A device and method for detecting cracks in a road rock agent material
By designing a crack detection device for road-use rock-forming agent materials, and using a combination of a connector and a detection bowl with a photoresistor to automatically detect and fill cracks, the problem of low efficiency in manual detection in existing technologies is solved, and efficient automated detection and repair are achieved.
Patent Information
- Application Number
- CN202511284681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-09-10
AI Technical Summary
Current methods for detecting road cracks mainly rely on manual observation, which is inefficient, labor-intensive, and unsuitable for detecting and repairing long-distance road surfaces.
A crack detection device for road-use rock-forming agent materials was designed, including a frame, a filling box, a water tank, an air pump, and a detection mechanism. The device uses a connector and a detection bowl combined with a photoresistor to detect cracks, determines the location of cracks by the floating of the detection bowl through airflow, and automatically fills and repairs the cracks through the filling mechanism.
It has achieved automated crack detection and repair, improved detection efficiency, reduced the labor intensity of workers, and can adapt to the filling needs of cracks of different sizes.
Smart Images

Figure CN120797509B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of road crack detection technology, specifically a crack detection device and method for road rock-forming agent materials. Background Technology
[0002] In road engineering, rock-forming agents can improve the water stability and weathering resistance of soil and rock materials. For example, in areas prone to rainwater erosion, roadbed materials treated with rock-forming agents are less susceptible to softening and erosion by water, maintaining better structural integrity and reducing road defects. After a period of use, roadbeds may develop cracks due to overload or weather conditions; however, cracks in roadbeds treated with rock-forming agents generally do not spread randomly, making them easier to detect and repair.
[0003] Current methods for detecting road cracks mainly rely on manual observation followed by filling the cracks with repair materials. This method is inefficient, labor-intensive, and unsuitable for detecting and repairing cracks on long stretches of road. Summary of the Invention
[0004] The purpose of this invention is to provide a crack detection device and method for road-use rock-forming agent materials to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A crack detection device for road-use rock-forming agent materials includes a frame and a filling box, a water tank, and an air pump mounted on the frame. A connecting mechanism is provided at the end of the frame, and a detection mechanism and a filling mechanism are mounted on the connecting mechanism. The detection mechanism includes a lifting frame and a mounting plate. The lifting frame is movably mounted via a lifting cylinder. A horizontal air pipe is mounted on the mounting plate, and insertion pipes are evenly installed on the mounting plate, communicating with the horizontal air pipes. A detection frame is slidably mounted on the insertion pipes. A protruding section is provided on the edge of the insertion pipe, and the detection frame cooperates with the protruding section. A detection bowl is sleeved at the lower end of the insertion pipe. Guide frames are provided on both sides inside the detection frame. A connecting column is provided on the insertion pipe. A fastening frame is provided on the lifting frame. The connecting column extends to the inner side of the fastening frame and is connected to an LED. A photoresistor strip is provided between the lifting frame and the fastening frame. A spacer plate is provided between the LEDs located within the fastening frame.
[0007] As a further embodiment of the present invention: the filling mechanism includes a second lifting cylinder and a second lifting frame. The second lifting cylinder is connected to a connecting mechanism, and the second lifting frame is slidably installed between the lifting cylinder and the connecting mechanism. The second lifting cylinder and the second lifting frame are fixedly connected at the middle. The second lifting frame is provided with a connecting slide rail and an electric slider. A filling frame is installed on the electric slider. The filling frame is connected to the filling box. The filling frame has a trapezoidal groove structure, and the trapezoidal groove structure points towards the detection mechanism. A feeding frame is provided on both sides inside the filling frame. Discharge holes are evenly provided on the feeding frame. A vibration block is provided in the groove of the filling frame.
[0008] As a further embodiment of the present invention: the connecting mechanism includes a horizontal moving plate, on which connecting sliders are evenly arranged, the connecting sliders are slidably installed with the end of the frame, a horizontal cylinder is provided between the horizontal moving plate and the frame, and a vertical guide rail one and a vertical guide rail two are provided at the front end of the horizontal moving plate, the detection mechanism is slidably installed with the vertical guide rail one, and the filling mechanism is slidably installed with the vertical guide rail two.
