Anti-falling conveying mechanism of multi-layer laminating machine
By adopting a separation tensioning mechanism and an isolation sleeve limiter in the multi-layer laminating machine, the problem of high-temperature cloth components falling is solved, and stable transmission and extended service life of the high-temperature cloth are achieved.
Patent Information
- Application Number
- CN202510977534.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-10-17
AI Technical Summary
The high-temperature cloth components of the existing multi-layer laminating machine are prone to falling during the transmission process. The existing technology of adjusting the tension by chain tensioning or spring has the problems of short service life and severe wear.
A separation tensioning mechanism is used to separate the driven roller and the driven sprocket into different axes. The tensioning force of the high-temperature cloth is adjusted in real time through the separation tensioning mechanism, eliminating the high-temperature cloth spring. Combined with the isolation sleeve and baffle limiter, the chain is prevented from being over-tensioned.
The service life of the high-temperature cloth assembly is improved, failure caused by chain and spring wear is avoided, and stable transmission of the high-temperature cloth is achieved.
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Figure CN120792298A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transmission mechanisms for multi-layer laminators, and more particularly to an anti-falling transmission mechanism for a multi-layer laminator. Background Art
[0002] Currently, if Figure 1 As shown, the transmission mechanism of each layer of the multi-layer laminator is mainly composed of a support frame, an active transmission structure 01, a driven transmission structure 02, a chain transmission assembly 03 and a high-temperature cloth assembly 04. The high-temperature cloth assembly 04 is wound on the active transmission structure 01 and the driven transmission structure 02, wherein the driven roller 021 of the driven transmission structure 02 is directly connected and fixed with the driven sprocket 031 of the chain transmission assembly 03, that is, they are always coaxially distributed, and the high-temperature cloth assembly 04 is composed of a high-temperature cloth 041 and a pull rod 042 connected end to end, and the pull rod 042 is connected to the chain of the chain transmission assembly 03. In this way, there are two running paths for the high-temperature cloth assembly 04, one is that the pull rod 042 passes through the roller (active roller or driven roller) During the period when the pull rod 042 passes the roller (active roller or driven roller 021), it is the pitch circle traveled by the pull rod 042 (the running path of the pull rod 042 is the circumference of the pitch circle at the radius position of the pull rod 042 + the sprocket spacing) + the distance between the active roller and the driven roller 021. The other is after the pull rod 042 passes the roller (active roller or driven roller 021), it is the circumference of the roller (active roller or driven roller 021) + the distance between the active roller and the driven roller 021. Since the circumference length of the pull rod 042 passing the roller is greater than the circumference of the pitch circle of the driven roller 021, the high-temperature cloth 041 can only be tightened when the pull rod 042 passes the outermost side of the roller. At other times, the length of the high-temperature cloth 041 will be greater than the required length, resulting in the defect of the high-temperature cloth 041 falling.
[0003] In order to make up for the above-mentioned length difference, two methods are usually adopted in the existing technology. The first is to control the tension of the high-temperature cloth by tensioning the chain, that is, adjusting the pull rod to the two ends of the roller (the point of maximum tension), and adjusting the position of the driven sprocket to make the high-temperature cloth reach a tensioned state. However, on the one hand, a larger chain drive tensioning force is required to meet the requirements, and the service life is relatively low. On the other hand, the driven roller shaft and the driven sprocket are coaxial and cannot exceed the chain length adjustment, and may not be able to adjust to the required tension; the second is that the high-temperature cloth assembly also includes a spring, and the pull rod is connected to the high-temperature cloth through the spring, thereby keeping the high-temperature cloth in a tensioned state, but the spring runs in the cavity together with the pull rod, and at the same time the spring is subjected to directional force wear, has a low service life, and needs to be replaced frequently.
[0004] Therefore, providing a multi-layer laminating machine anti-falling transmission mechanism is a problem that needs to be solved urgently by those skilled in the art. Summary of the Invention
[0005] In view of this, the present invention provides a multi-layer laminating machine anti-falling transmission mechanism, which operates stably and reliably and improves service life.
[0006] To achieve the above object, the present application adopts the following technical solutions:
[0007] The application discloses a kind of multilayer laminating machine anti-falling transmission mechanism, including support frame, driving structure, driven transmission structure, chain transmission component and high temperature cloth component, the driving structure and the driven transmission structure are respectively installed at the both ends of the support frame, the driving structure and the driven transmission structure are connected by the chain transmission component driving;High temperature cloth component is arranged on the driving structure and the driven transmission structure, and is connected with the chain transmission component, the driven transmission structure includes two driven shafts, driven roller and two separate tensioning mechanisms, two the driven shafts are respectively installed at the both sides of the driven end of the support frame;The driven sprocket of chain transmission component is installed on the driven shaft;High temperature cloth component includes high temperature cloth and pull rod connected head to tail, the pull rod is connected with the chain of chain transmission component by connecting plate;Two shaft ends of the driven roller are respectively distributed with two the driven shafts on its two sides, and are respectively connected by two the separate tensioning mechanisms.
