Production equipment and processing technology of strong-flavor sesame oil
By designing a stirring paddle with coarse stirring and fine stratification states and combining it with a conversion and reciprocating mechanism, the problem of poor process continuity in the production equipment of strong-flavor sesame oil was solved, and a high oil yield and time reduction were achieved.
Patent Information
- Application Number
- CN202511147159.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-10-17
AI Technical Summary
The existing equipment for producing strong-flavor sesame oil has poor process continuity, is time-consuming, has poor oscillation effect, and has a low oil yield.
A stirring paddle consisting of a U-shaped part and blades is designed. It has two states: stirring coarse stratification and oscillating fine stratification. The angle adjustment and high-speed oscillation of the stirring paddle are achieved through a conversion mechanism and a reciprocating mechanism. Combined with the container rotation of the rotating mechanism, multi-directional stirring and centralized oscillation are achieved, thereby improving the oil yield.
The process continuity and oil yield of the production of rich-flavor sesame oil are improved, the operation time is reduced, and the stability and efficiency of the oscillation effect are ensured.
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Figure CN120795985A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sesame oil production, in particular to a production equipment and processing technology of strong-flavor sesame oil. BACKGROUND
[0002] Small mill sesame oil is produced by traditional water replacement process, and its core features are rich aroma and pure flavor. The fine grinding and water replacement process maximize the retention of the natural aroma of sesame, so the flavor is much better than ordinary pressed sesame oil.
[0003] The key steps of the water replacement process are oil stirring and oil beating. In the oil stirring stage, the material is stirred in multiple directions by stirring blades to ensure that the water and sesame paste are fully mixed. In the oil beating stage, the oil slurry is beaten up and down by a hollow iron round mace, and the residual small oil droplets are gathered by vibration to improve the oil yield. However, the hollow iron round mace can only vibrate the upper layer of the material. The vibration source of this method is too concentrated in the upper part of the container, the vibration effect is poor, the separation effect is poor, and the oil stirring and oil beating operations often need to be repeated multiple times to ensure the oil yield. Repeated adjustment of the stirring blades and the hollow iron round mace alone is time-consuming and labor-intensive, and affects the continuity of the process. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a production equipment and processing technology of strong-flavor sesame oil, which solves the problems of poor process continuity and long time consumption in the production of strong-flavor sesame oil.
[0005] To achieve the above purpose, the present application realizes the following technical scheme: a production equipment and processing technology of strong-flavor sesame oil, comprising a container, the container is provided below with a rotating mechanism capable of driving it to rotate, further comprising: A U-shaped piece is provided with a central shaft in the middle of the closed end, and a blade is installed in the U-shaped inner part of the U-shaped piece through a longitudinal rod, and the U-shaped piece and the blade form a stirring paddle; A conversion mechanism is provided above the U-shaped piece and the blade, which is used to drive the longitudinal rod to rotate on the U-shaped piece to adjust the included angle between the blade and the plane where the U-shaped piece is located; The stirring paddle has two states, one is a stirring coarse layering state, and the blade and the U-shaped piece are in the same plane; the other is a vibrating fine layering state, and the blade and the U-shaped piece have an included angle, the U-shaped piece and the central shaft form a tuning fork type structure, and the blade forms an independent component, in the vibrating fine layering state of the stirring paddle, the container rotates at low speed, so that the stirring paddle vibrates the material around it in unit time, forming a concentrated vibration.
[0006] Further, a reciprocating mechanism is arranged above the stirring paddle for driving the stirring paddle to continuously change the angle of the whole stirring paddle in the stirring coarse layer state, forming multi-directional stirring; the reciprocating mechanism is also used for driving the high-speed oscillation of the blade and the U-shaped piece in the oscillation fine layer state, and the reciprocating mechanism comprises: a gear is sleeved on the upper end of the middle shaft, one side of the gear is provided with a sliding plate, and both ends of the sliding plate are provided with a driving mechanism capable of driving the reciprocating linear motion thereof; a rack is arranged on the side of the sliding plate close to the gear and is engaged with the gear; an elastic sheet is arranged below the rack, a limiting plate is arranged on the side of the gear away from the sliding plate, the limiting plate is arranged below the gear, and the limiting plate and the sliding plate can be synchronously lifted, when the elastic sheet is lifted to face one side of the gear, the upper surface of the limiting plate is pressed against the lower surface of the gear, and the rotation of the gear is limited.
[0007] Further, a vibration auxiliary mechanism is further included, and the vibration auxiliary mechanism comprises: an elastic shell is used as a tooth of the gear, the elastic shell has a shell structure, both the upper end and the lower end of the elastic shell are open ends, and the elastic shell has an inner core; a thin rod is installed at the lower end of the inner core, and the lower ends of a plurality of thin rods are provided with a rotating ring which is rotatably installed on the limiting plate; a protrusion is fixed on the limiting plate and located in the inner cavity of the rotating ring.