[0009] As a further embodiment of the present invention: a folded flexible tube is provided between the horizontal air tube and the intubation tube, a connecting spring is provided between the intubation tube and the mounting plate, an adjustment groove is provided at the connection part between the fastening frame and the connecting column, and a folded light shield is provided at the adjustment groove part of the fastening frame.
[0010] As a further embodiment of the present invention: a horizontal water pipe is fixedly installed on the mounting plate, and a folded flexible hose II is connected to the protruding section on the connector. The folded flexible hose II is connected to the horizontal water pipe, and a solenoid valve is installed between the folded flexible hose II and the horizontal water pipe.
[0011] As a further embodiment of the present invention: a cleaning mechanism is provided at the front end of the mounting plate. The cleaning mechanism includes a vertical plate on the mounting plate, and wedge-shaped blocks one and two are evenly arranged on the vertical plate. An air outlet is rotatably mounted on wedge-shaped block one, and a spray nozzle is rotatably mounted on wedge-shaped block two. The air outlet is connected to a horizontal air pipe through a branch air pipe, and the spray nozzle is connected to a horizontal water pipe through a branch water pipe. Rotary connecting blocks are respectively provided between wedge-shaped block one and the air outlet, and between wedge-shaped block two and the spray nozzle. A snap-fit groove is provided on the rotary connecting block, and a snap-fit block is slidably installed in the snap-fit groove. A linkage plate is rotatably connected between the snap-fit blocks, and a drive assembly is connected to the linkage plate.
[0012] As a further embodiment of the present invention: the driving component includes a connecting frame, which is fixedly installed between a fixing bracket and a vertical plate. A driving bevel gear is rotatably installed inside the connecting frame, and the driving bevel gear is connected to a drive motor. Driven bevel gears are rotatably installed on both sides of the connecting frame, and the driven bevel gears mesh with the driving bevel gears respectively. A connecting shaft is rotatably installed at the end of the linkage plate, and a push-pull rod is rotatably installed between the connecting shaft and the driven bevel gear.
[0013] As a further embodiment of the present invention: a support spring is provided between the two ends of the snap-fit block and the snap-fit groove, and the branch water pipe and the branch air pipe are respectively fixedly installed on the linkage plate.
[0014] A method for detecting cracks in road rock-forming agent materials, as described above, includes the following steps: S1. Lowering the lifting frame and mounting plate using a lifting cylinder to bring the detection frame in the detection mechanism into contact with the road surface. The mounting plate continues to descend, causing the insertion tube within the detection frame to carry the detection bowl down, with the end of the insertion tube approaching the road surface. S2. Starting the air pump, the insertion tube sprays air outwards. When there are no cracks in the road surface, the airflow disperses, and the airflow entering the guide frame rushes towards the detection bowl, causing it to float. Displacement occurs between the detection bowl and the insertion tube. An electrical contact is provided at the initial contact point between the detection bowl and the insertion tube. When the insertion tube encounters a crack, the airflow enters the crack and cannot lift the detection bowl. The electrical contact connects to the circuit of the LED, thereby changing the resistance of the photoresistor strip and adjusting the position of the electric slider in the filling mechanism, which then fills the crack area with material. S3. Before detecting road surface cracks, the air outlet and spray nozzle in the cleaning mechanism are driven back and forth by the drive assembly to blow away dust and debris from the road surface, combined with dust suppression using the spray nozzle.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] (1) Install the detection bowl through the insertion tube. A limit ring is set on the insertion tube at the bottom of the detection bowl to prevent the detection bowl from separating from the insertion tube. When the detection frame descends to the height of contact with the ground, continue to control the insertion tube to descend so that the insertion tube is close to the ground. At this time, combine with the horizontal air pipe to pump air into the insertion tube. When there is no crack in the ground, the airflow blown out of the insertion tube diffuses outward. Under the action of the guide frame, part of the airflow flows upward along the detection frame. At this time, the detection bowl is driven to float up along the insertion tube. At this time, the electrical contact on the insertion tube is separated from the electrical contact between the detection bowl, so that the lamp in the fastening frame is turned off. When there is a crack in the detection area, the airflow on the insertion tube directly enters the crack without driving the detection bowl to float up. At this time, the lamp remains lit, and then the position data of the crack is converted into the resistance value of the photoresistor strip. Combine with the resistance value to control the filling mechanism to adjust the position and perform the filling operation on the crack.
