of the sleeve (241) is embedded with a plurality of rolling balls (242) slidably arranged in the guide grooves (16).
3. The aluminum sheet punching device for bottle cap processing according to claim 2, characterized in that: 4. The aluminum plate punching device for bottle cap processing according to claim 3, characterized in that: The transmission part (23) comprises a ratchet wheel (231) fixed to the lower end surface of the sleeve (241), the inner wall of the polishing wheel (22) is fixed with a short rod (232), the short rod (232) is rotatably provided with a clamping block (233), the clamping block (233) is matched with the ratchet wheel (231), the surface of the short rod (232) is sleeved with a torsion spring (234), and the two ends of the torsion spring (234) are fixed to the surface of the clamping block (233) and the short rod (232) respectively.
5. The aluminum plate punching device for bottle cap processing according to claim 1, characterized in that: The top elastic element (31) comprises a communication pipe (311) sliding on the lower mold (13), the mold cavity (17) is slidingly provided with a top block (312), the top block (312) is fixed to the upper end of the communication pipe (311), the lower end of the communication pipe (311) is fixed with a circular block (313), the communication pipe (311) is communicated with the top block (312) and the circular block (313) respectively, the surface of the communication pipe (311) is sleeved with a spring (314), and the two ends of the spring (314) are fixed between the bottom of the top block (312) and the inner wall of the mold cavity (17).
6. The aluminum plate punching device for bottle cap processing according to claim 5, characterized in that: The rubber ring (33) is fixed to the inner wall of the top block (312), and the lower end of the elastic sheet (34) is fixed to the inner wall of the top block (312).
7. The aluminum sheet punching apparatus for bottle cap processing according to claim 5, wherein: The surface of the communication pipe (311) is fixed with a limiting strip (315), and the limiting strip (315) slides on the lower mold (13).
8. The aluminum plate punching device for bottle cap processing according to claim 5, wherein: The suction element (32) comprises a connecting frame (321) fixed to the bottom of the lower mold (13), the bottom of the connecting frame (321) is fixed with an air cylinder (322), the air cylinder (322) is provided with an air hole (323) in the inner wall, and the air cylinder (322) and the circular block (313) are communicated with a hose (326).
9. The aluminum sheet punching device for bottle cap processing according to claim 8, wherein: The air cylinder (322) is slidingly provided with a piston (324), the air cylinder (322) is slidingly provided with a push rod (325), and the two ends of the push rod (325) are fixed between the bottom of the circular block (313) and the top of the piston (324), the air cylinder (322) is slidingly provided with a blocking frame (327), and the blocking frame (327) is fixed to the bottom of the piston (324).
10. The aluminum plate punching device for bottle cap processing according to claim 1, characterized in that: The surface of the base (11) is fixed with a supporting plate (19), and the top of the supporting plate (19) is flush with the top of the lower mold (13).
Citation Information
Patent Citations
Punching machine equipment for forming production of metal products
CN115846503A
Power battery module aluminum row punching device
CN118558836A