Cable laying guide device for electric power construction
By combining the flexible rotating roller and telescopic bracket with the limiting ring, the adaptability and cleanliness of the cable laying device in narrow spaces are solved. Dynamic guidance and torsional self-adaptation are achieved, reducing friction and jamming risks and improving construction efficiency and reliability.
Patent Information
- Application Number
- CN202511276911.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-09-09
AI Technical Summary
Existing cable laying equipment has poor adaptability in narrow spaces, fragmented functions, unsuitable cleaning solutions, difficulty in achieving dynamic guidance, torsion self-adaptation and mechanical cleaning, and high cost and low reliability.
It adopts a linkage structure that combines a flexible rotating roller and a telescopic bracket with a limiting ring and a mounting ring, and is guided by a scale strip and a pointer. It utilizes spring reset and natural vibration cleaning to achieve dynamic guidance and debris protection, reducing the risk of friction and jamming.
Achieving stable guidance in narrow spaces reduces friction and jamming risks, decreases traction resistance, avoids cable sheath scratches, lowers costs, and improves construction efficiency and reliability.
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Figure CN120810452B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electric power construction, in particular to a cable laying guide device for electric power construction. BACKGROUND
[0002] In the patent application with the application publication number CN219833571U, a cable guide unit and a telescopic component are included; the cable guide unit is arranged in a corner cable well for cable laying; the telescopic component is arranged between the cable guide unit and the inner wall of the corner cable well and connected with both. The advantages are: by adjusting the telescopic component to link the cable guide unit to a suitable position, the cable guide unit provides a guiding effect for the cable to be laid, thereby reducing the friction force of cable laying, ensuring the quality of cable laying and saving the pulling force of the traction machinery. In addition, the telescopic component and the cable guide unit have strong applicability when used in combination, and can be installed and used in different size corner cable wells and different pipe laying positions. Moreover, the structure is detachable, simple to manufacture and install, easy to operate, convenient to popularize, low in cost and easy to carry.
[0003] In the prior art including the above-mentioned patent, in the cable laying of electric power engineering, the cable well has narrow space, is easy to accumulate dust, mosquitoes and stones, and brings difficulties to cable laying. The existing guide and protection devices are difficult to consider the "narrow space adaptation, twist self-adaptation and debris protection" at the same time, and the specific problems are as follows:
[0004] I. Poor narrow space adaptability. The existing cable well guide devices are divided into two categories: one is a fixed angle steel support, which cannot be dynamically adjusted after being fixed, and rigid friction is easy to occur when the cable is twisted, causing the outer skin to be scratched; the other is a portable folding support, which needs to be repeatedly calibrated by workers up and down the well, which is low in efficiency and has safety risks. Both types of devices are rigid structures and cannot rotate synchronously with the cable twist, which is easy to form "stuck effect" and may cause the insulation layer of high-voltage cable to crack.
[0005] II. Split functions and high cost. The cable twist rate in the cable well is 15%-20%, but the existing twist detection requires additional equipment: manual observation has low accuracy, the distributed fiber system costs more than 20,000 yuan and is easily affected by moisture. At the same time, the rolling components (such as balls) of the guide device are easy to accumulate debris, which increases the traction resistance by 30%-50% and scratches the cable outer skin, causing the insulation performance to decrease.
[0006] III. Insufficient adaptability of cleaning solutions. The existing cleaning technology is difficult to adapt to the cable well environment: liquid flushing type is easy to accumulate water and rust the components, causing short circuit; electric brush type relies on power supply, has high failure rate in humid and dusty environment and high maintenance cost. SUMMARY
[0007] The present application aims to solve the problems of the current device, which has three major pain points of narrow space adaptation difficulty, function fragmentation, and cleaning solution inadaptation, and needs to integrate a low-cost and high-reliability device with dynamic guidance, torsional self-adaptation, and mechanical cleaning.
[0008] To solve the above technical problems, the technical scheme of the present application is a cable laying guide device for power construction, which comprises a mounting ring and a guide mechanism mounted inside the mounting ring. The guide mechanism mainly comprises an installation block mounted inside the mounting ring. The inner side of the installation block is slidably provided with a telescopic support. The telescopic supports are provided with a rotating rod therebetween. The rotating rod is made of flexible material. The upper end of the installation block is fixedly provided with a scale bar. One side of the scale bar is provided with a pointer. In operation, the cable passes through the middle of the guide mechanism and is limited by the rotating rod.
