Special high-precision numerical control cutting mechanism for glass fiber composite material

The high-precision CNC cutting mechanism's drive and detection components solve the problems of burrs and uneven lengths during cutting of glass fiber composite materials, achieving efficient and accurate material storage and cutting to meet the needs of reels of different sizes.

CN120791868AActive Publication Date: 2025-10-17LIANYUNGANG YINGGEDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202511299748.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2025-10-17
Estimated Expiration
2045-09-12

AI Technical Summary

Technical Problem

When existing cutting equipment cuts glass fiber composite materials, the tool edge squeezes the resin matrix, causing the uncut glass fibers to form whisker-like burrs. In addition, the traditional equipment does not accurately count the feed length, resulting in uneven collection volume.

Method used

It adopts a high-precision CNC cutting mechanism, including a drive component, a detection component, a stabilization component, a control component and a cutting component. The conveying length is recorded by a counter, and the arc-shaped frame touch switch verifies the storage length of the reel. It is suitable for reels of different sizes, uses a heated blade to reduce burrs, and a squeeze roller to fix the material to achieve efficient cutting.

Benefits of technology

It improves the uniformity and accuracy of composite material winding, reduces burrs on the cutting surface, adapts to winding reels of different sizes, and ensures the smoothness and stability of cutting.

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Abstract

The invention belongs to the technical field of composite material cutting, and particularly relates to a special high-precision numerical control cutting mechanism for glass fiber composite materials, which comprises a workbench, an isolation hood, a bracket I and a bracket II are mounted on the workbench, and a storage disc is mounted on the bracket II; the driving assembly comprises a conveying roller, and the lower end of the conveying roller is connected with a counter; the regulation and control assembly is arranged in the isolation cover; the cutting-off assembly comprises an additional mounting frame, and a blade and a heating disc are mounted in the additional mounting frame; the stabilizing assembly comprises a lifting frame; the detection assembly comprises an arc-shaped frame, and a sliding frame and a switch are arranged at the lower end of the arc-shaped frame. When composite materials are stored, the storage length data of each group of winding discs can be detected, the winding average degree is improved, the device can also be matched with the winding discs of different sizes, efficient cutting of the composite materials can be achieved, and the burr phenomenon of the cutting face of the materials is reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of composite material cutting, and in particular relates to a high-precision numerical control cutting mechanism dedicated to glass fiber composite materials. Background Art

[0002] Glass fiber reinforced plastic (GFRP), a core material for lightweight structures, is widely used in aerospace, new energy vehicles, and other fields. Its cutting quality directly affects component fatigue strength and assembly accuracy, with strict standards for edge burr content and length tolerances being particularly demanding. However, existing cutting equipment still has some drawbacks, specifically: First, when the existing device is cutting, the cutting edge of the tool will squeeze the resin matrix, causing the glass fiber to be pulled out before it is cut, forming a "whisker-like" burr defect. After cutting, it needs to be polished several times before it can be used.

[0003] Secondly, traditional equipment relies on the feed roller encoder to indirectly calculate the length, but the friction coefficient between the coil and the drive roller fluctuates, resulting in the actual feed length being less than the encoder count, which can easily lead to different storage amounts for each group of coils, affecting the average degree. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-precision CNC cutting mechanism dedicated to glass fiber composite materials, which can detect the length data of each set of winding reels when storing composite materials, improve the uniformity of winding, and can also adapt to winding reels of different sizes. It can also achieve efficient cutting of composite materials and reduce burrs on the cut surface of the material.

[0005] The technical solutions adopted by the present invention are as follows: A high-precision CNC cutting mechanism for glass fiber composite materials, comprising: A workbench, an isolation cover is installed on the workbench, a bracket 1 and a bracket 2 are installed on the left and right sides of the upper end of the workbench respectively, and a storage tray is installed on the bracket 2; A driving assembly, wherein the driving assembly includes a conveying roller, the conveying roller is arranged on the bracket 1, and the lower end of the conveying roller is connected to a counter; A regulating component, the regulating component being arranged at the upper end of the inner cavity of the isolation cover; A cutting assembly, the cutting assembly comprising a mounting frame, the inner cavity of the mounting frame being equipped with a blade and a heating plate; A stabilizing component, the stabilizing component includes a lifting frame, the lifting frame is arranged at the upper end of the workbench, and the lifting frame is also provided with a storage tray; A detection component, the detection component includes an arc-shaped frame, a sliding frame is provided at the lower end of the arc-shaped frame, and a switch is provided on the sliding frame; The receiving disc is used for placing the winding disc, the counter is used for recording the length conveyed by the conveying roller, the arc-shaped frame contacts the outside of the winding disc, and when the diameter of the winding disc reaches a set value, the arc-shaped frame is pushed to contact the switch.

[0006] In a preferred scheme, the motor one is fixedly installed on the upper end of the rear side of the bracket two, the output shaft of the motor one is fixedly connected with the rotating shaft of the receiving disc, and the axis of the receiving disc is provided with two groups of hollow grooves, and the two groups of hollow grooves are slidably connected with protrusions, the middle portions of the two groups of protrusions extending out of the one end of the inner cavity of the receiving disc are fixedly connected with springs one, the other ends of the springs one are fixedly connected in the middle portion of the inner cavity of the receiving disc, and the workbench is provided with a discharging groove at the position of the lower end of the middle portion of the isolation cover.