[0017] (2) The lifting frame and the bottom filling frame are lowered by the lifting cylinder II, so that the bottom of the filling frame contacts the ground. The electric slider moves in combination with the resistance value of the crack obtained in the detection mechanism, thereby driving the filling frame to the crack. The filling box pumps the filler into the filling frame, and the vibration block is used for vibration filling. The excess filler will move forward under the push of the filling frame, thus adapting to the filling and repair of cracks of different sizes.
[0018] (3) The horizontal moving plate is installed by means of a horizontal cylinder. When the crack cannot be detected, the horizontal cylinder is driven to move back and forth to eliminate the detection dead angle caused by the gap between adjacent insertion pipes. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 This is a schematic diagram of the installation of the connecting mechanism in this invention.
[0021] Figure 3 This is a schematic diagram showing the installation positions of the detection mechanism and the filling mechanism in this invention.
[0022] Figure 4 This is a schematic diagram of the installation of the horizontal air pipe and the horizontal water pipe in this invention.
[0023] Figure 5 This is a schematic diagram showing the connection between the detection mechanism and the horizontal air pipe and the horizontal water pipe in this invention.
[0024] Figure 6 for Figure 5 Enlarged diagram of point A in the middle.
[0025] Figure 7 This is a schematic diagram of the detection mechanism in this invention.
[0026] Figure 8 This is a schematic diagram of the filling mechanism in this invention.
[0027] Figure 9 This is a schematic diagram of the filling frame in this invention.
[0028] Figure 10 This is a schematic diagram of the installation of the cleaning mechanism in this invention.
[0029] Figure 11 for Figure 10 Enlarged diagram of point B in the middle.
[0030] Figure 12 This is a schematic diagram of the connection structure between the linkage plate and the rotating connecting block in this invention.
[0031] Figure 13 This is a schematic diagram of the driving component in this invention.
[0032] In the diagram: 1. Frame; 10. Filling box; 11. Water tank; 12. Air pump; 2. Connecting mechanism; 20. Horizontal moving plate; 200. Horizontal cylinder; 201. Connecting slider; 21. Vertical guide rail one; 22. Vertical guide rail two; 23. Lifting frame one; 24. Mounting plate; 25. Lifting cylinder one; 3. Detection mechanism; 300. Horizontal air pipe; 301. Horizontal water pipe; 31. Detection frame; 32. Folded hose one; 33. Connecting spring; 34. Insertion pipe; 35. Solenoid valve; 36. Folded hose two; 37. Protruding section; 38. Detection bowl; 39. Guide frame; 310. Connecting column; 3110. Adjustment groove; 311. Fastening frame; 312. Photoresistor strip; 3100. LED bead; 3 101. Folding sunshade; 3102. Spare plate; 4. Filling mechanism; 41. Lifting cylinder II; 42. Lifting frame II; 43. Connecting slide rail; 44. Electric slider; 45. Filling frame; 46. Unloading frame; 47. Discharge hole; 48. Vibrating block; 5. Cleaning mechanism; 50. Vertical plate; 51. Wedge block I; 52. Wedge block II; 53. Air outlet; 54. Rotating connecting block; 540. Snap-fit slide groove; 55. Spray tube; 56. Branch air pipe; 57. Branch water pipe; 58. Linkage plate; 580. Snap-fit block; 6. Drive assembly; 60. Connecting frame; 61. Fixing frame; 62. Drive motor; 63. Driving bevel gear; 64. Driven bevel gear; 65. Push-pull rod; 66. Connecting shaft. Detailed Implementation
[0033] The technical solution of the present invention will be further described in detail below with reference to specific embodiments.