[0009] A limiting ring is arranged below the mounting ring. The weight of the limiting ring is less than that of the mounting ring. The mounting ring and the limiting ring are connected to each other through a support frame. The support frame is arranged in a T shape. Three support frames are evenly distributed around the center of the mounting ring. The outer end of the support frame is slidably provided with a telescopic leg. The telescopic leg is connected to the support frame through bolts and a plurality of screw holes. An auxiliary assembly is arranged on the cable inside the mounting ring. The auxiliary assembly comprises a clamp. The clamp is composed of two semicircular blocks. The clamp is fixed to the cable through bolts. A limiting clamp is slidably arranged inside the clamp away from the cable. The inner side of the limiting clamp is provided with a colored rope.
[0010] A lifting lug is fixedly arranged at the upper end of the mounting ring. Three lifting lugs are arranged. A lifting plate is arranged below the limiting ring at the lower end of the mounting ring. The center of gravity of the lifting plate is arranged offset. A dragline is fixedly arranged at the upper end of the lifting plate.
[0011] As a preferred, the limiting clamp is clamped into the clamp through an elastic seal. The colored rope is connected to the clamp through the limiting clamp.
[0012] As a preferred, the installation block is arranged in three. Each installation block is composed of two parts. The upper and lower parts of the installation block are fixedly connected through bolts. The installation block is rotatably connected to the mounting ring. A sink is formed in the inner part of the mounting ring. A spring two is arranged in the inner part of the sink.
[0013] As a preferred, the spring two is provided with a fixed plate one and a fixed plate two at both ends. The fixed plate one is fixedly connected to the mounting ring. The fixed plate two is provided with two parts. The upper and lower parts of the fixed plate two are fixedly connected to the upper and lower installation blocks, respectively. The fixed plate two is fixed only on one of the installation blocks. The remaining installation blocks are not provided with the fixed plate two. The spring two is used to assist the installation block to reset after torsion.
[0014] As preferred, four telescopic supports are arranged on each mounting block, and two telescopic supports are arranged in each group, one end of the telescopic support close to the inner side of the mounting block is fixedly connected with the mounting block, and the one end of the telescopic support in the mounting block is sleeved with a spring.
[0015] As preferred, an inner concave surface is arranged on each side of the rotating rod, the inner concave surface of the rotating rod is provided with an abrasive surface, and the surface of the telescopic support in contact with the rotating rod is also provided with an abrasive surface.
[0016] As preferred, a scale bar is fixedly arranged on one side of the mounting block at the upper end of the mounting ring, the scale bar is rotationally connected with the mounting ring, a pointer is fixedly arranged on the outer side of the scale bar at the upper end of the mounting ring, and the tip of the pointer is in contact with the side surface of the scale bar.
[0017] Compared with the prior art, the technical scheme of the present application has the following advantages:
[0018] (1) It has advantages in narrow space adaptation, torsion treatment and debris protection: first, it has strong narrow space adaptability, and through the linkage structure of "mounting ring gravity falling + cable limiting limiting ring", the T-shaped support frame and the telescopic leg can be automatically expanded, without the need for manual repeated up and down well calibration, and it is suitable for narrow cable wells, and the telescopic support with spring one in the guide mechanism cooperates with the flexible rotating rod, which can dynamically avoid the cable clamp and automatically reset the clamping, avoiding the risk of rigid friction and jamming; second, it has torsion self-adaptation and low-cost detection function, the mounting block and the mounting ring are rotationally connected, and can rotate synchronously with the cable, and the torsion position and amplitude can be directly judged through the scale bar and the pointer, and the maximum torsion angle can be traced through the scale bar paint wear, without the need for additional high-cost detection equipment; third, it has good debris protection and cleaning adaptability, the natural vibration generated in the "avoiding clamp-spring resetting" process of the rotating rod can shake off the surface debris, without relying on power or liquid cleaning, which reduces the traction resistance and avoids debris scratching the cable skin, and is suitable for cable well humid and dusty environment; fourth, it can reduce the possibility of climbing cable by rodents, the diameter of the clamp is larger than that of the cable, and the included angle with the surface of the cable is larger, and small animals are more likely to fall when climbing;
[0019] (2) The device has high guiding stability, can effectively guarantee the cable laying quality, and is provided with three mounting blocks in annular distribution, each mounting block is provided with four telescopic supports and a rotating roller, the cable can be stably limited at the center position of the device, the rotating roller rolls synchronously with the cable laying to replace the rigid sliding friction with the rolling friction, the traction mechanical tension is reduced, the cable outer skin is prevented from being scratched, the integrity of the high-voltage cable insulation layer is guaranteed, the device is convenient to mount and dismount, meets the efficiency requirement of on-site construction, the device can be quickly hoisted into the cable well by means of the lifting lugs of the mounting ring, the rope is loosened and the cable is pulled tight after being positioned, the supports can be automatically expanded through the relative movement of the mounting ring and the limiting ring, the hoisting plate only needs to be sent downward for a distance and deflected after being mounted, the whole device is designed in a modular and detachable mode, is light in weight, convenient to carry, and can be operated without complex tools. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole three-dimensional (working) structure schematic diagram of the application.
