Multi-station automatic feeding and discharging drilling equipment
By designing a multi-station automatic loading and unloading drilling equipment, the automatic flipping and positioning of the valve core was realized, which solved the problems of cumbersome operation and low efficiency caused by multiple manual transfers and clamping in the existing technology, and improved the drilling efficiency and hole wall quality of the valve core.
Patent Information
- Application Number
- CN202511240359.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-10-17
AI Technical Summary
The existing valve core drilling process requires multiple manual transfers and clamping, resulting in cumbersome operations and low processing efficiency, making it difficult to meet the needs of large-scale production.
A multi-station automatic loading and unloading drilling equipment is designed, which includes a loading component, a conveying component, a drilling and milling component, and a unloading component. Through the cooperation of the flipper and the fixture, the valve core can be automatically flipped and positioned, reducing manual intervention and realizing continuous conveying and multi-station processing.
It improves the efficiency and hole wall quality of valve core drilling, reduces the occurrence of secondary burrs, meets the needs of large-scale production, and reduces the labor intensity of operators.
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Figure CN120791435A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of valve core processing, in particular to a multi-station automatic feeding and discharging drilling device. BACKGROUND
[0002] In hydraulic, pneumatic and fluid control systems, the valve core is a core component for adjusting fluid on-off and flow, and a plurality of installation holes, positioning holes or flow holes with different diameters and depths are usually formed on the surface of the valve core to meet assembly and functional requirements.
[0003] In the prior art, the drilling of the valve core is usually carried out by using a single-station drilling machine or a semi-automatic device assisted by manual operation, and the processing procedure is as follows: an operator manually fixes the valve core to be processed on a first drilling device through a clamp, removes the valve core after the drilling of a group of holes is completed, and then transfers the valve core to a second device, and repositions and clamps the valve core for drilling another group of holes. If more holes are required, the above-mentioned transfer and clamping process needs to be repeated. However, the repeated manual transfer and clamping operations complicate the process, increase the labor intensity of the operator, and cause low processing efficiency due to the accumulation of operation time, which is difficult to meet the requirements of large-scale production. SUMMARY
[0004] In order to improve the problem that the existing valve core drilling process needs to be manually transferred between different drilling devices, the application provides a multi-station automatic feeding and discharging drilling device.
[0005] The multi-station automatic feeding and discharging drilling device provided by the application adopts the following technical scheme: A multi-station automatic feeding and discharging drilling device, comprising: A feeding assembly, comprising a first conveying belt and a first turnover device, the first conveying belt is used for conveying valve cores in a horizontal state, and the first turnover device is arranged at one end of the first conveying belt and is used for turning over the valve cores to change the valve cores from the horizontal state to a vertical state; A conveying assembly arranged on one side of the feeding assembly and used for conveying the valve cores in the vertical state to change the positions of the valve cores; A drilling and milling assembly arranged opposite to the conveying assembly and used for drilling and milling a plurality of positions of the valve cores; A discharging assembly arranged on the side of the conveying assembly away from the feeding assembly, comprising a second turnover device and a second conveying belt, the second turnover device is used for turning over the valve cores in the vertical state to change the valve cores from the vertical state to the horizontal state, and the second conveying belt is used for conveying the valve cores in the horizontal state.
[0006] By adopting the above technical scheme, the first conveying belt can continuously convey the valve core in a horizontal posture, the valve core in the horizontal posture can be directly connected with the upstream process, and the intermediate transfer link is reduced, the first turnover device turns the valve core in the horizontal posture into a vertical posture, and the state of the valve core is ensured during subsequent processing; the conveying assembly can clamp and convey the valve core in a vertical state, and the state of the valve core is further ensured during subsequent processing; the drilling and milling assembly can drill the valve core in the vertical state, thereby completing the processing of the valve core, the valve core is processed in the vertical state, and the chip removal is smooth, the occurrence of secondary burrs is reduced, and the quality of the hole wall is improved; the second turnover device can turn the valve core in the vertical state after processing into a horizontal state, the valve core in the horizontal state is horizontally conveyed into the second conveying belt, the second conveying belt can convey the valve core after processing in the horizontal state to the subsequent station, the valve core in the horizontal state can match the posture requirement of the subsequent station, and the processing efficiency of the subsequent valve core is improved; the above setting does not require manual intervention, thereby improving the problem that the existing valve core drilling process requires manual transfer of the valve core between different drilling devices multiple times.
[0007] Preferably, the first turnover device comprises a housing, a first clamp and a first driving member, the housing is rotatably connected with the first conveying belt, an opening is formed in the housing close to one end of the first conveying belt, the first clamp is fixedly connected with the housing, the first clamp is used for clamping the valve core entering the housing from the opening, and the first driving member is used for driving the housing to rotate around the shaft, so that the first clamp clamping the valve core rotates around the shaft, and the valve core changes from the horizontal state to the vertical state.