[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 As shown, a crack detection device for road-use rock-forming agent materials includes a frame 1 and a filling box 10, a water tank 11, and an air pump 12 mounted on the frame 1. A connecting mechanism 2 is provided at the end of the frame 1, and a detection mechanism 3 and a filling mechanism 4 are mounted on the connecting mechanism 2. The detection mechanism 3 includes a lifting frame 23 and a mounting plate 24. The lifting frame 23 is movably mounted via a lifting cylinder 25. A horizontal air pipe 300 is mounted on the mounting plate 24, and insertion pipes 34 are evenly installed on the mounting plate 24, communicating with the horizontal air pipes 300. A detection frame is slidably mounted on the insertion pipes 34. The frame 31 has a protruding section 37 on the edge of the insertion tube 34. The detection frame 31 and the protruding section 37 cooperate with each other. The lower end of the insertion tube 34 is fitted with a detection bowl 38. The detection frame 31 has guide frames 39 on both sides inside. The insertion tube 34 has a connecting post 310. The lifting frame 23 has a fastening frame 311. The connecting post 310 extends to the inside of the fastening frame 311 and is connected to a lamp bead 3100. A photoresistor strip 312 is provided between the lifting frame 23 and the fastening frame 311. A spacer plate 3102 is provided between the lamp beads 3100 located in the fastening frame 311.
[0035] Specifically, the detection bowl 38 is installed through the insertion tube 34. A limit ring is provided on the insertion tube 34 at the bottom of the detection bowl 38 to prevent the detection bowl 38 from detaching from the insertion tube 34. When the detection frame 31 descends to the height of contact with the ground, the insertion tube 34 continues to descend, bringing it closer to the ground. At this time, air is pumped into the insertion tube 34 through the horizontal air pipe 300. When there are no cracks in the ground, the airflow blown out of the insertion tube 34 diffuses outward. Under the action of the guide frame 39, part of the airflow flows upward along the detection frame 31, causing the detection bowl 38 to float up along the insertion tube 34. At this time, the electrical contacts on the insertion tube 34 and the electrical contacts between the detection bowl 38 disengage, causing the LED 3100 located in the fastening frame 311 to turn off. When there are cracks in the detection area, the airflow on the insertion tube 34 directly enters the crack without causing the detection bowl 38 to float up. At this time, the LED 3100 remains constantly lit, thereby converting the crack position data into the resistance value of the photoresistor strip 312. Based on this resistance value, the filling mechanism 4 is adjusted to adjust its position and fill the crack.
[0036] Furthermore, such as Figure 8 , Figure 9As shown, the filling mechanism 4 includes a second lifting cylinder 41 and a second lifting frame 42. The second lifting cylinder 41 is connected to the connecting mechanism 2. The second lifting frame 42 is slidably installed between the connecting mechanism 2 and the lifting cylinder 41. The second lifting cylinder 41 is fixedly connected to the middle of the second lifting frame 42. The second lifting frame 42 is provided with a connecting slide rail 43 and an electric slider 44. A filling frame 45 is installed on the electric slider 44. The filling frame 45 is connected to the filling box 10. The filling frame 45 has a trapezoidal groove structure, and the trapezoidal groove structure points towards the detection mechanism 3. A discharge frame 46 is provided on both sides inside the filling frame 45. Discharge holes 47 are evenly provided on the discharge frame 46. A vibration block 48 is provided in the groove part of the filling frame 45.
[0037] Specifically, the lifting cylinder 41 controls the lowering of the lifting frame 42 and the bottom filling frame 45, so that the bottom of the filling frame 45 contacts the ground. The electric slider 44 moves in conjunction with the resistance value of the crack obtained in the detection mechanism 3, thereby moving the filling frame 45 to the crack. The filling box 10 pumps the sealant into the filling frame 45, and the vibration block 48 performs vibration filling. Excess sealant will move forward under the push of the filling frame 45, thus adapting to the filling and repair work of cracks of different sizes.
[0038] Furthermore, such as Figure 2 , Figure 3 As shown, the connecting mechanism 2 includes a horizontal moving plate 20, on which connecting sliders 201 are evenly arranged. The connecting sliders 201 are slidably installed with the end of the frame 1. A horizontal cylinder 200 is provided between the horizontal moving plate 20 and the frame 1. A vertical guide rail 1 21 and a vertical guide rail 22 are provided at the front end of the horizontal moving plate 20. The detection mechanism 3 is slidably installed with the vertical guide rail 1 21, and the filling mechanism 4 is slidably installed with the vertical guide rail 22.