[0021] Figure 2 It is a partial cross-sectional structure schematic diagram of the clamp in the device.
[0022] Figure 3 It is a whole three-dimensional (working) structure schematic diagram of the application. Figure 2 It is an enlarged structure schematic diagram of A in the application.
[0023] Figure 4 It is a three-dimensional structure schematic diagram of the guiding mechanism and the mounting ring.
[0024] Figure 5 It is an inside structure schematic diagram of the mounting block.
[0025] Figure 6 It is a partial cross-sectional structure schematic diagram of the mounting ring.
[0026] Figure 7 It is a structure schematic diagram of the mounting block and its related components in the guiding mechanism.
[0027] Figure 8 It is a cross-sectional structure schematic diagram of the mounting block.
[0028] Figure 9 It is a whole three-dimensional (mounting) schematic diagram of the application.
[0029] Figure 10 It is a whole three-dimensional (mounting) schematic diagram of the application.
[0030] In the diagram: 1. Mounting ring; 2. Limiting ring; 3. Support frame; 301. Telescopic outrigger; 4. Auxiliary components; 401. Clamp; 402. Limiting clip; 403. Colored rope; 5. Guide mechanism; 501. Mounting block; 502. Telescopic bracket; 503. Spring 1; 504. Rotating roller; 505. Scale bar; 506. Pointer; 507. Sinking groove; 508. Spring 2; 5091. Fixing plate 1; 5092. Fixing plate 2; 601. Lifting lug; 602. Cable; 603. Hanging plate. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.
[0032] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "comprising" or "including," and similar terms used in this disclosure, mean that an element or object preceding the term encompasses the elements or objects listed following the term and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described objects changes.
[0033] like Figures 1 to 10 As shown, the present invention provides a cable laying guide device for power construction, including a mounting ring 1 and a guide mechanism 5 installed inside the mounting ring 1. The guide mechanism 5 mainly includes a mounting block 501 installed inside the mounting ring 1. A telescopic bracket 502 is slidably arranged inside the mounting block 501, and a rotating roller 504 is arranged between the telescopic brackets 502. The rotating roller 504 is made of flexible material. A scale strip 505 is fixedly arranged at the upper end of the mounting block 501, and a pointer 506 is arranged on one side of the scale strip 505. During operation, the cable passes through the middle of the guide mechanism 5 and is restricted by the rotating roller 504.
[0034] The lower part of the installation ring 1 is provided with a limiting ring 2, the weight of the limiting ring 2 is less than the weight of the installation ring 1, the installation ring 1 and the limiting ring 2 are connected with each other through a support frame 3, the support frame 3 is provided in T shape, three support frames 3 are uniformly distributed around the center of the installation ring 1, the outer end of the support frame 3 is slidably provided with a telescopic leg 301, the telescopic leg 301 is connected with the support frame 3 through bolts and a plurality of screw holes; an auxiliary assembly 4 is arranged on the cable inside the installation ring 1, the auxiliary assembly 4 comprises a clamp 401, the clamp 401 is composed of two semicircular blocks, the clamp 401 is fixed with the cable through bolts, a limiting clamp 402 is slidably arranged inside the clamp 401 away from the cable, a colored rope 403 is arranged on the inner side of the limiting clamp 402, a lifting lug 601 is fixedly arranged at the upper end of the installation ring 1, the lifting lug 601 is provided with three, a hanging plate 603 is arranged at the lower end of the limiting ring 2 below the installation ring 1, the center of gravity of the hanging plate 603 is arranged in a biased manner, a tension cable 602 is fixedly arranged at the upper end of the hanging plate 603.
