Thread cutting equipment for guide roller of rolling mill
By designing an automated rolling mill guide roller thread cutting equipment, automatic loading, cutting and unloading of the rolling mill guide rollers are realized, solving the problems of low efficiency and poor stability caused by manual intervention in existing equipment, and improving processing efficiency and accuracy.
Patent Information
- Application Number
- CN202511321224.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-09-16
AI Technical Summary
The existing rolling mill guide roller thread processing equipment requires manual intervention, has poor processing continuity, low production efficiency, and insufficient processing stability and precision.
An automated rolling mill guide roller thread cutting equipment was designed, which included a feeding unit, a transfer unit, a cutting unit, a calibration unit and an angle positioning unit. The equipment realized automatic loading, cutting and unloading, and achieved precise positioning and stable cutting of the rolling mill guide rollers through servo motors and synchronous belt transmission.
The automation level of thread cutting of the guide rollers of the rolling mill is improved, the processing efficiency and precision are improved, and the stability and consistency of the processing are ensured.
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Figure CN120791048A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of thread processing, in particular to a rolling mill guide roller thread cutting equipment. BACKGROUND
[0002] The rolling mill is a device for realizing the metal rolling process, and generally refers to the equipment for completing the whole process of rolling stock production, and the guide roller refers to a device installed before and after the rolling mill hole type during the profile steel rolling process, which helps the rolling piece to accurately and stably enter and exit the rolling mill hole type according to the established direction and state. In order to ensure the stability of the guide roller, a thread screw is provided at both ends of the center shaft of the guide roller, which is used for locking the nut, so as to firmly connect the guide roller with the rolling mill stand together.
[0003] Referring to a Chinese patent with application number 202411193165.5, a galvanized steel pipe end thread processing device is disclosed. By setting the cutting assembly, the position of the thread cutting blade can be quickly adjusted, so that the inside or outside of the galvanized steel pipe can be threaded according to the needs. However, the device needs manual intervention for taking and placing materials during the processing process, and the processing continuity is poor, and the production efficiency is not ideal. Therefore, we propose a rolling mill guide roller thread cutting equipment to solve the above technical problems. SUMMARY
[0004] The present application provides the following technical scheme: a rolling mill guide roller thread cutting equipment, comprising:
[0005] A processing rack;
[0006] A feeding unit fixedly arranged at the top left end of the processing rack;
[0007] A transfer unit rotatably arranged at the top of the processing rack and located at the right end of the feeding unit;
[0008] A cutting unit fixedly arranged at the top of the processing rack and located at the top of the transfer unit, the cutting unit being used for rolling mill guide roller thread cutting;
[0009] A calibration unit symmetrically arranged at the top of the transfer unit and located at the front end and the rear end of the transfer unit;
[0010] An angle positioning unit movably arranged at the top of the transfer unit and used for angle positioning of the transfer unit;
[0011] A blanking guide block fixedly installed at the top right end of the processing rack and used for rolling mill guide roller thread cutting blanking.
[0012] As a preferred scheme of the present application, the feeding unit comprises:
[0013] The feeding frame is fixedly installed on the top of the processing frame, and the distance between the two feeding frames is matched with the size of the guide roller of the rolling mill.
[0014] The guide groove is arranged on the top of the two feeding frames.
[0015] As a preferred scheme of the present application, the transfer unit comprises:
[0016] The aluminum profile frame is fixedly installed on the top of the processing frame;
[0017] The first bearing seat is fixedly installed on the side of the two aluminum profile frames close to each other, and extends to the right end of the first bearing seat.
[0018] The rotating shaft is rotatably installed in the two first bearing seats.
[0019] The rotating tray is fixedly installed on the outer wall of the rotating shaft, the distance between the two rotating trays is matched with the size of the guide roller of the rolling mill, and the two rotating trays are located outside the two feeding frames.
[0020] The U-shaped positioning notch is arranged on the outer wall of the rotating tray at equal angles about the center of the rotating tray, and the size of the U-shaped positioning notch is matched with the size of the shaft diameter of the center shaft of the guide roller of the rolling mill.
[0021] As a preferred scheme of the present application, the transfer unit further comprises:
[0022] The first servo motor is fixedly arranged in the processing frame.
[0023] The driving synchronous wheel is fixedly installed on the output shaft of the first servo motor.
[0024] The driven synchronous wheel is fixedly installed on the outer wall of the rotating shaft.
[0025] The synchronous belt is sleeved on the periphery of the driving synchronous wheel and the driven synchronous wheel.
[0026] The assembly plate is fixedly installed on the inner side of the top of the processing frame, the first servo motor is connected with the assembly plate through bolts, and the top of the processing frame is provided with a square notch, and the synchronous belt penetrates through the inside of the square notch.
[0027] As a preferred scheme of the present application, the cutting unit comprises:
[0028] The loading plate is fixedly installed on the right side of the two aluminum profile frames.
[0029] The linear guide rail is fixedly installed on the front and rear parts of the side of the loading plate away from the aluminum profile frame.