[0007] In a preferred scheme, the conveying roller is provided with two groups, which are distributed in the middle portion of the inner cavity of the bracket one, the driving assembly further comprises a gear one, the rear ends of the two groups of conveying rollers are fixedly connected with the gear one penetrating the bracket one, the outer circles of the two groups of gear one are meshed with each other, the motor two is fixedly installed on the upper end of the rear side of the bracket one, and the output shaft of the motor two is fixedly connected with the center of the gear one on the upper side.

[0008] In a preferred scheme, the driving assembly further comprises a gear two, the gear two is fixedly connected with the rotating shaft of the counter, and a gear three is fixedly connected with the axis of the gear one on the lower side, the outer circle of the gear three is meshed with a chain, and the inner circle of the lower end of the chain is meshed with the outer circle of the gear two.

[0009] In a preferred scheme, the control assembly further comprises two groups of extrusion frames, the two groups of extrusion frames are respectively installed on the left side and the right side of the lower end of the inner cavity of the isolation cover, the inner cavities of the two groups of extrusion frames are slidably connected with lifting blocks, the middle portions of the two groups of lifting blocks and the middle portions of the extrusion frames are fixedly connected with extrusion rollers, the two groups of extrusion rollers are distributed in the upper and lower directions, the inner cavity of the upper end of the isolation cover is fixedly installed with an electric guide rail, the sliding block in the inner cavity of the electric guide rail is fixedly installed with an electric push rod, and the lower end of the electric push rod is fixedly connected with an assembly plate.

[0010] In a preferred scheme, the mounting frame is installed on the middle portion of the lower end of the assembly plate, the cutting assembly further comprises a control component, the control component is installed on the middle portion of the left side of the mounting frame, and the output shaft of the control component is fixedly connected with the rotating shaft of the blade.

[0011] In a preferred scheme, the cutting assembly further comprises an air pipe, the air pipe is fixedly connected with the middle portion of the assembly plate, the upper end of the air pipe extends out of the isolation cover and is fixedly connected with the upper end of the left side of the isolation cover, the lower end of the air pipe is provided with two groups of air inlets, and the two groups of air inlets are respectively communicated with suction covers.

[0012] In a preferred scheme, the stabilizing assembly further comprises a sliding groove, which is arranged at the right side of the upper end of the workbench, and a moving block is slidably connected in the inner cavity of the sliding groove, the lifting frame is slidably connected in the moving block, a positioning bolt is slidably connected in the inner cavity of the moving block, and the middle outer circle of the positioning bolt is movably inserted in the middle part of the lower end of the lifting frame.

[0013] In a preferred scheme, the stabilizing assembly further comprises a sliding block, which is slidably connected at the upper end of the lifting frame, another set of storage trays is rotatably connected at the side of the sliding block close to the second support, a plurality of insertion grooves are arranged at the upper end of the sliding block, an insertion rod is slidably connected in the inner cavity of the upper end of the lifting frame, the lower end of the insertion rod is movably inserted in one of the insertion grooves, the middle parts of the two sides of the insertion rod are fixedly connected with the second springs, the upper ends of the second springs are fixedly connected with the inner cavity of the upper end of the lifting frame, and a handle is fixedly connected at the side of the sliding block away from the second support.

[0014] In a preferred scheme, the detecting assembly further comprises an electric control frame, which is fixedly connected at the right side of the top surface of the workbench, the arc-shaped frame is slidably connected at the middle part of the upper end of the workbench, the right middle part of the arc-shaped frame is fixedly connected with the third spring, the other end of the third spring is fixedly connected at the left side of the upper end of the electric control frame, the lower end of the right side of the arc-shaped frame is provided with a storage groove, the upper end of the electric control frame is provided with a through groove, the sliding frame is slidably connected in the through groove, and the upper end of the sliding frame is slidably connected in the inner cavity of the storage groove, the switch is installed at the side of the upper end of the sliding frame close to the electric control frame, a lead screw is rotatably connected in the through groove of the upper end of the electric control frame, the outer circle of the lead screw is threadedly connected with the middle part of the inner cavity of the sliding frame, the lower end of the side of the sliding frame away from the electric control frame is electrically connected with a cable, and the lower end of the cable is electrically connected with the electric control frame.