[0035] The limiting clamp 402 is clamped into the clamp 401 through an elastic seal, and the colored rope 403 is connected with the clamp 401 through the limiting clamp 402.
[0036] The installation block 501 is provided with three, each installation block 501 is composed of two parts, the upper and lower parts of the installation block 501 are fixed through bolts, the installation block 501 is rotatably connected with the installation ring 1, a sunken groove 507 is arranged in the installation ring 1, and a spring 508 is arranged in the sunken groove 507.
[0037] The two ends of the spring 508 are respectively provided with a fixed plate 5091 and a fixed plate 5092, wherein the fixed plate 5091 is fixedly connected with the installation ring 1, the fixed plate 5092 is provided with two parts, the upper and lower parts of the fixed plate 5092 are fixedly connected with the upper and lower installation blocks 501 respectively, the fixed plate 5092 is fixed on only one of the installation blocks 501, and the remaining installation blocks 501 are not provided with the fixed plate 5092, and the spring 508 is used for assisting the installation block 501 to reset after being twisted.
[0038] The telescopic support 502 is provided with four on each installation block 501, and each two are a group, one end of the telescopic support 502 close to the inside of the installation block 501 is fixedly connected with the installation block 501, and a spring 503 is sleeved on the one end of the telescopic support 502 in the installation block 501.
[0039] An inner concave surface is arranged on each side of the rotating rod 504, the inner concave surface of the rotating rod 504 is provided in a frosted surface, and the surface of the telescopic support 502 in contact with the rotating rod 504 is also provided in a frosted surface.
[0040] One side of the installation block 501 is located at the upper end of the installation ring 1 and is fixedly provided with a scale bar 505, the scale bar 505 is rotationally connected with the installation ring 1, the upper end of the installation ring 1 is fixedly provided with a pointer 506 on the outside of the scale bar 505, and the tip of the pointer 506 is in contact with the side surface of the scale bar 505.
[0041] The working principle and use process of the present application are as follows:
[0042] When the device is installed:
[0043] First, the hanging plate 603 is clamped below the limiting ring 2, and the cable 602 is passed through the installation ring 1, then the rope is passed through the lifting lug 601, so that the rope can be used to lift the whole device and send it into the cable well; when the device moves to the appropriate position, loosen the rope, pull out the rope from the lifting lug 601 and at the same time pull the cable 602 tight, at this time the installation ring 1 freely falls under the action of gravity, and the limiting ring 2 will not move under the action of the cable 602, so that the supporting frame 3 can be opened by cooperating with the installation ring 1, and can be supported on the inner wall of the cable well to complete the installation; finally, when taking out the hanging plate 603, it only needs to be sent down by a distance, and after deflection, it can be pulled out;
[0044] It is worth noting that the rope passing through the lifting lug 601 is temporary fixed, and needs to be removed in time when the device is moved into position;
[0045] When guiding the cable:
[0046] Before the cable enters, a plurality of clamps 401 are first installed equidistantly on the surface of the cable, and then the cable can be sent in; in the process of sending in the cable, the colored rope 403 is put into the clamp 401, and the limiting clamp 402 is fixed; it should be noted that when installing the clamp 401, it is necessary to ensure that each limiting clamp 402 is on the same straight line;
[0047] When the cable enters the device, the rotating roller 504 and the telescopic support 502 cooperate with each other to restrict the cable at the center position of the device, and the rotating roller 504 can roll with the passing of the cable; as the cable continues to be laid, when the clamp 401 passes through the rotating roller 504, the rotating roller 504 and the telescopic support 502 will be forced to move outward to avoid the clamp 401, and when the clamp 401 leaves, the rotating roller 504 can be popped out to the middle under the action of its own elasticity and the spring 503 in the telescopic support 502, and the cable is clamped again, it is worth mentioning that at this time the rotating roller 504 can shake off the sundries adhered to its surface by using the vibration generated at this time;
[0048] It is worth noting that if the cable twists during laying, the twisted cable can rotate the mounting block 501 near it, and the worker can know where the cable twists and the twisting amplitude by observing the scale bar 505 interface. If the light is not good or the on-site conditions are not convenient for observation, the worker can know where the cable twists by observing the direction of the colored rope 403. After the cable laying is completed and the equipment is recovered, the paint wear on the side of the scale bar 505 can be observed to determine whether the cable has twisted and the maximum twisting angle.
[0049] The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application. The scope of protection of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements shall also be considered to fall within the protection scope of the present application.
