Carrot dicer based on direction changing and dicing method
By designing the material changing direction module and cutting changing direction module of the changing direction carrot cutter, the problem of single cutting direction of existing equipment is solved, multi-dimensional cutting is achieved, carrot blocks of various shapes are generated, and material utilization is improved.
Patent Information
- Application Number
- CN202511309783.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-09-15
AI Technical Summary
Existing carrot cutting equipment has a single cutting direction, cannot produce diversified shapes, has low material utilization, cannot process irregular-shaped carrots, has a single cutting method, and is limited in the shape of the raw materials it is suitable for.
A carrot cutting machine based on direction change is designed. Through the material direction change module and the cutting direction change module, multi-dimensional dynamic direction change cutting of carrots in three-dimensional space is realized. Combined with the adjustable blade angle and position, it can adapt to the cutting needs of carrots of different shapes.
It realizes the cutting of carrot pieces in various shapes, reduces scraps, improves material utilization, and meets the industry's processing needs for prefabricated carrots in novel shapes.
Smart Images

Figure CN120791875A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dicing machine, in particular to a carrot dicing machine based on direction change and a dicing method. BACKGROUND
[0002] As a kind of root vegetables, carrot is rich in nutrients and has a large consumption, which needs to be processed into small pieces with specific shape and size in catering industry, food processing industry and home kitchen. The existing carrot dicing method mainly adopts rotary cutting equipment, i.e. dicing machine, and its typical working principle is as follows: carrot is sent into a high-speed rotating cylindrical structure, and fixed blade matrix is arranged on the inner wall or the outside of the cutting cylinder. Carrot passes through the rotating cutting cylinder in a substantially straight line under the driving of gravity, friction or propeller.
[0003] Although such equipment improves production efficiency, it still has the following technical limitations: (1) single fixed cutting direction: the cutting trajectory of blade and the feeding direction of carrot are relatively fixed single straight line motion (axial or radial); (2) unable to generate diversified / irregular shapes: the existing equipment cannot dynamically change the relative motion direction of cutting knife or the feeding direction of carrot during cutting, and cannot produce non-cubic shape dicing such as polygon or irregular polyhedron; (3) material utilization rate is not ideal: when processing irregular or slightly curved carrots, straight cutting mode produces a large amount of scrap or irregular edge material at the cutting end or edge, causing raw material waste; (4) limited to the shape of raw materials: it cannot effectively process carrots that are too curved, have too large taper or have irregular shape; (5) single blade contact mode and cutting surface: the action of blade on carrot is mainly single cutting or extrusion cutting perpendicular to the feeding direction, lacking multi-angle and multi-direction cutting combination.
[0004] In summary, the existing rotary cutting equipment faces the fundamental challenge of fixed motion trajectory and single cutting direction when processing carrot dicing, and lacks multi-dimensional, controllable and variable relative motion between cutting knife group and material. Therefore, we provide a carrot dicing machine based on direction change and a dicing method to solve the above-mentioned problems. SUMMARY
[0005] The present application aims to provide a carrot dicing machine based on direction change and a dicing method to solve the problems raised in the background.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: A carrot dicing machine based on direction change, comprising a rack, characterized in that the rack is provided with a material direction changing module and a cutting direction changing module. The material changing direction module comprises a movable frame hinged to the frame at one end, a barrel is rotationally arranged on the movable frame, a notch is formed on the barrel, a push plate is movably clamped in the barrel, the push plate is moved by a pushing mechanism, the barrel is rotated by a first rotating mechanism, a pneumatic clamp is fixed to the end of the barrel, and the movable frame is adjusted in pitch inclination by a first pitch mechanism. The cutting changing direction module comprises an adjusting seat, the adjusting seat is moved by a guide rail mechanism, an adjusting frame is arranged above the adjusting seat, the adjusting frame is adjusted in pitch inclination by a second pitch mechanism, a fourth motor is arranged at the end of the adjusting frame, a third rotating shaft is fixed to the output end of the fourth motor, a blade is installed on the third rotating shaft, and the fourth motor is rotated by a second rotating mechanism. The frame is provided with a feeding mechanism for feeding carrots into the barrel and a feeding mechanism for feeding the cut carrots outwards.
[0007] The carrot cutting machine based on changing direction comprises a pushing mechanism, a first cylinder is fixed to the movable frame, the first cylinder comprises a piston rod arranged at the output end, the piston rod is arranged through the barrel shell and extends into the barrel, and the piston rod is fixed to the push plate.