[0030] Linear slider, slidingly installed on the periphery of the linear guide rail;
[0031] Translation plate, fixedly installed on the side of the linear slider away from the loading plate in the vertical direction, the number of the translation plate is two, and the translation plate is symmetrically arranged about the central axis of the loading plate;
[0032] Foot support plate, fixedly installed in the middle of the side of the two translation plates away from the loading plate;
[0033] Connecting plate, fixedly installed on the side of the two foot support plates away from the translation plate;
[0034] Motor mounting plate, integrally connected to the bottom of the two foot support plates;
[0035] Second servo motor, fixedly installed on the side of the two foot support plates away from each other, and the output shaft of the second servo motor is movably penetrated through the inside of the motor mounting plate;
[0036] Cutting tool head, fixedly installed on the output shaft of the two second servo motors;
[0037] As a preferred scheme of the application, the cutting unit further comprises:
[0038] Inner spiral pipe, fixedly installed in the middle of the side of the two translation plates close to each other;
[0039] Second bearing seat, fixedly installed on the side of the loading plate away from the aluminum profile frame;
[0040] Positive and negative screw rod, rotatably installed between the two second bearing seats, and penetrating through the inside of the two inner spiral pipes and threadedly connected with the two inner spiral pipes;
[0041] Driven bevel gear, fixedly installed in the middle of the outer wall of the positive and negative screw rod;
[0042] Third servo motor, fixedly installed in the middle of the side of the loading plate close to the aluminum profile frame;
[0043] Driving bevel gear, fixedly installed on the output shaft of the third servo motor, and engaged with the driven bevel gear.
[0044] As a preferred scheme of the application, the calibration unit comprises:
[0045] Slide hole, penetratingly provided on the opposite surfaces of the two operating trays; and the number and position are one-to-one corresponding to the U-shaped positioning slots;
[0046] Punch pin, slidingly inserted into the inside of the slide hole;
[0047] First spring, sleeved on the periphery of the punch pin, and one end of the first spring is fixedly connected with the surface of the operating tray;
[0048] The ball sleeve is fixedly installed at the outer end of the ejector pin, and the one end of the first spring away from the operating tray is fixedly connected with the surface of the ball sleeve;
[0049] The ball stud is installed in the interior of the ball sleeve in a universal rotating manner;
[0050] The fixed ring is fixedly installed on the opposite surfaces of the front and rear first bearing seats, and the fixed ring is concentric with the operating shaft;
[0051] The arc-shaped guide rail is fixedly installed on the right part of the opposite surfaces of the front and rear fixed rings, and the top end of the arc-shaped guide rail is provided with an inclined guide surface.
[0052] As a preferred scheme of the present application, the angle positioning unit comprises:
[0053] The guide shaft support is fixedly installed at the middle part of the side of the loading plate away from the aluminum profile frame and is located at the bottom of the forward and reverse screw rod;
[0054] The guide vertical shaft is slidably installed in the interior of the guide shaft support and penetrates through the top and bottom of the guide shaft support;
[0055] The positioning pressing plate is fixedly installed at the bottom of the front and rear guide vertical shafts;
[0056] The push-pull block is fixedly installed at the top of the front and rear guide vertical shafts;
[0057] The bending block is fixedly installed at the two ends of the bottom of the push-pull block in a front and rear symmetrical distribution;
[0058] The push-pull rod is fixedly installed between the translation plate and the connecting plate, and the position of the push-pull rod corresponds to the position of the bending block.
[0059] As a preferred scheme of the present application, the angle positioning unit further comprises:
[0060] The sheet metal support is fixedly installed at the top of the positioning pressing plate in a front and rear symmetrical distribution;
[0061] The telescopic rod is slidably installed in the interior of the sheet metal support and penetrates through the top and bottom of the sheet metal support;
[0062] The sinking block is fixedly installed at the bottom of the left and right telescopic rods;
[0063] The second spring is sleeved around the telescopic rod and is fixedly installed between the bottom of the telescopic rod and the top of the sinking block;
[0064] The positioning plug is fixedly installed at the bottom of the sinking block in a left and right distribution;
[0065] The positioning slot is formed on the outer wall of the operating tray and is located at the two sides of the opening of each U-shaped positioning slot, and the specification of the positioning slot is matched with the specification of the positioning plug.
[0066] The third spring is fixedly installed between the top of the positioning pressing plate and the bottom of the guide shaft support.
[0067] As a preferred scheme of the present application, the top of the blanking guide block is gradually reduced to the right, the front and rear blanking guide blocks are located inside the front and rear rotating material trays, and the distance between the front and rear blanking guide blocks is matched with the size specification of the rolling mill guide roller.
[0068] Compared with the prior art, the present application has the following beneficial effects:
[0069] 1. In the present application, through the cooperation of the feeding unit, the transfer unit, the cutting unit and the blanking guide block, the automatic feeding, automatic cutting and automatic blanking processes in the thread cutting process of the rolling mill guide roller are realized, the degree of automation is high, the processing efficiency is fast, and the productivity of the rolling mill guide roller thread cutting is improved.
[0070] 2. In the present application, through the transfer unit during the operation of the rolling mill guide roller, the calibration unit is triggered to calibrate the front and rear positions of the calibration unit, so that the calibration unit is located in the central position, and the thread cutting length in the inner holes at both ends of the center shaft of the rolling mill guide roller is ensured to be consistent, and at the same time, the calibration unit can position the rolling mill guide roller inside the U-shaped positioning notch, so that in the process of cutting the thread, the rolling mill guide roller can be prevented from loosening, thereby ensuring the stability of processing and being beneficial to improving the processing precision.