Claims
1. A cable laying guide for power construction, comprising a mounting ring (1) and a guide mechanism (5) mounted inside the mounting ring (1), characterized in that: The guide mechanism (5) mainly includes the installation block (501) installed in the inner side of the installation ring (1), the telescopic support (502) slidingly arranged at the inner side of the installation block (501), the rotating stick (504) arranged between the telescopic supports (502), the rotating stick (504) made of flexible material, the scale bar (505) fixedly arranged at the upper end of the installation block (501), the pointer (506) arranged at one side of the scale bar (505), and the cable passing through the middle of the guide mechanism (5) and being limited by the rotating stick (504) during work. The limiting ring (2) is arranged below the installation ring (1), the weight of the limiting ring (2) is less than that of the installation ring (1), the installation ring (1) and the limiting ring (2) are connected with each other through the support frame (3), the support frame (3) is arranged in T shape, three support frames (3) are uniformly distributed around the center of the installation ring (1), the telescopic support leg (301) is slidingly arranged at the inner side of the outer end of the support frame (3), and the telescopic support leg (301) is connected with the support frame (3) through bolts and a plurality of screw holes; the auxiliary assembly (4) is arranged on the cable in the installation ring (1), the auxiliary assembly (4) comprises the clamp (401), the clamp (401) is composed of two semicircular blocks, the clamp (401) is fixed with the cable through bolts, the limiting clamp (402) is slidingly arranged at the inner side of the clamp (401) away from the cable, and the inner side of the limiting clamp (402) is provided with the colored rope (403). The lifting lug (601) is fixedly arranged at the upper end of the installation ring (1), the lifting lug (601) is arranged in three, the lifting plate (603) is arranged below the limiting ring (2) at the lower end of the installation ring (1), the center of gravity of the lifting plate (603) is arranged in an offset manner, and the lifting plate (603) is fixedly provided with the inhaul cable (602) at the middle of the upper end.
2. A cable laying guide for power construction according to claim 1, characterized in that: The limiting clamp (402) is clamped into the clamp (401) through the elastic sealing strip, and the colored rope (403) is connected with the clamp (401) through the limiting clamp (402).
3. A cable laying guide for power construction according to claim 1, characterized in that: The installation block (501) is arranged in three, each installation block (501) is composed of two parts, the upper and lower parts of the installation block (501) are fixed through bolts, the installation block (501) is rotationally connected with the installation ring (1), the inner side of the installation ring (1) is provided with the spring (508).
4. A cable laying guide for power construction according to claim 3, characterized in that: Two ends of the second spring (508) are respectively provided with a first fixed plate (5091) and a second fixed plate (5092), wherein the first fixed plate (5091) is fixedly connected with the mounting ring (1), the second fixed plate (5092) is provided with two parts, the upper and lower parts of the second fixed plate (5092) are respectively fixedly connected with the upper and lower mounting blocks (501), the second fixed plate (5092) is only fixed on one of the mounting blocks (501), and the remaining mounting blocks (501) are not provided with the second fixed plate (5092), and the second spring (508) is used for assisting the resetting of the mounting block (501) after being twisted.
5. A cable laying guide for power construction according to claim 1, characterized in that: Four telescopic supports (502) are arranged on each mounting block (501), and every two telescopic supports (502) form a group, one end of the telescopic support (502) near the inside of the mounting block (501) is fixedly connected with the mounting block (501), and the end of the telescopic support (502) in the mounting block (501) is sleeved with the first spring (503).
6. A cable laying guide for power construction according to claim 1, characterized in that: The two sides of the rotating roller (504) are both provided with an inner concave surface, the inner concave surface of the rotating roller (504) is provided with an abrasive surface, and the surface of the telescopic support (502) in contact with the rotating roller (504) is also provided with an abrasive surface.
7. A cable laying guide for power construction according to claim 1, characterized in that: A scale bar (505) is fixedly arranged on one side of the mounting block (501) and located at the upper end of the mounting ring (1), the scale bar (505) is rotationally connected with the mounting ring (1), a pointer (506) is fixedly arranged on the upper end of the mounting ring (1) and located outside the scale bar (505), and the tip of the pointer (506) is in contact with the side surface of the scale bar (505).
Citation Information
Patent Citations
Cable laying auxiliary device
CN219833571U
Cable laying traction device
CN113602894A
Power cable paying-off auxiliary traction device
CN223156594U