[0008] Further, the conversion mechanism comprises a rotating drum fixedly sleeved on the upper end of the vertical rod, an elevating sleeve is sleeved on the outer arc surface of the rotating drum, the elevating sleeve has a circular through hole and has a gap with the rotating drum; the outer arc surface of the rotating drum is provided with an arc-shaped groove and an inclined groove, the arc-shaped groove and the inclined groove are communicated to form a groove structure, and the inner wall of the elevating sleeve is provided with a protrusion matched with the groove structure, so that the elevating sleeve drives the vertical rod to rotate when the elevating sleeve is lifted.
[0009] Further, the blade is a split small blade; the lower end of the vertical rod is provided with a horizontal rod, and the two ends of the horizontal rod are provided with arc-shaped buckles which are attached to the open ends of the U-shaped piece.
[0010] Further, the U-shaped piece, the arc-shaped buckles and the blade are all fixed with connecting lines, and a plurality of vibration balls are arranged on the connecting lines.
[0011] Further, the side away from the sliding plate and the limiting plate is provided with a side block, the upper surface of the side block is provided with a lifting frame, and the middle part of the lifting frame is provided with a cylinder below, and the cylinder can drive the lifting frame to lift. The position close to the end of the sliding plate and the limiting plate of the side block is fixed with a supporting block through an I-shaped steel, the limiting plate is fixedly connected with the side block and the supporting block, the side close to the side block of the sliding plate is provided with a second sliding block, and the side block and the supporting block are provided with a second sliding groove matched with the second sliding block; The upper end of the lifting sleeve is installed on the lifting frame through a flange plate.
[0012] Further, a mounting plate is arranged below the reciprocating mechanism, the mounting plate is rotationally connected with the middle shaft, a support is arranged on the upper surface of the mounting plate, the side block is located on the inner wall, and the cylinder is fixedly installed on the upper surface of the support.
[0013] Further, a gantry is further included, the gantry is installed with a hydraulic cylinder, and the piston rod end of the hydraulic cylinder is fixedly connected with the support.
[0014] Further, the following steps are included: Step one: the container is driven to rotate by using the rotating mechanism, the stirring paddle is in a stirring coarse layer state, the reciprocating mechanism controls the stirring paddle to stir the sesame paste and water in the rotating container, and an oil liquid and sesame coarse layer state is formed; Step two: the stirring paddle is converted to a vibration fine layer state by using the conversion mechanism, the reciprocating mechanism controls the stirring paddle to vibrate, the sesame paste in the slowly rotating container is subjected to all-directional fine vibration, and an oil liquid and sesame fine layer state is formed; Step three: the oil liquid is scooped out from the container; Step four: the stirring paddle is used again to stir and vibrate the residual oil liquid in the sesame paste in the container, and the upper layer of oil liquid is scooped out again.
[0015] The application has the following beneficial effects: 1. The production equipment and processing technology of the strong-flavor sesame oil are provided with a U-shaped piece and a blade to form a stirring paddle, the stirring paddle has two states, a stirring coarse layer state and a vibration fine layer state, the whole stirring paddle continuously changes the angle to form multi-directional stirring, ensures that the water and the sesame paste are fully mixed, realizes coarse layer of oil, and the tuning fork type structure formed by the U-shaped piece and the middle shaft can stably vibrate to make the residual small oil droplets converge, improve the oil yield, and the stirring paddle can be used for secondary stirring and vibration after skimming oil, improves the process continuity, and the high-speed vibration of the stirring paddle can only act on the materials around the blade and the U-shaped piece in unit time, so that concentrated vibration is realized, the vibration effect is ensured, and the rotation of the container can realize all-directional vibration of the materials.
[0016] 2. The production equipment and processing technology of the rich-flavor sesame oil are equipped with a conversion mechanism and a reciprocating mechanism. The conversion mechanism can convert the two states of the stirring paddle, that is, adjust the angle between the blade and the plane where the U-shaped part is located. The rack and spring of the reciprocating mechanism can drive the stirring paddle to stir or oscillate, and can simultaneously realize the adjustment of the angle between the blade and the plane where the U-shaped part is located, and the replacement of the rack and spring through a cylinder.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall diagram of the present invention; Figure 2 It is a structural schematic diagram of the container of the present invention; Figure 3 for Figure 2 Exploded view of Figure 4 This is an overall diagram of the stirring paddle, reciprocating mechanism and conversion mechanism of the present invention; Figure 5 for Figure 4 Exploded view of Figure 6 This is an exploded view of the conversion mechanism of the present invention; Figure 7 This is an exploded view of the reciprocating mechanism and the conversion mechanism in the first embodiment of the present invention; Figure 8 It is a partial schematic diagram of the oscillation subdivision layer state of the present invention; Figure 9 This is a schematic diagram of the stirring and coarse stratification state of the present invention; Figure 10 It is a schematic diagram of the oscillation subdivision layer state of the present invention; Figure 11 This is an exploded view of the rotary drum, lifting sleeve and protrusion of the present invention; Figure 12 for Figure 4 A magnified view of area A; Figure 13 for Figure 5 Magnified view of area B; Figure 14 for Figure 9 Magnified view of area C; Figure 15 This is an exploded view of the drive mechanism of the present invention; Figure 16 This is an exploded view of the sliding plate, limiting plate, side block and support block of the present invention; Figure 17 This is a schematic diagram of the first slider and the first chute of the present invention; Figure 18Figure is the schematic diagram of the vibration auxiliary mechanism of the second embodiment of the present application.