[0071] 3. In the present application, the angle positioning unit is pushed downward by the cutting unit before cutting processing, so that the positioning plug is inserted into the two positioning slots at both ends of the U-shaped positioning notch, the angle positioning of the rotating material tray is realized, the rotating material tray is prevented from rotating, and the cutting precision is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0072] Figure 1 Structure diagram of the present application Figure 1 ;
[0073] Figure 2 Structure diagram of the present application Figure 2 ;
[0074] Figure 3 Enlarged structure diagram of part A in the present application Figure 2 ;
[0075] Figure 4 Planar structure diagram of the transfer unit and the cutting unit in the present application
[0076] Figure 5 Three-dimensional structure diagram of the present application Figure 4 ;
[0077] Figure 6 Structure diagram of the calibration unit in the present application;
[0078] Figure 7 Structure diagram of the B part in the present application; Figure 5
[0079] Figure 8 Structure diagram of the C part in the present application; Figure 5
[0080] Structure diagram of the angle positioning unit in the present application; Figure 9
[0081] Structure diagram of the D part in the present application; Figure 10 Figure 9 Structure diagram of the fixed ring and the arc-shaped guide rail in the present application.
[0082] Figure 11 In the figure: 100, processing rack; 101, square notch; 200, feeding unit; 201, feeding rack; 202, material guide groove; 300, transfer unit; 301, aluminum profile rack; 302, No. 1 bearing seat; 303, running shaft; 304, running tray; 305, U-shaped positioning notch; 306, No. 1 servo motor; 307, driving synchronous wheel; 308, driven synchronous wheel; 309, synchronous belt; 3010, assembly plate; 400, cutting unit; 401, loading plate; 402, linear guide rail; 403, linear sliding block; 404, translation plate; 405, foot support plate; 406, connecting plate; 407, motor mounting plate; 408, No. 2 servo motor; 409, cutting tool head; 4010, inner spiral pipe; 4011, No. 2 bearing seat; 4012, positive and negative screw rod; 4013, driven bevel gear; 4014, No. 3 servo motor; 4015, driving bevel gear; 500, calibration unit; 501, sliding hole; 502, top pin; 503, No. 1 spring; 504, ball sleeve; 505, ball stem; 507, fixed ring; 508, arc-shaped guide rail; 509, inclined guide surface; 600, angle positioning unit; 601, guide shaft support; 602, guide vertical shaft; 603, positioning pressing plate; 604, push-pull block; 605, bending block; 606, push-pull rod; 607, sheet metal support; 608, telescopic rod; 609, subsidence block; 6010, No. 2 spring; 6011, positioning plug block; 6012, positioning plug groove; 6013, No. 3 spring; 700, blanking guide block. DETAILED DESCRIPTION
[0083]
[0084] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0085] Please refer to Figures 1-11 , the technical solutions provided by the present application specifically include the following embodiments:
[0086] A rolling mill guide roller thread cutting equipment, comprising a machining rack 100, a feeding unit 200, a transfer unit 300, a cutting unit 400, a calibration unit 500, an angle positioning unit 600 and a discharging guide block 700, the feeding unit 200 is fixedly arranged at the left end of the top of the machining rack 100, the transfer unit 300 is rotatably arranged at the top of the machining rack 100 and located at the right end of the feeding unit 200, the cutting unit 400 is fixedly arranged at the top of the machining rack 100 and located at the top of the transfer unit 300, the cutting unit 400 is used for rolling mill guide roller thread cutting, the calibration unit 500 is symmetrically arranged at the top of the transfer unit 300 and located at the front end and the rear end of the transfer unit 300, the angle positioning unit 600 is movably arranged at the top of the transfer unit 300 and used for angle positioning of the transfer unit 300, and the discharging guide block 700 is fixedly installed at the right end of the top of the machining rack 100 and used for rolling mill guide roller thread cutting discharging.
[0087] Further, with specific reference to Figure 3 、 Figure 5 、 Figure 6 as shown:
[0088] The feeding unit 200 comprises a feeding rack 201 and a material guide groove 202, the feeding rack 201 is fixedly installed at the top of the machining rack 100 and distributed front and back, the spacing between the two feeding racks 201 is adapted to the size specifications of the rolling mill guide roller, and the material guide groove 202 is opened at the top of the two feeding racks 201;
[0089] The conveying unit 300 comprises an aluminum profile frame 301, a first bearing seat 302, a rotating shaft 303, a rotating tray 304, a U-shaped positioning notch 305, a first servo motor 306, a driving synchronous wheel 307, a driven synchronous wheel 308, a synchronous belt 309 and an assembly plate 3010. The aluminum profile frame 301 is fixedly installed on the top of the machining rack 100 in front and back distribution. The first bearing seat 302 is fixedly installed on the side face close to the two aluminum profile frames 301 and extends to the right end of the first bearing seat 302. The rotating shaft 303 is rotatably installed in the first bearing seat 302. The rotating tray 304 is fixedly installed on the outer wall of the rotating shaft 303 in front and back distribution. The distance between the two rotating trays 304 is matched with the size of the rolling mill guide roller. The two rotating trays 304 are located outside the feeding frame 201. The U-shaped positioning notch 305 is evenly arranged on the outer wall of the rotating tray 304. The size of the U-shaped positioning notch 305 is matched with the size of the rolling mill guide roller. The first servo motor 306 is fixedly installed in the machining rack 100. The driving synchronous wheel 307 is fixedly installed on the output shaft of the first servo motor 306. The driven synchronous wheel 308 is fixedly installed on the outer wall of the rotating shaft 303. The synchronous belt 309 is sleeved on the driving synchronous wheel 307 and the driven synchronous wheel 308. The assembly plate 3010 is fixedly installed on the inner side of the top of the machining rack 100. The first servo motor 306 is connected with the assembly plate 3010 through bolts. The top of the machining rack 100 is provided with a square notch 101. The synchronous belt 309 penetrates the square notch 101.