[0008] The carrot cutting machine based on changing direction comprises a first rotating mechanism, a gear ring is sleeved and fixed to the outer periphery of the barrel, a first motor is fixed to the movable frame, a driving gear is fixed to the output shaft of the first motor, and the driving gear is engaged with the gear ring.
[0009] The carrot cutting machine based on changing direction comprises a first pitch mechanism, a second cylinder is fixed to the frame, the second cylinder comprises a piston rod arranged at the output end, a rectangular slot frame is fixed to the bottom of the movable frame, a limiting rod is hinged to the piston rod, and the limiting rod is movably clamped in the rectangular slot frame.
[0010] The carrot cutting machine based on changing direction comprises a guide rail mechanism, a guide rail is fixed to the frame, a sliding block is slidably clamped on the guide rail, the adjusting seat is fixed to the sliding block, a third cylinder is fixed to the guide rail, and the sliding block is fixed to the piston rod of the output end of the third cylinder.
[0011] The carrot cutting machine based on changing direction comprises a second pitch mechanism, a first rotating shaft is rotationally arranged on the adjusting seat, a second motor is fixed to the adjusting seat, the first rotating shaft is installed at the output end of the second motor and is driven to rotate by the second motor, an oscillating arm is fixed to the first rotating shaft, the oscillating arm is hinged to the adjusting frame, a hinge frame is arranged between the adjusting frame and the adjusting seat, and the hinge frame is hinged to the adjusting frame and the adjusting seat at both ends.
[0012] The carrot dicer based on the variable direction as described above: the second rotating mechanism comprises a second rotating shaft rotatably arranged at the end of the pitching frame, the third motor is fixed at the end of the pitching frame, the second rotating shaft is installed at the output end of the third motor and is driven to rotate by the third motor, and the fourth motor is fixed on the second rotating shaft.
[0013] The carrot dicer based on the variable direction as described above: the feeding mechanism comprises a feeding hopper fixed on the frame, the inner side of the feeding hopper is provided with two first rotating rollers rotatably arranged on the frame, one side of each of the two first rotating rollers is rotatably provided with a second rotating roller, the first rotating roller is fixed with a fish scale roller, and the second rotating roller is fixed with a rotating roller, the end of the first rotating roller and the second rotating roller is provided with a connecting plate, the two ends of the connecting plate are rotatably connected with the first rotating roller and the second rotating roller respectively, the two first rotating rollers are driven to synchronously and reversely rotate through the first transmission mechanism, the first rotating roller and the second rotating roller are synchronously and reversely driven through the first gear mechanism, the frame is hingedly provided with a fourth cylinder, and the piston rod of the output end of the fourth cylinder is hingedly connected with the connecting plate. The first transmission mechanism comprises third gears fixed on the two first rotating rollers and a fourth gear rotatably installed on the frame, the frame is fixed with a fifth motor, the output end of the fifth motor is fixed with a fifth gear, the fifth gear is meshed with the fourth gear and one of the third gears, and the fourth gear is further meshed with the other third gear. The first gear mechanism comprises a first gear fixed on the second rotating roller and a second gear fixed on the first rotating roller, and the first gear is meshed with the second gear.
[0014] The carrot dicer based on the variable direction as described above: the feeding mechanism comprises two rollers rotatably arranged on the frame, the outer periphery of the roller is matched with a conveying belt driven in transmission, the frame is fixed with a sixth motor, and one of the rollers is installed at the output end of the sixth motor and is driven to rotate by the sixth motor.
[0015] A dicing method of a carrot dicer based on variable direction, comprising the following steps: S1, the carrots are sequentially conveyed from the notch to the inside of the barrel by the feeding mechanism, the push plate is moved by the pushing mechanism to push the carrots in the barrel to the port of the barrel, and the pneumatic clamp is started to clamp the carrots at the port; S2, the barrel is rotated by the first rotating mechanism to adjust the rotation angle of the carrots inside the barrel, the movable frame is pitched and inclined by the first pitching mechanism to adjust the pitching angle of the carrots, the orientation and direction of the carrot section in the three-dimensional space are changed, and the attitude and contact direction of the carrot relative to the high-speed rotating blade are actively adjusted; S3, the fourth motor drives the third rotating shaft to rotate to drive the blade to rotate at high speed to cut the carrot, the fourth motor rotates through the second rotating mechanism to change the inclination angle of the blade, the adjusting seat moves through the guide rail mechanism to drive the blade to move, and the pitching frame pitches through the second pitching mechanism to drive the blade to pitch and adjust the inclination to change the cutting angle of the blade to the carrot, so that the cutting of irregularly shaped carrot pieces can be realized, and different shaped carrot pieces can be cut and used; S4, the cut carrot is continuously output to the outside through the feeding mechanism.