[0019] In the figure, 1, gantry; 2, hydraulic cylinder; 3, rotating mechanism; 31, base; 32, rotating disc; 33, large gear; 34, small gear; 35, first motor; 36, roller; 4, stirring mechanism; 41, U-shaped piece; 42, middle shaft; 43, vertical rod; 44, horizontal rod; 45, arc buckle; 46, blade; 5, driving mechanism; 51, second motor; 52, cam; 53, connecting rod; 54, spring; 55, partition plate; 56, guide frame; 6, reciprocating mechanism; 61, sliding plate; 62, rack; 63, elastic sheet; 64, gear; 65, limiting plate; 7, conversion mechanism; 71, rotating drum; 72, arc-shaped groove; 73, inclined groove; 74, lifting sleeve; 741, protruding block; 75, flange plate; 81, side block; 811, first sliding block; 812, first sliding groove; 82, supporting block; 83, second sliding block; 84, second sliding groove; 9, vibration auxiliary mechanism; 91, rotating ring; 92, protrusion; 93, inner core; 94, elastic shell; 95, thin rod; 10, container; 11, lifting frame; 12, air cylinder; 13, mounting plate; 14, support; 15, connecting wire; 16, vibration ball. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0021] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0022] The following will be described according to Figures 1-18 The production equipment and processing technology of the strong-flavor sesame oil provided by the embodiments of the present application are described.
[0023] In one aspect, the present application provides a production equipment of strong-flavor sesame oil.
[0024] Embodiment one: Please refer to Figures 1-3The production equipment of the strong-flavor sesame oil comprises a container 10, a rotating mechanism 3 and a fixed stirring mechanism 4 inserted into the container 10, the ground sesame paste is poured into the container 10, hot water at 80-90 DEG C is added in batches, the container 10 is rotated by the rotating mechanism 3, and the sesame paste is mixed with the water by the stirring mechanism 4 to form sesame paste slurry.
[0025] Please refer to Figures 1-10 In order to mix the sesame paste with the water sufficiently, form uniform paste slurry, and make oil and fat separate from the paste slurry and float on the surface, the stirring mechanism 4 is provided with a U-shaped piece 41, the middle part of the U-shaped sealing end of the U-shaped piece 41 is provided with a middle shaft 42, the U-shaped inner part of the U-shaped piece 41 is provided with a blade 46 through a vertical rod 43, the U-shaped piece 41 and the blade 46 form a stirring paddle, when the container 10 drives the internal sesame paste and water to rotate, the stirring paddle can mix and stir the rotating sesame paste and water, the adsorption state of the oil and fat and the sesame particles is broken through stirring, oil droplets are gradually released from the sesame paste and gathered into large oil droplets, and finally float to the surface to form an oil layer.
[0026] However, it is not enough to separate the oil and fat from the paste slurry only by the stirring paddle, the stirring of the stirring paddle can only realize coarse layering of the oil and fat, the oil and fat in the sesame cells cannot be completely replaced by water, part of the oil and fat will remain in the paste slurry, and after stirring, a vibration tool needs to be replaced to gather the remaining small oil droplets and improve the oil yield. In addition, after skimming the oil and fat, in order to ensure the oil yield, the remaining paste slurry needs to be stirred and vibrated again, and secondary oil skimming is carried out, so that the process continuity is poor and the time consumption is long.
[0027] Therefore, the stirring paddle in the embodiment of the application has two states.
[0028] One is a stirring coarse layering state (as shown in Figure 9 ), the blade 46 and the U-shaped piece 41 are in the same plane, at this time, the blade 46 fills the U-shaped inner cavity of the U-shaped piece 41, so that the U-shaped piece 41 and the blade 46 cooperate to present a sheet-shaped paddle structure, the sheet-shaped paddle structure does not coincide with the diameter direction of the container 10, so it can guide and distribute the material, so as to constantly change the deflection angle of the whole stirring paddle relative to the diameter of the container 10, constantly change the direction of the channel, form multi-directional flow guide, realize further stirring, and ensure that the water and the sesame paste are mixed sufficiently.