[0008] By adopting the above technical scheme, the present application has the following beneficial effects:
[0009] The driven roller and the driven sprocket are separated (different shafts), so as to eliminate the length correlation between the chain and the high temperature cloth, avoid adjusting the chain to be too large tension in order to adapt to the tension of the high temperature cloth, and simultaneously the separate tensioning mechanism can tension the high temperature cloth in real time, so as to make the length of the high temperature cloth component fixed, save the high temperature cloth spring, and improve the service life.
[0010] Further, each of the separate tensioning mechanisms includes a mounting seat, a sliding seat, a linear bearing, a guide rod and a compression spring, the mounting seat is fixed on the support frame;The mounting seat has a horizontal sliding hole, a driven shaft mounting groove and a roller passing sliding groove communicated with the horizontal sliding hole;The inner end of the driven shaft is mounted in the driven shaft mounting groove;The sliding seat is located in the horizontal sliding hole and is in sliding connection therewith;The linear bearing is fixed in the horizontal sliding hole and is located away from one end of the roller passing sliding groove;The guide rod is located in the horizontal sliding hole, and one end of the guide rod is mounted in the linear bearing, and the other end of the guide rod is fixed in the sliding seat;The shaft end portion of the driven roller penetrates the roller passing sliding groove and the sliding seat in sequence to be fixedly connected with the guide rod;The compression spring is located in the horizontal sliding hole and is sleeved on the guide rod, and one end of the compression spring is fixedly connected with the outer side of the linear bearing, and the other end of the compression spring abuts against the sliding seat, or the compression spring is located between the step of the mounting seat and the sliding seat.
[0011] Further, the main drive structure comprises a power device and a main roller mounted on the support frame, the main roller is fixedly connected with an output shaft of the power device; a driving sprocket of the chain transmission assembly is mounted on an end portion of the shaft of the main roller; the high-temperature cloth assembly is arranged around the main roller and the driven roller.
[0012] Further, the main roller and the driven roller are both provided with an isolation sleeve on the circumferential surface of the end portion of the cylinder.
[0013] The above further technical solution has the beneficial effect of avoiding the failure phenomenon caused by the wear of the pull rod and the roller under long-term operation.
[0014] Further, the end portion of the cylinder is fixedly provided with a baffle, the baffle is in contact with the isolation sleeve; the baffle has a through hole for the shaft end portion to pass through.
[0015] The above further technical solution has the beneficial effect of limiting the isolation sleeve by the baffle to avoid the isolation sleeve from falling off the cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.
[0017] Figure 1 The drawing is a top view of the existing transmission mechanism of the multi-layer laminating machine provided by the present application;
[0018] Figure 2 The drawing is a transverse sectional view of the anti-falling transmission mechanism of the multi-layer laminating machine provided by the present application;
[0019] Figure 3 The drawing is Figure 2 An enlarged structural schematic view of part A. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0021] As Figures 2-3As shown, the embodiment of the present application discloses a kind of multi-layer laminating machine anti-falling transmission mechanism, including support frame, driving structure, driven transmission structure, chain transmission assembly and high temperature cloth component, driving structure and driven transmission structure are respectively installed at the both ends of support frame, driving structure and driven transmission structure are connected by chain transmission assembly transmission;High temperature cloth component is arranged on driving structure and driven transmission structure, and is connected with chain transmission assembly, driven transmission structure includes two driven shaft 1, driven roller 2 and two separate tensioning mechanisms 3, two driven shaft 1 are respectively installed at the both sides of support frame driven end;Driven sprocket 4 of chain transmission assembly is installed on driven shaft 1;High temperature cloth component includes high temperature cloth and pull rod connected head-to-tail, pull rod is connected with the chain of chain transmission assembly by connecting plate;Two shaft ends of driven roller 2 are spaced apart from the two driven shaft 1 on its two sides, and are connected by two separate tensioning mechanisms 3 respectively.The present application separates driven roller 2 and driven sprocket 4 (different shafts), thereby eliminating the length correlation between chain and high temperature cloth, avoiding adjusting chain to be too large tension in order to adapt to high temperature cloth tension, while separate tensioning mechanism 3 can tension high temperature cloth in real time, so that high temperature cloth component is fixed length (the length of high temperature cloth component is the size when passing roller), high temperature cloth spring is saved, and service life is improved.
