Coconut fiber removal machine based on adjustable peeling components
The adjustable peeling component design solves the problem of low efficiency in coconut fiber removal machines when processing coconuts of different sizes, achieving efficient and thorough coconut fiber removal with strong adaptability, avoiding jamming and high-temperature scorching.
Patent Information
- Application Number
- CN202511333165.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2045-09-18
AI Technical Summary
Existing coconut fiber removal machines are inefficient and prone to jamming when processing coconuts of different sizes, making it difficult to achieve efficient and thorough removal of coconut fiber.
It adopts an adjustable peeling assembly, including a housing, a movable frame, an elastic airbag, a pressure sensor, and a multi-layer blade structure. By adjusting the blade pressure and angle, combined with high-frequency micro-vibration and cooling, it can achieve precise cutting and adaptive peeling.
It significantly improves the efficiency of coconut fiber removal, adapts to coconuts of different sizes, avoids getting stuck, ensures thorough cutting, and reduces temperature to prevent scorching.
Smart Images

Figure CN120814650B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of coconut production, and more specifically, relates to a coconut fiber removal machine based on an adjustable peeling component. Background Technology
[0002] The coconut's structure, from the outside in, consists of coconut fiber, coconut shell, coconut husk, coconut meat, and coconut juice. Before further processing, the coconut fiber, coconut shell, and coconut husk need to be removed in sequence. The coconut fiber is the thick outer fibrous layer of the coconut. Traditionally, manual peeling of the coconut fiber requires using knives to remove each layer, taking several minutes to process a single coconut and depending on the worker's skill level. However, current coconut production technologies have the following drawbacks:
[0003] 1. In the existing technology, since each coconut is of a different size, the cutting position of the blade usually needs to be frequently adjusted when removing the coconut fiber from several coconuts in sequence, which affects the efficiency of removing the coconut fiber from the coconuts.
[0004] 2. In the prior art, in order to process coconuts of different sizes, coconut fiber removal machines usually use adjustable peeling components to remove the coconut fiber from the coconut. However, the blades in the current peeling components have reduced efficiency in removing the coconut fiber from the coconut, making it difficult to remove the coconut fiber quickly, and there is also the problem of incomplete processing.
[0005] 3. In the prior art, in order to improve the efficiency of the peeling component in removing coconut fiber, the coconut fiber removal machine is usually designed with a multi-layered stacked blade structure, with each layer of blades arranged in a staggered manner to form a "scissor-like" cutting effect, thereby enhancing the thoroughness of peeling. However, since the peeling component uses a multi-layered stacked blade structure to remove coconut fiber, coconut fiber is easily allowed to enter between two adjacent blades, causing the peeling component to get stuck, thus affecting the efficiency of the peeling component in removing coconut fiber.
[0006] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a coconut fiber removal machine based on an adjustable peeling component, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0007] The present invention provides a coconut fiber removal machine based on an adjustable peeling component to overcome the above-mentioned defects in the prior art.
[0008] The purpose and effectiveness of the coconut fiber removal machine based on the adjustable peeling component of this invention are achieved by the following specific technical means:
[0009] A coconut fiber removal machine based on an adjustable peeling assembly includes a housing. The upper inner side of the housing contains a peeling assembly and a clamping assembly, and a support platform is also located on the upper inner side of the housing. The peeling assembly comprises several housings. A movable frame is slidably arranged inside the housing. A first elastic airbag is connected between the outside of the movable frame and the inside of the housing. A pressure sensor is located between the outside of the movable frame and the first elastic airbag. Two first movable plates and one second movable plate are slidably arranged inside the movable frame. Several first short blades are inclinedly arranged on one side of the lower first movable plate, and long blades are inclinedly arranged on one side of the upper first movable plate. Several second short blades are inclinedly arranged on one side of the second movable plate. A second elastic airbag is located between the two first movable plates and the upper and lower sides of the second movable plate, respectively. Several spray valves are located on one side of the second elastic airbag. Several first short blades, second short blades, and long blades are distributed at intervals from bottom to top.
[0010] A further technical solution includes an arc-shaped plate on the upper side of the support platform, a first electric telescopic rod on the arc-shaped plate, the extended end of the first electric telescopic rod being connected to the middle of the peeling assembly, two second electric telescopic rods symmetrically arranged on the side wall of the housing, each of the extended ends of the two second electric telescopic rods being provided with a connecting plate, the two connecting plates being rotatably connected to both ends of the peeling assembly, a frame body at each end of the inner side of the movable frame, an elastic water bladder at each side of the two frames that are close to each other, and a plurality of atomizing spray valves on one side of each elastic water bladder, the two ends of the second movable plate being respectively sliding An elastic rod is provided, with a T-shaped slider fixed at one end. The T-shaped slider slides vertically in contact with the second movable plate. The other end of the elastic rod extends through the elastic water bladder into the interior of the frame. Three rotating shafts are rotatably provided inside the frame. Water wheels are provided on the outer walls of the rotating shafts. A guide ring is provided on one side of the water wheel. One side of the guide ring slides in contact with the inclined surface of the other end of the elastic rod. The outer wall of the elastic rod is rotatably connected to the frame. The two ends of the second movable plate have the same structure as the two ends of the first movable plates. The interior of the frame communicates with the interior of the elastic water bladder.