[0039] Specifically, because there is a gap between adjacent connectors 34, when the gap is exactly between adjacent connectors 34, the crack cannot be detected. The horizontal moving plate 20 is moved using a horizontal cylinder 200. When the crack cannot be detected, the horizontal cylinder 200 is driven to move back and forth, eliminating the detection blind spot caused by the gap between adjacent connectors 34. The driving displacement of the horizontal cylinder 200 is equal to the gap between adjacent connectors 34.
[0040] Furthermore, such as Figure 6 , Figure 7As shown, a folded flexible tube 32 is provided between the horizontal air tube 300 and the insertion tube 34, a connecting spring 33 is provided between the insertion tube 34 and the mounting plate 24, an adjustment groove 3110 is provided at the connection part between the fastening frame 311 and the connecting column 310, and a folded light shield 3101 is provided at the adjustment groove 3110 of the fastening frame 311.
[0041] Furthermore, such as Figure 6 , Figure 7 As shown, a horizontal water pipe 301 is fixedly installed on the mounting plate 24, and a folded flexible hose 36 is connected to the protruding section 37 on the insertion pipe 34. The folded flexible hose 36 is connected to the horizontal water pipe 301, and a solenoid valve 35 is installed between the folded flexible hose 36 and the horizontal water pipe 301.
[0042] Specifically, in order to ensure that the sealant can better adhere to the crack, when the insertion tube 34 detects a crack, the solenoid valve 35 is opened simultaneously, allowing the end of the protruding section 37 to inject clean water into the crack, thereby cleaning the crack and preventing dust in the crack from affecting the subsequent filling effect of the sealant.
[0043] Furthermore, such as Figure 10 , Figure 11 , Figure 12 As shown, a cleaning mechanism 5 is provided at the front end of the mounting plate 24. The cleaning mechanism 5 includes a vertical plate 50 on the mounting plate 24. Wedge-shaped blocks 51 and 52 are evenly arranged on the vertical plate 50. An air outlet 53 is rotatably mounted on the wedge-shaped block 51, and a spray cylinder 55 is rotatably mounted on the wedge-shaped block 52. The air outlet 53 is connected to the horizontal air pipe 300 through a branch air pipe 56, and the spray cylinder 55 is connected to the horizontal water pipe 301 through a branch water pipe 57. Rotary connecting blocks 54 are respectively provided between the wedge-shaped block 51 and the air outlet 53, and between the wedge-shaped block 52 and the spray cylinder 55. A snap-fit groove 540 is provided on the rotating connecting block 540. A snap-fit block 580 is slidably installed in the snap-fit groove 540. A linkage plate 58 is rotatably connected between the snap-fit blocks 580, and a drive assembly 6 is connected to the linkage plate 58.
[0044] Specifically, to better monitor cracks continuously, wedge-shaped blocks 51 and 52 are used to rotate and install air outlet 53 and spray nozzle 55, respectively. First, the air outlet 53 cleans the road surface awaiting inspection, and then the spray nozzle 55 suppresses the dust, preventing excessive dust generation during operation. The movement of the linkage plate 58 causes the locking block 580 to slide within the locking groove 540, which in turn causes the rotating connecting block 54 to rotate around the connection point. This causes the air outlet 53 or spray nozzle 55 at the end to swing back and forth, improving cleaning and dust suppression effects.
[0045] Furthermore, such as Figure 13 As shown, the drive assembly 6 includes a connecting frame 60, which is fixedly installed between the connecting frame 60 and the vertical plate 50 via a fixing bracket 61. A drive bevel gear 63 is rotatably installed inside the connecting frame 60, and the drive bevel gear 63 is connected to a drive motor 62. Driven bevel gears 64 are rotatably installed on both sides of the connecting frame 60, and the driven bevel gears 64 mesh with the drive bevel gear 63 respectively. A connecting shaft 66 is rotatably installed at the end of the linkage plate 58, and a push-pull rod 65 is rotatably installed between the connecting shaft 66 and the driven bevel gear 64.
[0046] Specifically, the drive motor 62 drives the active bevel gear 63 and the driven bevel gear 64 to rotate, and the eccentrically mounted push-pull rod 65 and the connecting shaft 66 drive the linkage plate 58 to move back and forth, thereby controlling the air outlet 53 and the spray nozzle 55 to swing back and forth.
