Wheel ultrasonic flaw detection monitoring equipment

Abstract

The invention belongs to the technical field of wheel flaw detection monitoring, and particularly relates to wheel ultrasonic flaw detection monitoring equipment which comprises a base, an inclined plate, a coupling box, an over-detection type positioning mechanism and a defoaming type filtrate mechanism, the inclined plate is arranged on the upper wall of the base, the coupling box is arranged on the upper wall of the inclined plate, and the upper end of the coupling box is open; the over-detection type positioning mechanism is arranged on the upper wall of the inclined plate, the defoaming type filtrate mechanism is arranged at the bottom of the inclined plate, the over-detection type positioning mechanism comprises a driving assembly, a fixing assembly and a detection assembly, the driving assembly is arranged at the bottom of the coupling box, and the fixing assembly is arranged on the upper wall of the inclined plate on one side of the coupling box; the detection assembly is arranged on the upper wall of the end, away from the fixing assembly, of the inclined plate. The invention provides the wheel ultrasonic flaw detection monitoring equipment which can perform multi-stage filtration on impurities in a coupling agent participating in detection and can eliminate bubbles generated after multi-stage filtration of the coupling agent.

Description

Technical Field

[0001] The invention belongs to the technical field of wheel flaw detection and monitoring, and in particular relates to a wheel ultrasonic flaw detection and monitoring device. Background Art

[0002] Wheels are critical components in the railway transportation system, and their quality directly impacts the stability and safety of train operations. Therefore, after wheel processing, they must undergo a series of rigorous quality inspections to be qualified before they can be released for use. These inspections include static balancing tests, hardness testing, ultrasonic testing (Ultrasonic Testing), magnetic particle testing (Magnetic Particle Testing), surface treatment evaluation, and precise appearance and dimensional inspections. Ultrasonic testing, as a core method for detecting internal defects in wheels, is a critical step in ensuring overall wheel quality.

[0003] The existing wheel ultrasonic flaw detection and monitoring equipment has the following problems: Existing wheel ultrasonic flaw detection and monitoring equipment is unable to remove impurities from the coupling agent, causing the coupling agent to carry impurities and be sprayed onto the wheel surface, affecting the wheel's flaw detection results. Conventional wheel ultrasonic flaw detection and monitoring equipment is also unable to eliminate bubbles generated in the coupling agent, resulting in a large number of bubbles in the coupling agent sprayed onto the wheel surface, affecting the efficiency of wheel ultrasonic testing. Therefore, it cannot meet the existing demand for the use of wheel ultrasonic flaw detection and monitoring equipment. Summary of the Invention

[0004] In view of the above situation, in order to overcome the defects of the existing technology, this solution provides a wheel ultrasonic flaw detection monitoring equipment that can perform multi-stage filtration of impurities in the coupling agent involved in the detection and can eliminate bubbles generated after multi-stage filtration in the coupling agent.

[0005] The technical scheme adopted by the scheme is as follows: the scheme provides a wheel ultrasonic flaw detection monitoring device, which comprises a base, an inclined plate, a coupling box, an ultrasonic detection type positioning mechanism and a defoaming type filtrate mechanism, the inclined plate is arranged on the upper wall of the base, the coupling box is arranged on the upper wall of the inclined plate, the coupling box is provided with an opening at the upper end, the ultrasonic detection type positioning mechanism is arranged on the upper wall of the inclined plate, the ultrasonic detection type positioning mechanism is a mechanism for realizing wheel positioning and ultrasonic detection, the defoaming type filtrate mechanism is arranged at the bottom of the inclined plate, the defoaming type filtrate mechanism is a mechanism for filtering and eliminating bubbles of coupling water, the ultrasonic detection type positioning mechanism comprises a driving assembly, a fixing assembly and a detection assembly, the driving assembly is arranged at the bottom of the coupling box, the fixing assembly is arranged on the upper wall of the inclined plate on one side of the coupling box, and the detection assembly is arranged on the upper wall of one end of the inclined plate away from the fixing assembly; the defoaming type filtrate mechanism comprises a filtering assembly, a bubble piercing assembly, a bubble sucking assembly, a control layer assembly and a water spraying assembly, the filtering assembly is arranged on the bottom wall of the inclined plate, the bubble piercing assembly is arranged at the bottom of one end of the inclined plate away from the filtering assembly, the bubble sucking assembly is arranged in the bubble piercing assembly, and the water spraying assembly is arranged on the side wall of the inclined plate.