[0008] By adopting the above technical scheme, the housing can provide a containing space for the valve core and the first clamp, the opening on the housing can play a guiding and positioning role, the valve core cannot enter the working range of the first clamp is avoided, the first clamp can clamp the valve core, and the stability of the valve core during the turnover process is ensured; the first driving member can drive the housing to rotate, thereby driving the first clamp to rotate, and further driving the valve core to rotate, realizing the turnover of the valve core, changing the valve core from the horizontal state to the vertical state, and meeting the posture requirement of the valve core in subsequent processing.
[0009] Preferably, the conveying assembly comprises a first sliding rail, a second clamp and an extension rod, the fixed end of the second clamp is fixedly connected with the movable end of the first sliding rail, the second clamp is used for clamping the valve core, the first sliding rail is arranged on one side of the first turnover device, the first sliding rail is used for driving the second clamp to move linearly, so as to drive the valve core to move horizontally, and the extension rod is connected with the first sliding rail and the second clamp, so as to change the position of the second clamp relative to the first sliding rail.
[0010] By adopting the technical scheme, the first sliding rail can drive the second clamp to move in the horizontal direction, thereby driving the valve core to move linearly, and the telescopic rod can drive the second clamp and the valve core to move in the vertical direction, so that the position of the second clamp is adjustable to match the drilling and milling assembly for machining the valve core.
[0011] Preferably, the drilling and milling assembly is arranged opposite to the conveying assembly, and the drilling and milling assembly comprises a second sliding rail, a third sliding rail and a drilling power head, the second sliding rail is fixedly arranged on any horizontal plane, the movable end of the second sliding rail is fixedly connected with the fixed end of the third sliding rail, the second sliding rail is used for driving the third sliding rail to move in the vertical direction, the movable end of the third sliding rail is fixedly connected with the fixed end of the drilling power head, the third sliding rail is used for driving the drilling power head to move in the horizontal direction, and the drilling power head is used for drilling and milling the valve core.
[0012] By adopting the technical scheme, the drilling power head can drill and mill the valve core, the second sliding rail can change the position of the third sliding rail in the vertical direction, thereby changing the position of the drilling power head in the vertical direction, so that the drilling power head can machine different positions of the valve core, and the third sliding rail can drive the drilling power head to advance, thereby finally completing the drilling and milling machining of the valve core.
[0013] Preferably, the second turnover device comprises a shell, a third clamp and a second driving member, the shell is rotatably connected with the second conveying belt, an opening is arranged at one end of the shell close to the second conveying belt, the third clamp is fixedly connected with the shell, the third clamp is used for clamping the valve core entering the shell from the opening, and the second driving member is used for driving the shell to rotate around an axis, so that the third clamp clamping the valve core rotates around the axis, and the valve core changes from the horizontal state to the vertical state.
[0014] By adopting the technical scheme, the shell can provide accommodation space for the valve core and the third clamp, the opening on the shell can play a guiding and positioning role, avoiding that the valve core cannot enter the working range of the third clamp, the third clamp can clamp the valve core, ensuring that the valve core remains stable during the turnover process, the second driving member can drive the shell to rotate, thereby driving the third clamp to rotate, and further driving the valve core to rotate, thereby realizing the turnover of the valve core and changing the valve core from the vertical state to the horizontal state, meeting the attitude requirement of the valve core in subsequent machining.
[0015] Preferably, the position limiting member comprises a bottom plate and a side plate, the bottom plate and the side plate are integrally formed, the bottom plate is used for receiving the valve core, the side plate is used for abutting against the valve core to limit the position of the valve core, one side of the side plate is provided with a notch, the notch is matched with the first turnover device and the second turnover device, and two position limiting members are arranged, one of the position limiting members is arranged on one end of the first conveying belt close to the first turnover device, and the other position limiting member is arranged on one end of the second conveying belt close to the second turnover device.
[0016] By adopting the technical scheme, the bottom plate can receive the valve core to avoid the valve core from falling, and the side plate can abut against the valve core to limit the lateral position of the valve core and avoid the valve core from deviating; the bottom plate and the valve core jointly limit the position of the valve core, so that a part of the valve core can fall into the range of the notch, and the valve core can enter the second turnover device.
[0017] Preferably, the bottom plate is arranged in an inclined manner.
[0018] By adopting the technical scheme, the bottom plate arranged in an inclined manner can drive the valve core to roll in one direction, thereby limiting the position of the valve core; specifically, the end of the bottom plate close to the side plate is lower than the end away from the side plate, so that the valve core can roll and abut against the side plate after being separated from the first conveying belt, and it is further ensured that a part of the valve core can fall into the range of the notch.
[0019] Preferably, the device further comprises a baffle, the baffle is provided with two baffle plates, the two baffle plates are movably connected with the first conveying belt and the second conveying belt respectively, and the baffle plates are used for limiting the position of the valve core when the valve core is conveyed by the first conveying belt or the second conveying belt to avoid the valve core from deviating after rolling.