[0016] Compared with the prior art, the beneficial effects of the present application are: when in use, the carrots are sequentially transported from the notch to the inside of the barrel through the feeding mechanism, the carrots in the barrel are actively pushed through the pushing mechanism, the barrel is rotated through the first rotating mechanism to adjust the rotation angle of the carrots in the barrel, and the movable frame is pitched and adjusted through the first pitching mechanism to adjust the pitching angle of the carrots, so that the present application can change the orientation and direction of the carrot segments in the barrel in three-dimensional space, and actively adjust the posture and contact direction of the carrot relative to the high-speed rotating blade. In addition, the fourth motor rotates through the second rotating mechanism to change the inclination angle of the blade, the adjusting seat moves through the guide rail mechanism to drive the blade to move, and the pitching frame pitches through the second pitching mechanism to drive the blade to pitch and adjust the inclination to change the cutting angle of the blade to the carrot. Therefore, the present application can independently and accurately control the degrees of freedom of rotation and pitching, and can be applied to processing more diversified carrot shapes for cutting and using, such as slightly curved carrots, so that the cutting is more fitted, the edge and corner materials are reduced, the material utilization rate is improved, and the use of cutting to generate diversified complex geometric shape carrot pieces is realized, and the processing needs of novel shaped prefabricated carrots in the industry are met. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic diagram of a carrot cutting machine based on variable direction.
[0018] Figure 2 It is a whole structure schematic diagram of a carrot cutting machine based on variable direction. Figure 1 Partial exploded structure schematic diagram.
[0019] Figure 3 It is another perspective structure schematic diagram of a carrot cutting machine based on variable direction. Figure 2
[0020] Figure 4 It is a structure schematic view of a material changing direction module and a cutting changing direction module of a carrot dicing machine based on changing direction.
[0021] Figure 5 It is a structure schematic view of a material changing direction module of a carrot dicing machine based on changing direction.
[0022] Figure 6 It is a structure schematic view of a cutting changing direction module of a carrot dicing machine based on changing direction. Figure 5 It is a structure schematic view of another view of the carrot dicing machine based on changing direction.
[0023] Figure 7 It is a structure schematic view of a cutting changing direction module of a carrot dicing machine based on changing direction.
[0024] Figure 8 It is a structure schematic view of a feeding mechanism of a carrot dicing machine based on changing direction.
[0025] Figure 9 It is a structure schematic view of a feeding mechanism of a carrot dicing machine based on changing direction. Figure 8 It is a structure schematic view of another view of the carrot dicing machine based on changing direction.
[0026] Figure 10 It is a structure schematic view of another view of the carrot dicing machine based on changing direction. Figure 9 It is a structure schematic view of another view of the carrot dicing machine based on changing direction.
[0027] Figure 11 It is a structure schematic view of a feeding mechanism of a carrot dicing machine based on changing direction.
[0028] In the figure: 1, frame; 2, movable frame; 3, barrel; 4, notch; 5, first cylinder; 6, push plate; 7, pneumatic clamp; 8, gear ring; 9, driving gear; 10, first motor; 11, second cylinder; 12, rectangular slot frame; 13, limiting rod; 14, adjusting seat; 15, first rotating shaft; 16, second motor; 17, swing arm; 18, pitch frame; 19, hinged frame; 20, second rotating shaft; 21, third motor; 22, fourth motor; 23, third rotating shaft; 24, blade; 25, guide rail; 26, sliding block; 27, third cylinder; 28, feeding hopper; 29, first rotating roller; 30, second rotating roller; 31, scale roller; 32, rotating roller; 33, connecting plate; 34, first gear; 35, second gear; 36, third gear; 37, fourth gear; 38, fifth gear; 39, fifth motor; 40, fourth cylinder; 41, conveying belt; 42, roller; 43, sixth motor; 44, guide plate; 45, baffle. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.