[0029] The second is a vibration fine layering state (as shown in Figure 8 and Figure 10), in this state, the container 10 rotates at low speed, the blade 46 and the U-shaped piece 41 have an included angle, at this time, the U-shaped piece 41 and the central shaft 42 form a tuning fork structure, the blade 46 forms an independent component, the setting of the tuning fork structure can control the vibration mode, ensure stable vibration and generate vibration of a single frequency, specifically, under the same material, the longer and thinner the U-shaped piece 41, the lower the vibration frequency, and vice versa, this parameter can be controlled accordingly, and the U-shaped piece 41 is symmetrically distributed, when the central shaft 42 is struck, the two prongs of the U-shaped piece 41 will alternately vibrate in opposite directions, one outward, the other inward, which can offset most of the lateral or torsional vibration, so that the energy is concentrated on a single longitudinal bending vibration, ensuring stable and single vibration, and the oscillation makes the remaining small oil droplets converge, improving the oil yield and improving the oil separation efficiency. The high-speed oscillation in unit time only acts on the material around the blade 46 and the U-shaped piece 41, thereby realizing concentrated oscillation and ensuring the oscillation effect. Due to the low-speed rotation of the container 10, the material can be oscillated in all directions.
[0030] Preferably, the rotating speed of the container 10 is 0.1r / min-0.25r / min.
[0031] Preferably, the blade 46 is a split small blade, and the dense split small blades can not only fill the U-shaped inner cavity of the U-shaped piece 41, but also leave gaps between the split small blades to improve the vibration frequency of the single small blade.
[0032] Further, the lower end of the longitudinal rod 43 is provided with a horizontal rod 44, and the longitudinal rod 43 and the horizontal rod 44 form a T-shaped structure, the two ends of the horizontal rod 44 are provided with arc-shaped buckles 45, and the arc-shaped buckles 45 are attached to the open ends of the U-shaped piece 41 to connect the ports of the U-shaped piece 41 and form a stable square frame structure with the U-shaped piece 41, thereby improving the stability of stirring.
[0033] In addition, in order to facilitate the installation and use of the stirring paddle before and after, a mounting plate 13 and a gantry 1 are also provided, the mounting plate 13 is rotatably connected with the central shaft 42 and is used to support the movement of the U-shaped piece 41, the upper surface of the mounting plate 13 is provided with a support 14 in the middle, the gantry 1 is provided with a hydraulic cylinder 2, and the piston rod end of the hydraulic cylinder 2 is fixedly connected with the support 14. Starting the hydraulic cylinder 2 drives the mounting plate 13 to rise and fall, thereby realizing the folding of the stirring paddle before and after use (see Figure 1 , in order to facilitate the loading and unloading of the container 10 in the state of lifting the stirring paddle).
[0034] Please refer to Figures 4-8 , in order to realize the two movement states of the above-mentioned stirring paddle, a reciprocating mechanism 6 is provided above the stirring paddle, which is used to drive the stirring paddle to continuously change the deflection angle of the whole stirring paddle in the stirring coarse layer state, forming multi-directional stirring; the reciprocating mechanism 6 is also used to drive the high-speed oscillation of the blade 46 and the U-shaped piece 41 in the oscillation fine layer state.
[0035] Specifically, the reciprocating mechanism 6 includes a gear 64 sleeved on the upper end of the middle shaft 42, and the gear 64 is provided with a sliding plate 61 on one side. The sliding plate 61 is provided with a rack 62 on the side close to the gear 64 and is engaged with the gear 64. The reciprocating movement of the sliding plate 61 drives the rack 62 to reciprocate, and the engagement with the gear 64 drives the gear 64 to reciprocate, so as to realize the continuous change of the angle of the stirring paddle.
[0036] In addition, the reciprocating mechanism 6 also includes a spring piece 63 provided on the side of the sliding plate 61 close to the gear 64 and below the rack 62. The gear 64 is provided with a limiting plate 65 on the side away from the sliding plate 61 and below the gear 64. The limiting plate 65 and the sliding plate 61 can be lifted synchronously (by the air cylinder 12). When the spring piece 63 is lifted to face the side of the gear 64, the upper surface of the limiting plate 65 is pressed against the lower surface of the gear 64 to limit the rotation of the gear 64. At this time, the reciprocating movement of the sliding plate 61 drives the spring piece 63 to reciprocate and knock the gear 64 continuously, so as to realize the high-speed oscillation of the blade 46 and the U-shaped piece 41.
[0037] Preferably, a brake pad is arranged on the upper surface of the limiting plate 65. The brake pad is a disc structure with large friction, so as to limit the deflection of the gear 64 when the spring piece 63 is reciprocated.
[0038] Specifically, the vertical rod 43 is arranged on the middle shaft 42 through a bearing and is provided with a rubber layer at the connection position. The rubber layer has a self-locking effect. During the stirring stage, the rotation of the U-shaped piece 41 can drive the vertical rod 43 to rotate synchronously, so as to realize the rotation of the whole stirring paddle. During the conversion from the stirring state to the oscillation state, when the vertical rod 43 needs to be deflected to a required angle, the rack 62 and the limiting plate 65 will also be lifted synchronously. At this time, the rack 62 and the limiting plate 65 will limit the U-shaped piece 41 from rotating with the vertical rod 43, so as to realize the deflection of the vertical rod 43 and achieve the deflection of the blade 46.