[0015] The technical effects achieved by the present application are as follows: The driving assembly and the detecting assembly of the present application can detect the length data of each set of storage reels during the storage of the composite material, improve the average degree of winding, and when in use, the storage reels are installed on the storage trays and connected with the composite material, the total length of the material in the storage reel is judged by the counter through the calculation of the length of the material transported by the conveying roller during the rotation of the storage reel to store the material, at the same time, the storage reel will gradually increase with the increase of the amount of stored material, and push the arc-shaped frame to move until the arc-shaped frame touches the switch to prompt that the storage reel is stored in place, and then the specific length of the storage reel is judged through the cooperation of the two verification methods, so as to improve the average degree and accuracy of each set of storage. The stable assembly and the storage disc of the application can be matched with winding discs of different sizes, facilitating the storage of composite materials; during the storage of the composite materials, the winding disc is placed on the storage disc, at this time, the groove in the inner ring of the winding disc pushes the protruding part on the storage disc back, and then rebounds rapidly, is clamped in the groove in the inner ring of the winding disc for fixation, meanwhile, the lifting frame is pulled to ascend and is attached to the side surface of the winding disc, and the storage disc on the lifting frame is pushed to insert into the other end of the winding disc for fixation, improving the stability of the rotation of the winding disc; The regulating assembly and the cutting assembly of the application can realize efficient cutting of the composite materials and reduce the burr phenomenon of the material cutting surface; during the cutting of the materials, the regulating assembly operates to clamp and fix the composite materials, and then drives the blade to approach the materials, at this time, the heating disc operates to heat, the blade is heated, and when the blade cuts the materials, the heated heat of the blade can cause slight heat melting phenomenon of the material cutting surface, thereby reducing the burr phenomenon of the cutting surface. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the overall structure schematic view in the application; Figure 2 is the left view schematic view of the overall structure in the application; Figure 3 is the position schematic view of the driving assembly in the application; Figure 4 is the sectional view schematic view of the driving assembly in the application; Figure 5 is the sectional view schematic view of the isolation cover in the application; Figure 6 is the position schematic view of the regulating assembly and the cutting assembly in the application; Figure 7 is the sectional view schematic view of the cutting assembly in the application; Figure 8 is the position schematic view of the stable assembly in the application; Figure 9 is the structure schematic view of the sliding frame in the application; Figure 10 is the sectional view schematic view of the sliding frame in the application; Figure 11 is the sectional view schematic view of the lifting frame in the application; Figure 12 is the sectional view schematic view of the storage disc in the application; Figure 13 is the structure schematic view of the detection assembly in the application; Figure 14 is the sectional view schematic view of the detection assembly in the application.

[0017] In the drawings, the component list represented by each sign is as follows: 10, workbench; 11, isolation cover; 12, support one; 13, support two; 14, motor one; 15, storage disc; 16, convex strip; 17, spring one; 18, blanking groove; 20, driving assembly; 21, conveying roller; 22, gear one; 23, motor two; 24, counter; 25, gear two; 26, gear three; 27, chain; 30, regulating assembly; 31, extrusion frame; 32, lifting block; 33, extrusion roller; 34, electric guide rail; 35, electric push rod; 36, assembly plate; 40, cutting assembly; 41, additional frame; 42, control component; 43, blade; 44, heating disc; 45, air pipe; 46, adsorption cover; 50, stabilizing assembly; 51, chute; 52, moving block; 53, lifting frame; 54, positioning bolt; 55, sliding block; 56, insertion slot; 57, insertion rod; 58, spring two; 59, handle; 60, detection assembly; 61, electric control frame; 62, arc frame; 63, spring three; 64, storage slot; 65, sliding frame; 66, switch; 67, screw rod; 68, cable. DETAILED DESCRIPTION

[0018] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0019] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0020] Secondly, "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor does it mean an embodiment that is separate or selectively excluded from other embodiments.

[0021] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application herein. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.

[0022] Please refer to the accompanying Figures 1 to 3 , Figures 7 to 8 , Figure 14 As shown in the figure, the embodiment provides a high-precision numerical control cutting mechanism special for glass fiber composite materials, which comprises: The workbench 10, the workbench 10 is installed with the isolation cover 11, the left side and the right side of the upper end of the workbench 10 are respectively installed with the support one 12 and the support two 13, the support two 13 is installed with the storage tray 15; The drive assembly 20, the drive assembly 20 includes the conveying roller 21, the conveying roller 21 is arranged on the support one 12, and the lower end of the conveying roller 21 is connected with the counter 24; The control assembly 30, the control assembly 30 is arranged on the inner cavity of the upper end of the isolation cover 11; The cutting assembly 40, the cutting assembly 40 includes the additional frame 41, the inner cavity of the additional frame 41 is installed with the blade 43 and the heating disc 44; The stable assembly 50, the stable assembly 50 includes the lifting frame 53, the lifting frame 53 is arranged on the upper end of the workbench 10, and the lifting frame 53 is also provided with the storage tray 15; The detection assembly 60, the detection assembly 60 includes the arc-shaped frame 62, the lower end of the arc-shaped frame 62 is provided with the sliding frame 65, and the sliding frame 65 is provided with the switch 66; Among them, the storage tray 15 is used to place the winding disc, the counter 24 is used to record the length of the conveying roller 21, the arc-shaped frame 62 contacts the winding disc, when the winding disc reaches the set value, the arc-shaped frame 62 is pushed to contact the switch 66.

[0023] It should be noted that the front of the isolation cover 11 is hinged with a box door, which is designed to facilitate the maintenance of the internal device; The box door of the isolation cover 11 is made of transparent material, which is convenient for observing the processing situation inside.