[0006] As a further preferred embodiment of the scheme, the driving assembly comprises a driving seat, a bottom rubber wheel and a waterproof motor, the driving seat is arranged at the bottom of the coupling box, the bottom rubber wheels are symmetrically arranged on the inner walls of the two ends of the driving seat, the bottom rubber wheels are rotationally connected with the driving seat, the waterproof motor is arranged on the side wall of one end of the driving seat close to the bottom rubber wheel, and the power end of the waterproof motor penetrates through the driving seat and is connected with the bottom rubber wheel; the fixing assembly comprises a fixing manipulator, a fixing frame and a top rubber wheel, the fixing manipulator is arranged on the upper wall of one end of the inclined plate, the fixing frame is arranged on the side away from the inclined plate of the fixing manipulator, and the top rubber wheels are symmetrically arranged on the two ends of the fixing frame and rotationally connected with the fixing frame; the detection assembly comprises a detection manipulator, an ultrasonic wave transmitter and an ultrasonic wave probe, the detection manipulators are symmetrically arranged on the upper walls of one end of the inclined plate away from the fixing manipulator, the ultrasonic wave transmitter is arranged on the side wall of the coupling box, and the ultrasonic wave probe is arranged on the side wall of one end of the detection manipulator away from the inclined plate.

[0007] In use, the wheel to be detected is placed between the bottom rubber wheels in the driving seat, and is supported off the ground by the bottom rubber wheels; the fixing manipulator drives the top rubber wheel to be combined with the upper surface of the wheel through the fixing frame, so that the wheel is fixed in the clamping groove of the top rubber wheel; then, the detection manipulator drives the ultrasonic wave probe to move to the surface of the wheel, the waterproof motor drives the bottom rubber wheel to rotate through the power end, thereby driving the wheel to rotate, and the ultrasonic wave probe synchronously detects the surface of the wheel.

[0008] Preferably, the filter assembly comprises a filter box, a multi-stage filter screen, a filter pump and a filter pipe, a plurality of the filter boxes are arranged on the bottom wall of the inclined plate, the multi-stage filter screens are arranged on the inner wall of the filter box, a plurality of the filter pumps are arranged on the side wall of the coupling box, the filter pump suction end is arranged through the inside of the coupling box, and the filter pipe is arranged in communication between the filter box and the filter pump drainage end; the bubble piercing assembly comprises a bubble piercing cylinder, a mesh plate, a sharp needle and a defoaming pipe, a plurality of the bubble piercing cylinders are arranged on the bottom wall of one end of the inclined plate, the mesh plate is arranged in the bubble piercing cylinder, a plurality of the sharp needles are arranged on the bottom wall of the mesh plate, and the defoaming pipe is arranged in communication between the bottom of the bubble piercing cylinder and the filter box; the bubble suction assembly comprises a conical cylinder, a vacuum pump and a pressure sensor, the conical cylinder is arranged on the upper wall of the mesh plate, the conical cylinder is arranged through, the vacuum pump is arranged on the side wall of the top of the bubble piercing cylinder, the vacuum pump suction end is arranged through the inner wall of the bubble piercing cylinder above the conical cylinder, and the pressure sensor is arranged on the side wall of the coupling box; the detection layer assembly comprises a plug ball, a plug spring and a distance measuring sensor, the plug spring is arranged on the top wall of the bubble piercing cylinder, the plug ball is arranged on the bottom wall of the plug spring, the outer diameter of the plug ball is larger than the inner wall of the opening at the upper end of the conical cylinder, and the distance measuring sensor is arranged through the inner wall of the top of the bubble piercing cylinder; the water spraying assembly comprises a water spraying pump, a water suction pipe, a water spraying head, a water spraying pipe, a floating ball drainage valve and a water spraying manipulator, the water spraying pump is arranged on the side wall of one end of the inclined plate, the floating ball drainage valve is arranged in communication on one side of the bubble piercing cylinder close to the bottom of the conical cylinder, the water suction pipe is arranged in communication between the water spraying pump suction end and the floating ball drainage valve, the water spraying manipulator is arranged on the upper wall of the inclined plate between the detection manipulators, the water spraying head is arranged on the side of the water spraying manipulator away from the inclined plate, and the water spraying pipe is arranged in communication between the water spraying head and the water spraying pump drainage end.