[0039] Please refer to Figure 14 and Figure 15In order to realize the reciprocating linear motion of the sliding plate 61, a driving mechanism 5 is arranged at one end of the sliding plate 61, which comprises a cam 52 mounted on the mounting plate 13 and is provided with a second motor 51 capable of driving the cam 52 to rotate, a connecting rod 53 is arranged between the cam 52 and the sliding plate 61 and cooperates with the cam 52, the outer surface of the connecting rod 53 is sleeved with a spring 54, the mounting plate 13 is further provided with a partition plate 55, one end of the connecting rod 53 extends through the partition plate 55 and is connected with the sliding plate 61, when the cam 52 rotates, the convex part pushes the connecting rod 53 to move the sliding plate 61 in the positive direction, when the cam 52 continues to rotate, the concave part no longer extrudes the connecting rod 53, at this time the spring 54 is stretched to generate elastic force to reset the connecting rod 53, and pull the sliding plate 61 to move in the reverse direction, and the cam 52 continues to rotate to realize the reciprocating linear motion of the sliding plate 61.
[0040] Specifically, one end of the connecting rod 53 is slidably connected with the sliding plate 61, so that the connecting rod 53 can be connected with the sliding plate 61 to be repeatedly pushed and pulled without interfering with the lifting of the sliding plate 61 (for example Figure 14 and Figure 15 ).
[0041] Preferably, a guide frame 56 is arranged below the connecting rod 53, and one end of the connecting rod 53 close to the cam 52 is slidably connected with the guide frame 56, so that the pushing and pulling action of the connecting rod 53 is more stable.
[0042] Please refer to Figure 12 In order to facilitate the resetting of the sliding plate 61 and avoid the difficulty in resetting the sliding plate 61 due to the small elastic force of the spring 54, the connecting rod 53 and the spring 54 are also arranged at the other end of the sliding plate 61, one end of the connecting rod 53 abuts against the sliding plate 61 and the other end is inserted into a fixed guide cylinder, when the sliding plate 61 moves in the positive direction, the spring 54 is compressed and the connecting rod 53 enters the guide cylinder, when the cam 52 no longer extrudes the connecting rod 53, the spring 54 is stretched to generate elastic force to push the sliding plate 61 to move in the reverse direction.
[0043] Please refer to Figures 4-8, in order to convert the two states of the stirring paddle, that is, to realize the rotation of the longitudinal rod 43 on the U-shaped piece 41, the angle between the blade 46 and the plane of the U-shaped piece 41 is adjusted, and here the conversion mechanism 7 is arranged above the U-shaped piece 41 and the blade 46, including the rotating barrel 71 fixedly sleeved on the upper end of the longitudinal rod 43, the rotating barrel 71 is sleeved with the lifting sleeve 74 on the outer arc surface, the lifting sleeve 74 is a structure with a circular hole, and there is a gap between the lifting sleeve 74 and the rotating barrel 71, the outer arc surface of the rotating barrel 71 is provided with an arc slot 72 and an inclined slot 73, the arc slot 72 and the inclined slot 73 are communicated to form a slot structure, and the lower part of the inner wall of the lifting sleeve 74 is provided with a protruding block 741 matched with the slot structure, so that the longitudinal rod 43 is driven to rotate when the lifting sleeve 74 is lifted, when the stirring rough layer state is converted, the whole stirring paddle reciprocating deflection, the protruding block 741 of the rotating barrel 71 reciprocating rotates in the arc slot 72, so that the longitudinal rod 43 can rotate synchronously with the U-shaped piece 41, and the rotation of the whole stirring paddle is realized, when the conversion enters the oscillation fine layer state, the protruding block 741 of the rotating barrel 71 slides in the inclined slot 73, so that the longitudinal rod 43 rotates on the U-shaped piece 41, and then the blade 46 and the U-shaped piece 41 have an angle.
[0044] Please refer to Figures 4-6 and Figure 13 and Figure 16 , in order to realize the adjustment of the angle between the blade 46 and the plane of the U-shaped piece 41 and the replacement of the rack 62 and the elastic sheet 63 (the rack 62 is used to drive the stirring paddle to reciprocate and deflect, and the elastic sheet 63 is used to drive the stirring paddle to oscillate at high speed), the side block 81 is arranged on the side away from the sliding plate 61 and the limiting plate 65, the lifting frame 11 is installed on the upper surface of the side block 81, the upper end of the lifting sleeve 74 is installed on the lifting frame 11 through the flange plate 75, the support block 82 is fixed on the side block 81 through the I-shaped steel, the limiting plate 65 is fixedly connected with the side block 81 and the support block 82, the second sliding block 83 is arranged on the side of the sliding plate 61 close to the side block 81, the second sliding groove 84 matched with the second sliding block 83 is arranged on the side of the side block 81 and the support block 82, the air cylinder 12 is arranged below the middle part of the lifting frame 11, the air cylinder 12 is fixedly installed on the middle part of the upper surface of the support 14, and the air cylinder 12 is started to drive the lifting frame 11 to lift, that is, to drive the limiting plate 65, the sliding plate 61 and the lifting sleeve 74 to lift synchronously, so as to realize the conversion between the stirring rough layer state and the oscillation fine layer state.