[0024] In this embodiment, when in use, the winding disc for receiving the composite material is placed on the storage tray 15, then the lifting frame 53 is pulled up, and the storage tray 15 on the lifting frame 53 is inserted into the other end of the winding disc, then the winding disc is connected with the composite material, the conveying roller 21 runs to convey the material, and the length of the conveying is recorded by the counter 24, at the same time, the arc-shaped frame 62 also adheres to the inside of the winding disc, and gradually moves to the right side with the receiving of the composite material, until the counter 24 records the appropriate number, and the arc-shaped frame 62 also touches the switch 66, indicating that the receiving length has reached the appropriate number, at this time, the control assembly 30 operates to fix the two ends of the composite material, at the same time, the control assembly 30 drives the blade 43 to approach the material, then the heating disc 44 operates to heat the blade 43, and the blade 43 after heating is used to cut the material, which produces a slight heat melting phenomenon on the cutting surface of the material, thereby reducing the generation of burrs.

[0025] Secondly, please refer to Figures 1 to 3 , Figure 12The upper end of the rear side of the bracket two 13 is fixedly provided with a motor one 14, the output shaft of the motor one 14 is fixedly connected with the rotating shaft of the receiving disc 15 and penetrates the bracket two 13, two groups of hollow grooves are formed in the axis of the receiving disc 15, two groups of convex strips 16 are slidably connected in the two groups of hollow grooves, the middle part of the end of the two groups of convex strips 16 extending out of the inner cavity of the receiving disc 15 is fixedly connected with a spring one 17, and the other end of the spring one 17 is fixedly connected in the middle part of the inner cavity of the receiving disc 15.

[0026] It should be noted that the upper end of the convex strip 16 is provided with an inclined slope, and the bottom end of the inclined slope is close to the outer side of the receiving disc 15, which is designed to enable the convex strip 16 to be squeezed into the groove in the inner ring of the winding disc for adaptive fixing when the winding disc of different sizes is installed, so as to avoid the winding disc of different sizes from being unable to be installed. The lower end of the convex strip 16 is fixedly connected with two limiting strips, which is designed to limit the movement range of the convex strip 16 and avoid the convex strip 16 from completely extending out of the receiving disc 15 to affect the use.

[0027] Preferably, in order to ensure the normal operation of the device, a device for receiving waste materials should be placed below the discharging groove 18 to avoid the waste materials from spreading everywhere and affecting the surrounding environment.

[0028] In this embodiment, when in use, the winding disc for receiving composite materials is placed on the receiving disc 15, at this time, the groove in the inner ring of the winding disc will squeeze the convex strip 16, so that the convex strip 16 shrinks into the hollow groove of the receiving disc 15, when the winding disc is completely placed, the spring one 17 pushes the convex strip 16 to rebound and is clamped in the groove in the inner ring of the winding disc, so as to realize the fixation of winding discs of different sizes and avoid the winding disc from deviating when receiving materials. Then the motor one 14 drives the receiving disc 15 to rotate to perform the receiving work of the composite materials.

[0029] Secondly, referring again to Figures 3 to 4 The conveying roller 21 is provided in two groups and is distributed in the middle part of the inner cavity of the bracket one 12 in an up-down manner, the driving assembly 20 further comprises a gear one 22, the rear end of the two groups of conveying rollers 21 is fixedly connected with the gear one 22 penetrating the bracket one 12, the outer rings of the two groups of gear ones 22 are meshed together, the upper end of the rear side of the bracket one 12 is fixedly provided with a motor two 23, and the output shaft of the motor two 23 is fixedly connected with the center of the gear one 22 located on the upper side; The driving assembly 20 further comprises a gear two 25, the gear two 25 is fixedly connected with the rotating shaft of the counter 24, and the axis of the gear one 22 located on the lower side is fixedly connected with a gear three 26, the outer ring of the gear three 26 is meshed with a chain 27, and the inner ring of the lower end of the chain 27 is meshed with the outer ring of the gear two 25.

[0030] It should be noted that the outer ring of the conveying roller 21 is provided with a rubber anti-skid pad, and the distance between the two groups of conveying rollers 21 should be less than 1mm, which aims to convey the composite material by the conveying roller 21, and to enhance the friction and elasticity by the rubber anti-skid pad, so as to cope with composite materials of different thicknesses; The outer diameter of gear two 25 is the same as that of gear three 26, aiming to make the rotation speed and number of turns of the counter 24 the same as the rotation speed of the conveying roller 21; The counter 24 is a device for judging the conveying length of the composite material by counting the number of turns of the gear two 25, and uses the anti-skid pad on the outer ring of the conveying roller 21 to improve the accuracy of the calculation and reduce the occurrence of composite material slipping, pulling and transverse movement.

[0031] Preferably, in order to prolong the service life of the device, protective shells can be installed on the outer rings of each group of gears and chains 27 to isolate them, so as to prevent glass fibers from falling into the gaps of the structures and affecting use.

[0032] In this embodiment, in use, the motor two 23 drives the upper gear one 22 to rotate and synchronously drives the lower gear one 22 to rotate, at this time the two groups of conveying rollers 21 will rotate with the rotation of the two groups of gear one 22, thereby conveying the composite material, and the lower gear one 22 will drive the gear three 26 to rotate, the gear three 26 will drive the gear two 25 to rotate through the chain 27, thereby making the counter 24 rotate with the rotation of the conveying roller 21, and recording the number of turns, and the length of the composite material conveyed by the conveying roller 21 can be known by calculating the number of turns.