[0022] Specifically, each separate tensioning mechanism 3 includes mounting seat 31, sliding seat 32, linear bearing 33, guide rod 34 and compression spring 35, mounting seat 31 is fixed on support frame;Mounting seat 31 has horizontal sliding hole 311, driven shaft mounting groove 312 and roller passing sliding groove 313 communicated with horizontal sliding hole 311;The inner end of driven shaft 1 is installed in driven shaft mounting groove 312;Sliding seat 32 is located in horizontal sliding hole 311 and is slidably connected therewith;Linear bearing 33 is fixed in horizontal sliding hole 311 and is located at the end away from roller passing sliding groove 313;Guide rod 34 is located in horizontal sliding hole 311, and one end of guide rod 34 is installed in linear bearing 33, and the other end of guide rod 34 is fixed in sliding seat 32;The shaft end of driven roller 2 penetrates roller passing sliding groove 313 and sliding seat 32 in sequence to be fixedly connected with guide rod 34;Compression spring 35 is located in horizontal sliding hole 311 and is sleeved on guide rod 34, and one end of compression spring 35 is fixedly connected with the outside of linear bearing 33, and the other end of compression spring 35 abuts on sliding seat 32, or compression spring 35 is located between the step of mounting seat 31 and sliding seat 32.In working, when pull rod passes driven roller 2, pull rod exerts pressure on driven roller 2, and driven roller 2 moves horizontally, in this process, driven roller 2 drives guide rod 34 to move in horizontal sliding hole 311 and linear bearing 33, and sliding seat 32 slides in horizontal sliding hole 311, so that compression spring 35 contracts, after pull rod leaves driven roller 2, sliding seat 32 and guide rod 34 are pushed to slide under the action of compression spring 35, and return to original position, and driven roller 2 tensions high temperature cloth outward.
[0023] Specifically, the driving transmission structure comprises a power device 5 and a driving roller 6 mounted on the support frame, the driving roller 6 is fixedly connected with an output shaft of the power device 5; a driving sprocket of the chain transmission assembly is mounted on an end portion of the shaft of the driving roller 6; and the high-temperature cloth assembly is arranged around the driving roller 6 and the driven roller 2. In the embodiment, the power device 5 comprises a servo motor, a speed reducer and the like, and provides power for the driving roller 6.
[0024] In order to further optimize the technical scheme of the present application, the circumferential surface of the end portion of the cylinder of the driving roller 6 and the cylinder of the driven roller 2 is sleeved with an isolation shaft sleeve 7, so as to avoid the failure phenomenon caused by the wear of the pull rod and the roller during long-term operation.
[0025] In order to further optimize the technical scheme of the present application, the end portion of the cylinder is fixedly provided with a baffle 8, the baffle 8 is in contact with the isolation shaft sleeve 7; the baffle 8 has a through hole for the shaft end portion to pass through, wherein the baffle 8 plays a limiting role on the isolation shaft sleeve 7, so as to avoid the isolation shaft sleeve 7 from falling off the cylinder.
[0026] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the related parts can be referred to the method part.
[0027] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-layer laminator anti-fall transmission mechanism, comprising a support frame, an active transmission structure, a driven transmission structure, a chain transmission assembly and a high-temperature cloth assembly, wherein the active transmission structure and the driven transmission structure are respectively mounted at both ends of the support frame, and the active transmission structure and the driven transmission structure are connected through the chain transmission assembly; the high-temperature cloth assembly is wound around the active transmission structure and the driven transmission structure and connected to the chain transmission assembly, characterized in that: The driven transmission structure includes two driven shafts, a driven roller and two separation and tensioning mechanisms, and the two driven shafts are respectively installed on both sides of the driven end of the support frame; the driven sprocket of the chain transmission assembly is installed on the driven shaft; the high-temperature cloth assembly includes high-temperature cloth and a pull rod connected end to end, and the pull rod is connected to the chain of the chain transmission assembly through a connecting plate; the two shaft ends of the driven roller are respectively spaced apart from the two driven shafts on both sides thereof, and are respectively connected through the two separation and tensioning mechanisms.
2. The anti-falling transmission mechanism of a multi-layer laminating machine according to claim 1, characterized in that: Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
3. A multi-layer laminating machine anti-falling transmission mechanism according to claim 1 or 2, characterized in that: The active transmission structure includes a power device and an active roller installed on the support frame, and the active roller is fixedly connected to the output shaft of the power device; the active sprocket of the chain transmission assembly is installed on the shaft end of the active roller; the high-temperature cloth assembly is wound around the active roller and the driven roller.
4. The anti-falling transmission mechanism of a multi-layer laminating machine according to claim 3, characterized in that: Isolation sleeves are sleeved on the circumferential surfaces of the cylinder bodies of the active roller and the driven roller near the end portions.
5. The anti-falling transmission mechanism of a multi-layer laminating machine according to claim 4, characterized in that: A baffle is fixed to the end of the cylinder, and the baffle is in contact with the isolation sleeve; the baffle has a through hole for the shaft end to pass through.