[0020] By adopting the technical scheme, the baffle can avoid the valve core from deviating after rolling on the first conveying belt and the second conveying belt, and the conveying efficiency of the valve core is improved.
[0021] Preferably, the device further comprises a rotating table, the rotating table is arranged between the conveying assembly and the drilling and milling assembly, the rotating table is used for receiving the valve core, and the rotating table drives the valve core to rotate by rotating to change the machining position of the valve core.
[0022] By adopting the technical scheme, the rotating table can receive the valve core in a vertical state sent by the second clamp, and rotate around the rotating shaft of the rotating table to drive the valve core to rotate around the shaft, thereby changing the position of the valve core relative to the drilling and milling power head and changing the machining position of the valve core, so that multi-directional machining of the valve core is realized.
[0023] Preferably, the device further comprises a control module, the control module is used for controlling the feeding assembly, the conveying assembly, the drilling and milling assembly and the discharging assembly.
[0024] By adopting the technical scheme, the control module can control the feeding assembly, the conveying assembly, the drilling and milling assembly and the discharging assembly, reduce human interference and reduce the work burden of the operator.
[0025] To sum up, the present application has at least one of the following beneficial technical effects: 1. The first conveying belt can continuously convey the valve core in a horizontal posture, which can be directly connected with the upstream process, reducing the intermediate transfer link. The first turnover device turns the valve core in a horizontal posture into a vertical posture, ensuring the state of the valve core during subsequent processing. The conveying assembly can clamp and convey the valve core in a vertical state, further ensuring the state of the valve core during subsequent processing. The drilling and milling assembly can drill the valve core in a vertical state, thereby completing the processing of the valve core. The valve core can be smoothly removed in a vertical state, reducing the occurrence of secondary burrs and improving the quality of the hole wall. The second turnover device can turn the valve core in a vertical state after processing into a horizontal state, and the horizontal valve core is conveyed to the second conveying belt. The second conveying belt can convey the processed valve core in a horizontal state to the subsequent station. The horizontal valve core can match the posture requirements of the subsequent station, improving the processing efficiency of the subsequent valve core. The above-mentioned setting does not require manual intervention, thereby improving the problem that the existing valve core drilling process requires manual transfer of the valve core between different drilling devices multiple times. 2. The housing can provide a containing space for the valve core and the first clamp. The opening on the housing can serve as a guide and positioning function, avoiding the valve core from entering the working range of the first clamp. The first clamp can clamp the valve core, ensuring that the valve core remains stable during the turnover process. The first driving member can drive the housing to rotate, thereby driving the first clamp to rotate and in turn driving the valve core to rotate, realizing the turnover of the valve core and changing the valve core from a horizontal state to a vertical state, meeting the posture requirements of the valve core in subsequent processing. 3. The first slide rail can drive the second clamp to move in the horizontal direction, thereby driving the valve core to move linearly, while the telescopic rod can drive the second clamp and the valve core to move in the vertical direction, finally adjusting the position of the second clamp to match the processing of the valve core by the drilling and milling assembly. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic diagram of a multi-station automatic feeding and discharging drilling device in the embodiment of the present application; Figure 2 is a top view of a multi-station automatic feeding and discharging drilling device in the embodiment of the present application; Figure 3 is a structural schematic diagram of a feeding assembly in the embodiment of the present application; Figure 4 is an exploded structural schematic diagram of a first turnover device in the embodiment of the present application; Figure 5 is a structural schematic view of a shell in the embodiment of the present application; Figure 6 is a structural schematic view of a conveying assembly in the embodiment of the present application; Figure 7 is a structural schematic view of a drilling and milling assembly in the embodiment of the present application; Figure 8 is an exploded structural schematic view of a second turnover device in the embodiment of the present application; Figure 9 is a structural schematic view of a limiting piece in the embodiment of the present application; Figure 10 is a structural schematic view of a hair removal assembly in the embodiment of the present application.
[0027] Legend: 1, feeding assembly; 11, first conveying belt; 12, first turnover device; 121, shell; 122, first clamp; 123, first driving piece; 2, conveying assembly; 21, first sliding rail; 22, second clamp; 23, telescopic rod; 3, drilling and milling assembly; 31, second sliding rail; 32, third sliding rail; 33, drilling power head; 4, discharging assembly; 41, second conveying belt; 42, second turnover device; 421, shell; 422, third clamp; 423, second driving piece; 5, limiting piece; 51, bottom plate; 52, side plate; 6, baffle; 7, rotating table; 8, controller; 9, hair removal assembly; 91, support frame; 92, electric clamp; 93, hydraulic cylinder; 94, columnar diamond abrasive head. DETAILED DESCRIPTION
[0028] The following will be described in detail with reference to the accompanying drawings. Figures 1-10 The present application will be further described in detail.