[0011] In a further technical solution, the movable frame is provided with a fixed plate inside. The fixed plate has two first wave-shaped grooves and one second wave-shaped groove on one side. The two first wave-shaped grooves are located on the upper and lower sides of the second wave-shaped groove. Each first movable plate has a plurality of first sliders on one side, and the plurality of first sliders slide in the first wave-shaped groove.
[0012] In a further technical solution, the direction of the first wave-shaped slide groove is opposite to that of the second wave-shaped slide groove, and a plurality of second sliders are provided on one side of the second movable plate, and the plurality of second sliders slide within the second wave-shaped slide groove.
[0013] A further technical solution is that one end of two adjacent housings is rotatably connected, the two adjacent housings are staggered vertically, two first movable plates are located on the upper and lower sides of the second movable plate, and a number of first short blades are staggered with a number of second short blades respectively.
[0014] In a further technical solution, a mounting plate is provided at each of the two inner ends of the housing, and a sliding groove is provided on each of the two mounting plates. A third slider is provided at each of the two ends of the movable frame, and the two third sliders slide within the two sliding grooves respectively.
[0015] In a further technical solution, an air box and an air pump are provided on the lower side of the support platform. The air pump is connected to the interior of the air box, and the interior of the air box is connected to the interior of a plurality of the first elastic airbags by a first telescopic connecting pipe.
[0016] A further technical solution is provided with a coolant tank on the upper side of the support platform, a water pump inside the coolant tank, and a pair of second telescopic connecting pipes communicating with the interiors of several pairs of frames respectively. One end of each second telescopic connecting pipe passes through the interior of the third slider and communicates with the frame.
[0017] In a further technical solution, a first collection box and a second collection box are slidably provided on the lower side of the interior of the housing. An opening is provided on one side wall of the lower part of the housing. A grid plate is inclinedly provided on one side wall of the interior of the housing. The grid plate is located above the first collection box. The inclined lower end of the grid plate is located above the interior of the second collection box. A cover plate is installed on the upper interior of the housing. A control box is provided on one side of the exterior of the housing.
[0018] A further technical solution includes two sliding plates. A drive motor is mounted on each of the two sliding plates on their opposite sides. A rotating rod is mounted on the output end of each of the two drive motors. A clamping plate is mounted on each of the two rotating rods on their adjacent sides. Several insert rods are arranged in a circumferential array on the adjacent sides of the two clamping plates. Double-threaded screws and guide rods are mounted on the two end walls of the housing. The outer walls of the two ends of the double-threaded screw are in threaded contact with the two sliding plates, and the outer walls of the two ends of the guide rod are in sliding contact with the two sliding plates. A stepper motor is mounted on one end of the housing. The output end of the stepper motor is connected to one end of the double-threaded screw. The two ends of the double-threaded screw are rotatably connected to the two end walls of the housing. The two ends of the guide rod are fixedly connected to the two end walls of the housing. The outer wall of the rotating rod is rotatably connected to the sliding plate.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] This invention relates to a coconut fiber removal machine based on an adjustable peeling assembly. Through the arrangement of a housing, connecting plates, a second electric telescopic rod, and a first electric telescopic rod, the first electric telescopic rod extends to push the middle part of the peeling assembly into contact with the coconut surface. Simultaneously, the retraction of two second electric telescopic rods moves two connecting plates, causing the two ends of the peeling assembly to move closer to the coconut. Because adjacent housings are rotatably connected, the rotation angle of several housings can be adjusted according to the size of the coconut, allowing several first short blades to contact the coconut surface. This adaptable machine can handle coconut fiber removal from coconuts of different sizes. Furthermore, the inclusion of an air box, air pump, first telescopic connecting pipe, first elastic airbag, and pressure sensor, along with the elasticity of the first elastic airbag, automatically adjusts the pressure of the first short blades according to the unevenness of the coconut surface, preventing excessively deep or shallow cuts in certain areas. Furthermore, the air pump starts and delivers gas into the air box. The gas in the air box is then delivered to several first elastic air bladders through several first telescopic connecting pipes. This causes the first elastic air bladders to expand and push the movable frame to move. The movement of the movable frame drives several first short blades, second short blades, and long blades to move and fully contact the surface of the coconut. Combined with the real-time feedback of cutting force from the pressure sensor, the pressure parameters are dynamically adjusted, which can automatically adapt to coconuts of different sizes, accurately locate the cutting position, and significantly improve the efficiency of coconut fiber removal.