[0030] Referring to Figures 1-11 As an embodiment of the present application, a carrot dicer based on direction change comprises a rack 1, a material direction change module and a cutting direction change module are arranged on the rack 1; The material direction change module comprises a movable frame 2 hinged at one end to the rack 1, a barrel 3 rotatably arranged on the movable frame 2, a notch 4 formed on the barrel 3, a push plate 6 movably clamped in the barrel 3, the push plate 6 moved by a pushing mechanism, the barrel 3 rotated by a first rotating mechanism, a pneumatic clamp 7 fixed at an end of the barrel 3, and the movable frame 2 tilted and adjusted by a first tilting mechanism; The cutting direction change module comprises an adjusting seat 14 moved by a guide rail mechanism, an tilting frame 18 arranged above the adjusting seat 14, the tilting frame 18 tilted and adjusted by a second tilting mechanism, a fourth motor 22 arranged at an end of the tilting frame 18, a third rotating shaft 23 fixed at an output end of the fourth motor 22, a blade 24 installed on the third rotating shaft 23, and the fourth motor 22 rotated by a second rotating mechanism; The rack 1 is provided with a feeding mechanism for feeding carrots into the barrel 3 and a feeding mechanism for feeding the diced carrots outwards.
[0031] In use, the carrots are sequentially fed into the barrel 3 through the notch 4 by the feeding mechanism, the carrots in the barrel 3 are pushed to the barrel port by the push plate 6 moved by the pushing mechanism, the pneumatic clamp 7 is started to clamp the carrots at the barrel port, the clamping jaws of the pneumatic clamp 7 are arc-shaped and matched with the outer shape of the carrots, the barrel 3 is rotated by the first rotating mechanism to adjust the rotation angle of the carrots in the barrel 3, the movable frame 2 is tilted and adjusted by the first tilting mechanism to adjust the tilting angle of the carrots, so that the orientation and direction of the carrot segment in the barrel 3 can be changed in three-dimensional space, and the attitude and contact direction of the carrots relative to the high-speed rotating blade 24 are actively adjusted; the fourth motor 22 is started to drive the third rotating shaft 23 to rotate and drive the blade 24 to rotate at high speed to cut the carrots, in addition, the fourth motor 22 is rotated by the second rotating mechanism to change the tilting angle of the blade 24, the blade 24 is moved by the adjusting seat 14 moved by the guide rail mechanism, and the blade 24 is tilted and adjusted by the tilting frame 18 tilted and adjusted by the second tilting mechanism, so as to change the cutting angle of the blade 24 to the carrots, so as to meet the cutting use of irregularly-shaped carrots and realize the cutting use of different-shaped carrot pieces; the diced carrots are continuously outputted outwards by the feeding mechanism.
[0032] As a further scheme of the present application, the pushing mechanism comprises a first cylinder 5 fixed on the movable frame 2, the first cylinder 5 comprises a piston rod arranged at the output end, the piston rod is arranged through the shell of the barrel 3 and extends into the barrel 3, and the piston rod is fixed with the push plate 6.
[0033] In this embodiment, the first cylinder 5 is electrically connected with an external power source through a wire, the first cylinder 5 is started to drive the piston rod to extend or retract, thereby driving the push plate 6 to move, the carrot in the barrel 3 is linearly pushed by the movement of the push plate 6 in the barrel 3, and the carrot is pushed to the opening at one end of the barrel 3.
[0034] As a further scheme of the present application, the first rotating mechanism comprises a gear ring 8 sleeved and fixed on the outer periphery of the barrel 3, a first motor 10 is fixed on the movable frame 2, a driving gear 9 is fixed on the output shaft of the first motor 10, and the driving gear 9 is engaged with the gear ring 8.
[0035] In this embodiment, the first motor 10 is electrically connected with an external power source through a wire, the first motor 10 is started to drive the driving gear 9 to rotate, the gear ring 8 is driven to rotate by the engagement of the driving gear 9 and the gear ring 8, and the barrel 3 is driven to rotate when the gear ring 8 rotates, thereby driving the carrot clamped by the pneumatic clamp 7 in the barrel 3 to rotate.
[0036] As a further scheme of the present application, the first tilting mechanism comprises a second cylinder 11 fixed on the frame 1, the second cylinder 11 comprises a piston rod arranged at the output end, a rectangular groove frame 12 is fixed on the bottom of the movable frame 2, a limiting rod 13 is hinged on the piston rod, and the limiting rod 13 is movably clamped in the rectangular groove frame 12.