[0029] In the present application, the valve core can be regarded as approximately tubular.
[0030] The embodiment of the present application discloses a multi-station automatic feeding and discharging drilling device. Referring to Figure 1 and Figure 2 The multi-station automatic feeding and discharging drilling device comprises a feeding assembly 1, a conveying assembly 2, a drilling and milling assembly 3, a discharging assembly 4, a limiting piece 5, a baffle 6, a rotating table 7 and a control module.
[0031] As Figure 3 and Figure 4As shown, the feeding assembly 1 comprises a first conveying belt 11 for conveying the valve core in a horizontal state and a first turnover device 12 arranged at one end of the first conveying belt 11 and used for overturning the valve core to change the valve core from the horizontal state to a vertical state. The first conveying belt 11 can continuously convey the valve core in a horizontal posture, which can be directly connected with an upstream process to reduce intermediate transfer links, and the first turnover device 12 overturns the valve core in the horizontal posture to a vertical posture to ensure the state of the valve core in subsequent processing.
[0032] In the embodiments of the present application, please refer to Figure 4 and Figure 5 The first turnover device 12 comprises a housing 121, a first clamp 122 and a first driving member 123. The housing 121 is rotatably connected with the first conveying belt 11, and an opening is formed in the housing 121 close to one end of the first conveying belt 11. The first clamp 122 is fixedly connected with the housing 121 and used for clamping the valve core entering the housing 121 from the opening. The first driving member 123 is used for driving the housing 121 to rotate around an axis to drive the first clamp 122 clamping the valve core to rotate around the axis to change the valve core from the horizontal state to the vertical state. Optionally, a fan-shaped metal plate can be arranged on one side of the opening of the housing 121 to limit the position of the valve core relative to the housing 121 by abutting to avoid the valve core from falling off.
[0033] For example, the housing 121 is rotatably connected with the first conveying belt 11 through a rotating shaft. The first clamp 122 includes but is not limited to a pneumatic clamp or a pneumatic cylinder and other devices or structures capable of limiting the position of the valve core. The first driving member 123 is a motor. The housing 121 can provide a containing space for the valve core and the first clamp 122. The opening on the housing 121 can play a guiding and positioning role to avoid the valve core from being unable to enter the working range of the first clamp 122. The first clamp 122 can clamp the valve core to ensure that the valve core remains stable during the overturning process. The first driving member 123 can drive the rotating shaft to drive the housing 121 to rotate, thereby driving the first clamp 122 to rotate and further driving the valve core to rotate to overturn the valve core to change the valve core from the horizontal state to the vertical state to meet the posture requirement of the valve core in subsequent processing.
[0034] For example, the housing 121 is rotatably connected with the first conveying belt 11 through a rotating shaft. The first clamp 122 includes but is not limited to a pneumatic clamp or a pneumatic cylinder and other devices or structures capable of limiting the position of the valve core. The first driving member 123 is a motor. The housing 121 can provide a containing space for the valve core and the first clamp 122. The opening on the housing 121 can play a guiding and positioning role to avoid the valve core from being unable to enter the working range of the first clamp 122. The first clamp 122 can clamp the valve core to ensure that the valve core remains stable during the overturning process. The first driving member 123 can drive the rotating shaft to drive the housing 121 to rotate, thereby driving the first clamp 122 to rotate and further driving the valve core to rotate to overturn the valve core to change the valve core from the horizontal state to the vertical state to meet the posture requirement of the valve core in subsequent processing. Figure 6As shown, the conveying assembly 2 is arranged on one side of the feeding assembly 1, and is used to convey the valve core in a vertical state to change the position of the valve core; the conveying assembly 2 can convey the valve core in a vertical state, and further ensures the state of the valve core during subsequent processing; in the embodiment of the present application, the conveying assembly 2 comprises a first sliding rail 21, a second clamp 22 and a telescopic rod 23, the fixed end of the second clamp 22 is fixedly connected with the movable end of the first sliding rail 21, the second clamp 22 is used to clamp the valve core, the first sliding rail 21 is arranged on one side of the first turnover device 12, and the first sliding rail 21 is used to drive the second clamp 22 to move linearly, so as to drive the valve core to move horizontally, the telescopic rod 23 is connected with the first sliding rail 21 and the second clamp 22, and the telescopic rod 23 is used to drive the second clamp 22 to move relative to the first sliding rail 21; for example, the second clamp 22 is provided with a plurality of second clamps 22, and the plurality of second clamps 22 are used to match different stations of the valve core, that is, the second clamp 22 is used to match the corresponding drilling and milling assembly 3, so as to form a flow line effect, improve the processing efficiency of the valve core, and improve the problem that the existing valve core drilling process needs to be manually transferred between different hole opening devices multiple times.