[0009] In use, the filter pump extracts the coupling water in the coupling box through the suction end, the coupling water flows into the filter box through the filter pipe, the multi-stage filter screen in the filter box filters the impurities in the coupling water in the coupling box, the coupling water after multi-stage filtration is prone to turbulent flow, which causes the release of dissolved air to form bubbles, the filtered coupling water flows into the bottom of the bubble piercing cylinder through the defoaming pipe, the coupling water eliminates part of the bubbles in the coupling water under the piercing of the sharp needle, the coupling water continues to flow through the mesh holes of the mesh plate, the coupling water pushes the plug ball away from the opening of the conical cylinder by the deformation of the plug spring, the coupling water flows down along the outer surface of the conical cylinder to form a thin water layer, the vacuum pump extracts the air in the upper half of the bubble piercing cylinder to reduce the internal pressure, the bubbles in the thin water layer are more easily broken under the condition of external negative pressure, thereby eliminating the bubbles in the coupling water, improving the use efficiency of water as the coupling agent, ensuring the accuracy of the detection result of the ultrasonic probe on the surface of the wheel, and the water spraying pump extracts the coupling water falling into the bottom of the bubble piercing cylinder through the water suction pipe under the action of the floating ball drainage valve, the coupling water enters the inside of the water spraying pipe, and the water spraying pipe sprays the coupling water into the surface of the wheel through the water spraying head, so as to facilitate the detection of the ultrasonic probe on the wheel.

[0010] Specifically, the coupling box side wall is provided with a controller.

[0011] The controller is electrically connected with the waterproof motor, the fixed mechanical arm, the detection mechanical arm, the ultrasonic transmitter, the ultrasonic probe, the filter pump, the vacuum pump, the distance measuring sensor, the water spraying pump, the water spraying mechanical arm and the pressure sensor respectively.

[0012] The beneficial effects achieved by the above structure are as follows: Compared with the prior art, the present application cooperates the ultrasonic positioning mechanism and the defoaming type filtrate mechanism, and combines the driving assembly, the fixing assembly, the detection assembly, the filtering assembly, the bubble piercing assembly, the bubble sucking assembly, the layer controlling assembly and the water spraying assembly, so that not only the impurities falling into the coupling water on the surface of the wheel can be filtered and removed in multiple stages, but also the bubbles generated in the coupling water after multiple filtering can be eliminated, thereby ensuring the accuracy of the ultrasonic probe in detecting the wheel; at the same time, the thickness of the water layer when the coupling water flows can be controlled by the stop ball, so that the bubbles in the water layer can be broken under the negative pressure environment outside, and finally the filtering efficiency of the multiple filter screens on the coupling water is improved without affecting the detection result of the ultrasonic probe. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a front view of the present application; Figure 3 It is a bottom view of the present application; Figure 4 It is a combined structure diagram of the bubble piercing assembly, the bubble sucking assembly and the layer controlling assembly of the present application; Figure 5 It is a structure diagram of the bubble piercing assembly of the present application; Figure 6 It is a structure diagram of the defoaming type filtrate mechanism of the present application; Figure 7 It is a structure diagram of the driving assembly of the present application; Figure 8 It is a front view of the present application; Figure 9 It is a left view of the present application; Figure 10 It is a right view of the present application; Figure 11 It is a top view of the present application; Figure 12 It is Figure 11 the A-A sectional view of the present application; Figure 13 It is Figure 11 the B-B sectional view of the present application; Figure 14 It is Figure 13I part enlarged structural view of the figure 1; Figure 15 I part enlarged structural view of the figure 1; Figure 4 I part enlarged structural view of the figure 1.