[0090] The top of the blanking guide block 700 gradually decreases from right to left. The two blanking guide blocks 700 are located in the rotating tray 304. The distance between the two blanking guide blocks 700 is matched with the size of the rolling mill guide roller.
[0091] Specifically, the mill guide rollers are placed in the material guide groove 202 in sequence, so that the outer wall of the center shaft of the mill guide roller abuts against the inner wall of the material guide groove 202. It should be noted that the right end of the material guide groove 202 is lower than the left end, so the mill guide rollers inside the material guide groove 202 always have the potential to roll to the right. Then, the output shaft of the first servo motor 306 drives the driving synchronous wheel 307 to rotate clockwise, which further drives the driven synchronous wheel 308 to rotate clockwise through the synchronous belt 309. The rotation of the driven synchronous wheel 308 drives the rotating shaft 303 and the two rotating material discs 304 to rotate. When one of the two U-shaped positioning slots 305 of the front and rear rotating material discs 304 rotates to the position of the two material guide grooves 202, the center shaft of the rightmost mill guide roller inside the material guide groove 202 rolls into the U-shaped positioning slots 305, and then rotates upward to the top position with the rotating material disc 304. Then, the inner holes at both ends of the center shaft are machined by the cutting unit 400. After the machining is completed, the output shaft of the first servo motor 306 continues to drive the driving synchronous wheel 307 to rotate clockwise, which drives the driven synchronous wheel 308 and the rotating shaft 303 to rotate clockwise through the synchronous belt 309. The rotation of the rotating shaft 303 drives the front and rear rotating shafts 303 to rotate, and the machined mill guide rollers are conveyed to the right to the top of the two material guide blocks 700, and then slide along the top of the material guide blocks 700 to the right end of the device, completing the automatic feeding of the machined mill guide rollers. The whole process is highly automated and does not require manual operation, with high processing efficiency.
[0092] Further, with reference to Figure 5 、 Figure 7 、 Figure 9 、 Figure 10 illustrated:
[0093] The cutting unit 400 comprises a loading plate 401, a linear guide rail 402, a linear sliding block 403, a translation plate 404, a foot support plate 405, a connecting plate 406, a motor mounting plate 407, a second servo motor 408, a cutting tool head 409, an inner screw pipe 4010, a second bearing seat 4011, a positive and negative screw rod 4012, a driven bevel gear 4013, a third servo motor 4014 and a driving bevel gear 4015. The loading plate 401 is fixedly installed on the upper part of the right side of the front and rear aluminum profile frames 301. The linear guide rails 402 are fixedly installed on the front and rear parts of the side of the loading plate 401 away from the aluminum profile frames 301 in an up-down distribution. The linear sliding block 403 is slidingly installed on the periphery of the linear guide rail 402. The translation plate 404 is fixedly installed on the side of the up-down linear sliding block 403 away from the loading plate 401. The number of the translation plates 404 is two, and they are symmetrically arranged about the central axis of the loading plate 401. The foot support plates 405 are respectively fixedly installed on the middle parts of the sides of the two translation plates 404 away from the loading plate 401. The connecting plates 406 are respectively fixedly installed on the sides of the two foot support plates 405 away from the translation plates 404. The motor mounting plates 407 are respectively integrally connected to the bottoms of the two foot support plates 405. The second servo motors 408 are respectively fixedly installed on the sides of the front and rear foot support plates 405 away from each other. The output shafts of the second servo motors 408 are movably penetrated through the interiors of the motor mounting plates 407. The cutting tool head 409 is fixedly installed on the output shafts of the front and rear second servo motors 408. The inner screw pipes 4010 are fixedly installed on the middle parts of the sides of the front and rear translation plates 404 close to each other. The second bearing seats 4011 are fixedly installed on the side of the loading plate 401 away from the aluminum profile frames 301 in a front and rear distribution. The positive and negative screw rod 4012 is rotatably installed between the front and rear second bearing seats 4011, and is penetrated through the interiors of the front and rear inner screw pipes 4010 and is threadedly connected with the front and rear inner screw pipes 4010. The driven bevel gear 4013 is fixedly installed on the middle part of the outer wall of the positive and negative screw rod 4012. The third servo motor 4014 is fixedly installed on the middle part of the side of the loading plate 401 close to the aluminum profile frames 301. The driving bevel gear 4015 is fixedly installed on the output shaft of the third servo motor 4014 and is engaged with the driven bevel gear 4013.
[0094] Specifically, the output shaft of the third servo motor 4014 drives the driving bevel gear 4015 to rotate, further drives the driven bevel gear 4013 to rotate, the driven bevel gear 4013 drives the two second bearings 4011 to rotate, the two inner tubes 4010 are pushed to the middle, the two translation plates 404 are further moved to the middle, the foot support plate 405 is moved, the second servo motor 408 and the cutting tool head 409 are moved through the connection of the foot support plate 405 and the motor mounting plate 407, at the same time, the two second servo motors 408 drive the two cutting tool heads 409 to rotate, the thread is cut in the inner hole of the two ends of the mill guide roller, and after the thread is cut, the output shaft of the third servo motor 4014 reverses to rotate, the two translation plates 404 move away from each other, further causing the second servo motor 408 to move together, and the cutting tool head 409 is withdrawn from the inner hole of the thread hole of the center shaft of the mill guide roller.