[0045] Specifically, the first sliding block 811 is arranged on the inner wall of the support 14, and the first sliding groove 812 matched with the first sliding block 811 is arranged on one side of the side block 81, so that when the air cylinder 12 drives the lifting frame 11 to lift, the side block 81 slides along the first sliding block 811 (as Figure 17 ).
[0046] Specifically, the guide cylinder is fixed on one end of the lifting frame 11, so that the guide cylinder moves synchronously with the sliding plate 61 (as Figure 12 ).
[0047] Please refer to Figure 8 , in order to improve the oscillation effect of the U-shaped piece 41, the U-shaped piece 41 is fixed with a connecting line 15 between the arc-shaped buckle 45 and the blade 46, a plurality of vibration balls 16 are provided on the connecting line 15, when the U-shaped piece 41 oscillates, the blade 46 has an included angle with the U-shaped piece 41, at this time the connecting line 15 is straightened, the vibration balls 16 on the connecting line 15 collide with each other, and the vibration effect is generated.
[0048] Please refer to Figures 1-3 The rotating mechanism 3 mentioned above comprises a base 31, a large gear 33 is installed on the upper surface of the base 31, a small gear 34 is engaged with the large gear 33, a first motor 35 capable of driving the small gear 34 to rotate is installed on the base 31, a rotating disc 32 is arranged on the upper surface of the base 31, the rotating disc 32 is fixedly connected with the container 10 through bolts, the installation of the container 10 and the rotating mechanism 3 is realized, the shaft of the large gear 33 is concentric with the rotating disc 32 and is fixedly connected with each other, the first motor 35 is started to drive the small gear 34 to rotate, the small gear 34 is engaged with the large gear 33 to generate meshing force to drive the large gear 33 to rotate, and then the rotating disc 32 rotates to realize the rotation of the container 10.
[0049] Preferably, a roller 36 is installed on the upper surface of the base 31, the roller 36 closely abuts the rotating disc 32 to support the rotation thereof, so that the container 10 loaded with the sesame paste and water can stably rotate to perform subsequent stirring and oscillation work. In use, the transformation between the stirring coarse layering state and the oscillation fine layering state is described below: (1) The ground sesame paste is poured into the container 10, the hydraulic cylinder 2 is started to make the stirring paddle descend and insert into the inside of the container 10, and the rotating mechanism 3 is started to drive the container 10 to rotate.
[0050] (2) The stirring coarse layering state (such as Figure 9 ), at this time the blade 46 and the U-shaped piece 41 are in the same plane, the rack 62 is engaged with the gear 64, the driving mechanism 5 drives the sliding plate 61 to reciprocate linearly, then the rack 62 and the gear 64 generate meshing force to drive the middle shaft 42 to reciprocate by a certain angle, in the process, the protrusion 741 of the rotating drum 71 reciprocates in the arc-shaped groove 72, so that the vertical rod 43 can synchronously rotate with the U-shaped piece 41, the angle of the whole stirring paddle is continuously changed, then the direction of the channel is continuously changed, multi-directional stirring is formed, hot water at 80-90°C is added in batches, and the stirring is performed while the water is added, so that the oil is separated from the paste to realize the coarse layering of the oil.
[0051] (3) conversion action, start cylinder 12 drive lifting frame 11 up, synchronous drive limit plate 65, sliding plate 61 and lifting sleeve 74 synchronous up, make the spring 63 up to gear 64, at this time the limit plate 65 upper surface is pressed in the gear 64 lower surface, gear 64 rotation limit, at the same time lifting sleeve 74 up makes the convex block 741 in the chute 73 sliding, further longitudinal rod 43 on the U-shaped piece 41 rotation, make the blade 46 and U-shaped piece 41 have angle, complete the stirring rough layering state and oscillation between the fine layering state conversion.
[0052] (4) oscillation fine layering state (such as Figure 8 And Figure 10 ), at this time the blade 46 and U-shaped piece 41 have angle, spring 63 opposite gear 64, limit plate 65 gear 64 limit, drive mechanism 5 drive sliding plate 61 reciprocating linear motion, further spring 63 constantly knock gear 64, realize the blade 46 and U-shaped piece 41 high speed oscillation, through the oscillation makes the residual small oil droplets gather, improve the oil yield, improve the grease separation efficiency, at this time the container 10 is still in rotation state, but its speed is lower, make the high speed oscillation of stirring paddle can only act on the material around the blade 46 and U-shaped piece 41 in unit time, so as to realize the centralized oscillation, ensure the oscillation effect.