[0033] Secondly, please refer to Figures 5 to 7 , the control assembly 30 further comprises two groups of extrusion frames 31, which are respectively installed on the left and right sides of the lower end of the inner cavity of the isolation cover 11, and the inner cavities of the two groups of extrusion frames 31 are both slidingly connected with lifting blocks 32, the middle parts of the two groups of lifting blocks 32 and the middle parts of the extrusion frames 31 are both fixedly connected with extrusion rollers 33, and the two groups of extrusion rollers 33 are distributed above and below, the inner cavity of the upper end of the isolation cover 11 is fixedly installed with an electric guide rail 34, a sliding block in the inner cavity of the electric guide rail 34 is fixedly installed with an electric push rod 35, and the lower end of the electric push rod 35 is fixedly connected with an assembly plate 36.

[0034] It should be noted that the inner cavity of the extrusion frame 31 is built-in with a pneumatic telescopic rod (as shown in Figure 5 ), aiming to drive the lifting block 32 to lift and operate by the pneumatic telescopic rod, and a control device should be arranged in series between the front and rear two groups of extrusion frames 31 to ensure that the two groups of lifting blocks 32 can lift synchronously; The electric guide rail 34 is an electric drive sliding rail, aiming to adjust the position of the electric push rod 35 by the electric guide rail 34; The outer ring of the extrusion roller 33 is provided with a non-slip material pad, which is designed to fix the composite material with the extrusion roller 33, avoid slipping or deviation of the composite material during cutting, cause damage to the material during cutting, affect the use effect, and also fix the composite material to reduce the slipping and deviation of the material in the conveying roller 21, improve the accuracy; In use, the left extrusion roller 33 can first drive the material to be clamped and fixed, and then the material can be pulled tight by the rotation of the motor 14 before the right extrusion roller 33 is driven to fix the material, improving the tightness of the material during cutting and improving the flatness of the cut.

[0035] In this embodiment, after the material is conveyed, the extrusion frame 31 drives the lifting block 32 to lower the extrusion roller 33 to clamp and fix the composite material. At this time, the electric guide rail 34 drives the electric push rod 35 to move the assembly plate 36 until the blade 43 is above the composite material, and then the electric push rod 35 drives the blade 43 to approach the material. After cutting is completed, the electric guide rail 34 drives the electric push rod 35 to reset, releasing the fixation of the composite material, and then the motor 14 drives the storage disc 15 to continue rotating for the next round of composite material storage work.

[0036] Please refer again to Figures 5 to 7 The mounting frame 41 is installed at the lower end of the assembly plate 36, and the cutting assembly 40 further comprises a control component 42 installed at the left side of the mounting frame 41, and the output shaft of the control component 42 is fixedly connected with the rotating shaft of the blade 43. The cutting assembly 40 further comprises a gas pipe 45 fixedly connected at the middle of the assembly plate 36, and the upper end of the gas pipe 45 extends out of the isolation cover 11 and is fixedly connected at the left upper end of the isolation cover 11. The lower end of the gas pipe 45 is provided with two groups of air inlets, and each of the two groups of air inlets is communicated with an adsorption cover 46.

[0037] It should be noted that the control component 42 is a component for driving the blade 43 to operate and controlling the use of the heating disc 44; The heating disc 44 is an electric heating assembly with an electric heating wire built-in; The temperature range of the heating disc 44 during operation should be controlled between 100℃ and 120℃, which is designed to heat the blade 43 with the heating disc 44, so that a slight hot melting phenomenon can be formed on the surface of the material during cutting, reducing the burr of the cutting surface of the composite material; The adsorption cover 46 is provided with two groups, and the inlet of each of the two groups of adsorption covers 46 faces the lower end of the blade 43, which is designed to adsorb the debris generated during cutting with the adsorption cover 46; The gas pipe 45 is a relatively hard hose, which is designed to move with the assembly plate 36 when the assembly plate 36 moves, avoiding damage, and using the relatively hard material of the gas pipe 45 to avoid the inner wall bending and fitting, affecting the dust collection effect.

[0038] Preferably, the device needs to be connected with a suction component such as an air pump during use, and the component is communicated with the air pipe 45 (this is a common technical structure in the prior art, but more elaboration is not needed), and then the suction component can be used to suck the debris generated during cutting through the air pipe 45 and the suction cover 46.

[0039] In this embodiment, when cutting, the heating disc 44 operates to preheat the blade 43, and when the temperature of the blade 43 reaches a preset range, the control component 42 drives the blade 43 to rotate, thereby cutting the composite material below. At this time, the external air pump transports negative pressure to the suction cover 46 through the air pipe 45, so that the suction cover 46 generates suction force to suck the debris generated during cutting, avoiding the debris flying everywhere and affecting the working environment. The heated blade 43 will cause slight heat melting phenomenon on the cutting surface of the material during cutting, so that the fibers on the cutting surface are fused and adhered, thereby reducing the generation of burrs and improving the flatness of the cutting surface.