[0014] Wherein, 1, base, 2, inclined plate, 3, coupling box, 4, overproof positioning mechanism, 5, drive assembly, 6, drive seat, 7, bottom rubber wheel, 8, waterproof motor, 9, fixed assembly, 10, fixed mechanical hand, 11, fixed frame, 12, top rubber wheel, 13, detection assembly, 14, detection mechanical hand, 15, ultrasonic transmitter, 16, ultrasonic probe, 17, defoaming type filtrate mechanism, 18, filtration assembly, 19, filtration box, 20, multi-stage filter screen, 21, filtration pump, 22, filtration pipe, 23, bubble piercing assembly, 24, bubble piercing cylinder, 25, mesh plate, 26, spike, 27, bubble suction assembly, 28, conical cylinder, 29, vacuum pump, 30, control layer assembly, 31, plug ball, 32, plug spring, 33, controller, 34, distance measuring sensor, 35, water spraying assembly, 36, water spraying pump, 37, water suction pipe, 38, water spraying head, 39, water spraying pipe, 40, float ball drain valve, 41, water spraying mechanical hand, 42, pressure sensor, 43, defoaming pipe.

[0015] The accompanying drawings are used to provide further understanding of the scheme, and constitute a part of the specification, and are used to explain the scheme together with the embodiments of the scheme, and do not constitute the limitation to the scheme. DETAILED DESCRIPTION

[0016] The technical scheme in the embodiments of the scheme will be clearly and completely described below in combination with the drawings in the embodiments of the scheme. Obviously, the described embodiments are only a part of the embodiments of the scheme, not all the embodiments; based on the embodiments in the scheme, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the scheme.

[0017] In the description of the scheme, it is understood that the terms “upper”, “lower”, “front”, “rear”, “left”, “right”, “top”, “bottom”, “inner”, “outer” and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the scheme and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as the limitation to the scheme.

[0018] As Figures 1-15As shown, the technical scheme adopted by the present scheme is as follows: the present scheme provides a kind of wheel ultrasonic flaw detection monitoring equipment, including base 1, inclined plate 2, coupling box 3, super-inspection positioning mechanism 4 and defoaming type filtrate mechanism 17, the inclined plate 2 is located on the upper wall of base 1, the coupling box 3 is located on the upper wall of inclined plate 2, and the coupling box 3 is provided with upper end opening, the super-inspection positioning mechanism 4 is located on the upper wall of inclined plate 2, and the defoaming type filtrate mechanism 17 is located at the bottom of inclined plate 2, the super-inspection positioning mechanism 4 includes driving assembly 5, fixed assembly 9 and detection assembly 13, the driving assembly 5 is located at the bottom of coupling box 3, the fixed assembly 9 is located on the upper wall of inclined plate 2 on one side of coupling box 3, and the detection assembly 13 is located on the upper wall of one end of inclined plate 2 away from fixed assembly 9;The defoaming type filtrate mechanism 17 includes filter assembly 18, bubble piercing assembly 23, bubble suction assembly 27, control layer assembly 30 and water spraying assembly 35, the filter assembly 18 is located on the bottom wall of inclined plate 2, the bubble piercing assembly 23 is located at the bottom of one end of inclined plate 2 away from filter assembly 18, the bubble suction assembly 27 is located in bubble piercing assembly 23, and the water spraying assembly 35 is located on the side wall of inclined plate 2.