[0035] For example, the first sliding rail 21 comprises but is not limited to a KK60 linear sliding rail or an FPBS40 electric sliding rail, the second clamp 22 is a pneumatic clamp, and the telescopic rod 23 comprises but is not limited to a U7-500-24-4000N electric push rod or a CQ-150-100kg-5 electric push rod; the first sliding rail 21 can drive the second clamp 22 to move in the horizontal direction, so as to drive the valve core to move linearly, while the telescopic rod 23 can drive the second clamp to move in the vertical direction, so as to drive the valve core to move in the vertical direction, and finally the position of the second clamp 22 can be adjusted to match the drilling and milling assembly 3 to process the valve core.
[0036] As shown in Figure 7 the drilling and milling assembly 3 is arranged opposite to the conveying assembly 2, and is used to drill and mill a plurality of positions of the valve core; the drilling and milling assembly 3 comprises a second sliding rail 31, a third sliding rail 32 and a drilling power head 33, the second sliding rail 31 is fixedly arranged on any horizontal plane, the movable end of the second sliding rail 31 is fixedly connected with the fixed end of the third sliding rail 32, the second sliding rail 31 is used to drive the third sliding rail 32 to move in the vertical direction, the movable end of the third sliding rail 32 is fixedly connected with the fixed end of the drilling power head 33, the third sliding rail 32 is used to drive the drilling power head 33 to move in the horizontal direction, and the drilling power head 33 is used to drill and mill the valve core; the drilling and milling assembly 3 can drill the valve core in a vertical state, so as to complete the processing of the valve core; the valve core is processed in a vertical state, which can successfully remove the chips, reduce the occurrence of secondary burrs, improve the quality of the hole wall, and improve the problem that the existing valve core drilling process needs to be manually transferred between different hole opening devices multiple times.
[0037] Exemplarily, the second slide rail 31 and the third slide rail 32 include, but are not limited to, KK60 straight slide rails or FPBS40 electric slide rails, and the drilling power head 33 includes, but is not limited to, an SV2P-3075 drill or an RTCS5 drill; the drilling power head 33 can drill and mill the valve core, the second slide rail 31 can change the position of the third slide rail 32 in the vertical direction, thereby changing the position of the drilling power head 33 in the vertical direction, so that the drilling power head 33 can process different positions of the valve core, and the third slide rail 32 can drive the drilling power head 33 to advance, and finally complete the drilling and milling of the valve core.
[0038] Optionally, the drilling and milling assembly 3 is provided with a plurality of drilling and milling assemblies 3, and the plurality of drilling and milling assemblies 3 are arranged side by side on one side of the conveying assembly 2 to form a plurality of workstations for processing the valve core.
[0039] Optionally, the drilling power head 33 can also flip the valve core to increase the position for processing the valve core; specifically, the second clamp 22 clamps and moves the valve core until the valve core is opposite to the corresponding drilling power head 33, drives part of the drilling power head 33 to drill into the non-middle position of the valve core, and the drilling power head 33 does not completely drill through the valve core, drives the second clamp 22 to release the valve core, and continues to drive the movable end of the drilling power head 33 to rotate, which can make the valve core rotate around the shaft until the valve core is upside down, and finally drives the second clamp 22 to clamp the valve core, so that the drilling power head 33 completes the drilling and milling of the valve core, at this time, the valve core is upside down, the flipping of the valve core is completed, the position for processing the valve core is increased, the processing process is optimized, for some complex valve core structures, such as valve cores with multiple holes, grooves or special shapes, flipping can make each part of the valve core be processed, without complex multi-axis linkage or special clamps, and the dependence on additional equipment is reduced; optionally, the third slide rail 32 extends to the side near the output end of the drilling power head 33 and forms a part with a hole, and the hole is for the output end of the drilling power head 33 to pass through, when the drilling power head 33 is eccentrically inserted into the flipped valve core, the drilling power head 33 elastically deforms or shakes, and the third slide rail 32 can limit the drilling power head 33 by abutting.
[0040] For example, Figure 2 and Figure 8As shown, the blanking assembly 4 is arranged on the side of the conveying assembly 2 away from the feeding assembly 1, and the blanking assembly 4 comprises a second turnover device 42 and a second conveying belt 41. The second turnover device 42 is used for overturning the valve core in the vertical state, so that the valve core changes from the vertical state to the horizontal state. The second conveying belt 41 is used for conveying the valve core in the horizontal state. The second turnover device 42 can overturn the valve core in the vertical state after processing to the horizontal state, so as to horizontally convey the valve core in the horizontal state to the second conveying belt 41. The second conveying belt 41 can convey the valve core after processing in the horizontal state to the subsequent work station. The valve core in the horizontal state can match the posture requirement of the subsequent work station, thereby improving the processing efficiency of the subsequent valve core.