[0021] This invention relates to a coconut fiber removal machine based on an adjustable peeling assembly. Through the arrangement of first short blades, second short blades, and long blades, a multi-layered blade structure is first constructed using several first and second short blades. These blades are staggered to create a "scissor-like" cutting effect, enhancing the thoroughness of the peeling. Then, a stepped blade assembly is formed using several first short blades, second short blades, and long blades, with the blades arranged in layers according to length. First, several first and second short blades peel away the surface coconut fiber, and then the long blades process the deeper fibers, improving the layered peeling process. The edges of the first short blades, second short blades, and long blades are designed with fine serrations to increase friction during cutting, prevent the coconut fiber from slipping, and improve peeling efficiency. Then, through the setting of guide ring and elastic rod, the coolant in the frame is transported to the elastic water bladder. The two first movable plates and the second movable plate move back and forth horizontally in a small range, frequently squeezing the two elastic water bladders, so that the coolant in the elastic water bladders is atomized and sprayed out through the atomizing spray valve, thereby cooling down several first short blades, second short blades and long blades, reducing the cutting temperature and preventing the coconut fiber from scorching due to high temperature.
[0022] This invention relates to a coconut fiber removal machine based on an adjustable peeling assembly. Through the arrangement of a fixed plate, a first wavy chute, and a second wavy chute, two first movable plates and a second movable plate move horizontally back and forth, driving several pairs of first sliders and several pairs of second sliders. The pairs of first sliders slide within the two first wavy chute, thereby causing the two first movable plates to move horizontally and vertically. Simultaneously, the several second sliders slide within the second wavy chute, causing the second movable plate to move horizontally and vertically. The small-range horizontal and vertical movement of the two first and second movable plates causes several first short blades, second short blades, and long blades to generate high-frequency micro-vibrations during cutting, disrupting the coconut fiber structure and reducing the difficulty of peeling. Furthermore, by utilizing the wavy direction of the two first wavy chute and the second wavy chute, and the opposite direction of the vertical movement of the two first and second movable plates, the two second elastic airbags are frequently compressed, causing the gas inside the second elastic airbags to be ejected through several spray valves, thereby cleaning the coconut fiber adhering to the surfaces of the first short blades, second short blades, and long blades. Finally, by using several first short blades, second short blades, and long blades in an inclined state, the cutting resistance is reduced, making it easier for the first short blades, second short blades, and long blades to cut into the coconut fiber layer, which helps to improve the efficiency of coconut fiber removal. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Figure 1 This is a schematic diagram of the isometric structure of the present invention;
[0026] Figure 2 This is a top view of the structure of the present invention;
[0027] Figure 3 This is an isometric structural diagram of the peeling component and the clamping component in this invention;
[0028] Figure 4 This is a top view of the peeling component and the clamping component in this invention.
[0029] Figure 5 This is an isometric structural diagram of the clamping component in this invention;
[0030] Figure 6 This is a schematic diagram of the first isometric structure of the peeling component in this invention;
[0031] Figure 7 This is a schematic diagram of the second isometric structure of the peeling component in this invention;
[0032] Figure 8 This is an isometric structural diagram of the fixing plate in this invention;
[0033] Figure 9 This is an isometric structural diagram of the guide ring in this invention;
[0034] Figure 10 This is a front view structural diagram of the present invention;
[0035] Figure 11 for Figure 10 Schematic diagram of the cross-sectional structure at point AA;
[0036] Figure 12 This is a front view of the peeling component in this invention.
[0037] Figure 13 for Figure 12 Schematic diagram of the cross-sectional structure at point BB;
[0038] Figure 14 for Figure 12 Schematic diagram of the cross-sectional structure at the CC section;
[0039] Figure 15 for Figure 14 A magnified schematic diagram of the structure at point D.
[0040] Explanation of reference numerals in the attached figures:
[0041] 10. Housing 11. Control box 12. Cover plate 13. Stepper motor 14. Double threaded screw 15. Guide rod 16. Slide plate 17. Drive motor 18. Rotating rod 19. Clamping plate 10. Insert rod 20. Housing 21. Movable frame 22. First elastic airbag 23. Mounting plate 24. Third slider 25. Slide groove 26. Fixing plate 27. First wave-shaped slide groove 28. Second wave-shaped slide groove 29. First movable plate 30. Second movable plate 31. First short blade 32. Second short blade 33. Long blade 34. Second elastic airbag 35. First slide Block 36, second slider 37, spray valve 38, frame 39, elastic water bladder 40, atomizing spray valve 41, elastic rod 42, rotating shaft 43, water wheel 44, guide ring 45, first telescopic connecting pipe 46, second telescopic connecting pipe 47, support platform 48, air box 49, air pump 50, coolant tank 51, water pump 52, arc plate 53, first electric telescopic rod 54, connecting plate 55, second electric telescopic rod 56, first collection box 57, second collection box 58, opening 59, grid plate 60, pressure sensor 61, T-shaped slider 62. Detailed Implementation
[0042] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0043] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0044] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0045] As attached Figure 1 To be continued Figure 15 As shown:
[0046] This invention provides a coconut fiber removal machine based on an adjustable peeling component.