[0053] (5) skimming oil, and the remaining sauce again stirring, oscillation, secondary skimming oil, improve the process continuity.
[0054] Example two: Please refer to Figure 18 , the difference between this embodiment and example one is that it is also provided with vibration auxiliary mechanism 9, including elastic shell 94, thin rod 95 and convex 92.
[0055] Elastic shell 94 as gear 64 tooth, elastic shell 94 is shell structure, the upper and lower ends of elastic shell 94 are open end, elastic shell 94 has inner core 93, thin rod 95 is installed in the lower end of inner core 93, a plurality of thin rod 95 lower end is provided with rotating ring 91, rotating ring 91 is rotatably installed on the limit plate 65, convex 92 is fixed on the limit plate 65, and the convex 92 is located in the inner cavity of rotating ring 91.
[0056] Specifically, in the stirring rough layering state, the inner core 93 is clamped into the elastic shell 94 to form a stable tooth, the rack 62 can be stably engaged with it, when the rack 62 drives the gear 64 to rotate, the rotating ring 91 can rotate with the elastic shell 94, so that the inner core 93 rotates with the elastic shell 94; in the oscillation fine layering state, the limit plate 65 rises to make the thin rod 95 enter the elastic shell 94, while the inner core 93 leaves the elastic shell 94, at this time the upper surface of the convex 92 is pressed against the lower surface of the gear 64, limiting the rotation of the gear 64, and the spring 63 constantly knocks the elastic shell 94, which has better oscillation effect.
[0057] The protrusion 92 is a brake pad in this embodiment.
[0058] In another aspect, the application also provides a processing technology of strong-flavor sesame oil, comprising the following steps: Step one: use the rotating mechanism 3 to drive the container 10 to rotate, and make the stirring paddle be in the stirring coarse layering state, and the reciprocating mechanism 6 controls the stirring paddle to stir the sesame paste and water in the rotating container 10, to form the oil liquid and sesame paste coarse layering state; Step two: use the conversion mechanism 7 to convert the stirring paddle to the oscillation fine layering state, and the reciprocating mechanism 6 controls the stirring paddle to vibrate, to make the sesame paste in the slowly rotating container 10 be in the all-around fine oscillation, to form the oil liquid and sesame paste fine layering state; Step three: scoop out the oil liquid from the container 10; Step four: use the stirring paddle again to stir and oscillate the residual oil liquid in the sesame paste in the container 10, and scoop out the upper oil liquid again.
[0059] It is to be noted that the relative terms, such as first and second, and the like, are used herein solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0060] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all of the details of the application, and the application is not limited to the specific embodiments. Obviously, many modifications and variations can be made according to the content of the specification. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A production device for rich-flavor sesame oil, comprising a container (10), wherein a rotating mechanism (3) capable of driving the container (10) to rotate is provided below the container (10), characterized in that: Also includes: A U-shaped member (41), wherein a central shaft (42) is provided in the middle of the sealing end of the U-shaped member (41), a blade (46) is installed in the U-shape of the U-shaped member (41) via a longitudinal rod (43), and the U-shaped member (41) and the blade (46) form a stirring paddle; a conversion mechanism (7), the conversion mechanism (7) being arranged above the U-shaped member (41) and the blade (46), and being used to drive the longitudinal rod (43) to rotate on the U-shaped member (41) to adjust the angle between the blade (46) and the plane on which the U-shaped member (41) is located; The stirring paddle has two states: one is a coarse stratification stirring state, in which the blade (46) and the U-shaped member (41) are in the same plane; the other is an oscillation fine stratification state, in which the blade (46) and the U-shaped member (41) have an included angle, the U-shaped member (41) and the central axis (42) form a tuning fork structure, and the blade (46) forms an independent component. In the oscillation fine stratification state of the stirring paddle, the container (10) rotates at a low speed, so that the stirring paddle oscillates the material around itself per unit time, forming a centralized oscillation.
2. The production equipment of a Luzhou-flavor sesame oil according to claim 1, wherein: The invention also includes a reciprocating mechanism (6), which is located above the stirring paddle and is used to drive the stirring paddle to continuously change the angle of the entire stirring paddle in the coarse stratification state to form multi-directional stirring; the reciprocating mechanism (6) is also used to drive the blade (46) and the U-shaped member (41) to oscillate at high speed in the fine stratification state. The reciprocating mechanism (6) includes: A gear (64), wherein the gear (64) is sleeved on the upper end of the central shaft (42), a sliding plate (61) is provided on one side of the gear (64), and a driving mechanism (5) capable of driving the sliding plate (61) to move back and forth linearly is provided at both ends; a rack (62), the rack (62) being disposed on a side of the sliding plate (61) close to the gear (64) and meshing with the gear (64); A spring piece (63) is provided below the rack (62). A limit plate (65) is provided on the side of the gear (64) away from the sliding plate (61). The limit plate (65) is located below the gear (64). The limit plate (65) and the sliding plate (61) can be raised and lowered synchronously. When the spring piece (63) rises to face the side of the gear (64), the upper surface of the limit plate (65) is pressed against the lower surface of the gear (64), thereby limiting the rotation of the gear (64).