[0019] The driving assembly 5 includes driving seat 6, bottom rubber wheel 7 and waterproof motor 8, the driving seat 6 is located at the bottom of coupling box 3, the bottom rubber wheel 7 is symmetrically arranged on the inner wall of both ends of driving seat 6, and the bottom rubber wheel 7 is rotatably connected with driving seat 6, the waterproof motor 8 is arranged on the side wall of one end of driving seat 6 close to bottom rubber wheel 7, and the power end of waterproof motor 8 penetrates driving seat 6 and is connected with bottom rubber wheel 7;The fixed assembly 9 includes fixed mechanical hand 10, fixed frame 11 and top rubber wheel 12, the fixed mechanical hand 10 is arranged on the upper wall of one end of inclined plate 2, the fixed frame 11 is arranged on the side away from inclined plate 2 of fixed mechanical hand 10, and the top rubber wheel 12 is symmetrically arranged on both ends of fixed frame 11, and the top rubber wheel 12 is rotatably connected with fixed frame 11;The detection assembly 13 includes detection mechanical hand 14, ultrasonic wave emitter 15 and ultrasonic wave probe 16, the detection mechanical hand 14 is symmetrically arranged on the upper wall of one end of inclined plate 2 away from fixed mechanical hand 10, the ultrasonic wave emitter 15 is arranged on the side wall of coupling box 3, and the ultrasonic wave probe 16 is arranged on the side wall of one end of detection mechanical hand 14 away from inclined plate 2.

[0020] The filter assembly 18 comprises a filter box 19, a multi-stage filter screen 20, a filter pump 21 and a filter pipe 22, a plurality of filter boxes 19 are arranged on the bottom wall of the inclined plate 2, the multi-stage filter screen 20 is arranged on the inner wall of the filter box 19, a plurality of filter pumps 21 are arranged on the side wall of the coupling box 3, the water suction end of the filter pump 21 penetrates into the inside of the coupling box 3, and the filter pipe 22 is in communication between the filter box 19 and the water discharge end of the filter pump 21; the bubble piercing assembly 23 comprises a bubble piercing cylinder 24, a mesh plate 25, a sharp 26 and a defoaming pipe 43, a plurality of bubble piercing cylinders 24 are arranged on the bottom wall of one end of the inclined plate 2, the mesh plate 25 is arranged in the bubble piercing cylinder 24, a plurality of sharp 26 are arranged on the bottom wall of the mesh plate 25, and the defoaming pipe 43 is in communication between the bottom of the bubble piercing cylinder 24 and the filter box 19; the bubble suction assembly 27 comprises a conical cylinder 28, a vacuum pump 29 and a pressure sensor 42, the conical cylinder 28 is arranged on the upper wall of the mesh plate 25, the conical cylinder 28 is arranged in a penetrating manner, the vacuum pump 29 is arranged on the top side wall of the bubble piercing cylinder 24, the air suction end of the vacuum pump 29 penetrates into the inner wall of the bubble piercing cylinder 24 above the conical cylinder 28, and the pressure sensor 42 is arranged on the side wall of the coupling box 3; the detection end of the pressure sensor 42 is arranged on the top inner wall of the bubble piercing cylinder 24; the control layer assembly 30 comprises a plug ball 31, a plug spring 32 and a distance measuring sensor 34, the plug spring 32 is arranged on the top wall of the bubble piercing cylinder 24, the plug ball 31 is arranged on the bottom wall of the plug spring 32, the outer diameter of the plug ball 31 is larger than the inner wall of the opening at the upper end of the conical cylinder 28, and the distance measuring sensor 34 penetrates the top inner wall of the bubble piercing cylinder 24; the water spraying assembly 35 comprises a water spraying pump 36, a water suction pipe 37, a water spraying head 38, a water spraying pipe 39, a floating ball drainage valve 40 and a water spraying manipulator 41, the water spraying pump 36 is arranged on the side wall of one end of the inclined plate 2, the floating ball drainage valve 40 is in communication with one side of the bubble piercing cylinder 24 close to the bottom of the conical cylinder 28, the water suction pipe 37 is in communication between the water suction end of the water spraying pump 36 and the floating ball drainage valve 40, the water spraying manipulator 41 is arranged on the upper wall of the inclined plate 2 between the detection manipulators 14, the water spraying head 38 is arranged on the side away from the inclined plate 2 of the water spraying manipulator 41, and the water spraying pipe 39 is in communication between the water spraying head 38 and the water discharge end of the water spraying pump 36.