[0095] Further, with reference to Figure 6 、 Figure 11 shown:
[0096] The calibration unit 500 comprises a sliding hole 501, a top pin 502, a first spring 503, a ball sleeve 504, a ball stem 505, a fixed ring 507, an arc-shaped guide rail 508 and an inclined guide surface 509. The sliding hole 501 is provided through the opposite surfaces of the front and rear two running trays 304; and the number and position correspond one by one to the U-shaped positioning slots 305. The top pin 502 is slidingly inserted into the sliding hole 501. The first spring 503 is sleeved on the outer periphery of the top pin 502, and one end thereof is fixedly connected to the surface of the running tray 304. The ball sleeve 504 is fixedly installed on the outer end of the top pin 502. One end of the first spring 503, away from the running tray 304, is fixedly connected to the surface of the ball sleeve 504. The ball stem 505 is omnidirectionally rotatably installed in the interior of the ball sleeve 504. The fixed ring 507 is fixedly installed on the opposite surfaces of the front and rear two first bearing seats 302 respectively. The fixed ring 507 is concentric with the running shaft 303. The arc-shaped guide rail 508 is fixedly installed on the right part of the opposite surfaces of the front and rear two fixed rings 507 respectively. The top end of the arc-shaped guide rail 508 is provided with the inclined guide surface 509.
[0097] Specifically, one of the U-shaped positioning slots 305 of the front and rear two rotating material discs 304 rolls into the inside of the one of the U-shaped positioning slots 305 with the rotation of the rotating material disc 304 to the position of the two guide grooves 202, and rotates upward with the rotating material disc 304 until it is rotated to the position between the front and rear two cutting tool heads 409, and then the servo motor 306 stops rotating. During the rotation of the front and rear two rotating material discs 304, the top pin 502, the first spring 503, the ball sleeve 504 and the ball stem 505 are also rotated through the sliding hole 501, so that the ball stem 505 rotates along the inner wall of the fixed ring 507. When the ball stem 505 rotates to the position of the inclined guide surface 509, the ball stem 505 is finally rolled to the inner side of the arc-shaped guide rail 508 through the guiding effect of the inclined guide surface 509, so as to press the top pin 502 to the direction close to the rolling mill guide roller, the first spring 503 is compressed, and the front and rear two top pins 502 are pressed and moved to the middle, so as to position the rolling mill guide roller in the U-shaped positioning slot 305 to the middle, so as to ensure that the rolling mill guide roller is located in the middle position between the front and rear two rotating material discs 304, and then ensure that the thread cutting length of the inner holes at both ends of the center shaft of the rolling mill guide roller is consistent. At the same time, the front and rear two top pins 502 press the rolling mill guide roller from front to back, so that the rolling mill guide roller can be positioned in the U-shaped positioning slot 305, so that the rolling mill guide roller can be avoided from loosening during the thread cutting process, so as to ensure the stability of the machining, and is beneficial to improve the machining precision.
[0098] Further, with reference to Figures 5-9
[0099] The angle positioning unit 600 comprises a guide shaft support 601, guide vertical shafts 602, a positioning pressing plate 603, a pushing and pulling block 604, a bending block 605, a pushing and pulling rod 606, a sheet metal support 607, telescopic rods 608, a subsidence block 609, a second spring 6010, positioning plug blocks 6011, positioning plug grooves 6012 and a third spring 6013. The guide shaft support 601 is fixedly installed at the middle of the side face away from the aluminum profile rack 301 of the loading plate 401 and is located at the bottom of the lead screw 4012. The guide vertical shafts 602 are symmetrically and slidably installed inside the guide shaft support 601 and penetrate through the top and bottom of the guide shaft support 601. The positioning pressing plate 603 is fixedly installed at the bottom of the two guide vertical shafts 602. The pushing and pulling block 604 is fixedly installed at the top of the two guide vertical shafts 602. The bending block 605 is symmetrically and fixedly installed at the bottom of the pushing and pulling block 604. The pushing and pulling rod 606 is fixedly installed between the translation plate 404 and the connecting plate 406. The position of the pushing and pulling rod 606 corresponds to the position of the bending block 605. The sheet metal support 607 is symmetrically and fixedly installed at the top of the positioning pressing plate 603. The telescopic rods 608 are symmetrically and slidably installed inside the sheet metal support 607 and penetrate through the top and bottom of the sheet metal support 607. The subsidence block 609 is fixedly installed at the bottom of the two telescopic rods 608. The second spring 6010 is sleeved around the telescopic rods 608 and is fixedly installed between the bottom of the telescopic rods 608 and the top of the subsidence block 609. The positioning plug blocks 6011 are symmetrically and fixedly installed at the bottom of the subsidence block 609. The positioning plug grooves 6012 are formed on the outer wall of the running tray 304 and are located at both sides of the opening of each U-shaped positioning slot 305. The specifications of the positioning plug grooves 6012 are matched with the specifications of the positioning plug blocks 6011. The third spring 6013 is fixedly installed between the top of the positioning pressing plate 603 and the bottom of the guide shaft support 601.
