Energy-saving and water-removing method for operation of air compression station

Abstract

The invention relates to the technical field of air compression stations, and discloses an air compression station operation energy saving and water removal method, which comprises an air compressor and a flange cover, the bottom of the flange cover penetrates through and is fixedly connected with a first detection pipe, the interior of the first detection pipe is slidably connected with a moving plate, and the bottom of the moving plate is provided with a spring. A first contact is arranged in the middle of the bottom of the movable plate, a second detection pipe is fixedly connected to the bottom of the first detection pipe, a second contact is arranged in the middle of the interior of the second detection pipe, an alarm is arranged in the middle of the bottom of the second detection pipe, and the alarm is electrically connected with the second contact. According to the invention, when leakage occurs, leaked water vapor flows into the flange cover, a movable plate in the first detection pipe is pushed by the pressure of the water vapor to press downwards through a spring, so that a first contact is in contact with a second contact, and an alarm gives an alarm to inform a worker of maintenance, so that the leakage is prevented from being easily found during leakage.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air compression station, in particular to an air compression station operation energy saving and water removal method. BACKGROUND

[0002] As a convenient and environmentally friendly power source, compressed air is widely used in machinery, electronics, food, textiles and other industries, and is one of the most widely used power sources. The air compression station system provides compressed air that meets the requirements of users, and is essential equipment for gas-using units. The existing air compression station system mainly consists of an air compressor, a cooling system, a gas storage tank, a cold dryer and a filter. The cooling system is used to cool the lubricant of the compressor host in the air compressor to ensure that the compressor host operates at the appropriate temperature.

[0003] When installing the air compressor, the cooling system, the gas storage tank, the cold dryer and the filter, a flange valve is used to control and adjust the air flow and pressure. It plays a key role in the air compression station and can help maintain stable air pressure and flow to ensure normal operation of equipment and processes. However, the flange valve is prone to bolt loosening and leakage after long-term use, and the leakage is not easy to detect, which can cause resource waste. Therefore, an air compression station operation energy saving and water removal method is provided. SUMMARY

[0004] The purpose of the present application is to provide an air compression station operation energy saving and water removal method, which solves the problem of bolt loosening and leakage of the valve after long-term use.

[0005] To achieve the above purpose, the technical scheme adopted by the present application is as follows: including air compressor, flange cover, a plurality of left and right sides of the flange cover are fixedly connected with connecting blocks, the opposite sides of the four connecting blocks are fixedly connected with rubber pads, the middle parts of the four connecting blocks are penetrated and threadedly connected with bolts, the bottoms of the bolts are threadedly connected with nuts and the nuts cooperate with the connecting blocks, the bottom of the flange cover is penetrated and fixedly connected with a first detection tube, the inside of the first detection tube is slidably connected with a moving plate, the bottom of the moving plate is provided with a spring, the bottom of the moving plate is provided with a first contact point and the spring cooperates with the first contact point, the bottom of the first detection tube is fixedly connected with a second detection tube, the inside of the second detection tube is provided with a second contact point in the middle part, the bottom of the second detection tube is provided with an alarm in the middle part and the alarm is electrically connected with the second contact point.

[0006] Further description of the above technical scheme: The right side of the air compressor is fixedly connected with a first connecting pipe, and the other end of the first connecting pipe is fixedly connected with a gas storage tank.

[0007] Further description of the above technical scheme: The right side of the gas tank is fixedly connected with a second exhaust pipe, a gas-water separator is arranged in the middle of the outer wall of the second exhaust pipe, flanges are fixedly connected to the left and right sides of the gas-water separator and are threadedly connected with the second exhaust pipe, and a drain pipe is arranged at the bottom of the gas-water separator.

[0008] Further description of the above technical solution: The other end of the second exhaust pipe is fixedly connected with a dry cooling machine, and an exhaust pipe is fixedly connected to the top right part of the dry cooling machine.

[0009] Further description of the above technical solution: A filter is arranged in the middle of the outer wall of the exhaust pipe, flanges are fixedly connected to the left and right sides of the filter and are threadedly connected with the exhaust pipe.

[0010] Further description of the above technical solution: A ball valve is arranged in the right part of the outer wall of the exhaust pipe, flanges are fixedly connected to the left and right sides of the ball valve and are threadedly connected with the exhaust pipe.

[0011] Further description of the above technical solution: Ball valves are arranged on the outer walls of the first connecting pipe, the drain pipe, the second connecting pipe and the exhaust pipe.

[0012] Further description of the above technical solution: Flanges are fixedly connected to the left and right sides of the gas-water separator, the filter and the ball valve.