[0037] In this embodiment, the second cylinder 11 is electrically connected with an external power source through a wire, the second cylinder 11 is started to drive the piston rod to extend or retract, thereby driving the limiting rod 13 to slide in the rectangular groove frame 12, and the tilting angle of the movable frame 2 is adjusted, thereby adjusting the tilting angle of the carrot in the barrel 3, a through groove with an inner size matching the outer diameter of the piston rod at the output end of the second cylinder 11 is arranged at the bottom of the rectangular groove frame 12, and the piston rod at the output end of the second cylinder 11 is arranged through the through groove.
[0038] As a further scheme of the present application, the guide rail mechanism comprises a guide rail 25 fixed on the frame 1, a sliding block 26 is movably clamped on the guide rail 25, the adjusting seat 14 is fixed on the sliding block 26, a third cylinder 27 is fixed on the guide rail 25, and the sliding block 26 is fixed with the piston rod at the output end of the third cylinder 27.
[0039] In the embodiment, the third cylinder 27 is electrically connected with an external power source through a wire, and starting the third cylinder 27 can drive the piston rod of the output end to extend or retract, so as to drive the sliding block 26 to slide on the guide rail 25, and further drive the adjusting seat 14 to move above the guide rail 25, and the adjusting seat 14 drives the blade 24 to move horizontally when moving.
[0040] As a further scheme of the present application, the second tilting mechanism comprises a first rotating shaft 15 rotatably arranged on the adjusting seat 14, a second motor 16 fixed on the adjusting seat 14, the first rotating shaft 15 being installed on the output end of the second motor 16 and being driven to rotate by the second motor 16, a swing arm 17 fixed on the first rotating shaft 15, the swing arm 17 being hingedly connected with a tilting frame 18, and a hinged frame 19 arranged between the tilting frame 18 and the adjusting seat 14 and being hingedly connected with the tilting frame 18 and the adjusting seat 14 at two ends thereof.
[0041] In the embodiment, the second motor 16 is electrically connected with an external power source through a wire, and starting the second motor 16 drives the first rotating shaft 15 to rotate, and the first rotating shaft 15 drives the swing arm 17 to rotate when rotating, and the hinged frame 19 is arranged between the tilting frame 18 and the adjusting seat 14 and is hingedly connected with the tilting frame 18 and the adjusting seat 14 at two ends thereof, and the swing arm 17 drives the tilting frame 18 to adjust the tilting angle when rotating, so as to adjust the tilting angle of the blade 24.
[0042] As a further scheme of the present application, the second rotating mechanism comprises a second rotating shaft 20 rotatably arranged at the end of the tilting frame 18, a third motor 21 fixed on the end of the tilting frame 18, the second rotating shaft 20 being installed on the output end of the third motor 21 and being driven to rotate by the third motor 21, and a fourth motor 22 fixed on the second rotating shaft 20.
[0043] In the embodiment, the third motor 21 is electrically connected with an external power source through a wire, and starting the third motor 21 drives the second rotating shaft 20 to rotate, so as to drive the fourth motor 22 to rotate, and further to adjust the blade 24 arranged on the output end of the fourth motor 22, so as to change the inclination angle of the blade 24.
[0044] As a further scheme of the present application, the feeding mechanism comprises a feeding hopper 28 fixed on the frame 1, the inner side of the feeding hopper 28 is provided with two first rotating rollers 29 which are rotatably arranged on the frame 1, the side of the two first rotating rollers 29 is respectively rotatably provided with a second rotating roller 30, the first rotating roller 29 is fixed with a fish scale roller 31, the second rotating roller 30 is fixed with a rotating roller 32, the end of the first rotating roller 29 and the second rotating roller 30 is provided with a connecting plate 33, the two ends of the connecting plate 33 are respectively rotatably connected with the first rotating roller 29 and the second rotating roller 30, the two first rotating rollers 29 are driven to synchronously and reversely rotate through a first transmission mechanism, the first rotating roller 29 and the second rotating roller 30 are synchronously and reversely driven through a first gear mechanism, the frame 1 is hingedly provided with a fourth cylinder 40, the piston rod of the output end of the fourth cylinder 40 is hingedly connected with the connecting plate 33; The first transmission mechanism comprises a third gear 36 fixed on the two first rotating rollers 29 and a fourth gear 37 rotatably arranged on the frame 1, the frame 1 is fixed with a fifth motor 39, the output end of the fifth motor 39 is fixed with a fifth gear 38, the fifth gear 38 is engaged with the fourth gear 37 and one of the third gears 36, the fourth gear 37 is further engaged with the other third gear 36. The first gear mechanism comprises a first gear 34 fixed on the second rotating roller 30 and a second gear 35 fixed on the first rotating roller 29, the first gear 34 is engaged with the second gear 35.