[0047] See attached document Figure 1 To be continued Figure 15 The device includes a housing 10, with a peeling assembly and a clamping assembly on the upper side of the interior of the housing 10, and a support platform 48 on the upper side of the interior of the housing 10. The peeling assembly includes several housings 21, with a movable frame 22 slidably disposed inside the housing 21. A first elastic airbag 23 is connected between the exterior of the movable frame 22 and the interior of the housing 21. A pressure sensor 61 is disposed between the exterior of the movable frame 22 and the first elastic airbag 23. Two first movable plates 30 and one second movable plate 31 are slidably disposed inside the movable frame 22. Several first short blades 32 are inclinedly disposed on one side of the lower first movable plate 30, and a long blade 34 is inclinedly disposed on one side of the upper first movable plate 30. Several second short blades 33 are inclinedly disposed on one side of the second movable plate 31. A second elastic airbag 35 is disposed between the two first movable plates 30 and the upper and lower sides of the second movable plate 31, respectively. Several spray valves 38 are disposed on one side of the second elastic airbag 35. Several first short blades 32, second short blades 33 and long blades 34 are distributed at intervals from bottom to top.
[0048] Preferred options are shown in the appendix. Figure 1 To be continued Figure 4 Appendix Figure 13 To be continued Figure 15An arc-shaped plate 53 is provided on the upper side of the support platform 48. A first electric telescopic rod 54 is provided on the arc-shaped plate 53. The extended end of the first electric telescopic rod 54 is connected to the middle of the peeling assembly. Two second electric telescopic rods 56 are symmetrically provided on the side wall of the housing 10. A connecting plate 55 is provided at the extended end of each of the two second electric telescopic rods 56. The two connecting plates 55 are rotatably connected to both ends of the peeling assembly. A frame body 39 is provided at each end of the interior of the movable frame 22. An elastic water bladder 40 is provided on the side of the two frames 39 that are close to each other. Several atomizing spray valves 41 are provided on one side of the elastic water bladder 40. A sliding valve is provided at each end of the second movable plate 31. An elastic rod 42 has a T-shaped slider 62 fixed at one end, which slides vertically in contact with the second movable plate 31. The other end of the elastic rod 42 extends through the elastic water bladder 40 into the interior of the frame 39. The interior of the frame 39 is provided with three rotating shafts 43. The outer wall of the rotating shafts 43 is provided with water wheels 44. One side of the water wheels 44 is provided with a guide ring 45. One side of the guide ring 45 slides in contact with the inclined surface of the other end of the elastic rod 42. The outer wall of the elastic rod 42 is rotatably connected to the frame 39. The two ends of the second movable plate 31 have the same structure as the two ends of the first movable plates 30. The interior of the frame 39 is connected to the interior of the elastic water bladder 40.
[0049] Preferred options are shown in the appendix. Figure 8 Appendix Figure 13 The movable frame 22 has a fixed plate 27 inside. The fixed plate 27 has two first wave-shaped slide grooves 28 and one second wave-shaped slide groove 29 on one side. The two first wave-shaped slide grooves 28 are located on the upper and lower sides of the second wave-shaped slide groove 29. Each first movable plate 30 has several first sliders 36 on one side. The several first sliders 36 slide in the first wave-shaped slide groove 28.
[0050] Preferred options are shown in the appendix. Figure 8 Appendix Figure 13 The direction of the first wave-shaped slide groove 28 is opposite to that of the second wave-shaped slide groove 29. A number of second sliders 37 are provided on one side of the second movable plate 31, and the number of second sliders 37 slide in the second wave-shaped slide groove 29.
[0051] Preferred options are shown in the appendix. Figure 1 To be continued Figure 4 Appendix Figure 6 The two adjacent shells 21 are rotatably connected at one end, and the two adjacent shells 21 are staggered vertically. The two first movable plates 30 are located on the upper and lower sides of the second movable plate 31, and the several first short blades 32 are staggered with the several second short blades 33 respectively.
[0052] Preferred options are shown in the appendix. Figure 7 Appendix Figure 14 Appendix Figure 15The housing 21 has a mounting plate 24 at each end of its interior, and a sliding groove 26 on each mounting plate 24. The movable frame 22 has a third slider 25 at each end of its interior, and the two third sliders 25 slide in the two sliding grooves 26 respectively.
[0053] Preferred options are shown in the appendix. Figure 11 Appendix Figure 14 The lower side of the support platform 48 is provided with an air box 49 and an air pump 50. The air pump 50 is connected to the interior of the air box 49. The interior of the air box 49 is connected to the interior of a number of first elastic airbags 23 and is provided with a first telescopic connecting pipe 46.
[0054] Preferred options are shown in the appendix. Figure 11 Appendix Figure 14 A coolant tank 51 is provided on the upper side of the support platform 48. A water pump 52 is provided inside the coolant tank 51. A pair of second telescopic connecting pipes 47 are provided inside the coolant tank 51 and connected to the interior of several pairs of frames 39. One end of each second telescopic connecting pipe 47 passes through the interior of the third slider 25 and is connected to the frame 39.
[0055] Preferred options are shown in the appendix. Figure 1 Appendix Figure 11 The lower interior of the housing 10 is provided with a first collection box 57 and a second collection box 58. The lower side wall of the housing 10 is provided with an opening 59. The inner side wall of the housing 10 is provided with an inclined grid plate 60. The grid plate 60 is located above the first collection box 57. The inclined lower end of the grid plate 60 is located above the interior of the second collection box 58. The upper interior of the housing 10 is provided with a cover plate 12. The outer side of the housing 10 is provided with a control box 11.