[0100] Specifically, the output shaft of the third servo motor 4014 drives the driving bevel gear 4015 to rotate, further drives the driven bevel gear 4013 engaged with the driving bevel gear 4015 to rotate, the driven bevel gear 4013 drives the positive and negative lead screw 4012 to rotate along the inside of the front and rear two No. 2 bearing seats 4011, pushes the two inner spiral pipes 4010 to the middle, the two inner spiral pipes 4010 further drive the two translation plates 404 to move to the middle, the translation plates 404 drive the foot support plate 405, the connecting plate 406 and the push-pull rod 606 to move together, thereby generating a downward wedge force on the folding block 605, further pushing the push-pull block 604 downward, the push-pull block 604 moves downward to drive the positioning pressing plate 603 to move downward through the two guide vertical shafts 602, the positioning pressing plate 603 moves downward to further drive the front and rear two extension rods 608 to move downward together, through the connection of the No. 2 spring 6010, drives the extension rod 608, the settlement block 609 and the left and right two positioning insert blocks 6011 to move downward together, makes the two positioning insert blocks 6011 inserted into the two positioning insert grooves 6012 located at both ends of the U-shaped positioning slot 305, realizes the angle positioning of the running tray 304, prevents the running tray 304 from rotating, thereby ensuring the cutting precision.
[0101] The rolling mill guide roller thread cutting equipment of the scheme is used for placing the rolling mill guide rollers in the material guide groove 202 in sequence, so that the outer wall of the center shaft of the rolling mill guide roller abuts against the inner wall of the material guide groove 202. It should be noted that the right end of the material guide groove 202 is lower than the left end, so the rolling mill guide roller in the material guide groove 202 always has the potential energy of rolling to the right. Then, the output shaft of the first servo motor 306 drives the driving synchronous wheel 307 to rotate clockwise, and further drives the driven synchronous wheel 308 to rotate clockwise through the synchronous belt 309. The rotation of the driven synchronous wheel 308 drives the rotating shaft 303 and the two rotating material discs 304 to rotate together. When one of the two U-shaped positioning slots 305 of the front and rear rotating material discs 304 rotates to the position of the two material guide grooves 202, the center shaft of the rolling mill guide roller at the right end in the material guide groove 202 rolls into the two U-shaped positioning slots 305, and rotates upward with the rotating material disc 304, until it is rotated to the position between the front and rear cutting tool heads 409, and the first servo motor 306 stops rotating. During the rotation of the front and rear rotating material discs 304, the top pin 502, the first spring 503, the ball sleeve 504 and the ball stem 505 are also rotated through the sliding hole 501, so that the ball stem 505 rotates along the inner wall of the fixed ring 507. When the ball stem 505 rotates to the position of the inclined guide surface 509, the ball stem 505 is finally rolled to the inner side of the arc-shaped guide rail 508 through the guidance of the inclined guide surface 509, so as to press the top pin 502 towards the rolling mill guide roller, and the first spring 503 is compressed. Since the front and rear top pins 502 are pressed and moved towards the middle, the rolling mill guide roller in the U-shaped positioning slot 305 is positioned in the middle, so as to ensure that the rolling mill guide roller is located in the middle position between the front and rear rotating material discs 304, and further ensure that the thread cutting lengths of the inner holes at both ends of the center shaft of the rolling mill guide roller are consistent. At the same time, the front and rear top pins 502 press the rolling mill guide roller from front to back, so that the rolling mill guide roller can be positioned in the U-shaped positioning slot 305, so that the rolling mill guide roller can be avoided from loosening during thread cutting, so as to ensure the stability of processing and improve the processing precision.
[0102] Then, the output shaft of the third servo motor 4014 drives the driving bevel gear 4015 to rotate, further drives the driven bevel gear 4013 engaged with the driving bevel gear 4015 to rotate, the driven bevel gear 4013 drives the positive and negative screw rod 4012 to rotate along the inside of the front and rear two No. 2 bearing seats 4011, pushes the two inner spiral pipes 4010 to the middle, the two inner spiral pipes 4010 further drive the two translation plates 404 to move to the middle, the translation plates 404 drive the foot support plate 405, the connecting plate 406 and the push rod 606 to move together, thereby generating a downward wedge force on the folding block 605, further pushing the push block 604 downward, the push block 604 moves downward through the two guide vertical shafts 602 to drive the positioning plate 603 to move downward, the positioning plate 603 moves downward to further drive the front and rear two extension rods 608 to move downward together, through the connection effect of the No. 2 spring 6010, the extension rod 608, the settlement block 609 and the left and right two positioning blocks 6011 are driven to move downward together, so that the two positioning blocks 6011 are inserted into the two positioning slots 6012 at both ends of the U-shaped positioning slot 305, the angle positioning of the running tray 304 is realized, the rotation of the running tray 304 is prevented, and the precision of subsequent cutting is ensured, then, the two running trays 304 continue to move to the middle, through the connection effect of the foot support plate 405 and the motor mounting plate 407, the No. 2 servo motor 408 and the cutting tool head 409 are driven to move together, at the same time, the two No. 2 servo motors 408 drive the two cutting tool heads 409 to rotate, and threads are cut in the inner holes at the two ends of the center line of the rolling mill guide roller;