[0045] In this embodiment, the fifth motor 39 and the fourth cylinder 40 are electrically connected to an external power source through wires, respectively. Starting the fifth motor 39 can drive the fifth gear 38 to rotate. The fifth gear 38 is engaged with the fourth gear 37 and one of the third gears 36. The fourth gear 37 is engaged with the other third gear 36. When the fifth gear 38 rotates, it drives one third gear 36 and the fourth gear 37 to rotate. The rotation of the fourth gear 37 also drives the other third gear 36 to rotate, thereby driving the two first rollers 29 to rotate in opposite directions synchronously. The first roller 29, the second roller 30, and the first gear mechanism are matched to drive the first roller 29 and the second roller 30 to rotate in opposite directions synchronously. When the first roller 29 rotates, it drives the second gear 35 to rotate. The first gear 34 is engaged with the second gear 35 to drive the first gear 34 to rotate, thereby driving the second roller 30 to rotate. Therefore, when the first roller 29 rotates, it drives the two second rollers 30 to rotate in opposite directions synchronously. Thus, when the two fish scale rollers 31 rotate in opposite directions synchronously, the two rotating rollers 32 rotate in opposite directions synchronously. When the carrots are poured into the feeding hopper 28 in batches, the fish scale rollers 31 and the rotating rollers 32 roll to squeeze and adjust the carrots falling into the feeding hopper 28 to positions consistent with the axial direction of the rotating rollers 32. Since the first roller 29 and the second roller 30 are provided with the connecting plate 33, the two ends of the connecting plate 33 are rotatably connected to the first roller 29 and the second roller 30, respectively. The first roller 29 is rotatably arranged on the rack 1, so the position of one end of the connecting plate 33 is fixed. Starting the fourth cylinder 40 can drive the connecting plate 33 to rotate, thereby driving the second roller 30 to revolve around the first roller 29. That is, the second roller 30 can rotate around the first roller 29. When the bottommost carrot in the feeding hopper 28 is adjusted to a position consistent with the axial direction of the rotating roller 32, starting the fourth cylinder 40 drives the connecting plate 33 to deflect and drive the rotating roller 32 to revolve downward around the fish scale roller 31. At this time, a gap is formed between the two rotating rollers 32. The bottommost carrot falls downward under the action of gravity. Since the notch 4 is located directly below the two rotating rollers 32, the carrot falls into the notch 4 and then into the barrel 3. Then, starting the fourth cylinder 40 again drives the two rotating rollers 32 to revolve upward around the fish scale rollers 31, so that no gap is formed between the two rotating rollers 32. This feeding method does not need to manually feed the carrots into the cutting device one by one, but can realize batch feeding. Meanwhile, the carrots will not deviate and jam in the feeding channel when fed in batches.
[0046] As a further scheme of the present application, the feeding mechanism comprises two rollers 42 rotatably arranged on the rack 1. The rollers 42 are matched with a conveying belt 41 in rotation. The rack 1 is fixed with a sixth motor 43. One roller 42 is installed on the output end of the sixth motor 43 and is driven to rotate by the sixth motor 43.
[0047] In this embodiment, the sixth motor 43 is electrically connected to an external power source through a wire, and the start of the sixth motor 43 can drive the roller 42 to rotate. The outer periphery of the roller 42 cooperates with the conveyor belt 41 to drive the roller 42 to rotate, and the carrot pieces cut by the blade 24 fall on the roller 42 and are output outward through the roller 42. In addition, a guide plate 44 fixed on the rack 1 is arranged at one end of the conveyor belt 41, so that the material can be conveniently output outward through the guide plate 44. In addition, baffles 45 fixed on the rack 1 are arranged on both sides of the conveyor belt 41, so that the carrot pieces falling on the conveyor belt 41 can be prevented from falling outward from both sides of the conveyor belt 41.