[0013] The present application has the following beneficial effects: 1. The air compression station operation energy-saving and water removal method provided by the present application, the flange is prone to bolt loosening and leakage after long-time use of the station foreman, the leakage is not easy to be found and is likely to occur, when the leakage occurs, the leaked water vapor will flow into the flange cover, the first detection pipe fixedly connected to the bottom of the flange cover will be pushed by the pressure of the gas, and the moving plate in the first detection pipe will be pressed downward by the spring, so that the first contact and the second contact arranged in the middle of the bottom of the moving plate are in contact, the alarm is triggered to notify the staff to repair, and the leakage that is not easy to be found and is likely to occur is prevented. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a perspective view of the present application; Figure 2 It is a schematic view of the flange cover of the present application; Figure 3 It is a sectional view of the flange cover of the present application; Figure 4 It is a sectional view of the first detection pipe of the present application.

[0015] LEGEND: In the figure: 1, air compressor; 2, first connecting pipe; 3, gas storage tank; 4, gas-water separator; 5, drain pipe; 6, second connecting pipe; 7, dry cooling machine; 8, exhaust pipe; 9, filter; 10, ball valve; 11, flange; 12, flange cover; 13, connecting block; 14, rubber pad; 15, bolt; 16, nut; 17, first detection pipe; 18, moving plate; 19, spring; 20, first contact; 21, second detection pipe; 22, second contact; 23, alarm. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0017] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "linking" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0018] Combination Figure 1One embodiment provided by the present application: including air compressor 1, flange cover 12, the right side of air compressor 1 is fixedly connected with first connecting pipe 2, the other end of first connecting pipe 2 is fixedly connected with gas storage tank 3, compressed air can be stored, the right side of gas storage tank 3 is fixedly connected with second exhaust pipe 6, the outer wall middle part of second exhaust pipe 6 is provided with gas-water separator 4, gas-water separator 4 will separate water in compressed air from air, the left and right sides of gas-water separator 4 are fixedly connected with flange 11 and flange 11 is screw connected with second exhaust pipe 6, the bottom of gas-water separator 4 is provided with drain pipe 5, separated water will be discharged through drain pipe 5, the other end of second connecting pipe 6 is fixedly connected with dry cooling machine 7, the top right part of dry cooling machine 7 is fixedly connected with exhaust pipe 8, the middle part outer wall of exhaust pipe 8 is provided with filter 9, impurities in air are filtered through filter 9, the left and right sides of filter 9 are fixedly connected with flange 11 and flange 11 is screw connected with exhaust pipe 8, the right part outer wall of exhaust pipe 8 is provided with ball valve 10, the left and right sides of ball valve 10 are fixedly connected with flange 11 and flange 11 is screw connected with exhaust pipe 8, the outer walls of first connecting pipe 2, drain pipe 5, second connecting pipe 6 and exhaust pipe 8 are all provided with ball valve 10, ball valve 10 is flange connected on first connecting pipe 2, drain pipe 5, second connecting pipe 6 and exhaust pipe 8, air flow and pressure can be controlled and adjusted through ball valve 10, which can help to keep stable air pressure and flow, the left and right sides of gas-water separator 4, filter 9 and ball valve 10 are all fixedly connected with flange 11, which are screw connected with first connecting pipe 2, drain pipe 5, second connecting pipe 6 and exhaust pipe 8 through flange 11.

[0019] In combination Figure 2 , Figure 3 and Figure 4The left and right sides of the plurality of flange covers 12 are fixedly connected with connecting blocks 13, and the opposite sides of the four connecting blocks 13 are fixedly connected with rubber pads 14, so that the flange cover 12 can be sealed. The flange 11 is provided with the flange cover 12. When the flange leaks, the leaked water vapor will flow into the flange cover. The middle portions of the four connecting blocks 13 are penetrated by and threadedly connected with bolts 15. The bottoms of the bolts 15 are threadedly connected with nuts 16, and the nuts 16 cooperate with the connecting blocks 13. The bottoms of the flange covers 12 are penetrated by and fixedly connected with first detection tubes 17. The interiors of the first detection tubes 17 are slidably connected with moving plates 18. The bottoms of the moving plates 18 are provided with springs 19. The moving plates 18 in the interiors of the first detection tubes 17 fixedly connected with the bottoms of the flange covers 12 are upwardly pushed by the springs 19. The bottoms of the moving plates 18 are provided with first contacts 20, and the springs 19 cooperate with the first contacts 20. The bottoms of the first detection tubes 17 are fixedly connected with second detection tubes 21. The interiors of the second detection tubes 21 are provided with second contacts 22. The first contacts 20 provided in the middle portions of the bottoms of the moving plates 18 are in contact with the second contacts 22. The bottoms of the second detection tubes 21 are provided with alarm devices 23, and the alarm devices 23 are electrically connected with the second contacts 22. The alarm devices 23 give an alarm to inform the workers to repair, so that the flange cover 12 is not easily found to leak.