[0056] Preferred options are shown in the appendix. Figure 1 To be continued Figure 5 The clamping assembly includes two slide plates 16. A drive motor 17 is installed on the side of the two slide plates 16 that is far apart from each other. A rotating rod 18 is provided at the output end of each of the two drive motors 17. A clamping plate 19 is provided at the end of the two rotating rods 18 that is close to each other. Several insert rods 20 are arranged in a circumferential array on the side of the two clamping plates 19 that are close to each other. Double threaded screws 14 and guide rods 15 are provided on the two end walls of the housing 10. The outer walls of the two end threads of the double threaded screw 14 are in threaded contact with the two slide plates 16. The outer walls of the two end guide rods 15 are in sliding contact with the two slide plates 16. A stepper motor 13 is installed on one end of the housing 10. The output end of the stepper motor 13 is connected to one end of the double threaded screw 14. The two end threads of the double threaded screw 14 are rotatably connected to the two end walls of the housing 10. The two end guide rods 15 are fixedly connected to the two end walls of the housing 10. The outer wall of the rotating rod 18 is rotatably connected to the slide plate 16.
[0057] Specific usage of this invention:
[0058] First, the worker places the coconut into the clamping assembly. Then, the worker activates the clamping assembly via control box 11. Stepper motor 13 drives the double-threaded screw 14 to rotate. Since the outer walls of both ends of the double-threaded screw 14 are in threaded contact with the two sliding plates 16, and the threads on the outer walls of the two ends of the double-threaded screw 14 are in opposite directions, the forward rotation of the double-threaded screw 14 can drive the two sliding plates 16 closer together. Because the two sliding plates 16 are in sliding contact with the outer walls of the guide rod 15, the two sliding plates 16 smoothly approach each other. The approach of the two sliding plates 16 drives the two drive motors 17, the rotating rod 18, and the clamping plates 19 to approach each other. The two clamping plates 19 clamp and fix the two ends of the coconut, and several insert rods 20 limit the coconut's movement, preventing it from moving arbitrarily. Thus, the clamping assembly can clamp and fix the two ends of the coconut.
[0059] Secondly, the operator controls the two second electric telescopic rods 56 to retract and the first electric telescopic rod 54 to extend via the control box 11. The extended first electric telescopic rod 54 pushes the middle of the peeling assembly into contact with the coconut surface. Simultaneously, the retraction of the two second electric telescopic rods 56 moves the two connecting plates 55, which in turn move the two ends of the peeling assembly closer to the coconut. Because adjacent shells 21 are rotatably connected, the rotation angle of several shells 21 can be adjusted according to the size of the coconut, allowing several first short blades 32 to contact the coconut surface. This adaptability makes it suitable for removing coconut fiber from coconuts of different sizes.
[0060] Meanwhile, due to the elasticity of the first elastic airbag 23, the pressure of the first short blade 32 can be automatically adjusted according to the unevenness of the coconut surface, avoiding excessively deep or shallow cuts in certain areas. Furthermore, the air pump 50 activates, delivering gas into the air box 49. The gas in the air box 49 is then delivered to several first elastic airbags 23 via several first telescopic connecting pipes 46, causing the first elastic airbags 23 to expand and push the movable frame 22 to move. The movement of the movable frame 22 drives several first short blades 32, second short blades 33, and long blades 34 to fully contact the coconut surface. Combined with the real-time feedback of cutting force from the pressure sensor 61, the pressure parameters are dynamically adjusted, automatically adapting to coconuts of different sizes, accurately locating the cutting position, and significantly improving the efficiency of coconut fiber removal. Specifically, the expansion of the first elastic airbag 23 pushes the movable frame 22 to move, and the movement of the movable frame 22 causes two third sliders 25 to slide within two sliding grooves 26, thereby allowing the movable frame 22 to move smoothly and horizontally within the shell 21.
[0061] Next, the control system activates two drive motors 17, which in turn drive two rotating rods 18 and clamping plates 19 to rotate. The rotation of the clamping plates 19 then drives several insert rods 20 to rotate, ultimately rotating the coconut. As the coconut rotates, a multi-layered blade structure is designed using several first short blades 32 and second short blades 33. These blades are staggered to create a "scissor-like" cutting effect, enhancing the thoroughness of the peeling process. Then, a stepped blade assembly is formed using several first short blades 32, second short blades 33, and long blades 34. The blades are arranged in layers according to length. First, the first short blades 32 and second short blades 33 peel away the surface coconut fiber, and then the long blades 34 process the deeper fibers, improving the peeling layering. The edges of the first short blades 32, second short blades 33, and long blades 34 are designed with fine serrations to increase friction during cutting, prevent the coconut fiber from slipping, and improve peeling efficiency.