[0047] Furthermore, a support spring is provided between the two ends of the snap-fit block 580 and the snap-fit groove 540, and the branch water pipe 57 and the branch air pipe 56 are respectively fixedly installed on the linkage plate 58.
[0048] A method for detecting cracks in road rock-forming agent materials, as described above, includes the following steps: S1, controlling the lifting frame 23 and mounting plate 24 to descend via lifting cylinder 25, so that the detection frame 31 in the detection mechanism 3 contacts the road surface; at this time, continuing to control the mounting plate 24 to descend, so that the insertion tube 34 inside the detection frame 31 carries the detection bowl 38 down, controlling the end of the insertion tube 34 to approach the road surface; S2, starting the air pump 12, the insertion tube 34 sprays air outward; when there are no cracks in the road surface, the airflow disperses, and the airflow entering between the guide frames 39 will rush towards the detection bowl 38, causing the detection bowl 38 to float upward. At this time, the detection bowl 38... Displacement occurs between the insertion tube 34 and the detection bowl 38. The initial mating part between the insertion tube 34 and the detection bowl 38 is provided with an electrical contact. When the insertion tube 34 encounters a crack, the airflow will enter the crack and will not be able to lift the detection bowl 38. At this time, the electrical contact connects the circuit of the LED bead 3100, thereby changing the resistance value of the photoresistor strip 312, adjusting the position of the electric slider 44 in the filling mechanism 4, and carrying the filling mechanism 4 to fill the crack area with material; S3, before detecting the road surface crack, the drive component 6 drives the air outlet 53 and the spray tube 55 in the cleaning mechanism 5 to swing back and forth, thereby blowing away the dust and debris on the road surface, and combining with the spray tube 55 to reduce dust.
[0049] The working principle of this invention embodiment is as follows:
[0050] like Figures 1-13As shown, the detection bowl 38 is installed through the insertion tube 34. A limit ring is provided on the insertion tube 34 at the bottom of the detection bowl 38 to prevent the detection bowl 38 from detaching from the insertion tube 34. When the detection frame 31 descends to the height of contact with the ground, the insertion tube 34 continues to descend, bringing it closer to the ground. At this time, air is pumped into the insertion tube 34 through the horizontal air pipe 300. When there are no cracks in the ground, the airflow blown out of the insertion tube 34 diffuses outward. Under the action of the guide frame 39, part of the airflow flows upward along the detection frame 31, causing the detection bowl 38 to float up along the insertion tube 34. At this time, the electrical contacts on the insertion tube 34 and the detection bowl 38 disengage, causing the LED 3100 located in the fastening frame 311 to turn off. When there are cracks in the detection area, the airflow on the insertion tube 34 directly enters the crack without causing the detection bowl 38 to float up. At this time, the LED 3100 remains constantly lit, thereby converting the crack position data into the resistance value of the photoresistor strip 312. Based on this resistance value, the filling mechanism 4 is adjusted to adjust its position to fill the crack. The lifting cylinder 41 controls the lowering of the lifting frame 42 and the bottom filling frame 45, bringing the bottom of the filling frame 45 into contact with the ground. The electric slider 44 moves in conjunction with the resistance value of the crack location obtained from the detection mechanism 3, thereby moving the filling frame 45 to the crack location. The filling box 10 pumps sealant into the filling frame 45, and the vibrating block 48 performs vibration filling. Excess sealant is pushed forward by the filling frame 45, thus adapting to filling and repairing cracks of different sizes. Because there is a gap between adjacent insertion pipes 34, when the gap is exactly between adjacent insertion pipes 34, crack detection is impossible. The horizontal cylinder 200 moves the horizontal moving plate 20. When a crack cannot be detected, the horizontal cylinder 200 is driven to move back and forth, eliminating the detection blind spot caused by the gap between adjacent insertion pipes 34. The driving displacement of the horizontal cylinder 200 is equal to the gap between adjacent insertion pipes 34.