[0103] Subsequently, the output shaft of the third servo motor 4014 rotates reversely, causing the two translation plates 404 to move away from each other, further causing the two push rods 606 and the second servo motor 408 to move together, withdrawing the cutting tool head 409 from the inside of the threaded holes at both ends of the center shaft of the rolling mill guide roller, and the two push rods 606 moving away from each other gradually releases the wedge force on the two bending blocks 605, causing the third spring 6013 to release the tension, pulling the positioning plate 603 to move upwards, and driving the two guide vertical shafts 602, the push blocks 604, the bending blocks 605, the sheet metal bracket 607, the telescopic rod 608, the sinking block 609 and the positioning plug 6011 to move, causing the positioning plug 6011 to exit from the inside of the positioning slot 6012, releasing the angle positioning of the rotating tray 304. Then, the output shaft of the first servo motor 306 continues to drive the driving synchronous wheel 307 to rotate clockwise, and under the connection of the synchronous belt 309, drives the driven synchronous wheel 308 to rotate clockwise together with the rotating shaft 303, and the rotating shaft 303 rotates to drive the two rotating shafts 303 to rotate together, conveying the rolling mill guide roller with the cutting completed to the right to the top of the two discharging guide blocks 700. When the rolling mill guide roller approaches the top of the two discharging guide blocks 700, the two top pins 502 clamping the rolling mill guide roller rotate to the bottom end of the arc-shaped guide rail 508 together with the rotating tray 304, so that the elastic force of the first spring 503 around the top pin 502 is released, pushing the top pin 502 to slide along the inside of the slide hole 501 away from the rolling mill guide roller, releasing the front and rear clamping of the rolling mill guide roller, and finally causing the rolling mill guide roller to roll from the inside of the two U-shaped positioning slots 305 to the top of the two discharging guide blocks 700, and continue to slide to the right end of the device along the top of the discharging guide blocks 700, completing the automatic discharging of the rolling mill guide roller thread cutting.
[0104] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application.
Claims
1. A rolling mill guide roller thread cutting device, characterized in that: include: Processing platform (100); A feeding unit (200) is fixedly arranged at the top left end of the processing platform (100); The transfer unit (300) is rotatably mounted on the top of the processing platform (100) and is located at the right end of the feeding unit (200); A cutting unit (400) is fixedly arranged on the top of the processing platform (100) and located on the top of the transfer unit (300), and the cutting unit (400) is used for thread cutting of the guide roller of the rolling mill; The calibration unit (500) is symmetrically arranged on the top of the transfer unit (300) and is located at the front and rear ends of the transfer unit (300); An angle positioning unit (600), movably arranged on the top of the transfer unit (300), used for angle positioning of the transfer unit (300); The blanking guide block (700) is fixedly mounted on the top right end of the processing stand (100) and is used for thread cutting of the guide roller of the rolling mill.
2. The rolling mill guide roller thread cutting device according to claim 1, characterized in that: The feeding unit (200) comprises: Feed racks (201) are fixedly mounted on the top of the processing platform (100) in a front-to-back distribution, and the spacing between the two feed racks (201) is adapted to the size specifications of the rolling mill guide rollers; The material guide trough (202) is opened on the top of the two feeding racks (201).
3. The rolling mill guide roller thread cutting device according to claim 2, characterized in that: The transfer unit (300) comprises: Aluminum profile frames (301) are fixedly mounted on the top of the processing platform (100) in a front-to-back distribution; The first bearing seat (302) is fixedly mounted on a side surface of the front and rear aluminum profile frames (301) close to each other, and extends to the right end of the first bearing seat (302); The running shaft (303) is rotatably mounted inside the two front and rear No. 1 bearing seats (302); Running material trays (304) are fixedly mounted on the outer wall of the running shaft (303) in a front-to-back distribution, the distance between the front and rear running material trays (304) being adapted to the size of the rolling mill guide rollers, and the front and rear running material trays (304) are located outside the front and rear feeding racks (201); U-shaped positioning notches (305) are provided on the outer wall of the running material tray (304) at equal angles with respect to the center of the running material tray (304), and the specifications of the U-shaped positioning notches (305) are compatible with the shaft diameter specifications of the central shaft of the rolling mill guide roller.
4. The rolling mill guide roller thread cutting device according to claim 3, characterized in that: The transfer unit (300) further includes: A servo motor (306) is fixedly mounted inside the processing platform (100); An active synchronous wheel (307) is fixedly mounted on the output shaft of the No. 1 servo motor (306); A driven synchronous wheel (308) is fixedly mounted on the outer wall of the operating shaft (303); A synchronous belt (309) is sleeved on the periphery of the active synchronous wheel (307) and the driven synchronous wheel (308); The assembly plate (3010) is fixedly mounted on the inner side surface of the top of the processing platform (100); the first servo motor (306) is connected to the assembly plate (3010) via bolts; a square notch (101) is provided through the top of the processing platform (100); and the synchronous belt (309) passes through the inside of the square notch (101).