[0040] Please refer to Figures 8 to 12 , the stable assembly 50 further comprises a sliding groove 51, which is arranged on the upper right side of the workbench 10, and the inner cavity of the sliding groove 51 is slidably connected with a moving block 52, a lifting frame 53 is slidably connected in the moving block 52, the inner cavity of the moving block 52 is slidably connected with a positioning pin 54, and the middle segment outer circle of the positioning pin 54 is movably inserted into the lower middle part of the lifting frame 53; The stable assembly 50 further comprises a sliding block 55, which is slidably connected to the upper end of the lifting frame 53, and another set of storage discs 15 are rotatably connected to the side of the sliding block 55 close to the support two 13 through ball bearings, a plurality of insertion grooves 56 are arranged on the upper end of the sliding block 55, an insertion rod 57 is slidably connected in the inner cavity of the upper end of the lifting frame 53, and the lower end of the insertion rod 57 is movably inserted into one of the insertion grooves 56, springs two 58 are fixedly connected to the middle part of the two sides of the insertion rod 57, the upper ends of the springs two 58 are fixedly connected to the inner cavity of the upper end of the lifting frame 53, and a handle 59 is fixedly connected to the side of the sliding block 55 away from the support two 13.

[0041] It should be noted that the moving block 52 is a cross-shaped block, which is designed to allow the moving block 52 to slide in the sliding groove 51 and prevent the moving block 52 from coming off the sliding groove 51; Here, in order to ensure that the moving block 52 can be fixed at different positions, a locking assembly should be installed on the moving block 52, such as a manual guide rail lock and a clamp.

[0042] The length of the storage disc 15 on the sliding block 55 should be less than that of the storage disc 15 on the support two 13, which is designed to use the two sets of storage discs 15 to limit the two ends of the winding disc and improve the stability of the limiting disc when rolling; The upper end of the lifting frame 53 and the upper end of the inserting rod 57 are provided with a handle, which is used to pull the lifting frame 53 and the inserting rod 57 upwards.

[0043] In this embodiment, when in use, the moving block 52 is pushed to make the lifting frame 53 close to the other end of the winding disc, and then the lifting frame 53 is pulled upwards until the receiving disc 15 on the lifting frame 53 is in contact with the other end of the winding disc, at which time the positioning bolt 54 is pushed into the lifting frame 53 to fix it. Then, the inserting rod 57 is pulled upwards to be separated from the inserting slot 56, and then the sliding block 55 is pushed to make the receiving disc 15 on the sliding block 55 inserted into the winding disc to stabilize the other end of the winding disc, and then the inserting rod 57 is released, and the spring 58 pushes the inserting rod 57 to rebound into the inserting slot 56 to fix the sliding block 55, at which time the two sets of receiving discs 15 limit the two ends of the winding disc to improve the stability of the winding disc when rotating. After the winding disc is received, the handle 59 is pulled to make the sliding block 55 slide on the lifting frame 53, so that the sliding block 55 and the receiving disc 15 on the upper end of the sliding block 55 are separated from the winding disc, and then the lifting frame 53 is lowered to reset, and then the received winding disc can be disassembled.

[0044] Please refer to Figures 13 to 14 , the detection assembly 60 further comprises an electric control frame 61 fixedly connected to the top right side of the workbench 10, an arc-shaped frame 62 slidably connected to the middle part of the upper end of the workbench 10, a spring 63 fixedly connected to the right middle part of the arc-shaped frame 62, the other end of the spring 63 fixedly connected to the left upper end of the electric control frame 61, a receiving slot 64 is formed in the lower end of the right side of the arc-shaped frame 62, a through slot is formed in the upper end of the electric control frame 61, a sliding frame 65 is slidably connected in the through slot, the upper end of the sliding frame 65 is slidably connected in the inner cavity of the receiving slot 64, a switch 66 is installed on the upper end of the sliding frame 65 close to one side of the electric control frame 61, a lead screw 67 is rotatably connected in the through slot of the upper end of the electric control frame 61 through a damping bearing, the outer circle of the lead screw 67 is threadedly connected to the middle part of the inner cavity of the sliding frame 65, a cable 68 is electrically connected to the lower end of the sliding frame 65 away from the electric control frame 61, and the lower end of the cable 68 is electrically connected to the electric control frame 61.

[0045] It should be noted that the switch 66 is a component for controlling the opening and closing of the motor 14, and an alarm component such as an alarm lamp can be externally connected when in use, so that the motor 14 can be controlled to stop running when the arc-shaped frame 62 hits the switch 66, and an alarm can be given to the staff; The arc-shaped frame 62 is provided with an arc-shaped plate near one end of the support 13, and the upper and lower ends of the arc-shaped plate are smoothly treated, aiming to make the winding disc gradually widen in diameter when rotating to store the composite material, so as to push the arc-shaped frame 62 to move, until the winding disc is stored to the appropriate outer diameter width, the arc-shaped frame 62 will contact the switch 66, and then the arc-shaped frame 62 and the conveying roller 21 are used to improve the accuracy and uniformity of each group of winding discs to store the composite material; The spring 63 is used to improve the close degree of the composite material when the winding disc rotates to store; The surface of the sliding frame 65 is provided with a scale groove (as shown in Figure 14 The scale groove is used to accurately position the position of the sliding frame 65, so as to cope with winding discs of different models and storage needs; The left end of the lead screw 67 is provided with a handle, aiming to facilitate the rotation of the lead screw 67; The cable 68 is made of soft material, which can avoid damage to the cable 68 when the sliding frame 65 moves, and aims to transmit the signal released by the switch 66 through the cable 68.