[0051] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0052] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A crack detection device for cracking of a road rock agent material, comprising a rack (1) and a filling box (10), a water tank (11), an air pump (12) arranged on the rack (1), characterized in that, The end of the rack (1) is provided with a connecting mechanism (2), the detecting mechanism (3) and the filling mechanism (4) are installed on the connecting mechanism (2) in a lifting mode; The detecting mechanism (3) comprises a lifting frame one (23) and a mounting plate (24), the lifting frame one (23) is movably installed through a lifting cylinder one (25), the mounting plate (24) is provided with a horizontal air pipe (300), a plurality of plug-in pipes (34) are uniformly arranged on the mounting plate (24), the plug-in pipes (34) are communicated with the horizontal air pipe (300), a detecting frame (31) is slidably installed on the plug-in pipes (34), the edge of the plug-in pipes (34) is provided with a protruding section (37), the detecting frame (31) and the protruding section (37) are matched with each other, a detecting bowl (38) is sleeved on the lower end of the plug-in pipes (34), guide frames (39) are arranged on both sides of the detecting frame (31), a connecting column (310) is arranged on the plug-in pipes (34), a buckling frame (311) is arranged on the lifting frame one (23), the connecting column (310) extends to the inner side of the buckling frame (311) and is connected with a lamp bead (3100), a photosensitive resistance strip (312) is arranged between the lifting frame one (23) and the buckling frame (311), and a spacing plate (3102) is arranged between the lamp beads (3100) in the buckling frame (311); A limiting ring is arranged on the plug-in pipes (34) at the bottom of the detecting bowl (38), when the detecting frame (31) is lowered to a height of contacting the ground, the plug-in pipes (34) are continuously controlled to be lowered, so that the plug-in pipes (34) are close to the ground, at this time, air is pumped into the plug-in pipes (34) in combination with the horizontal air pipe (300), when there is no crack on the ground, the air flow blown out by the plug-in pipes (34) is diffused outward, part of the air flow flows upward along the detecting frame (31) under the action of the guide frames (39), at this time, the detecting bowl (38) is floated upward along the plug-in pipes (34), at this time, the electrical contact between the electrical contact on the plug-in pipes (34) and the electrical contact on the detecting bowl (38) is disconnected, so that the lamp bead (3100) in the buckling frame (311) is extinguished; when there is a crack in the detection position, the air flow on the plug-in pipes (34) directly enters the crack and does not float the detecting bowl (38), at this time, the lamp bead (3100) remains always on, and then the position data of the crack is converted into the resistance value of the photosensitive resistance strip (312), and the filling mechanism (4) is controlled to adjust the position in combination with the resistance value, so that the crack is filled.
2. The crack detection device for cracking of a road rock agent material according to claim 1, characterized by The filling mechanism (4) comprises a lifting cylinder two (41) and a lifting frame two (42), the lifting cylinder two (41) is connected with the connecting mechanism (2), the lifting frame two (42) is slidably installed between the connecting mechanism (2), the lifting cylinder two (41) is fixedly connected with the middle part of the lifting frame two (42), the lifting frame two (42) is provided with a connecting slide rail (43) and an electric sliding block (44), the electric sliding block (44) is provided with a filling frame (45), the filling frame (45) is communicated with the filling box (10), the filling frame (45) is a trapezoidal groove structure, the trapezoidal groove structure points to the direction of the detection mechanism (3), the filling frame (45) is provided with a discharging frame (46) on both sides, the discharging frame (46) is uniformly provided with a discharging hole (47), and the recessed part of the filling frame (45) is provided with a vibrating block (48).
3. A device for detecting cracks in a material of a rock-hardening agent for road use according to claim 2, characterized in that, The connecting mechanism (2) comprises a horizontal moving plate (20), the horizontal moving plate (20) is uniformly provided with a connecting sliding block (201), the connecting sliding block (201) is slidably installed on the end of the rack (1), the horizontal moving plate (20) is provided with a horizontal cylinder (200) between the rack (1), the front end of the horizontal moving plate (20) is provided with a vertical guide rail one (21) and a vertical guide rail two (22), the detection mechanism (3) is slidably installed between the vertical guide rail one (21), and the filling mechanism (4) is slidably installed between the vertical guide rail two (22).
4. The crack detection device for cracking of a road rock agent material according to claim 3, characterized by The horizontal air pipe (300) is provided with a folding hose one (32) between the plug-in pipe (34), the plug-in pipe (34) is provided with a connecting spring (33) between the mounting plate (24), the connecting part of the buckling frame (311) and the connecting column (310) is provided with an adjusting groove (3110), and the buckling frame (311) is provided with a folding light shield (3101) at the part of the adjusting groove (3110).