5. The rolling mill guide roller thread cutting device according to claim 4, characterized in that: The cutting unit (400) comprises: A loading plate (401) is fixedly mounted on the upper right side of the front and rear aluminum profile frames (301); Linear guide rails (402) are fixedly mounted on the front and rear sides of the loading plate (401) away from the aluminum profile frame (301) in an upper and lower distribution; A linear slider (403) is slidably mounted on the periphery of the linear guide rail (402); A translation plate (404) is fixedly mounted on a side of the linear slider (403) in the up-down direction away from the loading plate (401), wherein the number of the translation plates (404) is two and they are arranged symmetrically front to back about the central axis of the loading plate (401); The foot support plates (405) are respectively fixedly mounted on the middle portion of a side surface of the two translation plates (404) away from the loading plate (401); The connecting plates (406) are respectively fixedly mounted on a side of the two foot support plates (405) away from the translation plate (404); The motor mounting plates (407) are integrally formed and connected to the bottoms of the two foot support plates (405); The second servo motor (408) is fixedly mounted on a side of the front and rear foot support plates (405) that is away from each other, and the output shaft of the second servo motor (408) is movable through the interior of the motor mounting plate (407); The cutting head (409) is fixedly mounted on the output shafts of the two front and rear No. 2 servo motors (408).
6. The rolling mill guide roller thread cutting device according to claim 5, characterized in that: The cutting unit (400) further comprises: The inner spiral tube (4010) is fixedly mounted on the middle portion of a side surface close to the front and rear translation plates (404); The second bearing seat (4011) is fixedly mounted on a side of the loading plate (401) away from the aluminum profile frame (301) in a front-to-back distribution; The forward and reverse screw rods (4012) are rotatably mounted between the front and rear No. 2 bearing seats (4011), pass through the interiors of the front and rear inner screw tubes (4010), and are threadedly connected to the front and rear inner screw tubes (4010); The driven bevel gear (4013) is fixedly mounted on the middle of the outer wall of the forward and reverse screw rods (4012); A third servo motor (4014) is fixedly mounted on the middle portion of a side surface of the loading plate (401) close to the aluminum profile frame (301); The driving bevel gear (4015) is fixedly mounted on the output shaft of the third servo motor (4014) and meshes with the driven bevel gear (4013).
7. The rolling mill guide roller thread cutting device according to claim 6, characterized in that: The calibration unit (500) comprises: Sliding holes (501) are provided through the opposite surfaces of the front and rear running trays (304); and the number and position of the sliding holes correspond one to one with the U-shaped positioning notches (305); A top pin (502) is slidably inserted into the sliding hole (501); A No. 1 spring (503) is sleeved around the outer periphery of the ejector pin (502), and one end of the spring is fixedly connected to the surface of the running material tray (304); The ball sleeve (504) is fixedly mounted on the outer end of the ejector pin (502), and the end of the first spring (503) away from the running material tray (304) is fixedly connected to the surface of the ball sleeve (504); The ball (505) is universally rotatably mounted inside the ball sleeve (504); A fixing ring (507) is fixedly mounted on opposite surfaces of the front and rear No. 1 bearing seats (302), and the fixing ring (507) is concentric with the operating shaft (303); The arc-shaped guide rail (508) is fixedly mounted on the right side of the opposite surfaces of the front and rear fixing rings (507), and the top end of the arc-shaped guide rail (508) is provided with an inclined guide surface (509).
8. The rolling mill guide roller thread cutting device according to claim 7, characterized in that: The angle positioning unit (600) comprises: The guide shaft support (601) is fixedly mounted on the middle portion of a side of the loading plate (401) away from the aluminum profile frame (301) and is located at the bottom of the forward and reverse screw rods (4012); The guide vertical shaft (602) is slidably mounted in the guide shaft support (601) in a front-to-rear distribution and passes through the top and bottom of the guide shaft support (601); A positioning pressing plate (603) is fixedly mounted on the bottom of the two front and rear guide vertical shafts (602); A push-pull block (604) is fixedly mounted on the top of the two front and rear guide vertical shafts (602); The bending blocks (605) are symmetrically distributed front and back and fixedly mounted on both ends of the bottom of the pushing and pulling block (604); The push rod (606) is fixedly installed between the translation plate (404) and the connecting plate (406), and the position of the push rod (606) is set corresponding to the position of the bending block (605).
9. The rolling mill guide roller thread cutting device according to claim 8, characterized in that: The angle positioning unit (600) further comprises: The sheet metal bracket (607) is symmetrically distributed front and back and fixedly mounted on the top of the positioning pressure plate (603); The telescopic rod (608) is slidably mounted on the inside of the sheet metal bracket (607) and extends through the top and bottom of the sheet metal bracket (607); The sinker (609) is fixedly mounted on the bottom of the left and right telescopic rods (608); The second spring (6010) is sleeved around the outer periphery of the telescopic rod (608) and fixedly installed between the bottom of the telescopic rod (608) and the top of the sinker (609); Positioning plugs (6011), which are fixedly mounted on the bottom of the sinker (609) on the left and right sides; Positioning slots (6012) are provided on the outer wall of the operating material tray (304) and are located on both sides of the opening of each U-shaped positioning notch (305). The specifications of the positioning slots (6012) are compatible with those of the positioning inserts (6011); The third spring (6013) is fixedly mounted between the top of the positioning pressure plate (603) and the bottom of the guide shaft support (601).
10. The rolling mill guide roller thread cutting device according to claim 9, characterized in that: The top height of the material removal guide block (700) is gradually reduced toward the right, and the front and rear material removal guide blocks (700) are located inside the front and rear operating material trays (304), and the distance between the front and rear material removal guide blocks (700) is adapted to the size specifications of the rolling mill guide rollers.
Citation Information
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