[0062] Then, the control system starts the water pump 52, which delivers the coolant in the coolant tank 51 to the frames 39 through several pairs of second telescopic connecting pipes 47. The flow of coolant within the frames 39 drives the water wheel 44 and the rotating shaft 43 to rotate. The rotation of the water wheel 44 drives the guide ring 45 to rotate. One end of the elastic rod 42 slides in contact with one inclined surface of the guide ring 45. The rotation of the guide ring 45 guides one end of the elastic rod 42, pushing the second movable plate 31 to move horizontally. Since the ends of the two elastic rods 42, which are far apart, slide in contact with the inclined surfaces of the two guide rings 45, the rotation of the two guide rings 45 pushes the second movable plate 31 to move horizontally back and forth within a small range. Because the elastic rod 42 is elastic, when the inclined surfaces of the two guide rings 45 are aligned, the two guide rings 45 become stuck due to the elasticity of the elastic rod 42. Furthermore, the different flow rates of the coolant within the two frames 39 result in different rotation speeds of the two guide rings 45. Consequently, the time during which one side of each guide ring 45 contacts the inclined surface of one end of each elastic rod 42 to the same degree is shorter. Therefore, under the guiding action of the inclined surfaces of the rotating guide rings 45, the second movable plate 31 can move back and forth horizontally within a small range.
[0063] Similarly, since the end structures of the two first movable plates 30 are the same as those of the two end structures of the second movable plate 31, the two first movable plates 30 and one second movable plate 31 can move back and forth horizontally within a small range under the rotational guidance of the three pairs of guide rings 45.
[0064] Meanwhile, the coolant inside the frame 39 is delivered to the elastic water bladder 40. The two first movable plates 30 and the second movable plate 31 move back and forth horizontally within a small range, frequently squeezing the two elastic water bladders 40, causing the coolant inside the elastic water bladders 40 to be atomized and sprayed out through the atomizing spray valve 41, thereby cooling and reducing the temperature of several first short blades 32, second short blades 33 and long blades 34, reducing the cutting temperature and preventing the coconut fiber from scorching due to high temperature.
[0065] Simultaneously, the horizontal back-and-forth movement of the two first movable plates 30 and the second movable plate 31 drives several pairs of first sliders 36 and several pairs of second sliders 37. The pairs of first sliders 36 slide in the two first wavy grooves 28, thereby causing the two first movable plates 30 to move horizontally and vertically. The several pairs of second sliders 37 slide within the second wavy grooves 29, causing the second movable plate 31 to move horizontally and vertically. The small-range horizontal and vertical movement of the two first movable plates 30 and the second movable plate 31 causes several first short blades 32, second short blades 33, and long blades 34 to generate high-frequency micro-vibrations during cutting, damaging the coconut fiber structure and reducing the difficulty of peeling. Specifically, because the T-shaped slider 62 slides vertically within one end of the second movable plate 31, the second movable plate 31 can move vertically within a small range. Similarly, because the end structures of the two first movable plates 30 and the two end structures of the second movable plate 31 are the same, both the first movable plates 30 and the second movable plate 31 can move vertically within a small range.
[0066] Simultaneously, due to the wavy direction of the two first wave-shaped grooves 28 and the second wave-shaped groove 29, when the two first movable plates 30 move upward, the second movable plate 31 moves downward. The upward movement of the two first movable plates 30, combined with the downward movement of the second movable plate 31, compresses the lower second elastic airbag 35, causing the gas inside the second elastic airbag 35 to be ejected through several spray valves 38, thereby cleaning the coconut fiber adhering to the surfaces of the first short blades 32, second short blades 33, and long blades 34. Furthermore, when the two first movable plates 30 move downward, the second movable plate 31 moves upward. The downward movement of the two first movable plates 30, combined with the upward movement of the second movable plate 31, compresses the upper second elastic airbag 35, causing the gas inside the second elastic airbag 35 to be ejected through several spray valves 38, thereby cleaning the coconut fiber adhering to the surfaces of the first short blades 32, second short blades 33, and long blades 34. By utilizing the two first movable plates 30 and the second movable plate 31 moving up and down in opposite directions, the two second elastic airbags 35 are frequently compressed, causing the gas inside the second elastic airbags 35 to be ejected through several spray valves 38, thereby cleaning the coconut fiber adhering to the surfaces of the several first short blades 32, second short blades 33, and long blades 34. By tilting the several first short blades 32, second short blades 33, and long blades 34, the cutting resistance is reduced, making it easier for the first short blades 32, second short blades 33, and long blades 34 to cut into the coconut fiber layer.
[0067] Finally, after the coconut fiber is completely removed from the coconut, the staff uses the control box 11 to operate the clamping component to release the coconut so that the staff can take out the processed coconut.
[0068] The coconut fiber removal machine based on an adjustable peeling assembly of the present invention, through the arrangement of a housing 21, connecting plates 55, second electric telescopic rods 56, and first electric telescopic rods 54, allows the first electric telescopic rod 54 to extend and push the middle part of the peeling assembly to contact the surface of the coconut. Simultaneously, the retraction of the two second electric telescopic rods 56 moves the two connecting plates 55, causing the two ends of the peeling assembly to move closer to the coconut. Because adjacent housings 21 are rotatably connected, the rotation angle of several housings 21 can be adjusted according to the size of the coconut, thereby enabling several first short blades 32 to contact the surface of the coconut. This allows for the removal of coconut fiber from coconuts of different sizes, demonstrating strong adaptability.