[0021] The side wall of the coupling box 3 is provided with a controller 33.

[0022] The controller 33 is electrically connected with the waterproof motor 8, the fixed manipulator 10, the detection manipulator 14, the ultrasonic transmitter 15, the ultrasonic probe 16, the filter pump 21, the vacuum pump 29, the distance measuring sensor 34, the water spraying pump 36, the water spraying manipulator 41 and the pressure sensor 42 respectively.

[0023] In specific use, coupling water is injected into the coupling box 3, which is used to store coupling water as an ultrasonic flaw detection coupling agent, then the wheel to be detected is placed between the bottom rubber wheels 7 inside the driving seat 6, the bottom rubber wheels 7 support the wheel off the ground, the controller 33 controls the fixed mechanical arm 10 to start, the fixed mechanical arm 10 drives the top rubber wheel 12 to adhere to the upper surface of the wheel through the fixed frame 11, the wheel is fixed between the clamping grooves of the top rubber wheel 12, and the coupling water submerges the bottom of the wheel; The controller 33 controls the detection mechanical arm 14 to start, the detection mechanical arm 14 drives the ultrasonic probe 16 to reach the surface of the wheel to be detected, the controller 33 controls the ultrasonic emitter 15 to start, the ultrasonic emitter 15 detects the wheel through the ultrasonic probe 16, the controller 33 controls the water spraying mechanical arm 41 to start, the water spraying mechanical arm 41 drives the water spraying pipe 39 to reach the upper part of the wheel, the controller 33 controls the water pump 36 to start to filter the coupling water inside the coupling box 3 before use, the impurities on the surface of the wheel will pollute the coupling water after the wheel enters the coupling box 3, which will affect the detection result of the ultrasonic probe 16 on the wheel, the controller 33 controls the waterproof motor 8 to start, the waterproof motor 8 drives the bottom rubber wheel 7 to rotate through the power end, the bottom rubber wheel 7 drives the wheel to rotate, and the ultrasonic probe 16 detects the surface of the wheel; The filtering pump 21 extracts the coupling water inside the coupling box 3 through the water extraction end, the coupling water flows into the filtering box 19 through the filtering pipe 22, the multi-stage filter screen 20 inside the filtering box 19 filters the impurities in the coupling water inside the coupling box 3, the coupling water after multi-stage filtration is prone to turbulent flow, which causes the dissolved air to release to form bubbles, the filtered coupling water flows into the bottom of the bubble piercing cylinder 24 through the defoaming pipe 43, the coupling water eliminates part of the bubbles inside under the piercing of the sharp 26, and the coupling water continues to flow upwards through the mesh holes of the mesh plate 25, the blocking spring 32 is normally set in elongation, the blocking spring 32 drives the blocking ball 31 to block the top opening of the conical cylinder 28, the coupling water pushes the blocking ball 31 away from the opening of the conical cylinder 28 by deforming the blocking spring 32, and the coupling water forms a thin water layer along the outer surface of the conical cylinder 28; The controller 33 controls the vacuum pump 29 to start, the vacuum pump 29 extracts the air in the upper half of the bubble piercing cylinder 24 to reduce the internal pressure, the controller 33 controls the pressure sensor 42 to start, the pressure sensor 42 monitors the pressure in the upper half of the bubble piercing cylinder 24 through the detection end, the bubbles in the thin water layer are more likely to break under the condition of external negative pressure, which completely eliminates the bubbles in the coupling water, improves the use efficiency of water as a coupling agent, and ensures the accuracy of the detection result of the ultrasonic probe 16 on the surface of the wheel; The controller 33 controls the water jet pump 36 to start, and the water jet pump 36 draws the coupling water falling into the bottom of the conical cylinder 28 under the action of the floating ball drain valve 40 through the water suction pipe 37, and the coupling water enters the inside of the water jet pipe 39, and the water jet pipe 39 sprays the coupling water into the surface of the wheel through the water jet head 38, so as to facilitate the ultrasonic probe 16 to detect the wheel; When the coupling water surges and pushes the plug ball, the controller 33 starts the distance measuring sensor 34, which monitors the distance between the plug ball 31 and the distance measuring end of the distance measuring sensor 34 in real time; if the distance between the plug ball 31 and the distance measuring end of the distance measuring sensor 34 is shortened under the action of the surge pressure of the coupling water, it indicates that the thickness of the water layer along the outer surface of the conical cylinder 28 increases, which will increase the resistance of the bubble breaking in the coupling water; at this time, the controller 33 controls the filter pump 21 to reduce the extraction flow and delivery pressure of the coupling water, thereby ensuring the thickness of the water layer, so as to eliminate the bubbles generated in the coupling water after multi-stage filtration; the above operation can be repeated next time.