[0020] Working principle: when the air compression station works, first start the air compressor 1 to extract air for compression, and then transmit it to the air tank 3, and then transmit it to the drain pipe 5 through the air-water separator 4. When the compressed air passes through the air-water separator 4, the water in the compressed air is separated from the air. The separated water is discharged through the drain pipe 5. When the compressed air is transmitted to the dry cooling machine 7 through the second connecting pipe 6, the water in the compressed air is filtered and cooled by the dry cooling machine 7, and the heat exchange between the water and the air is carried out, so that the heat in the air is taken away, the temperature of the air is reduced, and the effect of removing the water in the air is achieved again. At the same time, the working temperature of the subsequent equipment can be effectively reduced, the reliability and service life of the equipment can be improved, and the air is transmitted to the exhaust pipe 8 through the dry cooling machine 7. After the impurities in the air are filtered by the filter 9, the compressed air is discharged. After the air compression station is used for a long time, the flange 11 is prone to loose and leak. When the flange 11 leaks, the leaked water vapor will flow into the flange cover 12. The moving plate 18 in the interior of the first detection tube 17 fixedly connected with the bottom of the flange cover 12 is downwardly pressed by the spring 19. The first contact 20 provided in the middle portion of the bottom of the moving plate 18 is in contact with the second contact 22. The alarm device 23 gives an alarm to inform the workers to repair, so that the flange cover 12 is not easily found to leak.

[0021] Finally, it should be noted that the above is only the preferred embodiment of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified to the technical solution recorded in the foregoing embodiments, or equivalent replacement of some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An energy-saving and water-removing method for an air compressor station, comprising an air compressor (1) and a flange cover (12), characterized in that: The left and right sides of the plurality of flange covers (12) are fixedly connected with connecting blocks (13), the opposite sides of the four connecting blocks (13) are fixedly connected with rubber pads (14), the middle parts of the four connecting blocks (13) are penetrated and threadedly connected with bolts (15), the bottoms of the bolts (15) are threadedly connected with nuts (16) and the nuts (16) are matched with the connecting blocks (13), the bottom of the flange cover (12) is penetrated and fixedly connected with a first detection tube (17), the interior of the first detection tube (17) is slidably connected with A movable plate (18) is provided at the bottom of the movable plate (18) with a spring (19), a first contact (20) is provided in the middle of the bottom of the movable plate (18), and the spring (19) cooperates with the first contact (20), a second detection tube (21) is fixedly connected to the bottom of the first detection tube (17), a second contact (22) is provided in the middle of the interior of the second detection tube (21), an alarm (23) is provided in the middle of the bottom of the second detection tube (21), and the alarm (23) is electrically connected to the second contact (22).

2. The air compressor station operation energy saving and water removal method according to claim 1 is characterized in that: The right side of the air compressor (1) is fixedly connected to a first connecting pipe (2), and the other end of the first connecting pipe (2) is fixedly connected to an air storage tank (3).

3. The air compression station operation energy saving and water removal method according to claim 2 is characterized in that: The right side of the gas storage tank (3) is fixedly connected to a second exhaust pipe (6), a gas-water separator (4) is provided at the middle of the outer wall of the second exhaust pipe (6), flanges (11) are fixedly connected to the left and right sides of the gas-water separator (4), and the flanges (11) are threadedly connected to the second exhaust pipe (6), and a drain pipe (5) is provided at the bottom of the gas-water separator (4).

4. The air compression station operation energy saving and water removal method according to claim 3 is characterized by: The other end of the second exhaust pipe (6) is fixedly connected to a dry cooler (7), and the top right portion of the dry cooler (7) is fixedly connected to an exhaust pipe (8).

5. The air compression station operation energy saving and water removal method according to claim 4 is characterized in that: A filter (9) is provided on the middle outer wall of the exhaust pipe (8), and flanges (11) are fixedly connected to the left and right sides of the filter (9), and the flanges (11) are threadedly connected to the exhaust pipe (8).

6. The air compression station operation energy saving and water removal method according to claim 4 is characterized in that: A ball valve (10) is provided on the outer wall of the right portion of the exhaust pipe (8), and flanges (11) are fixedly connected to the left and right sides of the ball valve (10), and the flanges (11) are threadedly connected to the exhaust pipe (8).

7. The air compression station operation energy saving and water removal method according to claim 2 is characterized in that: The outer walls of the first connecting pipe (2), the drain pipe (5), the second connecting pipe (6), and the exhaust pipe (8) are all provided with ball valves (10).

8. The air compression station operation energy saving and water removal method according to claim 3 is characterized by: Flanges (11) are fixedly connected to the left and right sides of the gas-water separator (4), the filter (9), and the ball valve (10).

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