[0046] In this embodiment, the rotating lead screw 67 drives the sliding frame 65 to slide left and right in the through groove, and then the position of the switch 66 can be adjusted to facilitate the winding discs with different storage needs. When the winding disc rotates to store the composite material, the gradually widening outer diameter will push the arc-shaped frame 62 to move to the right, and when the winding disc is stored to the appropriate outer diameter, the arc-shaped frame 62 will touch the switch 66 at the upper end of the sliding frame 65, at this time the switch 66 controls the motor 14 to stop running and sends an alarm to prompt the staff that the winding disc is stored. At the same time, the double verification method of the arc-shaped frame 62 and the conveying roller 21 can improve the accuracy and uniformity of each group of winding discs to store the composite material.

[0047] The working principle of the present application is as follows: when in use, the winding disc for accommodating composite materials is placed on the accommodating disc 15, at this time the groove in the inner circle of the winding disc will extrude the convex strip 16, so that the convex strip 16 shrinks into the empty groove of the accommodating disc 15, and when the winding disc is completely placed, it is fixed in the groove in the inner circle of the winding disc, then the moving block 52 is pushed to make the lifting frame 53 close to the other end of the winding disc, and the lifting frame 53 is pulled up to contact the other end of the winding disc. Then the pull-up plug rod 57 is pulled out of the plug groove 56, then the sliding block 55 is pushed to make the accommodating disc 15 on the sliding block 55 inserted into the winding disc, and the other end of the winding disc is stabilized. Then the screw rod 67 is rotated to drive the sliding frame 65 to slide in the through groove to adjust the position of the switch 66. Then the motor two 23 drives the two sets of conveying rollers 21 to rotate to convey the composite materials, and at the same time, the gear one 22 below drives the gear three 26 to rotate, so that the counter 24 can record the number of rotations of the conveying roller 21, and the length of the composite materials conveyed by the conveying roller 21 can be known by calculating the number of rotations. And when the winding disc rotates to accommodate the composite materials, the outer diameter gradually increases to push the arc-shaped frame 62 to move to the right, and when the winding disc is accommodated to the appropriate outer diameter, the arc-shaped frame 62 will touch the switch 66 at the upper end of the sliding frame 65, at this time the switch 66 controls the motor one 14 to stop running and sends out an alarm to prompt the staff that the winding disc is completed. Further, the double verification method is used to improve the accuracy and uniformity of the number of winding discs accommodated in each set. After the accommodation is completed, the extrusion frame 31 drives the lifting block 32 and the extrusion roller 33 to descend to clamp and fix the composite materials, at the same time, the electric guide rail 34 drives the electric push rod 35 to move the assembly plate 36 until the blade 43 is above the composite materials, then the electric push rod 35 drives the blade 43 to approach the materials, the heating disc 44 operates to preheat the blade 43, when the temperature of the blade 43 reaches the preset range, the control component 42 drives the blade 43 to rotate to cut off the composite materials below. At this time, the external air pump absorbs the debris generated during cutting through the air pipe 45 and the adsorption cover 46. After cutting is completed, the electric guide rail 34 drives the electric push rod 35 to reset to release the fixation of the composite materials, then the motor one 14 drives the accommodating disc 15 to continue rotating to accommodate the remaining materials, and waits for the next round of composite material accommodation work.

[0048] The above is only the preferred embodiment of the present application, it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, such as without special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A high-precision CNC cutting mechanism for glass fiber composite materials, characterized by: include: A workbench (10), an isolation cover (11) is installed on the workbench (10), a bracket 1 (12) and a bracket 2 (13) are installed on the left and right sides of the upper end of the workbench (10), and a storage tray (15) is installed on the bracket 2 (13); A driving assembly (20), wherein the driving assembly (20) includes a conveying roller (21), the conveying roller (21) is arranged on a bracket (12), and a counter (24) is connected to the lower end of the conveying roller (21); A regulating component (30), the regulating component (30) being arranged at the upper end of the inner cavity of the isolation cover (11); A cutting assembly (40), the cutting assembly (40) comprising a mounting frame (41), the inner cavity of the mounting frame (41) being equipped with a blade (43) and a heating plate (44); A stabilizing component (50), wherein the stabilizing component (50) includes a lifting frame (53), the lifting frame (53) is arranged at the upper end of the workbench (10), and a storage tray (15) is also arranged on the lifting frame (53); A detection component (60), the detection component (60) includes an arc-shaped frame (62), a sliding frame (65) is provided at the lower end of the arc-shaped frame (62), and a switch (66) is provided on the sliding frame (65); The arc frame (62) contacts the outside of the winding disk, and when the winding disk storage diameter reaches a set value, the arc frame (62) is pushed to contact the switch (66).

2. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: A motor 1 (14) is fixedly mounted on the upper rear end of the bracket 2 (13), and the output shaft of the motor 1 (14) passes through the bracket 2 (13) and is fixedly connected to the rotating shaft of the storage tray (15), and two groups of empty slots are provided on the axis of the storage tray (15), and convex strips (16) are slidably connected in the two groups of empty slots. The two groups of convex strips (16) extend out of the middle of one end of the inner cavity of the storage tray (15) and are fixedly connected to a spring 1 (17). The other end of the spring 1 (17) is fixedly connected to the middle of the inner cavity of the storage tray (15). The workbench (10) is provided with a discharge trough (18) at the lower end of the middle of the isolation cover (11).

3. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The conveying rollers (21) are provided in two groups, which are distributed in the middle of the inner cavity of the bracket one (12) from top to bottom. The driving assembly (20) also includes a gear one (22). The rear ends of the two groups of conveying rollers (21) pass through the bracket one (12) and are fixedly connected to the gear one (22), and the outer rings of the two groups of gear one (22) are meshed with each other. The upper end of the rear side of the bracket one (12) is fixedly installed with a motor two (23), and the output shaft of the motor two (23) is fixedly connected to the center of the gear one (22) located on the upper side.

4. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 3, characterized in that: The driving assembly (20) further includes a gear 2 (25), which is fixedly connected to the rotating shaft of the counter (24), and a gear 3 (26) is fixedly connected to the axis of the gear 1 (22) located below, the outer ring of the gear 3 (26) is meshed with a chain (27), and the inner ring of the lower end of the chain (27) is meshed with the outer ring of the gear 2 (25).

5. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The regulating assembly (30) further comprises two groups of extrusion frames (31), the two groups of extrusion frames (31) being respectively mounted on the left and right sides of the lower end of the inner cavity of the isolation cover (11), and the inner cavities of the two groups of extrusion frames (31) are both slidably connected to lifting blocks (32), the middle portions of the two groups of lifting blocks (32) and the middle portion of the extrusion frames (31) are both fixedly connected to extrusion rollers (33), and the two groups of extrusion rollers (33) are distributed up and down, an electric guide rail (34) is fixedly mounted on the upper end of the inner cavity of the isolation cover (11), an electric push rod (35) is fixedly mounted on the slider in the inner cavity of the electric guide rail (34), and the lower end of the electric push rod (35) is fixedly connected to an assembly plate (36).

6. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 5, characterized in that: The mounting frame (41) is mounted at the middle of the lower end of the assembly plate (36). The cutting assembly (40) further includes a control component (42). The control component (42) is mounted at the middle of the left side of the mounting frame (41), and the output shaft of the control component (42) is fixedly connected to the rotating shaft of the blade (43).

7. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 6, characterized in that: The cutting assembly (40) further includes an air pipe (45), the air pipe (45) being fixedly connected to the middle portion of the assembly plate (36), and the upper end of the air pipe (45) extending out of the isolation cover (11) and fixedly connected to the upper left end of the isolation cover (11), and the lower end of the air pipe (45) being provided with two groups of air inlets, and both groups of air inlets being connected to an adsorption cover (46).

8. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The stabilizing component (50) further includes a slide groove (51), the slide groove (51) is opened on the right side of the upper end of the workbench (10), and the inner cavity of the slide groove (51) is slidably connected to a moving block (52), the lifting frame (53) is slidably connected in the moving block (52), the inner cavity of the moving block (52) is slidably connected to a positioning bolt (54), and the middle section outer ring of the positioning bolt (54) is movably plugged into the middle part of the lower end of the lifting frame (53).

9. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The stabilizing component (50) also includes a sliding block (55), the sliding block (55) is slidably connected to the upper end of the lifting frame (53), and the sliding block (55) is rotatably connected to another group of storage trays (15) on the side close to the second bracket (13). The upper end of the sliding block (55) is provided with multiple groups of slots (56), and the upper end inner cavity of the lifting frame (53) is slidably connected to the insertion rod (57), and the lower end of the insertion rod (57) is movably inserted into one of the groups of slots (56). The middle of both sides of the insertion rod (57) is fixedly connected to the spring second (58), and the upper end of the spring second (58) is fixedly connected to the upper end of the inner cavity of the lifting frame (53). The side of the sliding block (55) away from the second bracket (13) is fixedly connected to the handle (59).

10. The high-precision CNC cutting mechanism for glass fiber composite materials according to claim 1, characterized in that: The detection assembly (60) also includes an electric control frame (61), the electric control frame (61) is fixedly connected to the right side of the top surface of the workbench (10), the arc frame (62) is slidably connected to the middle of the upper end of the workbench (10), and the middle of the right side of the arc frame (62) is fixedly connected to a spring three (63), the other end of the spring three (63) is fixedly connected to the upper left end of the electric control frame (61), the lower end of the right side of the arc frame (62) is provided with a receiving groove (64), the upper end of the electric control frame (61) is provided with a through groove, and the sliding frame (65 ) is slidably connected in the through slot, and the upper end of the sliding frame (65) is slidably connected to the inner cavity of the receiving slot (64), the switch (66) is installed on the side of the upper end of the sliding frame (65) close to the electric control frame (61), and a screw rod (67) is rotatably connected in the through slot at the upper end of the electric control frame (61), and the outer ring of the screw rod (67) is threadedly connected to the middle part of the inner cavity of the sliding frame (65), and the lower end of the sliding frame (65) away from the electric control frame (61) is electrically connected to a cable (68), and the lower end of the cable (68) is electrically connected to the electric control frame (61).

Citation Information

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