[0041] In the embodiment of the present application, the second turnover device 42 comprises a housing 421, a third clamp 422 and a second driving member 423. The housing 421 is rotatably connected with the second conveying belt 41. An opening is arranged on the end of the housing 421 close to the second conveying belt 41. The third clamp 422 is fixedly connected with the housing 421, and is used for clamping the valve core entering the housing 421 from the opening. The second driving member 423 is used for driving the housing 421 to rotate around the shaft, so that the third clamp 422 clamping the valve core rotates around the shaft, and the valve core changes from the horizontal state to the vertical state.
[0042] For example, the housing 421 is rotatably connected with the second conveying belt 41 through an arbitrary rotating shaft. The third clamp 422 is a pneumatic clamp. The second driving member 423 is an electric motor. The housing 421 can provide a containing space for the valve core and the third clamp 422. The opening on the housing 421 can play a guiding and positioning role, so as to avoid that the valve core cannot enter the working range of the third clamp 422. The third clamp 422 can clamp the valve core, so as to ensure that the valve core remains stable during the overturning process. The second driving member 423 can drive the housing 421 to rotate, so as to drive the third clamp 422 to rotate, and then drive the valve core to rotate, thereby realizing the overturning of the valve core, changing the valve core from the vertical state to the horizontal state, and meeting the posture requirement of the valve core in the subsequent processing. Optionally, the third clamp 422 has the same specification as the first clamp 122, so as to facilitate the replacement or maintenance of the third clamp 422 and the first clamp 122.
[0043] It should be noted that, in the embodiment of the present application, the two clamping teeth of the first clamp 122, the second clamp 22 and the third clamp 422 can be parallel when fully opened, forming a linear opening.
[0044] For example, the housing 421 is rotatably connected with the second conveying belt 41 through an arbitrary rotating shaft. The third clamp 422 is a pneumatic clamp. The second driving member 423 is an electric motor. The housing 421 can provide a containing space for the valve core and the third clamp 422. The opening on the housing 421 can play a guiding and positioning role, so as to avoid that the valve core cannot enter the working range of the third clamp 422. The third clamp 422 can clamp the valve core, so as to ensure that the valve core remains stable during the overturning process. The second driving member 423 can drive the housing 421 to rotate, so as to drive the third clamp 422 to rotate, and then drive the valve core to rotate, thereby realizing the overturning of the valve core, changing the valve core from the vertical state to the horizontal state, and meeting the posture requirement of the valve core in the subsequent processing. Optionally, the third clamp 422 has the same specification as the first clamp 122, so as to facilitate the replacement or maintenance of the third clamp 422 and the first clamp 122. Figure 9As shown, in the embodiment of the present application, the limiting piece 5 comprises a bottom plate 51 and a side plate 52, the bottom plate 51 and the side plate 52 are formed by bending a metal plate, the bottom plate 51 is used for supporting the valve core, and the side plate 52 is used for abutting against the valve core to limit the position of the valve core, one side of the side plate 52 is provided with a notch, the notch is matched with the first turnover device 12 and the second turnover device 42, the limiting piece 5 is provided with two, one of which is arranged on the first conveying belt 11 close to one end of the first turnover device 12, and the other is arranged on the second conveying belt 41 close to one end of the second turnover device 42.
[0045] For example, the bottom plate 51 is arranged obliquely, the bottom plate 51 can support the valve core to avoid the valve core from falling, and the side plate 52 can abut against the valve core to form a transverse limiting of the valve core to avoid the valve core from deviating; taking the limiting piece 5 arranged on the first conveying belt 11 as an example, the bottom plate 51 and the valve core jointly limit the position of the valve core, the obliquely arranged bottom plate 51 can drive the valve core to roll in one direction, so that part of the valve core can fall into the range of the notch, and then the valve core can enter the first turnover device 12; specifically, the end of the bottom plate 51 close to the side plate 52 is lower than the end away from the side plate 52, so that after the valve core is separated from the first conveying belt 11, the valve core can roll and abut against the side plate 52, further ensuring that part of the valve core can fall into the range of the notch, and then fall into the working range of the first turnover device 12.
[0046] As shown in Figure 1 and Figure 2 two, the two baffles 6 are movably connected with the first conveying belt 11 and the second conveying belt 41 respectively, the baffle 6 is used for limiting the position of the valve core when the first conveying belt 11 or the second conveying belt 41 conveys the valve core, to avoid the valve core from deviating after rolling; for example, the baffle 6 comprises but is not limited to a metal plate or a rubber plate, the baffle 6 can avoid the valve core from deviating after rolling on the first conveying belt 11 or the second conveying belt 41, to improve the conveying efficiency of the valve core.
[0047] For example, one side of the baffle 6 is fixedly provided with a metal rod, the metal rod is movably inserted into the hole formed on the first conveying belt 11 or the hole formed on the second conveying belt 41, the operator only needs to push or pull the metal rod to change the position of the baffle 6, to avoid the valve core from deviating after rolling on the first conveying belt 11 or the second conveying belt 41.