[0069] Furthermore, through the configuration of the air box 49, air pump 50, first telescopic connecting pipe 46, first elastic airbag 23, and pressure sensor 61, the first elastic airbag 23, being elastic, can automatically adjust the pressure of the first short blade 32 according to the unevenness of the coconut surface, avoiding local cutting that is too deep or too shallow. The air pump 50, when activated, delivers gas into the air box 49. The gas in the air box 49 is then delivered to several first elastic airbags 23 through several first telescopic connecting pipes 46, causing the first elastic airbags 23 to expand and push the movable frame 22 to move. The movement of the movable frame 22 drives several first short blades 32, second short blades 33, and long blades 34 to move and fully contact the coconut surface. Combined with the real-time feedback of cutting force from the pressure sensor 61, the pressure parameters are dynamically adjusted, automatically adapting to coconuts of different sizes, accurately locating the cutting position, and significantly improving the efficiency of coconut fiber removal.
[0070] The coconut fiber removal machine based on an adjustable peeling assembly of the present invention utilizes a multi-layered blade structure with several first short blades 32, second short blades 33, and long blades 34. The staggered arrangement of these blades creates a "scissor-like" cutting effect, enhancing the thoroughness of the peeling. A stepped blade assembly is then constructed using these blades, arranged in layers according to length. First, the first short blades 32 and second short blades 33 peel away the surface coconut fiber, while the long blades 34 process the deeper fibers, improving the layered peeling process. The edges of the first short blades 32, second short blades 33, and long blades 34 are designed with fine serrations to increase friction during cutting, preventing coconut fiber slippage and improving peeling efficiency. Then, through the guide ring 45 and the elastic rod 42, the coolant in the frame 39 is transported to the elastic water bladder 40. The two first movable plates 30 and the second movable plate 31 move back and forth horizontally within a small range, frequently squeezing the two elastic water bladders 40, so that the coolant in the elastic water bladders 40 is atomized and sprayed out through the atomizing spray valve 41, thereby cooling and reducing the temperature of several first short blades 32, second short blades 33 and long blades 34, reducing the cutting temperature and preventing the coconut fiber from scorching due to high temperature.
[0071] The coconut fiber removal machine based on an adjustable peeling assembly of the present invention, through the arrangement of a fixed plate 27, a first wavy groove 28, and a second wavy groove 29, allows two first movable plates 30 and a second movable plate 31 to move horizontally back and forth, driving several pairs of first sliders 36 and several pairs of second sliders 37. The pairs of first sliders 36 slide within the two first wavy grooves 28, thereby causing the two first movable plates 30 to move horizontally and vertically. Simultaneously, the pairs of second sliders 37 slide within the second wavy groove 29, causing the second movable plate 31 to move horizontally and vertically. The small-range horizontal and vertical movement of the two first movable plates 30 and the second movable plate 31 causes several first short blades 32, second short blades 33, and long blades 34 to generate high-frequency micro-vibrations during cutting, disrupting the coconut fiber structure and reducing the difficulty of peeling. Then, by utilizing the wave patterns of the two first wave-shaped grooves 28 and the second wave-shaped groove 29, and with the two first movable plates 30 and the second movable plate 31 moving up and down in opposite directions, the two second elastic airbags 35 are frequently compressed. This forces the gas inside the second elastic airbags 35 to be ejected through several spray valves 38, thereby cleaning the coconut fiber adhering to the surfaces of the first short blades 32, second short blades 33, and long blades 34. Finally, by tilting the first short blades 32, second short blades 33, and long blades 34, cutting resistance is reduced, making it easier for the first short blades 32, second short blades 33, and long blades 34 to cut into the coconut fiber layer, thus improving the efficiency of coconut fiber removal.
[0072] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A coconut fiber removal machine based on an adjustable peeling component, characterized in that: Includes a housing (10), the upper inside of the housing (10) is provided with a peeling assembly and a clamping assembly, and the upper inside of the housing (10) is provided with a support platform (48); The peeling assembly includes several housings (21). A movable frame (22) is slidably disposed inside each housing (21). A first elastic airbag (23) is connected between the exterior of the movable frame (22) and the interior of the housing (21). A pressure sensor (61) is disposed between the exterior of the movable frame (22) and the first elastic airbag (23). Two first movable plates (30) and one second movable plate (31) are slidably disposed inside the movable frame (22). Several first movable plates (30) are obliquely disposed on one side of the lower first movable plate (30). A short blade (32) is provided with a long blade (34) on one side of the first movable plate (30) on the upper side, and a number of second short blades (33) are provided on one side of the second movable plate (31) on the lower side. A second elastic airbag (35) is provided between the two first movable plates (30) and the upper and lower sides of the second movable plate (31) respectively. A number of spray valves (38) are provided on one side of the second elastic airbag (35). A number of first short blades (32), second short blades (33) and long blades (34) are distributed from bottom to top at intervals. The upper side of the support platform (48) is provided with an arc-shaped plate (53), and the arc-shaped plate (53) is provided with a first electric telescopic rod (54). The extended end of the first electric telescopic rod (54) is connected to the middle of the peeling assembly. The side wall of the housing (10) is symmetrically provided with two second electric telescopic rods (56). The