[0024] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or apparatus.

[0025] The above describes the technical scheme and its implementation, which is not limited, and the drawings only show one of the embodiments of the technical scheme, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the purpose of the technical scheme, without creative design, similar structure and embodiments of the technical scheme can be designed, which should belong to the protection scope of the technical scheme.

Claims

1. A wheel ultrasonic flaw detection and monitoring device, comprising a base (1), an inclined plate (2) and a coupling box (3), characterized in that: The apparatus further comprises an ultra-detection type positioning mechanism (4) and a defoaming type filtrate mechanism (17), wherein the inclined plate (2) is arranged on the upper wall of the base (1), the coupling box (3) is arranged on the upper wall of the inclined plate (2), the coupling box (3) is arranged with an upper end opening, the ultra-detection type positioning mechanism (4) is arranged on the upper wall of the inclined plate (2), the defoaming type filtrate mechanism (17) is arranged at the bottom of the inclined plate (2), the ultra-detection type positioning mechanism (4) comprises a driving component (5), a fixing component (9) and a detection component (13), the driving component (5) is arranged at the bottom of the coupling box (3), and the fixing component (9) is arranged on one side of the coupling box (3). The detection component (13) is arranged on the upper wall of the inclined plate (2) away from the fixed component (9); the defoaming type filtrate mechanism (17) includes a filter component (18), a bubble component (23), a bubble suction component (27), a layer control component (30) and a water spray component (35), the filter component (18) is arranged on the bottom wall of the inclined plate (2), the bubble component (23) is arranged at the bottom of the end of the inclined plate (2) away from the filter component (18), the bubble suction component (27) is arranged inside the bubble component (23), and the water spray component (35) is arranged on the side wall of the inclined plate (2); The filter assembly (18) includes a filter box (19); The pricking bubble assembly (23) includes a pricking bubble tube (24), a mesh plate (25), spikes (26) and a defoaming pipe (43), wherein multiple groups of pricking bubble tubes (24) are arranged on the bottom wall of one end of the inclined plate (2), the mesh plate (25) is arranged inside the pricking bubble tube (24), multiple groups of spikes (26) are arranged on the bottom wall of the mesh plate (25), and the defoaming pipe (43) is connected between the bottom of the pricking bubble tube (24) and the filter box (19); The bubble suction component (27) includes a conical cylinder (28), a vacuum pump (29) and a pressure sensor (42), wherein the conical cylinder (28) is arranged on the upper wall of the mesh plate (25), the conical cylinder (28) is arranged to be through-set, the vacuum pump (29) is arranged on the top side wall of the bubble cylinder (24), the suction end of the vacuum pump (29) passes through the inner wall of the bubble cylinder (24) above the conical cylinder (28), the pressure sensor (42) is arranged on the side wall of the coupling box (3), and the detection end of the pressure sensor (42) is arranged on the top inner wall of the bubble cylinder (24); The control layer assembly (30) comprises a blocking ball (31), a blocking spring (32) and a distance sensor (34). The blocking spring (32) is arranged on the top wall of the puncture bubble tube (24), and the blocking ball (31) is arranged on the bottom wall of the blocking spring (32). The outer diameter of the blocking ball (31) is larger than the inner wall of the upper opening of the conical tube (28). The distance sensor (34) is arranged through the inner wall of the top of the puncture bubble tube (24).