[0048] Optionally, strip-shaped protrusions are arranged on the belts of the first conveying belt 11 and the second conveying belt 41, the strip-shaped protrusions are used for abutting against the valve core, to avoid the valve core from rolling on the belts of the first conveying belt 11 and the second conveying belt 41 when the first conveying belt 11 and the second conveying belt 41 convey the valve core.
[0049] As shown in Figure 2 and Figure 6As shown, the rotary table 7 is arranged between the conveying assembly 2 and the drilling and milling assembly 3, and is used to support the valve core. The rotary table 7 drives the valve core to rotate by rotating, so as to change the machining position of the valve core. The rotary table 7 includes, but is not limited to, an RT 65-100-MS rotary table or an HRT-160 rotary table. The top of the rotary table 7 is provided with a groove for accommodating the valve core. The groove limits the vertical valve core sent by the second clamp 22 and rotates around the rotation axis of the groove, drives the valve core to rotate around the axis, changes the position of the valve core relative to the drilling and milling power head 33, changes the machining position of the valve core, realizes multi-directional machining of the valve core, and improves the problem that the existing valve core drilling process needs to be manually transferred between different drilling devices multiple times.
[0050] Optionally, referring to Figure 10 Further comprising a deburring assembly 9. The deburring assembly 9 includes a support frame 91, an electric clamp 92, and a hydraulic cylinder 93 provided with a cylindrical diamond abrasive head 94 at the output end. The support frame 91 is vertically arranged. The electric clamp 92 is fixedly connected with the support frame 91. The opening side of the electric clamp 92 faces the conveying assembly 2. The hydraulic cylinder 93 is vertically arranged. One end of the hydraulic cylinder 93 provided with the cylindrical diamond abrasive head 94 is arranged opposite to the electric clamp 92. When the electric clamp 92 clamps the valve core, the valve core is in a vertical state. The movable end of the hydraulic cylinder 93 is elongated to push the cylindrical diamond abrasive head 94 into the valve core. The hydraulic cylinder 93 drives the cylindrical diamond abrasive head 94 to polish the burrs protruding from the inner wall of the valve core by repeatedly elongating and contracting the movable end, so as to remove the burrs on the inner wall of the valve core. The problem that the existing valve core drilling process needs to be manually transferred between different drilling devices multiple times is improved.
[0051] Optionally, the hydraulic cylinder 93 provided with the cylindrical diamond abrasive head 94 at the output end can be replaced by a rotary motor provided with the cylindrical diamond abrasive head 94 at the output end, so as to further polish the burrs on the inner wall of the valve core by the rotation of the cylindrical diamond abrasive head 94. A linear guide rail fixedly connected with the electric clamp 92 can be arranged on the support frame, so as to drive the electric clamp 92 to move in the vertical direction, so that the electric clamp 92 can clamp different positions of the valve core.
[0052] Optionally, the top of the rotary table 7 can be provided with only the cylindrical diamond abrasive head 94. The cylindrical diamond abrasive head 94 can enter the valve core when the second clamp 22 lowers the valve core. The cylindrical diamond abrasive head 94 can limit the position of the valve core by abutting, so as to avoid the valve core from falling or tilting. When the second clamp 22 clamps the valve core, driving the rotary table 7 to rotate can drive the cylindrical diamond abrasive head 94 to rotate, so as to polish the burrs protruding from the inner wall of the valve core. When the second clamp 22 releases the valve core, driving the rotary table 7 to rotate can drive the cylindrical diamond abrasive head 94 to rotate and drive the valve core to rotate, so as to finally change the machining position of the valve core.
[0053] As Figure 1As shown, in the embodiment of the present application, a controller 8 is further arranged, a control module is arranged in the controller 8, the control module can be flexibly arranged according to actual conditions, for example, the control module can be an AT89C51 single-chip microcomputer, or can be other single-chip microcomputers such as STM51 or a touch screen bus control servo system provided with a programmable logic controller, but is not limited thereto, and the control module is used for controlling the feeding assembly 1, the conveying assembly 2, the drilling and milling assembly 3, the discharging assembly 4 and the unhairing assembly 9, reducing human interference and reducing the work burden of the operator.
[0054] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A multi-station automatic loading and unloading drilling equipment, characterized in that: include: A feeding assembly (1) comprises a first conveyor belt (11) and a first flipper (12), wherein the first conveyor belt (11) is used to convey a valve core in a horizontal state, and the first flipper (12) is arranged at one end of the first conveyor belt (11), and the first flipper (12) is used to flip the valve core so that the valve core changes from a horizontal state to a vertical state; A conveying assembly (2) is provided on one side of the feeding assembly (1) and is used to convey the valve core in a vertical state to change the position of the valve core; A drilling and milling assembly (3) is arranged opposite to the conveying assembly (2), and the drilling and milling assembly (3) is used to drill and mill several positions of the valve core; The unloading assembly (4) is arranged on a side of the conveying assembly (2) away from the loading assembly (1), and includes a second flipper (42) and a second conveyor belt (41). The second flipper (42) is used to flip the valve core in a vertical state so that the valve core changes from a vertical state to a horizontal state, and the second conveyor belt (41) is used to convey the valve core in a horizontal state.