3. The production equipment of a Luzhou-flavor sesame oil according to claim 2, wherein: It also includes a vibration auxiliary mechanism (9), which includes: An elastic shell (94), the elastic shell (94) serving as a tooth of the gear (64), the elastic shell (94) being a shell-like structure, the upper and lower ends of the elastic shell (94) both being open ends, and an inner core (93) being provided in the elastic shell (94); Thin rods (95), the thin rods (95) are mounted on the lower end of the inner core (93), and the lower ends of the plurality of thin rods (95) are provided with a rotating ring (91), and the rotating ring (91) is rotatably mounted on the limiting plate (65); A protrusion (92), wherein the protrusion (92) is fixed on the limiting plate (65), and the protrusion (92) is located in the inner cavity of the rotating ring (91).
4. The production equipment of a Luzhou-flavor sesame oil according to any one of claims 1 to 3, characterized in that: The conversion mechanism (7) includes a rotating drum (71) fixedly sleeved on the upper end of the longitudinal rod (43), and a lifting sleeve (74) is sleeved on the outer arc surface of the rotating drum (71). The lifting sleeve (74) is a structure with a circular through hole, and a gap exists between the lifting sleeve (74) and the rotating drum (71); The outer arc surface of the rotating cylinder (71) is provided with an arc groove (72) and an oblique groove (73), and the arc groove (72) and the oblique groove (73) are connected to form a groove structure. The lower part of the inner wall of the lifting sleeve (74) is provided with a protrusion (741) that cooperates with the groove structure, so that the lifting sleeve (74) drives the longitudinal rod (43) to rotate when it is raised or lowered.
5. The production equipment of a Luzhou-flavor sesame oil according to claim 4, wherein: The blade (46) is a split small blade; A transverse rod (44) is provided at the lower end of the longitudinal rod (43), and arc-shaped buckles (45) are provided at both ends of the transverse rod (44). The arc-shaped buckles (45) are fitted on the open ends of the U-shaped member (41).
6. The production equipment of a Luzhou-flavor sesame oil according to claim 1, wherein: A connecting line (15) is fixed between the U-shaped member (41), the arc-shaped buckle (45), and the blade (46), and a plurality of vibration balls (16) are passed through the connecting line (15).
7. The production equipment of a Luzhou-flavor sesame oil according to claim 4, characterized in that: A side block (81) is provided on each side of the sliding plate (61) and the limiting plate (65) away from each other, a lifting frame (11) is installed on the upper surface of the side block (81), and a cylinder (12) is provided below the middle of the lifting frame (11), and the cylinder (12) can drive the lifting frame (11) to move up and down; Support blocks (82) are fixed to the sides of the side blocks (81) at positions near the ends of the sliding plate (61) and the limiting plate (65) through I-beams. The limiting plate (65) is fixedly connected to the side blocks (81) and the supporting blocks (82). A second sliding block (83) is provided on one side of the sliding plate (61) near the side block (81). A second sliding groove (84) that cooperates with the second sliding block (83) is provided on one side of the side block (81) and the supporting block (82). The upper end of the lifting sleeve (74) is mounted on the lifting frame (11) via a flange (75).
8. The production equipment for a Luzhou-flavor sesame oil according to claim 7, wherein: A mounting plate (13) is provided below the reciprocating mechanism (6), the mounting plate (13) being rotatably connected to the central shaft (42), a bracket (14) being provided in the middle of the upper surface of the mounting plate (13), the side block (81) being located on the inner wall, and the cylinder (12) being fixedly mounted in the middle of the upper surface of the bracket (14).
9. The production equipment for a Luzhou-flavor sesame oil according to claim 1, wherein: It also includes a gantry (1), on which a hydraulic cylinder (2) is mounted, and the piston rod end of the hydraulic cylinder (2) is fixedly connected to the bracket (14).
10. A processing technology for Luzhou-flavor sesame oil, suitable for the production equipment of Luzhou-flavor sesame oil according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Use the rotating mechanism (3) to drive the container (10) to rotate, and make the stirring paddle in a stirring and coarse stratification state, and the reciprocating mechanism (6) controls the stirring paddle to stir the sesame paste and water in the rotating container (10) to form a state where the oil and sesame paste are coarsely stratified; Step 2: Use the conversion mechanism (7) to convert the stirring paddle into an oscillating and subdividing state, and the reciprocating mechanism (6) controls the vibration of the stirring paddle to perform all-round fine oscillation on the sesame paste in the slowly rotating container (10), thereby forming a state in which the oil and sesame paste are subdivided into layers; Step 3: Scoop out the oil from the container (10); Step 4: Use the stirring paddle again to stir and oscillate the oil remaining in the sesame paste in the container (10), and scoop out the upper layer of oil again.
Citation Information
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