[0048] The working principle of the present application is as follows: when in use, a plurality of carrots are added into the feeding hopper 28, and the carrots are sequentially fed into the barrel 3 through the feeding mechanism. The push plate 6 moves to push the carrots in the barrel 3 to the port of the barrel 3 through the pushing mechanism. At this time, the pneumatic clamp 7 is started to clamp the carrots at the port. The barrel 3 is rotated through the first rotating mechanism to adjust the rotation angle of the carrots in the barrel 3. The movable frame 2 is adjusted in pitch and inclination through the first pitching mechanism to adjust the pitch angle of the carrots. The orientation and direction of the carrot section in the barrel 3 are changed in the three-dimensional space. The fourth motor 22 is started to drive the third rotating shaft 23 to rotate and drive the blade 24 to rotate at high speed to cut the carrots. The fourth motor 22 is rotated through the second rotating mechanism to change the inclination angle of the blade 24. The blade 24 is moved and adjusted in pitch and inclination through the action of the adjusting seat 14 moving through the guide rail mechanism and the blade 24 moving and adjusting in pitch and inclination through the action of the pitching mechanism of the pitching frame 18 to change the cutting angle of the blade 24 to the carrots, so as to meet the cutting block use of irregularly shaped carrots. At the same time, the cutting use of carrot pieces of different shapes can be realized, which is no longer limited to cubic blocks. Polygonal pieces such as pentagonal, hexagonal, diamond, trapezoidal, wavy, star-shaped or irregular polyhedron can be produced.
[0049] The working process of cutting diamond-shaped pieces is as follows: S1, first, the carrots are pushed to the end of the barrel 3 and clamped by the pneumatic clamp 7; S2, rotate the blade 24 to 45°, and pitch the barrel 3 to -10°; S3, the first air cylinder 5 pushes the carrots to feed 30mm, and the blade 24 remains 45° rotation cutting; S4, the barrel 3 is rotated around the Z axis for three times and 90° each time, and the blade 24 remains 45° rotation cutting to cut the carrots to generate a diamond-shaped section; S5, the first air cylinder 5 pushes the carrots to feed 30mm, and the blade 24 is zeroed to a vertical state to cut the carrots to generate diamond-shaped pieces; S6, repeat steps S3-S5 until the carrot material is exhausted.
[0050] The above examples are exemplary, rather than limiting, and thus the technical solutions of the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application, and all such technical solutions are encompassed within the scope of the present application.
Claims
1. A carrot dicing machine based on change of direction, comprising a frame, characterized in that: The frame is provided with a material direction changing module and a cutting direction changing module; The material diverting module includes a movable frame hinged at one end to the frame, a barrel is rotatably arranged on the movable frame, a slot is provided on the barrel, a push plate is movably clamped inside the barrel, the push plate is moved by a pushing mechanism, the barrel is rotated by a first rotating mechanism, a pneumatic clamp is fixed to the end of the barrel, and the movable frame is pitched and tilted by a first pitching mechanism; The cutting direction changing module includes an adjustment seat, which is moved by a guide rail mechanism. A pitch frame is provided above the adjustment seat, and the pitch frame is adjusted in pitch and tilt by a second pitch mechanism. A fourth motor is provided at the end of the pitch frame, and a third rotating shaft is fixed to the output end of the fourth motor. A blade is mounted on the third rotating shaft, and the fourth motor is rotated by the second rotating mechanism. The frame is provided with a feeding mechanism for conveying carrots into the barrel and a feeding mechanism for conveying the cut carrots outwards.
2. The carrot cutting machine based on direction change according to claim 1, characterized in that: The pushing mechanism includes a first cylinder fixed on a movable frame, the first cylinder includes a piston rod arranged at an output end, the piston rod penetrates the barrel housing and extends into the interior of the barrel, and the piston rod is fixed to the push plate.
3. The carrot cutting machine based on direction change according to claim 1, characterized in that: The first rotating mechanism includes a gear ring sleeved and fixed on the outer periphery of the barrel, a first motor is fixed on the movable frame, a driving gear is fixed on the output shaft of the first motor, and the driving gear is meshed with the gear ring.
4. The carrot cutting machine based on direction change according to claim 1, characterized in that: The first pitch mechanism includes a second cylinder fixed on the frame, the second cylinder includes a piston rod arranged at the output end, a rectangular slot frame is fixed to the bottom of the movable frame, a limit rod is hinged on the piston rod, and the limit rod is movably clamped inside the rectangular slot frame.