2. The multi-station automatic loading and unloading drilling equipment according to claim 1 is characterized in that: The first flipper (12) includes a shell (121), a first clamp (122) and a first driving member (123), the shell (121) is rotatably connected to the first conveyor belt (11), the shell (121) is provided with an opening at one end close to the first conveyor belt (11), the first clamp (122) is fixedly connected to the shell (121), the first clamp (122) is used to clamp the valve core entering the shell (121) from the opening, and the first driving member (123) is used to drive the shell (121) to rotate around the axis, so that the first clamp (122) clamping the valve core rotates around the axis, thereby changing the valve core from a horizontal state to a vertical state.
3. The multi-station automatic loading and unloading drilling equipment according to claim 2 is characterized in that: The conveying assembly (2) includes a first slide rail (21), a second clamp (22) and a telescopic rod (23), wherein the fixed end of the second clamp (22) is fixedly connected to the movable end of the first slide rail (21), the second clamp (22) is used to clamp the valve core, the first slide rail (21) is arranged on one side of the first flipper (12), the first slide rail (21) is used to drive the second clamp (22) to move linearly to drive the valve core to move horizontally, the telescopic rod (23) is connected to the first slide rail (21) and the second clamp (22), and the telescopic rod (23) is used to change the position of the second clamp (22) relative to the first slide rail (21).
4. The multi-station automatic loading and unloading drilling equipment according to claim 1 is characterized in that: The drilling and milling assembly (3) is arranged opposite to the conveying assembly (2), and the drilling and milling assembly (3) includes a second slide rail (31), a third slide rail (32) and a drilling power head (33). The second slide rail (31) is fixedly arranged on any horizontal plane, and the movable end of the second slide rail (31) is fixedly connected to the fixed end of the third slide rail (32). The second slide rail (31) is used to drive the third slide rail (32) to move in the vertical direction, and the movable end of the third slide rail (32) is fixedly connected to the fixed end of the drilling power head (33). The third slide rail (32) is used to drive the drilling power head (33) to move in the horizontal direction. The drilling power head (33) is used to drill and mill the valve core.
5. The multi-station automatic loading and unloading drilling equipment according to claim 1 is characterized in that: The second flipper (42) includes a shell (421), a third clamp (422) and a second driving member (423), the shell (421) is rotatably connected to the second conveyor belt (41), the shell (421) is provided with an opening at one end close to the second conveyor belt (41), the third clamp (422) is fixedly connected to the shell (421), the third clamp (422) is used to clamp the valve core entering the shell (421) from the opening, and the second driving member (423) is used to drive the shell (421) to rotate around the axis, so that the third clamp (422) clamping the valve core rotates around the axis, thereby changing the valve core from a vertical state to a horizontal state.
6. The multi-station automatic loading and unloading drilling equipment according to claim 1 is characterized in that: The invention also includes a limiting member (5), wherein the limiting member (5) includes a bottom plate (51) and a side plate (52), wherein the bottom plate (51) and the side plate (52) are integrally formed, wherein the bottom plate (51) is used to receive the valve core, and the side plate (52) is used to abut against the valve core to limit the position of the valve core, and a notch is provided on one side of the side plate (52), wherein the notch matches the first flipper (12) and the second flipper (42), and two limiting members (5) are provided, wherein one of the limiting members is provided at one end of the first conveyor belt (11) close to the first flipper (12), and the other limiting member is provided at one end of the second conveyor belt (41) close to the second flipper (42).
7. The multi-station automatic loading and unloading drilling equipment according to claim 6, characterized in that: The bottom plate (51) is arranged tilted.
8. The multi-station automatic loading and unloading drilling equipment according to claim 1 is characterized in that: The utility model further comprises a baffle (6), wherein two baffles (6) are provided, and the two baffles (6) are movably connected to the first conveyor belt (11) and the second conveyor belt (41), respectively. The baffles (6) are used to limit the position of the valve core when the first conveyor belt (11) or the second conveyor belt (41) conveys the valve core, so as to prevent the valve core from deflecting after rolling.
9. The multi-station automatic loading and unloading drilling equipment according to claim 1, characterized in that: The machine also includes a rotating table (7), which is arranged between the conveying assembly (2) and the drilling and milling assembly (3). The rotating table (7) is used to receive the valve core. The rotating table (7) drives the valve core to rotate by rotating to change the processing position of the valve core.
10. The multi-station automatic loading and unloading drilling equipment according to claim 1, characterized in that: It also includes a control module, which is used to control the loading component (1), the conveying component (2), the drilling and milling component (3) and the unloading component (4).
Citation Information
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Multi-station machining device for electric tool shell
CN121821086A