5. A device for detecting cracks in a material of a rock-hardening agent for road use according to claim 4, characterized by The mounting plate (24) is fixedly provided with a horizontal water pipe (301), the convex section (37) on the plug-in pipe (34) is connected with a folding hose two (36), the folding hose two (36) is connected with the horizontal water pipe (301), and the folding hose two (36) is provided with a solenoid valve (35) between the horizontal water pipe (301).
6. A device for detecting cracks in a material of a rock-hardening agent for road use according to claim 5, characterized by The front end of the mounting plate (24) is provided with a cleaning mechanism (5), the cleaning mechanism (5) comprises a vertical plate (50) provided on the mounting plate (24), the vertical plate (50) is uniformly provided with a wedge block one (51) and a wedge block two (52), the wedge block one (51) is rotatably provided with an air outlet cylinder (53), the wedge block two (52) is rotatably provided with a spray cylinder (55), the air outlet cylinder (53) is connected with a horizontal air pipe (300) through a branch air pipe (56), the spray cylinder (55) is connected with a horizontal water pipe (301) through a branch water pipe (57), the wedge block one (51) and the wedge block two (52) are respectively provided with a rotating connecting block (54), the rotating connecting block (54) is provided with a clamping sliding groove (540), the clamping sliding groove (540) is slidably provided with a clamping block (580), the clamping block (580) is rotatably connected with a linkage plate (58), and the linkage plate (58) is connected with a driving assembly (6).
7. A device for detecting cracks in a material of a rock-hardening agent for road use according to claim 6, characterized by The driving assembly (6) comprises a connecting frame (60), the connecting frame (60) is fixedly installed between the vertical plate (50) and the fixed frame (61), the connecting frame (60) is rotatably provided with a driving bevel gear (63), the driving bevel gear (63) is connected with a driving motor (62), both sides of the connecting frame (60) are rotatably provided with a driven bevel gear (64), the driven bevel gear (64) is rotatably provided with a connecting shaft (66), and the connecting shaft (66) is rotatably provided with a push-pull rod (65) between the driven bevel gear (64).
8. The apparatus for detecting cracks in the cracking of a road rock agent material according to claim 7, wherein Support springs are arranged between the clamping block (580) and the two ends of the clamping sliding groove (540), and the branch water pipe (57) and the branch air pipe (56) are fixedly installed on the linkage plate (58).
9. A method of detecting cracks in a pavement material according to claim 8, wherein, The method comprises the following steps: S1, the lifting cylinder one (25) controls the lifting frame one (23) and the mounting plate (24) to descend, so that the detection frame (31) in the detection mechanism (3) contacts the road surface, at this time, the mounting plate (24) is continuously controlled to descend, so that the plug-in pipe (34) in the detection frame (31) carries the detection bowl (38) to fall, and the end of the plug-in pipe (34) is controlled to be close to the road surface; S2, start the air pump (12), the plug-in pipe (34) sprays air outward, when there is no crack on the road, the air flow spreads out, the air flow between the guide frame (39) will rush to the detection bowl (38) part, drive the detection bowl (38) to float up, at this time the displacement occurs between the detection bowl (38) and the plug-in pipe (34), the initial matching part of the detection bowl (38) and the plug-in pipe (34) is provided with an electric contact, when the plug-in pipe (34) encounters a crack, the air flow will enter the crack and cannot drive the detection bowl (38) to float up, at this time the electric contact connects the circuit of the lamp bead (3100), so as to change the resistance value of the photosensitive resistance strip (312), adjust the position of the electric sliding block (44) in the filling mechanism (4), carry the filling mechanism (4) to fill the crack part; S3, before detecting the crack on the road, the air outlet cylinder (53) and the spray cylinder (55) in the cleaning mechanism (5) are swung back and forth by the driving assembly (6), so as to blow away the dust and sundries on the road, and the spray cylinder (55) is combined to reduce dust.
Citation Information
Patent Citations
Road bridge asphalt pavement crack detection device
CN112986273A
Cast-in-place box girder crack on-line detector
CN220305238U