5. The carrot cutting machine based on direction change according to claim 1, characterized in that: The guide rail mechanism includes a guide rail fixed on the frame, a slider is slidably connected to the guide rail, the adjustment seat is fixed on the slider, a third cylinder is fixed on the guide rail, and the slider is fixed to the piston rod of the output end of the third cylinder.
6. The carrot cutting machine based on direction change according to claim 1, characterized in that: The second pitch mechanism includes a first rotating shaft rotatably arranged on an adjustment seat, a second motor is fixed on the adjustment seat, the first rotating shaft is installed at the output end of the second motor and is driven to rotate by the second motor, a swing arm is fixed on the first rotating shaft, the swing arm is hinged to the pitch frame, an articulated frame is provided between the pitch frame and the adjustment seat, and both ends of the articulated frame are respectively hinged to the pitch frame and the adjustment seat.
7. The carrot cutting machine based on direction change according to claim 1, characterized in that: The second rotating mechanism includes a second rotating shaft rotatably arranged at the end of the pitch frame, a third motor is fixed to the end of the pitch frame, the second rotating shaft is installed at the output end of the third motor and is driven to rotate by the third motor, and the fourth motor is fixed on the second rotating shaft.
8. The carrot cutting machine based on direction change according to claim 1, characterized in that: The feeding mechanism includes a hopper fixed to a frame, two first rollers rotatably arranged on the frame are provided on the inner side of the hopper, a second roller is rotatably provided on one side of the two first rollers, a fish scale roller is fixed on the first roller, a rotating roller is fixed on the second roller, and connecting plates are provided at the ends of the first roller and the second roller, both ends of the connecting plate are rotatably connected to the first roller and the second roller respectively, the two first rollers are driven to rotate synchronously in opposite directions by a first transmission mechanism, and the first roller and the second roller are driven synchronously in opposite directions by a first gear mechanism, a fourth cylinder is hinged on the frame, and a piston rod at the output end of the fourth cylinder is hinged to the connecting plate; The first transmission mechanism includes a third gear respectively fixed to the two first rollers and a fourth gear rotatably mounted on a frame, a fifth motor is fixed to the frame, and a fifth gear is fixed to the output end of the fifth motor, wherein the fifth gear is meshed with the fourth gear and one of the third gears, and the fourth gear is also meshed with another third gear; The first gear mechanism includes a first gear fixed on the second rotating roller and a second gear fixed on the first rotating roller, and the first gear is meshed with the second gear.
9. The carrot cutting machine based on direction change according to claim 1, characterized in that: The feeding mechanism includes two rollers rotatably arranged on a frame, the outer periphery of the rollers is cooperated with a conveyor belt for transmission, a sixth motor is fixed on the frame, and one of the rollers is installed at the output end of the sixth motor and is driven to rotate by the sixth motor.
10. A method for cutting carrots using a direction-changing carrot cutting machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, the carrots are transported from the slot to the inside of the barrel in sequence through the feeding mechanism, the push plate moves through the pushing mechanism to push the carrots in the barrel to the barrel port, and the pneumatic clamp is started to clamp the carrots at the port; S2: The barrel rotates via a first rotating mechanism to adjust the rotation angle of the carrots inside the barrel, and the movable frame pitches and tilts via a first pitching mechanism to adjust the pitch angle of the carrots, thereby changing the orientation and direction of the carrot segments inside the barrel in three-dimensional space and actively adjusting the posture and contact direction of the carrots relative to the high-speed rotating blades; S3, starting the fourth motor to drive the third rotating shaft to rotate, driving the blade to rotate at high speed to cut the carrot. The fourth motor rotates through the second rotating mechanism to change the tilt angle of the blade. The adjustment base moves through the guide mechanism to drive the blade to move, and the pitch frame pitches and tilts through the second pitch mechanism to adjust the pitch and tilt of the blade to change the cutting angle of the blade on the carrot, so as to meet the needs of cutting irregular-shaped carrots and realize cutting of carrot pieces of different shapes. S4, the cut carrots are continuously output to the outside through the feeding mechanism.
Citation Information
Patent Citations
One-step diced meat molding cutting machine
CN104400818A
Horse's hoof slicer with automatic feeding
CN1053766A
Surrounding multi-station type pumpkin dicer
CN119681991A
Food processing apparatus for forming strips, slices and cubes
US20060196334A1
Material pressing mechanism of vegetable cutter
WO2020108276A1