extended ends of the two second electric telescopic rods (56) are respectively provided with a connecting plate (55). The two connecting plates (55) are respectively rotatably connected to the two ends of the peeling assembly. The inner ends of the movable frame (22) are respectively provided with a frame body (39). The two frames (39) are respectively provided with an elastic water bladder (40) on the side close to each other. The side of the elastic water bladder (40) is provided with several atomizing spray valves (41). The two ends of the second movable plate (31) are respectively provided with an elastic rod (42). One end of the elastic rod (42) is fixed with a T-shaped slider (62), which slides vertically with the second movable plate (31). The other end of the elastic rod (42) extends through the elastic water bag (40) into the interior of the frame (39). The interior of the frame (39) is provided with three rotating shafts (43). The outer wall of the rotating shaft (43) is provided with a water wheel (44). One side of the water wheel (44) is provided with a guide ring (45). One side of the guide ring (45) slides in contact with the inclined surface of the other end of the elastic rod (42). The outer wall of the elastic rod (42) is rotatably connected to the frame (39). The two ends of the second movable plate (31) have the same structure as the two ends of the first movable plates (30). The interior of the frame (39) is connected to the interior of the elastic water bag (40). The movable frame (22) is provided with a fixed plate (27) inside. The fixed plate (27) has two first wave-shaped grooves (28) and one second wave-shaped groove (29) on one side. The two first wave-shaped grooves (28) are located on the upper and lower sides of the second wave-shaped groove (29). Each first movable plate (30) has a plurality of first sliders (36) on one side. The plurality of first sliders (36) slide in the first wave-shaped groove (28). The direction of the first wave-shaped groove (28) is opposite to that of the second wave-shaped groove (29). A plurality of second sliders (37) are provided on one side of the second movable plate (31), and the plurality of second sliders (37) slide in the second wave-shaped groove (29).
2. The coconut fiber removal machine based on an adjustable peeling component according to claim 1, characterized in that: The two adjacent housings (21) are rotatably connected at one end, the two adjacent housings (21) are staggered vertically, the two first movable plates (30) are located on the upper and lower sides of the second movable plate (31), and the several first short blades (32) are staggered with the several second short blades (33).
3. The coconut fiber removal machine based on an adjustable peeling component according to claim 2, characterized in that: The housing (21) has an installation plate (24) at each of its two inner ends. Each of the two installation plates (24) has a sliding groove (26). Each of the two ends of the movable frame (22) has a third slider (25). The two third sliders (25) slide in the two sliding grooves (26).
4. The coconut fiber removal machine based on an adjustable peeling component according to claim 1, characterized in that: The lower side of the support platform (48) is provided with an air box (49) and an air pump (50). The air pump (50) is connected to the interior of the air box (49). The interior of the air box (49) is connected to the interior of a plurality of first elastic airbags (23) and is provided with a first telescopic connecting pipe (46).
5. The coconut fiber removal machine based on an adjustable peeling component according to claim 3, characterized in that: A coolant tank (51) is provided on the upper side of the support platform (48). A water pump (52) is provided inside the coolant tank (51). The interior of the coolant tank (51) is connected to the interior of several pairs of frames (39) and a pair of second telescopic connecting pipes (47) are provided. One end of each second telescopic connecting pipe (47) passes through the interior of the third slider (25) and is connected to the frame (39).
6. The coconut fiber removal machine based on an adjustable peeling component according to claim 1, characterized in that: The lower interior of the housing (10) is provided with a first collection box (57) and a second collection box (58). The lower side wall of the housing (10) is provided with an opening (59). The inner side wall of the housing (10) is provided with an inclined grid plate (60). The grid plate (60) is located above the first collection box (57). The inclined lower end of the grid plate (60) is located above the interior of the second collection box (58). The upper interior of the housing (10) is provided with a cover plate (12). The outer side of the housing (10) is provided with a control box (11).
7. The coconut fiber removal machine based on an adjustable peeling component according to claim 1, characterized in that: The clamping assembly includes two sliding plates (16). A drive motor (17) is mounted on each of the two sliding plates (16) on their respective far sides. A rotating rod (18) is provided at the output end of each of the two drive motors (17). A clamping plate (19) is provided at the end of each of the two rotating rods (18) on their respective near sides. Several insert rods (20) are arranged in a circumferential array on the side of each clamping plate (19) that is close to each other. A double-threaded screw (14) and a guide rod (15) are provided on the two end walls of the housing (10). The outer walls of the two ends of the double-threaded screw (14) are... The guide rod (15) is not in threaded contact with the two slide plates (16). The outer walls of both ends of the guide rod (15) are in sliding contact with the two slide plates (16). A stepper motor (13) is installed on one end of the outer side of the housing (10). The output end of the stepper motor (13) is connected to one end of the double threaded screw (14). The two ends of the double threaded screw (14) are rotatably connected to the two end walls of the housing (10). The two ends of the guide rod (15) are fixedly connected to the two end walls of the housing (10). The outer wall of the rotating rod (18) is rotatably connected to the slide plate (16).
Citation Information
Patent Citations
Device for edge-cutting coconut fiber board
CN106827121A
Rolling brush type coconut husking machine
CN210112638U