2. The wheel ultrasonic flaw detection and monitoring equipment according to claim 1, characterized in that: The driving assembly (5) comprises a driving seat (6), a bottom rubber wheel (7) and a waterproof motor (8), wherein the driving seat (6) is arranged at the bottom of the coupling box (3), the bottom rubber wheel (7) is symmetrically arranged on the inner walls at both ends of the driving seat (6), the bottom rubber wheel (7) is rotatably connected to the driving seat (6), and the waterproof motor (8) is arranged on a side wall of the driving seat (6) close to the bottom rubber wheel (7), and the power end of the waterproof motor (8) passes through the driving seat (6) and is connected to the bottom rubber wheel (7).

3. The wheel ultrasonic flaw detection and monitoring equipment according to claim 1, characterized in that: The fixing assembly (9) comprises a fixing manipulator (10), a fixing frame (11) and a top rubber wheel (12); the fixing manipulator (10) is arranged on an upper wall at one end of the inclined plate (2); the fixing frame (11) is arranged on a side of the fixing manipulator (10) away from the inclined plate (2); the top rubber wheel (12) is symmetrically arranged at both ends of the fixing frame (11); and the top rubber wheel (12) is rotatably connected to the fixing frame (11).

4. The wheel ultrasonic flaw detection and monitoring equipment according to claim 3, characterized in that: The detection assembly (13) comprises a detection manipulator (14), an ultrasonic transmitter (15) and an ultrasonic probe (16); the detection manipulator (14) is symmetrically arranged on an upper wall of an end of the inclined plate (2) away from the fixed manipulator (10); the ultrasonic transmitter (15) is arranged on a side wall of the coupling box (3); and the ultrasonic probe (16) is arranged on a side wall of an end of the detection manipulator (14) away from the inclined plate (2).

5. The wheel ultrasonic flaw detection and monitoring equipment according to claim 1, characterized in that: The filter assembly (18) further comprises a multi-stage filter screen (20), a filter pump (21) and a filter pipe (22); a plurality of filter boxes (19) are arranged on the bottom wall of the inclined plate (2); the multi-stage filter screen (20) is arranged on the inner wall of the filter box (19); a plurality of filter pumps (21) are arranged on the side wall of the coupling box (3); the pumping end of the filter pump (21) is arranged through the interior of the coupling box (3); and the filter pipe (22) is arranged between the filter box (19) and the drainage end of the filter pump (21).

6. The wheel ultrasonic flaw detection and monitoring equipment according to claim 4, characterized in that: The water spray assembly (35) comprises a water spray pump (36), a water suction pipe (37), a water spray head (38), a water spray pipe (39), a float drain valve (40) and a water spray manipulator (41). The water spray pump (36) is arranged on a side wall of one end of the inclined plate (2). The float drain valve (40) is connected to a side of the pricking bubble tube (24) close to the bottom of the conical tube (28). The water suction pipe (37) is connected between the water suction end of the water spray pump (36) and the float drain valve (40). The water spray manipulator (41) is arranged on the upper wall of the inclined plate (2) between the detection manipulator (14). The water spray head (38) is arranged on a side of the water spray manipulator (41) away from the inclined plate (2). The water spray pipe (39) is connected between the water spray head (38) and the drain end of the water spray pump (36).

7. The wheel ultrasonic flaw detection and monitoring equipment according to claim 1, characterized in that: A controller (33) is provided on the side wall of the coupling box (3).

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